An intelligent positioning device for processing hoist accessories
Through the design of intelligent positioning equipment, the problems of low processing efficiency and poor accuracy of winch accessories are solved, rapid change and high-precision positioning are achieved, and the efficiency and stability of winch accessories are improved.
Patent Information
- Application Number
- CN202510510193.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-04-23
AI Technical Summary
When processing traditional hoist accessories, special tooling needs to be designed for different specifications, the replacement time is long, the processing efficiency is low and the accuracy is poor, and the operation depends on manual experience.
An intelligent positioning device for processing hoist accessories is designed, including a liftable support table, a turntable and multiple sets of liftable support blocks, clamping components and compacting components. Combined with laser scanning sensors and pressure sensors, it realizes precise positioning and clamping of different types of accessories.
It improves the efficiency and accuracy of the processing of winch accessories, reduces the replacement time, reduces the dependence on operator experience, and improves the stability and accuracy of positioning.
Smart Images

Figure CN120038690B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of processing of hoist accessories, and specifically to an intelligent positioning device for processing hoist accessories. Background Technique
[0002] A hoist is a light and small lifting device that winds a wire rope or chain around a drum to lift or tow heavy objects. It is also called a winch. Hoists are divided into manual hoists and electric hoists, etc. Now, electric hoists are mainly used. They can be used alone or as components in machinery such as lifting and road construction and mine hoisting. They are mainly used for material lifting or flat towing in construction and docks, etc. The structure of a hoist is complex and consists of multiple accessories. When processing accessories, it is necessary to position and fix the hoist accessories for processing.
[0003] There are a wide variety of hoist accessories. Traditional jigs need to design special tooling for different specifications. When changing models, it is necessary to disassemble / install stoppers and re-calibrate the reference plane. The average switching time exceeds 40 minutes, which seriously restricts the multi-variety and small-batch production mode. Moreover, it requires operators to manually calibrate based on experience, resulting in low processing efficiency and poor accuracy.
[0004] Therefore, it is very necessary to design an intelligent positioning device for processing hoist accessories that can improve the processing efficiency and accuracy of hoist accessories. Summary of the Invention
[0005] The purpose of the present invention is to provide an intelligent positioning device for processing hoist accessories to solve the problems raised in the above background technique.
[0006] To solve the above technical problems, the present invention provides the following technical solution: An intelligent positioning device for processing hoist accessories, including a liftable support platform. A rotating column is rotatably connected to the support platform. A turntable is fixedly connected to the side of the rotating column away from the base. A liftable central plate is provided at the center of the turntable and the rotating column. A fixed ring is concentrically arranged outward from the central plate. The fixed ring is integrally provided with the turntable. An annular groove is formed between the central plate and the fixed ring. A number of annular support groups are arranged in the annular groove;
[0007] Each of the annular support groups includes a number of liftable support blocks. A number of air holes for adsorbing accessories are provided on the side of the support block away from the turntable;
[0008] On the side of the fixed ring away from the turntable, there is a circular guide rail module 1 fixedly connected. The circular guide rail module 1 includes a circular guide rail 1 and several sliding seats 1 sliding on the circular guide rail 1. A clamping assembly is provided on each sliding seat 1. The clamping assembly includes a rotatable hydraulic telescopic cylinder 4. The output end of the hydraulic telescopic cylinder 4 faces the center disc. The output end of the hydraulic telescopic cylinder 4 is fixedly connected with a clamping block. A pressure sensor 1 is embedded in the clamping block. A suction plate is fixedly connected to the side of the clamping block close to the turntable;
[0009] On the side of the fixed ring away from the turntable, there is a liftable circular guide rail module 2. The circular guide rail module 2 includes a circular guide rail 2 and several sliding seats 3 sliding on the circular guide rail 2. A pressing and fixing assembly is provided on each sliding seat 3. The pressing and fixing assembly includes a hydraulic telescopic cylinder 6 moving radially along the circular guide rail 2. The output end of the hydraulic telescopic cylinder 6 is fixedly connected with a pressing block. A pressure sensor 2 is embedded in the pressing block. A laser scanning sensor is provided on the pressing and fixing assembly. The laser scanning sensor is signal-connected to a processor.
[0010] According to the above technical solution, a cavity 1 is opened in the support platform. The rotating column is located at the center of the support platform. The rotating column is connected to the support platform by a bearing. The side of the rotating column away from the base along the central axis penetrates the rotating column and is fixedly connected with the turntable;
[0011] On the outer wall of the rotating column located in the cavity 1, there is a gear ring 1 fixedly connected. A driving motor 1 is provided in the cavity 1. The output end of the driving motor 1 is fixedly connected with a gear 1. The gear 1 cooperates with the gear ring 1.
[0012] According to the above technical solution, the turntable and the rotating column are integrally provided. A circular groove is opened at the center of the turntable and the rotating column. A hydraulic telescopic cylinder 2 is fixedly connected in the circular groove. The output end of the hydraulic telescopic cylinder 2 is fixedly connected with the center disc.
[0013] According to the above technical solution, several groups of the annular support groups are all concentric with the turntable. The adjacent two groups of the annular support groups are in direct contact on the side close to each other. The inner ring wall of the group of the annular support groups close to the center disc is in direct contact with the outer circumferential wall of the center disc. The outer ring wall of the group of the annular support groups close to the fixed ring is in direct contact with the inner ring wall of the fixed ring.
[0014] According to the above technical solution, the cross-sectional shape of the support block along the horizontal plane is fan-shaped. The annular support group is formed by splicing several support blocks with the central axis of the turntable as the reference. The dimensions of the support blocks of each annular support group along the radial direction of the turntable are all the same;
[0015] On one side of each of the said supporting blocks close to the turntable, a third hydraulic telescopic cylinder is provided. The fixed end of the third hydraulic telescopic cylinder is fixedly connected to the inner wall of the lower side of the annular groove, and the output end of the third hydraulic telescopic cylinder is fixedly connected to the supporting block.
[0016] At the output end of each of the said air holes on the side close to the turntable, a trachea is fixedly connected. A gas valve is provided on each trachea. An air chamber is opened in the fixed ring. The output end of the trachea communicates with the air chamber. The air chamber is communicated with a pump body through a pipeline, and the pump body is fixedly connected to the fixed ring.
[0017] According to the above technical solution, an arc-shaped guide rail is fixedly connected to the first sliding seat. A second sliding seat is slidably connected to the arc-shaped guide rail. The clamping assembly further includes a first connecting block. The first connecting block is rotatably connected to the first sliding seat. A round hole is opened in the first connecting block. On one side of the fixed end of the fourth hydraulic telescopic cylinder close to the output end, it is fixedly connected to the inner wall of the round hole. On the side of the fixed end of the fourth hydraulic telescopic cylinder far from the output end, a slider is fixedly connected. The slider is fixedly connected to the upper side of the second sliding seat. The center of the arc-shaped guide rail is concentric with the rotation axis of the first connecting block.
[0018] According to the above technical solution, the suction plate is located on the side of the clamping block away from the central disc, and the suction plate is in direct contact with the supporting block.
[0019] According to the above technical solution, the pressing and fixing assembly further includes a second connecting block. A sliding opening is opened in the second connecting block. A connecting strip is slidably connected in the sliding opening. On the side of the connecting strip away from the turntable, a rack is fixedly connected. A second cavity is opened in the second connecting block. The second cavity communicates with the sliding opening. On one side of the second connecting block, a fifth driving motor is fixedly connected. The output end of the fifth driving motor penetrates into the second cavity and is fixedly connected with a fifth gear. The fifth gear is engaged with the rack.
[0020] The sixth hydraulic telescopic cylinder is fixedly connected to the lower part of the side of the connecting strip facing the center of the second circular guide rail.
[0021] According to the above technical solution, a seventh hydraulic telescopic cylinder is provided on the side of the connecting strip away from the turntable. A fixed rod is fixedly connected to the upper side of the second connecting block. One end of the fixed rod away from the second connecting block is hinged to the fixed end of the seventh hydraulic telescopic cylinder. The upper part of the side of the connecting strip facing the center of the second circular guide rail is hinged to the output end of the seventh hydraulic telescopic cylinder.
[0022] According to the above technical solution, the laser scanning sensor is fixedly connected to one end of the fixed rod away from the second connecting block.
[0023] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, by providing a number of liftable supporting blocks, different types of accessories are supported and adsorbed.
[0024] The circular guide rail module one and the clamping component are provided to clamp different types of accessories in the horizontal direction;
[0025] The circular guide rail module two and the pressing and fixing component are provided to press and fix different types of accessories in the vertical direction, thereby improving the positioning and clamping accuracy of the winch accessories. Brief Description of the Drawings
[0026] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0027] Figure 1 is the overall structural schematic diagram of the present invention;
[0028] Figure 2 is the schematic diagram of the split of the support table and its related structures of the present invention;
[0029] Figure 3 is the schematic diagram of the side sectional structure of the turntable of the present invention;
[0030] Figure 4 is the schematic diagram of the top view structure of the support disk of the present invention;
[0031] Figure 5 is the schematic diagram of the partial split structure of the circular guide rail module one and the clamping component of the present invention;
[0032] Figure 6 is the overall structural schematic diagram of the circular guide rail module two of the present invention;
[0033] Figure 7 is the schematic diagram of the partial split structure of the circular guide rail module two and the pressing and fixing component of the present invention;
[0034] Figure 8 is the schematic diagram of the structure of the air hole communicating with the air chamber of the present invention;
[0035] In the figure: 1, base; 2, first hydraulic telescopic cylinder; 3, support platform; 4, first cavity; 5, rotating column; 6, turntable; 7, first gear ring; 8, first driving motor; 9, first gear; 10, circular groove; 11, second hydraulic telescopic cylinder; 12, central disc; 13, fixing ring; 14, annular groove; 15, annular support group; 16, support block; 17, third hydraulic telescopic cylinder; 18, air hole; 19, air chamber; 20, pump body; 21, first circular guide rail module; 22, first circular guide rail; 23, first sliding seat; 24, first roller; 25, second driving motor; 26, second gear; 27, second gear ring; 28, clamping assembly; 29, first connecting block; 30, fourth hydraulic telescopic cylinder; 31, slider; 32, arc guide rail; 33, second sliding seat; 34, second roller; 35, third driving motor; 36, third gear; 37, arc gear bar; 38, clamping block; 39, suction plate; 40, second circular guide rail module; 41, second circular guide rail; 42, third sliding seat; 43, third roller; 44, fourth driving motor; 45, fourth gear; 46, third gear ring; 47, fifth hydraulic telescopic cylinder; 48, second connecting block; 49, sliding port; 50, connecting bar; 51, rack; 52, second cavity; 53, fifth driving motor; 54, fifth gear; 55, sixth hydraulic telescopic cylinder; 56, pressing block; 57, fixing rod; 58, seventh hydraulic telescopic cylinder; 59, laser scanning sensor. Detailed implementation manners
[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0037] Please refer to Figure 1-8 , the present invention provides a technical solution: an intelligent positioning device for processing hoist accessories, including a base 1. Four corners on the upper side of the base 1 are fixedly connected with first hydraulic telescopic cylinders 2, and the output ends of the four first hydraulic telescopic cylinders 2 are commonly fixedly connected with a support platform 3;
[0038] As Figure 2 , a first cavity 4 is opened in the support platform 3, a rotating column 5 is arranged in the first cavity 4, the rotating column 5 is located at the center of the support platform 3, the rotating column 5 is connected to the support platform 3 by a bearing, and a turntable 6 is fixedly connected to the side of the rotating column 5 away from the base 1 along the central axis, and the turntable 6 is connected to the upper side of the support platform 3 by a bearing.
[0039] The outer wall of the rotating column 5 located inside the first cavity 4 is fixedly connected with a first gear ring 7. A first driving motor 8 is arranged inside the first cavity 4. The output end of the first driving motor 8 is fixedly connected with a first gear 9. The first gear 9 is engaged with the first gear ring 7, so as to drive the rotating column 5 to rotate, and further drive the turntable 6 to rotate.
[0040] The turntable 6 and the rotating column 5 are integrally arranged. A circular groove 10 is formed at the center of the turntable 6 and the rotating column 5. A second hydraulic telescopic cylinder 11 is fixedly connected inside the circular groove 10. The output end of the second hydraulic telescopic cylinder 11 is fixedly connected with a central disc 12. The central disc 12 is smaller than the minimum size of the processed fitting. A fixing ring 13 is arranged concentrically outward of the central disc 12. The fixing ring 13 and the turntable 6 are integrally arranged. Both the central disc 12 and the fixing ring 13 are concentric with the turntable 6. An annular groove 14 is formed between the central disc 12 and the fixing ring 13;
[0041] As Figure 4 , a number of annular support groups 15 are arranged inside the annular groove 14. The number of annular support groups 15 are all concentric with the turntable 6. The adjacent two annular support groups 15 are in direct contact on the side close to each other. The inner ring wall of the annular support group 15 close to the central disc 12 is in direct contact with the outer circumferential wall of the central disc 12. The outer ring wall of the annular support group 15 close to the fixing ring 13 is in direct contact with the inner ring wall of the fixing ring 13. The number of annular support groups 15 and the central disc 12 form a support disc.
[0042] Each annular support group 15 includes a number of support blocks 16. The cross-sectional shape of the support block 16 along the horizontal plane is fan-shaped. The annular support group 15 is formed by splicing a number of support blocks 16 based on the central axis of the turntable 6. The dimensions of the support blocks 16 of each annular support group 15 along the radial direction of the turntable 6 are all the same.
[0043] A third hydraulic telescopic cylinder 17 is arranged on the side of each support block 16 close to the turntable 6. The fixed end of the third hydraulic telescopic cylinder 17 is fixedly connected to the inner wall of the lower side of the annular groove 14. The output end of the third hydraulic telescopic cylinder 17 is fixedly connected with the support block 16. By controlling the output end of the third hydraulic telescopic cylinder 17, the support block 16 is lifted and moved.
[0044] A number of air holes 18 are formed on the side of the support block 16 away from the turntable 6. An air chamber 19 is formed inside the fixing ring 13.
[0045] As Figure 8 , an air valve is fixedly connected to the side of the support block 16 close to the turntable 6. The air valve adopts a patch-type multi-way solenoid valve. The air valve can individually control each air hole 18 on the support block 16;
[0046] The air valves on the support blocks of multiple sets of annular support groups 15 along the same divergent straight line are connected in series through air pipes, and the output end of the air pipe closer to the fixed ring 13 penetrates the inner ring wall of the fixed ring 13 and communicates with the air chamber 19.
[0047] The air chamber 19 is connected with a pump body 20 through a pipeline. The pump body 20 is fixedly connected to the fixed ring 13. The pump body 20 sucks air from the air chamber 19. After the air pressure in the air chamber 19 decreases, the air holes 18 are further sucked, thereby forming a negative pressure at the air holes 18 to adsorb the fittings.
[0048] A circular guide rail module one 21 is fixedly connected to the side of the fixed ring 13 away from the turntable 6;
[0049] Such as Figure 5 , the circular guide rail module one 21 includes a circular guide rail one 22. The cross-sectional shape of the circular guide rail one 22 in the vertical direction is "I"-shaped. There are several sliding seats one 23 arranged on the upper side of the circular guide rail one 22. Four rollers one 24 are rotatably connected to the corresponding "I"-shaped grooves of the circular guide rail one 22 on the lower side of each sliding seat one 23. The four rollers one 24 are symmetrically arranged in groups of two with the vertical bisector of the cross-sectional shape of the circular guide rail one 22 as the reference, so that the sliding seat one 23 slides on the circular guide rail one 22;
[0050] A driving motor two 25 is fixedly connected to the upper side of the sliding seat one 23. The output end of the driving motor two 25 is fixedly connected with a gear two 26. A gear ring two 27 is fixedly connected to the circumferential outer wall of the circular guide rail one 22. The gear two 26 is matched with the gear ring two 27, so that the driving motor two 25 drives the sliding seat one 23 to move on the circular guide rail one 22;
[0051] Electromagnets that can control opening and closing are embedded on both sides of the sliding seat one 23 close to the circular guide rail one 22. The electromagnets generate magnetic force when turned on and are magnetically attracted and locked with the circular guide rail one 22, so as to lock and fix the sliding seat one 23.
[0052] A clamping assembly 28 is arranged on each sliding seat one 23. The clamping assembly 28 includes a connecting block one 29. The connecting block one 29 is rotatably connected to the sliding seat one 23. A circular hole is opened on the connecting block one 29. A hydraulic telescopic cylinder four 30 is arranged in the circular hole. The fixed end of the hydraulic telescopic cylinder four 30 is fixedly connected with the inner wall of the circular hole near the output end. The side of the fixed end of the hydraulic telescopic cylinder four 30 away from the output end is fixedly connected with a slider 31;
[0053] An arc guide rail 32 is fixedly connected to the sliding seat one 23. The cross-sectional shape of the arc guide rail 32 in the vertical direction is "I"-shaped. A sliding seat two 33 is arranged on the upper side of the arc guide rail 32. The slider 31 is fixedly connected to the upper side of the sliding seat two 33;
[0054] On the lower side of each second sliding seat 33, four second rollers 34 are rotatably connected to the "I"-shaped groove of the arc-shaped guide rail 32 corresponding thereto. The four second rollers 34 are symmetrically arranged in two groups with the perpendicular bisector of the cross-sectional shape of the arc-shaped guide rail 32 as the reference, so that the second sliding seat 33 slides on the arc-shaped guide rail 32;
[0055] A third driving motor 35 is fixedly connected to the upper side of the second sliding seat 33. The output end of the third driving motor 35 penetrates through the second sliding seat 33 and is fixedly connected with a third gear 36. An arc-shaped gear rack 37 is fixedly connected to the circumferential outer wall of the arc-shaped guide rail 32. The third gear 36 is matched with the arc-shaped gear rack 37, so that the second sliding seat 33 is driven to move on the arc-shaped guide rail 32 by the third driving motor 35;
[0056] Electromagnets that can control opening and closing are embedded on both sides of the lower side of the second sliding seat 33 close to the arc-shaped guide rail 32. The electromagnets generate magnetic force to magnetically lock with the arc-shaped guide rail 32 when turned on, so as to lock and fix the second sliding seat 33;
[0057] The center of the arc-shaped guide rail 32 is concentric with the rotation axis of the first connecting block 29. In this way, by driving the slider 31 to move, the fourth hydraulic telescopic cylinder 30 is driven to rotate around the axis of the first connecting block 29. In this embodiment, the rotation angle of the fourth hydraulic telescopic cylinder 30 around the axis of the first connecting block 29 is within ±45°.
[0058] The output end of the fourth hydraulic telescopic cylinder 30 faces the center disc 12. A clamping block 38 is fixedly connected to the output end of the fourth hydraulic telescopic cylinder 30. A first pressure sensor is embedded in the clamping block 38;
[0059] A suction plate 39 is fixedly connected to the side of the clamping block 38 close to the turntable 6. The suction plate 39 is located on the side of the clamping block 38 away from the center disc 12. The suction plate 39 is in direct contact with the support block 16. After the clamping block 38 radially clamps the fitting, the air holes 18 adsorb the suction plate 39 to improve the clamping stability of the clamping block 38 on the fitting.
[0060] Such as Figure 6 , on the side of the fixed ring 13 away from the turntable 6, a second circular guide rail module 40 is provided;
[0061] Such as Figure 7 , the second circular guide rail module 40 includes a second circular guide rail 41. The cross-sectional shape of the second circular guide rail 41 in the vertical direction is "I"-shaped. A number of third sliding seats 42 are arranged on the upper side of the second circular guide rail 41. On the lower side of each third sliding seat 42, four third rollers 43 are rotatably connected to the "I"-shaped groove of the second circular guide rail 41 corresponding thereto. The four third rollers 43 are symmetrically arranged in two groups with the perpendicular bisector of the cross-sectional shape of the second circular guide rail 41 as the reference, so that the third sliding seat 42 slides on the second circular guide rail 41;
[0062] A driving motor four 44 is fixedly connected to the upper side of the third sliding seat 42. The output end of the driving motor four 44 penetrates through the third sliding seat 42 and is fixedly connected with a gear four 45. A gear ring three 46 is fixedly connected to the circumferential outer wall of the circular guide rail two 41. The gear four 45 is matched with the gear ring three 46, so as to drive the third sliding seat 42 to move on the circular guide rail two 41 through the driving motor four 44;
[0063] On both sides of the lower side of the third sliding seat 42 close to the circular guide rail two 41, electromagnets that can control opening and closing are embedded. By generating magnetic force when the electromagnets are turned on, magnetic attraction locking is carried out with the circular guide rail two 41, so as to lock and fix the third sliding seat 42.
[0064] On one side of the circular guide rail two 41 close to the fixed ring 13, a number of hydraulic telescopic cylinders five 47 are arranged. The number of hydraulic telescopic cylinders five 47 is evenly distributed in a circle with the central axis of the fixed ring 13 as the reference. The fixed ring 13 and the turntable 6 are provided with installation holes corresponding to the hydraulic telescopic cylinders five 47. The fixed ends of the hydraulic telescopic cylinders five 47 are fixedly connected in the installation holes, and the output ends of the hydraulic telescopic cylinders five 47 are fixedly connected with the circular guide rail two 41.
[0065] On one side of the third sliding seat 42 away from the circular guide rail two 41, a pressing and fixing assembly is arranged. The pressing and fixing assembly includes a connecting block two 48. The connecting block two 48 is fixedly connected to the third sliding seat 42. A sliding opening 49 is formed in the connecting block two 48. A connecting bar 50 is slidably connected in the sliding opening 49. A rack 51 is fixedly connected to the side of the connecting bar 50 facing away from the turntable 6. A cavity two 52 is formed in the connecting block two 48. The cavity two 52 is communicated with the sliding opening 49. A driving motor five 53 is fixedly connected to one side of the connecting block two 48. The output end of the driving motor five 53 penetrates into the cavity two 52 and is fixedly connected with a gear five 54. The gear five 54 is matched with the rack 51, so as to drive the rack 51 to slide along the sliding opening 49.
[0066] On the lower part of the side of the connecting bar 50 facing the center of the circular guide rail two 41, a hydraulic telescopic cylinder six 55 is fixedly connected. The output end of the hydraulic telescopic cylinder six 55 is fixedly connected with a pressing block 56. A pressure sensor two is embedded in the pressing block 56.
[0067] On the side of the connecting bar 50 away from the turntable 6, a hydraulic telescopic cylinder seven 58 is arranged. A fixing rod 57 is fixedly connected to the upper side of the connecting block two 48. One end of the fixing rod 57 away from the connecting block two 48 is hinged to the fixed end of the hydraulic telescopic cylinder seven 58. The upper part of the side of the connecting bar 50 facing the center of the circular guide rail two 41 is hinged to the output end of the hydraulic telescopic cylinder seven 58;
[0068] The triangular structure of the hydraulic telescopic cylinder seven 58, the fixing rod 57 and the connecting bar 50 is used to strengthen the stability of the pressure of the pressing block 56 on the fitting by the hydraulic telescopic cylinder six 55.
[0069] One end of the fixed rod 57 far away from the second connecting block 48 is fixedly connected with a laser scanning sensor 59. The laser scanning sensor 59 is a conventional existing technology. It irradiates a laser at the target object and receives the reflected light and the changes after refraction through a photosensitive element, so as to integrally scan the outer contour of the hoist accessories in a non-contact manner;
[0070] The laser scanning sensor 59 is signal-connected to a processor. The processor calculates the outer contour of the hoist accessories after being scanned by the laser scanning sensor 59 and constructs a three-dimensional model, and marks the specific information to be processed of the hoist accessories, including but not limited to: the position coordinates of the accessories processing, the processing method, etc.
[0071] In this embodiment, the accessories to be processed are hoisted and placed on the support plate composed of the central disk 12 and the annular support group 15. In the initial state, the fifth hydraulic telescopic cylinder 47 is in the extended state. During the hoisting process, the outer contour of the accessories is scanned by the laser scanning sensor 59, and a three-dimensional model is constructed by the processor;
[0072] The processor calculates the center point of the hoist accessories, and controls the movement of the hoist accessories through the hoisting tool, so that its center point coincides with the center point of the central disk 12. Then, according to the outer contour shape of the side of the accessories close to the turntable 6, the corresponding support blocks 16 are controlled to rise or fall, providing the maximum support area for the accessories without damaging and affecting the processing of the accessories, so as to increase the stability of the support for the accessories; Exemplarily, when drilling is required for the accessories processing, the relevant support blocks 16 at the corresponding positions of the accessories are controlled to descend, leaving a certain gap to prevent damage to the drill bit during drilling
[0073] Subsequently, the hoist accessories are placed on the support plate, and then the pump body 20 is started, and the air valve of the corresponding air hole 18 is opened, and the hoist accessories are negatively pressured through the air hole 18.
[0074] Then, the accessories are positioned and clamped. Control a corresponding number of the first sliding seats 23 to slide to the corresponding positions. The clamped positions should be the positions on the accessories that are not processed, not weak, without holes and without grooves, so as to avoid damage and deformation of the accessories during the positioning and clamping process.
[0075] Subsequently, the angle of the clamping block 38 is effectively adjusted according to the shape of the surface of the accessories clamped by the clamping assembly 28. Exemplarily, when the surface of the accessories clamped by the clamping assembly 28 is a plane, the clamping block 38 clamps at an angle perpendicular to the plane.
[0076] During the process of the clamping block 38 clamping the accessories, the pressure sensor I monitors the pressure of the clamping block 38 clamping the accessories to prevent overpressure clamping of the accessories and causing damage to the accessories.
[0077] After the clamping block 38 finishes clamping the fitting, the air valve of the air pipe controlling the corresponding air hole 18 is opened, so that the air hole 18 adsorbs the suction plate 39, thereby improving the clamping stability of the clamping block 38 for the fitting during the processing.
[0078] Then, the output end of the hydraulic telescopic cylinder five 47 is controlled to retract, so that the circular guide rail two 41 descends to a position at a corresponding height, the corresponding number of sliding seats three 42 are controlled to move to corresponding positions, and at the same time, the driving motor five 53 is respectively controlled to rotate, and the rack 51 drives the connecting bar 50 to move towards the side close to the center of the circular guide rail two 41. According to the shape of the fitting, the stroke of each connecting bar 50 is controlled to move. Subsequently, the output end of the hydraulic telescopic cylinder six 55 is controlled to extend, so that the pressing block 56 descends to complete the positioning and clamping of the fitting in the vertical direction. During the descent of the pressing block 56, the pressure of the pressing block 56 on the fitting is controlled by the pressure sensor one to prevent the pressing block 56 from clamping the fitting with overpressure.
[0079] After the positioning and clamping are completed, the lifting of the support table 3 and the rotation of the turntable 6 are controlled to rotate the fitting, and the processing equipment is coordinated to process the fitting.
[0080] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0081] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An intelligent positioning device for processing hoist accessories, characterized in that: It includes a liftable support platform (3), a rotating column (5) is rotatably connected to the support platform (3), a turntable (6) is fixedly connected to the side of the rotating column (5) away from the base (1), a liftable central disc (12) is arranged at the center of the turntable (6) and the rotating column (5), a fixed ring (13) is arranged concentrically and outwardly of the central disc (12), the fixed ring (13) is integrally provided with the turntable (6), an annular groove (14) is formed between the central disc (12) and the fixed ring (13), and a number of annular support groups (15) are arranged in the annular groove (14); Each of the annular support groups (15) includes a number of liftable support blocks (16), and a number of air holes (18) for adsorbing accessories are formed on the side of the support block (16) away from the turntable (6); A circular guide rail module one (21) is fixedly connected to the side of the fixed ring (13) away from the turntable (6), the circular guide rail module one (21) includes a circular guide rail one (22) and a number of sliding seats one (23) sliding on the circular guide rail one (22), a clamping assembly (28) is arranged on each of the sliding seats one (23), the clamping assembly (28) includes a rotatable hydraulic telescopic cylinder four (30), the output end of the hydraulic telescopic cylinder four (30) faces the central disc (12), a clamping block (38) is fixedly connected to the output end of the hydraulic telescopic cylinder four (30), a pressure sensor one is embedded in the clamping block (38), and a suction plate (39) is fixedly connected to the side of the clamping block (38) close to the turntable (6); A liftable circular guide rail module two (40) is arranged on the side of the fixed ring (13) away from the turntable (6), the circular guide rail module two (40) includes a circular guide rail two (41) and a number of sliding seats three (42) sliding on the circular guide rail two (41), a pressing and fixing assembly is arranged on each of the sliding seats three (42), the pressing and fixing assembly includes a hydraulic telescopic cylinder six (55) moving radially along the circular guide rail two (41), a pressing block (56) is fixedly connected to the output end of the hydraulic telescopic cylinder six (55), a pressure sensor two is embedded in the pressing block (56), a laser scanning sensor (59) is arranged on the pressing and fixing assembly, and the laser scanning sensor (59) is signal-connected to a processor; An arc guide rail (32) is fixedly connected to the sliding seat one (23), a sliding seat two (33) is slidably connected to the arc guide rail (32), the clamping assembly (28) further includes a connecting block one (29), the connecting block one (29) is rotatably connected to the sliding seat one (23), a circular hole is formed in the connecting block one (29), the side of the fixed end of the hydraulic telescopic cylinder four (30) close to the output end is fixedly connected to the inner wall of the circular hole, the side of the fixed end of the hydraulic telescopic cylinder four (30) away from the output end is fixedly connected to a slider (31), the slider (31) is fixedly connected to the upper side of the sliding seat two (33), and the center of the arc guide rail (32) is concentrically arranged with the rotation axis of the connecting block one (29); The processor controls the lifting or lowering of the support blocks (16) at corresponding positions according to the outer contour shape of the accessory on the side close to the turntable (6), so as to provide the maximum support area for the accessory without damaging or affecting the processing of the accessory. Effectively adjust the angle of the clamping block (38) according to the shape of the surface of the accessory clamped by the clamping assembly (28).
2. The intelligent positioning device for processing a hoist fitting according to claim 1, wherein: A cavity one (4) is formed in the support table (3). The rotating column (5) is located at the center of the support table (3). The rotating column (5) is connected to the support table (3) by a bearing. The rotating column (5) penetrates through the rotating column (5) and is fixedly connected to the turntable (6) on the side away from the base (1) along the central axis. A gear ring one (7) is fixedly connected to the outer wall of the rotating column (5) located in the cavity one (4). A driving motor one (8) is arranged in the cavity one (4). The output end of the driving motor one (8) is fixedly connected to a gear one (9). The gear one (9) is matched with the gear ring one (7).
3. The intelligent positioning device for processing a hoist fitting according to claim 2, wherein: The turntable (6) and the rotating column (5) are integrally arranged. A circular groove (10) is formed at the center of the turntable (6) and the rotating column (5). A hydraulic telescopic cylinder two (11) is fixedly connected in the circular groove (10). The output end of the hydraulic telescopic cylinder two (11) is fixedly connected to the central disc (12).
4. The intelligent positioning device for processing hoist accessories according to claim 3, wherein: Several groups of the annular support groups (15) are all concentric with the turntable (6). The adjacent two groups of the annular support groups (15) are in direct contact with each other on the side close to each other. The inner ring wall of the group of annular support groups (15) close to the central disc (12) is in direct contact with the outer circumferential wall of the central disc (12). The outer ring wall of the group of annular support groups (15) close to the fixed ring (13) is in direct contact with the inner ring wall of the fixed ring (13).
5. An intelligent positioning device for processing a winch fitting according to claim 4, characterized in that: The cross-sectional shape of the support block (16) along the horizontal plane is fan-shaped. The annular support group (15) is formed by splicing several support blocks (16) based on the central axis of the turntable (6). The dimensions of the support blocks (16) of each annular support group (15) along the radial direction of the turntable (6) are all the same. A hydraulic telescopic cylinder three (17) is arranged on the side of each support block (16) close to the turntable (6). The fixed end of the hydraulic telescopic cylinder three (17) is fixedly connected to the lower inner wall of the annular groove (14). The output end of the hydraulic telescopic cylinder three (17) is fixedly connected to the support block (16). The output end of each air hole (18) located on the side close to the turntable (6) is fixedly connected to an air pipe. An air valve is arranged on each air pipe. An air chamber (19) is formed in the fixed ring (13). The output end of the air pipe is communicated with the air chamber (19). The air chamber (19) is communicated with a pump body (20) through a pipeline. The pump body (20) is fixedly connected to the fixed ring (13).
6. The intelligent positioning device for processing a winch fitting according to claim 5, characterized in that: The suction plate (39) is located on the side of the clamping block (38) away from the central disc (12). The suction plate (39) is in direct contact with the support block (16).
7. An intelligent positioning device for processing a winch fitting according to claim 6, characterized in that: The pressing and consolidating assembly further includes a second connecting block (48). A sliding opening (49) is formed in the second connecting block (48). A connecting bar (50) is slidably connected in the sliding opening (49). A rack (51) is fixedly connected to the side of the connecting bar (50) away from the turntable (6). A second cavity (52) is formed in the second connecting block (48). The second cavity (52) communicates with the sliding opening (49). A fifth driving motor (53) is fixedly connected to one side of the second connecting block (48). The output end of the fifth driving motor (53) penetrates into the second cavity (52) and is fixedly connected with a fifth gear (54). The fifth gear (54) is matched with the rack (51). The sixth hydraulic telescopic cylinder (55) is fixedly connected to the lower part of the side of the connecting bar (50) facing the center of the second circular guide rail (41).
8. An intelligent positioning device for processing a hoist fitting according to claim 7, characterized in that: A seventh hydraulic telescopic cylinder (58) is arranged on the side of the connecting bar (50) away from the turntable (6). A fixing rod (57) is fixedly connected to the upper side of the second connecting block (48). One end of the fixing rod (57) away from the second connecting block (48) is hinged to the fixed end of the seventh hydraulic telescopic cylinder (58). The upper part of the side of the connecting bar (50) facing the center of the second circular guide rail (41) is hinged to the output end of the seventh hydraulic telescopic cylinder (58).
9. An intelligent positioning device for processing a winch fitting according to claim 8, characterized in that: The laser scanning sensor (59) is fixedly connected to one end of the fixing rod (57) away from the second connecting block (48).
Citation Information
Patent Citations
Clamping device for aircraft horizontal and vertical tail fixing
CN110774201A
Machining equipment for thin-wall barrel-shaped double-layer casing of aerospace engine
CN115213471A
Round regulation and control clamp for numerical control gantry machine tool
CN215846970U
Electromechanical equipment mounting equipment
CN222099456U