Self-adaptive lifting corrugated pipe welding device

By designing the cleaning mechanism of the adaptive lifting corrugated pipe welding device, the problem of dust and oil pollution affecting welding quality during the corrugated pipe welding process is solved, and efficient cleaning and stable welding effect is achieved.

CN120038515AInactive Publication Date: 2025-05-27JIANGSU ZHONGZHUANG CONSTR CO LTD

Patent Information

Application Number
CN202510346109.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-05-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding of corrugated pipes, dust and oil stains are prone to exist on the corrugated pipes. If they are not cleaned in time, it will affect the welding quality.

Method used

An adaptive lifting corrugated pipe welding device is designed, equipped with a cleaning mechanism, including a driving tooth ring, a driving motor, a cleaning plate, a welding joint and a cleaning nozzle. The cleaning plate and a welding joint are driven to clean the weld seams of the corrugated pipe by driving the driving tooth ring, and spray and erase the cleaning agent through the cleaning nozzle.

Benefits of technology

Effectively remove dust and oil stains from corrugated pipes, improve welding quality, and ensure the stability and cleanliness of the welding process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the field of corrugated pipe welding, in particular to a self-adaptive lifting corrugated pipe welding device which comprises a base and two fixing mechanisms installed on the base, a cleaning mechanism is installed on the base and comprises a fixing ring fixedly connected to the base, and the axis of the fixing ring is the same as that of a corrugated pipe. The fixing ring is arranged on the base and located between the two sets of fixing mechanisms, a driving gear ring with the same axis as the fixing ring is rotationally installed on the fixing ring, a driving motor is installed on the fixing ring, a driving gear meshed with the driving gear ring is fixedly connected to the output end of the driving motor, and a driving shaft is rotationally installed on the driving gear ring; a driving disc is fixedly connected to the driving shaft, a cleaning plate and a welding head are fixedly connected to the driving disc, the cleaning plate is sleeved with cleaning sponge, and the cleaning sponge can make contact with the corrugated pipe. The problem that the welding quality of the corrugated pipe is affected is solved.
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Description

Technical Field

[0001] The invention relates to the field of bellows welding, in particular to an adaptive lifting bellows welding device. Background Art

[0002] A bellows is a pipe used to transport fluids, gases or other substances. It consists of a series of corrugated folds that give the pipe a certain degree of flexibility and extensibility. Bellows welding is the process of connecting bellows together. During the installation and use of bellows, it is sometimes necessary to connect multiple sections of bellows to form a continuous piping system.

[0003] Related technology can refer to the Chinese utility model patent with announcement number CN221639942U, which discloses a bellows welding device, including a base plate, two mounting brackets are fixedly connected to the upper surface of the base plate, and an annular groove is provided on the side where the two mounting brackets are close to each other, and an annular slider is slidably connected inside each annular groove, and a mounting ring is fixedly connected to the side where the two annular sliders are close to each other, and an electric push rod is fixedly connected to the inner wall of the mounting ring, and a welding head is fixedly connected to the bottom end of the electric push rod, and a gear ring is fixedly connected to the outer surface of the mounting ring, and a motor is fixedly connected to the upper surface of one of the two mounting brackets, and a gear is fixedly connected to the output end of the motor, and the gear is meshed with the gear ring, and two support seats are fixedly connected to the upper surface of the base plate, and two fixed supports are provided on the upper surface of each support seat.

[0004] With respect to the above-mentioned related technologies, when the bellows needs to be welded, dust and oil stains are likely to be present on the bellows. If the dust and oil stains cannot be cleaned in time, the welding quality of the bellows will be easily affected. Summary of the invention

[0005] In order to solve the problem of affecting the welding quality of the bellows, the present invention provides an adaptive lifting bellows welding device.

[0006] The present invention provides an adaptive lifting bellows welding device that adopts the following technical solutions: A self-adaptive lifting bellows welding device comprises a base and two sets of fixing mechanisms installed on the base, wherein a cleaning mechanism is installed on the base, and the cleaning mechanism comprises a fixing ring fixedly connected to the base, the axis of the fixing ring is the same as the axis of the bellows and is located between the two sets of fixing mechanisms, a driving gear ring which is rotatably installed on the fixing ring and the same as the axis of the fixing ring is installed on the fixing ring, a driving motor is installed on the fixing ring, a driving gear meshing with the driving gear ring is fixedly connected to the output end of the driving motor, a driving shaft is rotatably installed on the driving gear ring, a driving disk is fixedly connected to the driving shaft, a cleaning plate and a welding head are fixedly connected to the driving disk, a cleaning sponge is sleeved on the cleaning plate, and the cleaning sponge can contact the bellows.

[0007] Preferably, a cleaning nozzle is fixedly connected to the driving disk, and the cleaning plate, welding head and cleaning nozzle are evenly distributed in a circle around the center of the driving disk; a detergent box for storing cleaning agents is fixedly connected to the driving disk, and the detergent box and the cleaning nozzle are connected by a delivery pipe; a liquid pushing spring is fixedly connected in the detergent box, and a liquid pushing plate is slidably installed in the detergent box, the liquid pushing spring is fixedly connected to the liquid pushing plate, and the four side walls of the liquid pushing plate are all in contact with the inner wall of the detergent box; and a valve mechanism for sealing the cleaning nozzle is installed in the cleaning nozzle.

[0008] Preferably, the cleaning nozzle is fixedly connected to a mounting plate, the valve mechanism includes a valve plate slidably mounted on the mounting plate, the valve plate is inserted into the cleaning nozzle, a blocking spring is fixedly connected between the valve plate and the mounting plate, a push-off rod is fixedly connected to the side of the valve plate away from the blocking spring, the push-off rod passes through the cleaning nozzle and the driving disk, and a first hemispherical surface is formed on the end of the push-off rod away from the valve plate, and the first hemispherical surface can abut against the driving gear ring.

[0009] Preferably, a carrying plate is fixedly connected to the fixing ring, the driving motor is slidably mounted on the carrying plate, a transmission gear is fixedly connected to the driving shaft, and when the driving gear is separated from the driving gear ring, the driving gear meshes with the transmission gear, and a moving mechanism for driving the driving motor to move is installed on the carrying plate.

[0010] Preferably, the moving mechanism includes a battery and an electromagnet fixedly connected to a carrying plate, the battery and the electromagnet are electrically connected through a wire, an iron sheet used in conjunction with the electromagnet is fixedly connected to the driving motor, a moving spring is fixedly connected between the driving motor and the carrying plate, a control plate is fixedly connected to the carrying plate, a control groove is provided on the top of the control plate, a first spring is fixedly connected to the inner wall of the control groove, a control block is slidably mounted on the inner wall of the control groove, the control block is fixedly connected to the first spring, a second hemispherical surface is formed on the top of the control block, the driving shaft can abut against the second hemispherical surface, a switch movable plate electrically connected to the battery through a wire is provided on the control block, a switch stator electrically connected to the electromagnet through a wire is provided on the inner wall of the control groove, the switch movable plate is used in conjunction with the switch stator, and a separation mechanism for separating the switch movable plate from the switch stator is installed on the driving shaft.

[0011] Preferably, a sliding groove that penetrates the control groove is formed on the side wall of the control plate, and the separation mechanism includes a separation rod slidably installed in the sliding groove, the switch stator is arranged on the separation rod, and a separation spring is fixedly connected between the separation rod and the inner wall of the sliding groove, the separation rod extends to the outside of the control plate, and three abutment rods are hingedly connected to the driving shaft, and the three abutment rods are evenly distributed in a circle around the axis of the driving shaft, and the three abutment rods are respectively arranged corresponding to the cleaning plate, the welding head and the cleaning nozzle, and the hinge shafts in the three abutment rods are all located on one side of the abutment rod, and the hinge shafts in the three abutment rods are all sleeved with torsion springs, and a locking mechanism for locking the separation rod is installed in the control groove.

[0012] Preferably, the locking mechanism includes a mounting block slidably mounted on the inner wall of the control groove, a second spring is fixedly connected between the mounting block and the inner wall of the control groove, a first inclined surface is formed on the end surface of the mounting block close to the second spring, an L-shaped push rod is fixedly connected to the control block, the L-shaped push rod abuts against the first inclined surface, a mounting groove is provided on the side wall of the mounting block, a third spring is fixedly connected to the inner wall of the mounting groove, a locking block is slidably mounted in the mounting groove, the locking block is fixedly connected to the third spring, a plug-in groove for inserting the locking block is provided on the separation rod, and a second inclined surface in contact with the separation rod is formed on the end surface of the locking block facing the separation rod.

[0013] Preferably, two groups of blocking mechanisms are installed on the base, and the two groups of blocking mechanisms are respectively located on both sides of the driving disk. The blocking mechanism includes a vertical plate fixedly connected to the base, and two blocking arc plates are slidably installed on the vertical plate. The two blocking arc plates are respectively located on the upper and lower sides of the corrugated tube, and the two blocking arc plates can contact the corrugated tube. The two blocking arc plates can form a complete circle. A bidirectional screw is rotatably installed on the base, and the bidirectional screw is inserted into the two blocking arc plates and threadedly connected to the two blocking arc plates. A transmission component is installed on the vertical plate, and the drive motor can drive one of the bidirectional screws to rotate through the transmission component, and a first conveyor belt is sleeved between the two bidirectional screws.

[0014] Preferably, the vertical plate is fixedly connected to a top plate, the transmission component includes a first rotating shaft and a second rotating shaft rotatably mounted on the top plate, a second conveyor belt is sleeved on the first rotating shaft and the second rotating shaft, the first rotating shaft is connected to the output shaft of a driving motor through a bevel gear set, a first gear is fixedly connected to the second rotating shaft, a rack meshing with the first gear is slidably mounted on the top plate, a second gear meshing with the rack is fixedly connected to the bidirectional screw, and a fourth spring is fixedly connected between the rack and the top plate.

[0015] Preferably, an arc-shaped sealing groove is opened on the inner arc surface of the blocking arc plate, a sealing spring is fixedly connected to the inner wall of the arc-shaped sealing groove, a sealing arc plate is slidably installed in the arc-shaped sealing groove, the sealing spring is fixedly connected to the sealing arc plate, and the sealing arc plate is in contact with the bellows.

[0016] In summary, the present invention includes at least the following beneficial technical effects: 1. When the bellows need to be welded, first place the two bellows on the base respectively, and fix the bellows by the fixing mechanism, then start the driving motor, the driving motor drives the driving gear to rotate, the driving gear drives the driving gear ring to rotate, the driving gear ring drives the driving shaft to rotate, the driving shaft drives the driving disc to rotate, the driving disc drives the cleaning plate and the welding head to rotate, the cleaning plate cleans the welding seam of the bellows, when the bellows are cleaned, rotate the driving shaft, the driving shaft drives the driving disc to rotate, the driving disc drives the cleaning plate to separate from the bellows, so that the welding head is facing the welding seam of the bellows, and the two bellows can be welded, which solves the problem of affecting the welding quality of the bellows; 2. The driving disc is rotated, and the driving disc drives the cleaning nozzle toward the welding seam of the bellows. At this time, the valve mechanism is opened, and the detergent in the detergent box enters the cleaning nozzle through the delivery pipe and sprays toward the welding seam of the bellows. After the driving gear ring drives the cleaning nozzle to rotate one circle, the driving disc is rotated, and the driving disc drives the cleaning plate to contact the welding seam of the bellows, so that the cleaning agent can be wiped off, making the bellows clean more cleanly, further solving the problem of affecting the welding quality of the bellows; 3. When the driving gear ring drives the driving disk to rotate one circle, the moving mechanism starts, the moving mechanism drives the driving motor to move, the driving motor drives the driving gear to move, so that the driving gear is separated from the driving gear ring, the driving gear is meshed with the transmission gear, the driving gear drives the transmission gear to rotate, the transmission gear drives the driving shaft to rotate, the driving shaft drives the driving disk to rotate one-third of a circle, so that the cleaning nozzle, cleaning plate and welding head on the driving disk can be replaced in sequence. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the adaptive lifting bellows welding device according to an embodiment of the present invention.

[0018] Figure 2 It is a schematic structural diagram of a cleaning mechanism according to an embodiment of the present invention.

[0019] Figure 3 It is a schematic structural diagram of a cleaning nozzle according to an embodiment of the present invention.

[0020] Figure 4 Schematic diagram of the structure of the detergent box according to an embodiment of the present invention.

[0021] Figure 5 Schematic diagram of the structure of the valve mechanism of the embodiment of the present invention.

[0022] Figure 6 Schematic diagram of the structure of the moving mechanism of the embodiment of the present invention.

[0023] Figure 7 Schematic diagram of the structure of a control panel according to an embodiment of the present invention.

[0024] Figure 8 It is a schematic structural diagram of a separation mechanism according to an embodiment of the present invention.

[0025] Fig. 9 Schematic diagram of the structure of the locking mechanism of the embodiment of the present invention.

[0026] Fig.10 It is a schematic structural diagram of a mounting block according to an embodiment of the present invention.

[0027] Fig.11 Schematic diagram of the structure of the blocking mechanism of the embodiment of the present invention.

[0028] Fig.12 It is a schematic structural diagram of a transmission component according to an embodiment of the present invention.

[0029] Description of the accompanying drawings: 1. base; 2. fixing mechanism; 3. cleaning mechanism; 31. fixing ring; 311. bearing plate; 32. driving gear ring; 33. driving motor; 331. driving gear; 34. driving shaft; 341. transmission gear; 35. driving disc; 36. cleaning plate; 37. welding head; 38. cleaning nozzle; 39. detergent tank; 391. liquid pushing spring; 392. liquid pushing plate; 4. valve mechanism; 41. valve plate; 42. blocking spring; 43. push-off rod; 5. moving mechanism; 51. electromagnet; 52. iron sheet; 53. moving spring; 54. control board; 55. first spring; 56. control Control block; 57, switch moving plate; 58, switch fixed plate; 6, separation mechanism; 61, separation rod; 62, separation spring; 63, abutment rod; 7, locking mechanism; 71, mounting block; 711, first inclined surface; 72, second spring; 73, L-shaped push rod; 74, third spring; 75, locking block; 751, second inclined surface; 8, blocking mechanism; 81, vertical plate; 82, blocking arc plate; 821, sealing spring; 822, sealing arc plate; 83, bidirectional screw; 831, second gear; 84, top plate; 85, first rotating shaft; 86, second rotating shaft; 861, first gear; 87, rack; 88, fourth spring. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1 -Attached Fig.12 The present invention is described in further detail.

[0031] The embodiment of the present invention discloses an adaptive lifting bellows welding device. Figures 1 to 4The adaptive lifting bellows welding device includes a base 1 and two sets of fixing mechanisms 2 installed on the base 1, a cleaning mechanism 3 is installed on the base 1, and the two sets of fixing mechanisms 2 are respectively located on both sides of the cleaning mechanism 3, and the cleaning mechanism 3 includes a fixing ring 31, which is fixedly connected to the base 1, and the axis of the fixing ring 31 is the same as the axis of the bellows and is located between the two sets of fixing mechanisms 2, and a driving gear ring 32 with the same axis as the fixing ring 31 is rotatably installed on the fixing ring 31, a driving motor 33 is installed on the fixing ring 31, and a driving gear 331 meshing with the driving gear ring 32 is fixedly connected to the output end of the driving motor 33, and a driving shaft 34 is rotatably installed on the driving gear ring 32, and a driving disk 35 is fixedly connected to the driving shaft 34, and a cleaning plate 36 and a welding head 37 are fixedly connected to the driving disk 35, and a cleaning sponge is sleeved on the cleaning plate 36, and the cleaning sponge can be engaged with The bellows are in contact; when the bellows need to be welded, first place the two bellows on the base 1 respectively, and fix the bellows by the fixing mechanism 2, then start the driving motor 33, the driving motor 33 drives the driving gear 331 to rotate, the driving gear 331 drives the driving gear ring 32 to rotate, the driving gear ring 32 drives the driving shaft 34 to rotate, the driving shaft 34 drives the driving disk 35 to rotate, the driving disk 35 drives the cleaning plate 36 and the welding head 37 to rotate, the cleaning plate 36 cleans the welding seam of the bellows, when the cleaning of the bellows is completed, rotate the driving shaft 34, the driving shaft 34 drives the driving disk 35 to rotate, the driving disk 35 drives the cleaning plate 36 to separate from the bellows, so that the welding head 37 is facing the welding seam of the bellows, and the two bellows can be welded, which solves the problem of affecting the welding quality of the bellows.

[0032] Reference Figure 3 and Figure 4A cleaning nozzle 38 is fixedly connected to the driving disk 35, and the cleaning plate 36, the welding head 37 and the cleaning nozzle 38 are evenly distributed in a circle around the center of the driving disk 35. A detergent box 39 for storing cleaning is fixedly connected to the driving disk 35, and a liquid inlet is provided on the detergent box 39. The detergent box 39 is connected to the cleaning nozzle 38 through a delivery pipe. A liquid pushing spring 391 is fixedly connected to the detergent box 39, and a liquid pushing plate 392 is slidably installed in the detergent box 39. The liquid pushing spring 391 is fixedly connected to the liquid pushing plate 392, and the four side walls of the liquid pushing plate 392 are all in contact with the inner wall of the detergent box 39. The cleaning nozzle 38 is fixedly connected to the driving disk 35. 8 is equipped with a valve mechanism 4 for blocking the cleaning nozzle 38; the driving disc 35 is rotated, and the driving disc 35 drives the cleaning nozzle 38 toward the welding seam of the bellows. At this time, the valve mechanism 4 is opened, and the detergent in the detergent box 39 enters the cleaning nozzle 38 through the delivery pipe and is sprayed toward the welding seam of the bellows. When the driving gear ring 32 drives the cleaning nozzle 38 to rotate one circle, the driving disc 35 is rotated, and the driving disc 35 drives the cleaning plate 36 to contact the welding seam of the bellows, so that the detergent can be wiped off, so that the bellows is cleaned more cleanly, further solving the problem of affecting the welding quality of the bellows.

[0033] Reference Figures 3 to 5 , a mounting plate is fixedly connected to the cleaning nozzle 38, and the valve mechanism 4 includes a valve plate 41, which is slidably mounted on the mounting plate, and the valve plate 41 is inserted into the cleaning nozzle 38. A blocking spring 42 is fixedly connected between the valve plate 41 and the mounting plate, and a push-off rod 43 is fixedly connected to the side of the valve plate 41 away from the blocking spring 42. The push-off rod 43 passes through the cleaning nozzle 38 and the driving disk 35, and the end of the push-off rod 43 away from the valve plate 41 is formed with a first hemispherical surface, and the first hemispherical surface can abut against the driving gear ring 32; in the process of the driving disk 35 driving the cleaning nozzle 38 to rotate, the cleaning nozzle 38 drives the push-off rod 43 to rotate, and when the first hemispherical surface contacts the driving gear ring 32, the driving gear ring 32 pushes the push-off rod 43 to move, and the push-off rod 43 drives the valve plate 41 to move, so that the cleaning nozzle 38 is opened, and the cleaning agent can be sprayed on the welding seam of the bellows.

[0034] Reference Figure 3 and Figure 4The fixing ring 31 is fixedly connected with a carrying plate 311, and the driving motor 33 is slidably mounted on the carrying plate 311. A transmission gear 341 is fixedly connected to the driving shaft 34. When the driving gear 331 is separated from the driving gear ring 32, the driving gear 331 meshes with the transmission gear 341, and a moving mechanism 5 for driving the driving motor 33 to move is installed on the carrying plate 311; when the driving gear ring 32 drives the driving disk 35 to rotate one circle, the moving mechanism 5 is started, and the moving mechanism 5 drives the driving motor 33 to move, and the driving motor 33 drives the driving gear 331 to move, so that the driving gear 331 is separated from the driving gear ring 32, and the driving gear 331 meshes with the transmission gear 341, and the driving gear 331 drives the transmission gear 341 to rotate, and the transmission gear 341 drives the driving shaft 34 to rotate, and the driving shaft 34 drives the driving disk 35 to rotate one-third of a circle, so that the cleaning nozzle 38, the cleaning plate 36 and the welding head 37 on the driving disk 35 can be replaced in sequence.

[0035] Reference Figures 3 to 8 The moving mechanism 5 includes a battery and an electromagnet 51, both of which are fixedly connected to the carrier plate 311, and the battery and the electromagnet 51 are electrically connected through a wire. An iron sheet 52 used in conjunction with the electromagnet 51 is fixedly connected to the driving motor 33, and a moving spring 53 is fixedly connected between the driving motor 33 and the carrier plate 311. A control board 54 is fixedly connected to the carrier plate 311, and a control groove is opened on the top of the control board 54. A first spring 55 is fixedly connected to the inner wall of the control groove. A control block 56 is slidably installed, and the control block 56 is fixedly connected to the first spring 55. A second hemispherical surface is formed on the top of the control block 56, and the drive shaft 34 can abut against the second hemispherical surface. A switch movable plate 57 electrically connected to the battery through a wire is provided on the control block 56, and a switch stator 58 electrically connected to the electromagnet 51 through a wire is provided on the inner wall of the control groove. The switch movable plate 57 is used in conjunction with the switch stator 58, and a separation mechanism 6 for separating the switch movable plate 57 from the switch stator 58 is installed on the drive shaft 34.

[0036] When the driving gear ring 32 drives the driving shaft 34 to rotate one circle, the driving shaft 34 can push the control block 56 to move through the second hemispherical surface, so that the control block 56 shrinks in the control groove, the switch movable plate 57 contacts the switch fixed plate 58, and the battery energizes the electromagnet 51, the electromagnet 51 attracts the iron sheet 52, and the iron sheet 52 drives the driving motor 33 to move, so that the driving gear 331 is separated from the driving gear ring 32, and the driving gear 331 is meshed with the transmission gear 341, and the driving disk 35 can rotate one-third of a circle. When the driving disk 35 rotates one-third of a circle, the separation mechanism 6 can drive the switch fixed plate 58 to separate from the switch movable plate 57, and the moving spring 53 drives the driving motor 33 to return to the initial position, and continues to drive the driving gear ring 32 to rotate.

[0037] Reference Figures 7 to 9 A sliding groove that penetrates the control groove is provided on the side wall of the control plate 54. The separation mechanism 6 includes a separation rod 61, which is slidably installed in the sliding groove. The switch stator 58 is arranged on the separation rod 61. A separation spring 62 is fixedly connected between the separation rod 61 and the inner wall of the sliding groove. The separation rod 61 extends to the outside of the control plate 54. Three abutment rods 63 are hingedly connected to the drive shaft 34. The three abutment rods 63 are evenly distributed around the axis of the drive shaft 34. The three abutment rods 63 are respectively arranged corresponding to the cleaning plate 36, the welding head 37 and the cleaning nozzle 38. The hinge shafts of the three abutment rods 63 are all located on one side of the abutment rod 63. The hinge shafts of the three abutment rods 63 are all sleeved with torsion springs. Spring, a locking mechanism 7 for locking the separation rod 61 is installed in the control groove; when the driving gear ring 32 drives the driving shaft 34 to rotate one circle, the driving shaft 34 drives one of the abutment rods 63 to contact the separation rod 61, and at this time the abutment rod 63 cannot push the separation rod 61 to move, and the abutment rod 63 flips over. During the rotation of the driving disk 35, the driving disk 35 drives the abutment rod 63 to rotate. When the other abutment rod 63 contacts the separation rod 61, the abutment rod 63 pushes the separation rod 61 to move, and the separation rod 61 drives the switch stator 58 to move, so that the switch stator 58 is separated from the switch movable plate 57, and the moving spring 53 can drive the driving motor 33 to return to the initial position.

[0038] Reference Figures 3 to 10When locking sill 752 is in the state of being lifted up, locking sill 77 from the center position, the spring 72 is in the state of being lifted up, and lock sill 77 is in the state of being lifted up, and lock sill 77 is in the state of being pushed and unthreaded in the bolt 712, and latch 7 is in the state of being in the state of being put in the action of bolt. When the locking block 75 is opposite to the insertion slot, the third spring 74 pushes the locking block 75 to insert into the insertion slot to lock the release lever 61. At this time, the separation time of the switch stator 58 and the switch movable plate 57 is longer, and the drive motor 33 returns to the initial position. When the driving gear ring 32 drives the drive shaft 34 to rotate again, the control block 56 extends out of the control slot, the L-shaped push rod 73 separates from the first inclined surface 711, the second spring 72 drives the mounting block 71 to move, and the mounting block 71 drives the locking block 75 to disengage from the insertion slot, releasing the limit on the release lever 61, and the release spring 62 drives the release lever 61 to return to the initial position, which is convenient for continued use next time.

[0039] Reference Figures 2 to 11Two groups of blocking mechanisms 8 are installed on the base 1, and the two groups of blocking mechanisms 8 are respectively located on both sides of the driving disk 35. The blocking mechanism 8 includes a vertical plate 81, and the vertical plate 81 is fixedly connected to the base 1. Two blocking arc plates 82 are slidably installed on the vertical plate 81. The two blocking arc plates 82 are respectively located on the upper and lower sides of the corrugated pipe. The two blocking arc plates 82 can contact the corrugated pipe, and the two blocking arc plates 82 can form a complete circle. A bidirectional screw 83 is rotatably installed on the base 1. The bidirectional screw 83 is inserted into the two blocking arc plates 82 and is threadedly connected to the two blocking arc plates 82. A transmission component is installed on the vertical plate 81, and a driving motor 33 can drive one of the two-way screws 83 to rotate through the transmission component, and a first conveyor belt is arranged between the two two-way screws 83; in the process of driving the gear ring 32 to rotate, the driving motor 33 drives one of the two-way screws 83 to rotate through the transmission component, and one of the two-way screws 83 drives the other two-way screw 83 to rotate through the first conveyor belt, and the two-way screw 83 drives the two blocking arc plates 82 to approach each other to fix the bellows, thereby improving the stability of the bellows during cleaning and welding. At the same time, the two blocking arc plates 82 can intercept the cleaning agent to prevent the cleaning agent from overflowing to other positions on the bellows.

[0040] Reference Fig.11 and Fig.12 The vertical plate 81 is fixedly connected to the top plate 84, and the transmission component includes a first rotating shaft 85 and a second rotating shaft 86. The first rotating shaft 85 and the second rotating shaft 86 are both rotatably mounted on the top plate 84. A second conveyor belt is sleeved on the first rotating shaft 85 and the second rotating shaft 86. The first rotating shaft 85 is connected to the output shaft of the driving motor 33 through a bevel gear set. The second rotating shaft 86 is fixedly connected to the first gear 861. A rack 87 meshing with the first gear 861 is slidably mounted on the top plate 84. A second gear meshing with the rack 87 is fixedly connected to the bidirectional screw 83. A fourth spring 88 is fixedly connected between the wheel 831, the rack 87 and the top plate 84; in the process of driving the gear ring 32 to rotate, the driving motor 33 drives the first rotating shaft 85 to rotate through the bevel gear set, the first rotating shaft 85 drives the second rotating shaft 86 to rotate through the second conveyor belt, the second rotating shaft 86 drives the first gear 861 to rotate, the first gear 861 drives the rack 87 to move, the rack 87 drives the second gear 831 to rotate, and the second gear 831 drives the bidirectional screw 83 to rotate, so that the bellows can be fixed.

[0041] Reference Fig.11An arc-shaped sealing groove is provided on the inner arc surface of the blocking arc plate 82, a sealing spring 821 is fixedly connected to the inner wall of the arc-shaped sealing groove, a sealing arc plate 822 is slidably installed in the arc-shaped sealing groove, the sealing spring 821 is fixedly connected to the sealing arc plate 822, and the sealing arc plate 822 is in contact with the bellows; the sealing spring 821 provides a continuous force on the sealing arc plate 822, so that the sealing arc plate 822 is pressed tightly against the bellows, thereby improving the stability of the bellows during cleaning and welding.

[0042] The implementation principle of the adaptive lifting bellows welding device of the embodiment of the present invention is as follows: when the bellows need to be welded, firstly, two bellows are placed on the base 1 respectively, and the bellows are fixed by the fixing mechanism 2, and then the driving motor 33 is started, the driving motor 33 drives the driving gear 331 to rotate, the driving gear 331 drives the driving gear ring 32 to rotate, and the driving gear ring 32 drives the driving disk 35 to rotate, at this time, the cleaning nozzle 38 is directed to the welding seam of the bellows, and the cleaning agent in the cleaning agent box 39 is cleaned. The cleaning agent enters the cleaning nozzle 38 through the delivery pipe and is sprayed toward the welding seam of the bellows. When the driving gear ring 32 drives the cleaning nozzle 38 to rotate one circle, the driving shaft 34 pushes the control block 56 to move through the second hemispherical surface, so that the control block 56 shrinks in the control groove, the switch moving piece 57 contacts the switch fixed piece 58, and the battery energizes the electromagnet 51, the electromagnet 51 attracts the iron sheet 52, and the iron sheet 52 drives the driving motor 33 to move, so that the driving gear 331 is separated from the driving gear ring 32, and the driving The gear 331 meshes with the transmission gear 341, and at the same time, the driving shaft 34 drives one of the abutting rods 63 to contact the separation rod 61. At this time, the abutting rod 63 cannot push the separation rod 61 to move, and the abutting rod 63 flips over. The driving motor 33 drives the driving disk 35 to rotate, and the driving disk 35 drives the abutting rod 63 to rotate. When the other abutting rod 63 contacts the separation rod 61, the abutting rod 63 pushes the separation rod 61 to move, and the separation rod 61 drives the switch stator 58 to move, so that the switch stator 58 is in contact with the switch. The closing piece 57 is separated, and the locking block 75 locks the separation rod 61 at the same time, and the driving motor 33 returns to the initial position. When the driving gear ring 32 drives the driving shaft 34 to rotate again, the control block 56 extends out of the control slot, and the L-shaped push rod 73 is separated from the first inclined surface 711. The second spring 72 drives the mounting block 71 to move, and the mounting block 71 drives the locking block 75 to disengage from the plug-in slot, thereby releasing the limit on the separation rod 61, and the separation spring 62 drives the separation rod 61 to return to the initial position, so that it is convenient for continued use next time.

[0043] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An adaptive lifting bellows welding device, comprising a base (1) and two sets of fixing mechanisms (2) mounted on the base (1), characterized in that: A cleaning mechanism (3) is mounted on the base (1). The cleaning mechanism (3) comprises a fixing ring (31) fixedly connected to the base (1). The axis of the fixing ring (31) is the same as the axis of the bellows and is located between the two sets of fixing mechanisms (2). A driving gear ring (32) having the same axis as the fixing ring (31) is rotatably mounted on the fixing ring (31). A driving motor (33) is mounted on the fixing ring (31). A driving gear (331) meshing with the driving gear ring (32) is fixedly connected to the output end of the driving motor (33). A driving shaft (34) is rotatably mounted on the driving gear ring (32). A driving disk (35) is fixedly connected to the driving shaft (34). A cleaning plate (36) and a welding head (37) are fixedly connected to the driving disk (35). A cleaning sponge is sleeved on the cleaning plate (36). The cleaning sponge can contact the bellows.

2. The adaptive lifting bellows welding device according to claim 1, characterized in that: A cleaning nozzle (38) is fixedly connected to the driving disk (35); the cleaning plate (36), the welding head (37) and the cleaning nozzle (38) are evenly distributed in a circle around the center of the driving disk (35); a detergent box (39) for storing cleaning is fixedly connected to the driving disk (35); the detergent box (39) and the cleaning nozzle (38) are connected via a delivery pipe; a liquid pushing spring (391) is fixedly connected to the detergent box (39); a liquid pushing plate (392) is slidably installed in the detergent box (39); the liquid pushing spring (391) is fixedly connected to the liquid pushing plate (392); four side walls of the liquid pushing plate (392) are all in contact with the inner wall of the detergent box (39); and a valve mechanism (4) for blocking the cleaning nozzle (38) is installed in the cleaning nozzle (38).

3. The adaptive lifting bellows welding device according to claim 2, characterized in that: The cleaning nozzle (38) is fixedly connected to a mounting plate, the valve mechanism (4) comprises a valve plate (41) slidably mounted on the mounting plate, the valve plate (41) is inserted into the cleaning nozzle (38), a blocking spring (42) is fixedly connected between the valve plate (41) and the mounting plate, a push-off rod (43) is fixedly connected to a side of the valve plate (41) away from the blocking spring (42), the push-off rod (43) passes through the cleaning nozzle (38) and the drive disk (35), and a first hemispherical surface is formed on one end of the push-off rod (43) away from the valve plate (41), and the first hemispherical surface can abut against the drive gear ring (32).

4. The adaptive lifting bellows welding device according to claim 2, characterized in that: A bearing plate (311) is fixedly connected to the fixing ring (31), the driving motor (33) is slidably mounted on the bearing plate (311), a transmission gear (341) is fixedly connected to the driving shaft (34), and when the driving gear (331) is separated from the driving gear ring (32), the driving gear (331) meshes with the transmission gear (341), and a moving mechanism (5) for driving the driving motor (33) to move is mounted on the bearing plate (311).

5. The adaptive lifting bellows welding device according to claim 4, characterized in that: The moving mechanism (5) comprises a battery and an electromagnet (51) fixedly connected to a carrying plate (311), the battery and the electromagnet (51) being electrically connected via a wire, an iron sheet (52) for use with the electromagnet (51) being fixedly connected to the driving motor (33), a moving spring (53) being fixedly connected between the driving motor (33) and the carrying plate (311), a control plate (54) being fixedly connected to the carrying plate (311), a control groove being provided on the top of the control plate (54), a first spring (55) being fixedly connected to the inner wall of the control groove, and a spring (56) being slidably mounted on the inner wall of the control groove. A control block (56), the control block (56) being fixedly connected to the first spring (55), the top of the control block (56) being formed with a second hemispherical surface, the drive shaft (34) being capable of abutting against the second hemispherical surface, the control block (56) being provided with a switch moving piece (57) electrically connected to the battery via a wire, the inner wall of the control groove being provided with a switch stator (58) electrically connected to the electromagnet (51) via a wire, the switch moving piece (57) being used in conjunction with the switch stator (58), and the drive shaft (34) being provided with a separation mechanism (6) for separating the switch moving piece (57) from the switch stator (58).

6. The adaptive lifting bellows welding device according to claim 5, characterized in that: The control plate (54) has a side wall provided with a sliding groove that penetrates the control groove. The separation mechanism (6) comprises a separation rod (61) slidably mounted in the sliding groove. The switch stator (58) is arranged on the separation rod (61). A separation spring (62) is fixedly connected between the separation rod (61) and the inner wall of the sliding groove. The separation rod (61) extends to the outside of the control plate (54). Three abutment rods (63) are hingedly connected to the drive shaft (34). The three abutment rods (63) are evenly distributed around the axis of the drive shaft (34). The three abutment rods (63) are respectively arranged corresponding to the cleaning plate (36), the welding head (37) and the cleaning nozzle (38). The hinge shafts of the three abutment rods (63) are all located on one side of the abutment rod (63). The hinge shafts of the three abutment rods (63) are all sleeved with torsion springs. A locking mechanism (7) for locking the separation rod (61) is installed in the control groove.

7. The adaptive lifting bellows welding device according to claim 6, characterized in that: The locking mechanism (7) comprises a mounting block (71) slidably mounted on the inner wall of the control groove, a second spring (72) being fixedly connected between the mounting block (71) and the inner wall of the control groove, a first inclined surface (711) being formed on the end surface of the mounting block (71) close to the second spring (72), an L-shaped push rod (73) being fixedly connected to the control block (56), the L-shaped push rod (73) being in contact with the first inclined surface (711), a mounting groove being provided on the side wall of the mounting block (71), a third spring (74) being fixedly connected to the inner wall of the mounting groove, a locking block (75) being slidably mounted in the mounting groove, the locking block (75) being fixedly connected to the third spring (74), a plug-in groove for inserting the locking block (75) being provided on the separation rod (61), and a second inclined surface (751) being in contact with the separation rod (61) being formed on the end surface of the locking block (75) facing the separation rod (61).

8. The adaptive lifting bellows welding device according to claim 2, characterized in that: Two groups of blocking mechanisms (8) are mounted on the base (1), and the two groups of blocking mechanisms (8) are respectively located on both sides of the driving disk (35). The blocking mechanism (8) comprises a vertical plate (81) fixedly connected to the base (1), and two blocking arc plates (82) are slidably mounted on the vertical plate (81). The two blocking arc plates (82) are respectively located on the upper and lower sides of the corrugated tube, and the two blocking arc plates (82) can both contact the corrugated tube, and the two blocking arc plates (82) can form a complete circle. A bidirectional screw (83) is rotatably mounted on the base (1), and the bidirectional screw (83) is inserted into the two blocking arc plates (82) and is threadedly connected to the two blocking arc plates (82). A transmission component is mounted on the vertical plate (81), and the driving motor (33) can drive one of the bidirectional screws (83) to rotate through the transmission component. A first conveyor belt is sleeved between the two bidirectional screws (83).

9. The adaptive lifting bellows welding device according to claim 8, characterized in that: The vertical plate (81) is fixedly connected to a top plate (84); the transmission component comprises a first rotating shaft (85) and a second rotating shaft (86) rotatably mounted on the top plate (84); a second conveyor belt is sleeved on the first rotating shaft (85) and the second rotating shaft (86); the first rotating shaft (85) and the output shaft of the driving motor (33) are connected via a bevel gear set; the second rotating shaft (86) is fixedly connected to a first gear (861); a rack (87) meshing with the first gear (861) is slidably mounted on the top plate (84); a second gear (831) meshing with the rack (87) is fixedly connected to the bidirectional screw (83); and a fourth spring (88) is fixedly connected between the rack (87) and the top plate (84).

10. The adaptive lifting bellows welding device according to claim 8, characterized in that: An arc-shaped sealing groove is provided on the inner arc surface of the blocking arc plate (82); a sealing spring (821) is fixedly connected to the inner wall of the arc-shaped sealing groove; a sealing arc plate (822) is slidably installed in the arc-shaped sealing groove; the sealing spring (821) is fixedly connected to the sealing arc plate (822); and the sealing arc plate (822) is in contact with the bellows.

Citation Information

Patent Citations

  • Corrugated pipe welding device

    CN221639942U

Cited By

  • Welding equipment for steel pipes

    CN120862247A