Warp rebeaming machine capable of preventing scram yarn from twisting

By designing the tensioning mechanism and control mechanism in the shafting machine, the problem of yarns being easily wound and kink during the shafting process is solved, and stable tension control and high-quality integration of the yarns are achieved.

CN120039714APending Publication Date: 2025-05-27WUJIANG XINMIN HIGH FIBER CO LTD

Patent Information

Application Number
CN202510269859.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

During the yarn rotation process, the existing shaft unification machines lack tension control mechanisms, which leads to the yarns being easily entangled with each other, resulting in twisting and kinking.

Method used

A parallel shaft machine including a housing, a slurry shaft, a feed roller, a finale, a stepper motor, a retracting roller, a tensioning mechanism and a control mechanism is designed. The tensioning mechanism controls the tensioning force of the yarn by the combination of the press rod, the moving block, the spring and the connecting rod; the control mechanism adjusts the tensioning force of the yarn by moving the press rod up and down to ensure that the yarn maintains a stable tension state during the shaft alignment process.

Benefits of technology

By effectively controlling the tension of the yarn, the yarn is avoided in the process of unblocking the yarn, and the integration quality and control accuracy of the yarn are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of re-beaming machines, and discloses a re-beaming machine capable of preventing sudden stop yarn kink, which comprises a shell, a slurry shaft is rotatably connected to the inner wall of the shell, a feeding roll shaft is rotatably connected to the inner wall of the shell, a pressing shaft is arranged at the top of the feeding roll shaft, and pressing mechanisms are arranged on the front side and the rear side of the pressing shaft. A stepping motor is fixedly connected to the front face of the shell, a winding roller is fixedly connected to the rear side of an output shaft of the stepping motor, a tensioning mechanism is arranged in the shell, and the tensioning mechanism comprises a pressing rod. According to the yarn rebeaming device, through cooperation of the pressing rod, the moving block, the first spring, the first connecting rod, the second connecting rod and the tension roller, the tensioning force of yarn can be controlled, it is ensured that the yarn is kept in a stable tension state in the rebeaming process, loosening and twisting are avoided, and through arrangement of the control mechanism, the tensioning force of the yarn can be adjusted by moving the pressing rod up and down; and the accuracy of tension control is improved.
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Description

Technical Field

[0001] The invention relates to the field of yarn combining machines, in particular to a yarn combining machine capable of preventing yarn from being kinked when stopped suddenly. Background Art

[0002] The yarn-joining machine is a key equipment in textile production. It is mainly used to combine multiple yarns or fibers into a wider bundle for subsequent processing and handling. With the rapid development of science and technology, people's requirements for yarns are getting higher and higher, and the requirements for yarn-joining machines are also constantly improving.

[0003] After searching, Chinese patent announcement number: CN216662074U discloses a parallel-axis machine for improving cloth quality, including a bottom bin, two side bins are fixedly installed on the top surface of the bottom bin, two second makeshift holes are opened on one side of the bottom of the two side bins, a cross plate is fixedly installed between the two side bins, a mounting plate is fixedly installed inside one of the side bins, a driving assembly is arranged inside one of the side bins, a winding rod is rotatably connected between the two side bins, a plurality of yarn reeds are fixedly installed on the top surface of the cross plate, two first makeshift holes are opened on the top surface of the bottom bin, and a winding drum is arranged between the two side bins.

[0004] The above patent uses multiple yarn reeds to evenly discharge the yarn, so that the yarn will not be entangled, thereby improving the yarn quality. However, no tension control mechanism is provided, so that multiple strands of yarn are easily entangled with each other during the yarn paralleling process. The yarn relaxes and untwists when held at both ends, which will cause twisting and kinking. Therefore, a paralleling machine that prevents yarn kinking during emergency stop is proposed to solve the above problem. Summary of the invention

[0005] In order to make up for the above shortcomings, the present invention provides a yarn-joining machine for preventing yarn kinks when stopped suddenly, aiming to improve the problem in the prior art that "the yarn relaxes and untwists when held at both ends, resulting in twist shrinkage and kinking".

[0006] To achieve the above object, the present invention adopts the following technical solutions: A beam warping machine for preventing the emergency stop yarn from kinking, including a housing, on the inner wall of the housing is rotatably connected a sizing shaft, on the inner wall of the housing is rotatably connected a feeding roller shaft, on the top of the feeding roller shaft is provided a pressing shaft, on the front and rear sides of the pressing shaft are provided pressing mechanisms, on the front of the housing is fixedly connected a stepping motor, on the rear side of the output shaft of the stepping motor is fixedly connected a winding roller, inside the housing is provided a tensioning mechanism, the tensioning mechanism includes a pressing rod, the pressing rod penetrates and is slidably installed on the inner wall of the housing, at the bottom of the pressing rod is fixedly connected a first spring, at the bottom of the first spring is fixedly connected a moving block, the moving block is slidably installed on the inner wall of the housing, on the surface of the moving block is hinged a first connecting rod, at the end of the first connecting rod away from the moving block is hinged a second connecting rod, at the end of the second connecting rod away from the first connecting rod is hinged to the inner wall of the housing, in the middle of the first connecting rod is rotatably connected a tension roller, on the front side of the pressing rod is provided a control mechanism.

[0007] As a further description of the above technical solution: The number of the sizing shafts is set to be multiple, and the multiple sizing shafts are arranged at different heights inside the housing.

[0008] As a further description of the above technical solution: The pressing mechanism includes sliders, the sliders are slidably installed on the inner wall of the housing, the number of the sliders is set to be two groups, and on the sides of the two groups of sliders close to each other are rotatably connected to the front and rear sides of the pressing shaft.

[0009] As a further description of the above technical solution: The pressing mechanism further includes a screw rod, the screw rod is threadedly installed on the inner wall of the housing, at the bottom of the screw rod is rotatably connected a pressing block, the pressing block is slidably installed on the inner wall of the housing.

[0010] As a further description of the above technical solution: The pressing mechanism further includes a third spring, the top of the third spring is fixedly connected to the bottom of the pressing block, and the bottom of the third spring is fixedly connected to the top of the slider.

[0011] As a further description of the above technical solution: The control mechanism includes a control rod, the control rod penetrates and is slidably installed on the inner wall of the pressing rod, and on the right side of the control rod is provided a handle.

[0012] As a further description of the above technical solution: The control mechanism further includes a second spring, the second spring is sleeved on the outside of the control rod, and the control rod is elastically connected to the inner wall of the pressing rod through the second spring.

[0013] As a further description of the above technical solution: The control mechanism further includes a fixed block which is fixedly installed on the front of the housing, and a circular hole is provided on the surface of the fixed block.

[0014] The present invention has the following beneficial effects: 1. In the present invention, through the cooperation of the pressure rod, the moving block, the first spring, the first connecting rod, the second connecting rod, and the tension roller, the tension of the yarn can be controlled to ensure that the yarn maintains a stable tension state during the warping process, avoiding slack and kinking. Moreover, by setting the control mechanism, the tension of the yarn can be adjusted by moving the pressure rod up and down, improving the accuracy of tension control.

[0015] 2. In the present invention, through the cooperation of the feeding roller shaft, the pressing shaft, the screw rod, the pressing block, the third spring, and the slider, during the continuous displacement of the yarn to the right, it is squeezed by the pressing shaft and the feeding roller shaft in the rolling area, thereby realizing the rolling treatment and improving the quality of the integration of multi-strand yarns. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a right-side schematic perspective view of the overall three-dimensional structure in the present invention; Figure 2 It is a left-side schematic perspective view of the overall three-dimensional structure in the present invention; Figure 3 It is a schematic perspective view of the three-dimensional structure of the housing, the pressing mechanism, and the tensioning mechanism in the present invention; Figure 4 It is a schematic cross-sectional exploded three-dimensional structure view of the pressure rod and the control mechanism in the present invention; Figure 5 For the present invention Figure 2 It is an enlarged schematic perspective view of part A in the present invention.

[0017] Legend Explanation: 1. Housing; 2. Sizing shaft; 3. Feeding roller shaft; 4. Pressing shaft; 5. Stepper motor; 6. Winding roller; 7. Pressure rod; 8. Moving block; 9. First spring; 10. First connecting rod; 11. Second connecting rod; 12. Tension roller; 13. Control rod; 14. Second spring; 15. Fixed block; 16. Circular hole; 17. Screw rod; 18. Pressing block; 19. Third spring; 20. Slider. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0019] Refer to Figure 1, Figure 2 , an embodiment provided by the present invention: a warping machine for preventing sudden stop yarn kinking, including a housing 1, a sizing shaft 2 is rotatably connected to the inner wall of the housing 1, the number of sizing shafts 2 is set to be multiple, and the multiple sizing shafts 2 are arranged at different heights inside the housing 1. A feeding roller shaft 3 is rotatably connected to the inner wall of the housing 1. The main function of the feeding roller shaft 3 is to support and guide the yarn through the rolling area. A pressing shaft 4 is arranged on the top of the feeding roller shaft 3, and the pressing shaft 4 is arranged directly above the feeding roller shaft 3. The yarn passes through the gap between the pressing shaft 4 and the feeding roller shaft 3. Pressing mechanisms are arranged on the front and rear sides of the pressing shaft 4. A stepping motor 5 is fixedly connected to the front of the housing 1. The stepping motor 5 can precisely control the rotation angle of its output shaft to improve the control accuracy. A winding roller 6 is fixedly connected to the rear side of the output shaft of the stepping motor 5. One end of the winding roller 6 away from the stepping motor 5 is rotatably installed on the inner wall of the housing 1. A tensioning mechanism is arranged inside the housing 1.

[0020] Refer to Figure 1 - Figure 3 , the tensioning mechanism includes a pressing rod 7, the pressing rod 7 penetrates and is slidably installed on the inner wall of the housing 1, the sliding direction of the pressing rod 7 is up and down, a first spring 9 is fixedly connected to the bottom of the pressing rod 7, the first spring 9 is initially set in a compressed state, the bottom of the first spring 9 is fixedly connected to a moving block 8. By setting the first spring 9, a downward elastic force is applied to the moving block 8. The moving block 8 is slidably installed on the inner wall of the housing 1, the sliding direction of the moving block 8 is up and down. One end of a connecting rod 10 is hinged to the surface of the moving block 8. One end of the connecting rod 10 away from the moving block 8 is hinged to a connecting rod 11. Both the connecting rod 10 and the connecting rod 11 are arranged in an inclined state. One end of the connecting rod 11 away from the connecting rod 10 is hinged to the inner wall of the housing 1. The connecting rod 10 and the connecting rod 11 form a V shape, and the lengths of the connecting rod 10 and the connecting rod 11 are equal. A tension roller 12 is rotatably connected to the middle of the connecting rod 10. A control mechanism is arranged on the front side of the pressing rod 7.

[0021] Refer to Figure 3 , Figure 5 , the pressing mechanism includes sliders 20. The sliders 20 are slidably installed on the inner wall of the housing 1, the sliding direction of the sliders 20 is up and down, the number of the sliders 20 is set to be two groups, and the mutually close sides of the two groups of sliders 20 are rotatably connected to the front and rear sides of the pressing shaft 4. The pressing mechanism further includes a vertically arranged screw rod 17, the screw rod 17 is threadedly installed on the inner wall of the housing 1, a pressing block 18 is rotatably connected to the bottom of the screw rod 17, the pressing block 18 is slidably installed on the inner wall of the housing 1, the sliding direction of the pressing block 18 is up and down. The pressing mechanism further includes a third spring 19, the third spring 19 is initially set in a compressed state, the top of the third spring 19 is fixedly connected to the bottom of the pressing block 18, and the bottom of the third spring 19 is fixedly connected to the top of the slider 20. By setting the third spring 19, the pressing block 18 and the slider 20 have a tendency to move away from each other.

[0022] Referring to Figure 1 、 Figure 4 The control mechanism includes a control rod 13. The control rod 13 passes through and is slidably installed on the inner wall of the pressure rod 7. The sliding direction of the control rod 13 is left - right sliding. A handle is provided on the right side of the control rod 13 to facilitate the staff to pull the control rod 13. The control mechanism further includes a second spring 14. The second spring 14 is sleeved outside the control rod 13. The control rod 13 is elastically connected to the inner wall of the pressure rod 7 through the second spring 14. By setting the second spring 14, an elastic force towards the left is applied to the control rod 13. The control mechanism further includes a fixed block 15. The fixed block 15 is fixedly installed on the front surface of the housing 1. A round hole 16 that cooperates with the control rod 13 is provided on the surface of the fixed block 15. The number of the round holes 16 is set to be multiple. The multiple round holes 16 are arranged in a straight line at equal intervals on the surface of the fixed block 15. By inserting the control rod 13 into the round holes 16 at different positions, the height of the pressure rod 7 can be changed.

[0023] Working principle: When in use, the stepping motor 5 works to drive the winding roller 6 to rotate, evenly arranging the yarns on the multi - strand pulp shaft 2 into one strand of yarn and winding it on the surface of the winding roller 6. By rotating the screw rod 17, the screw rod 17 rotates and drives the pressure block 18 to move up and down through the action of thread conversion. The displacement of the pressure block 18 causes the length of the third spring 19 to be stretched or compressed, thereby changing the downward pressure exerted by the third spring 19 on the slider 20, and further controlling the downward pressure of the pressing shaft 4 on the yarn. As the yarn continuously moves to the right, it is squeezed by the pressing shaft 4 and the feeding roller shaft 3 in the rolling area, thus realizing the rolling process and improving the quality of multi - strand yarn integration, with better control accuracy.

[0024] By pulling the control rod 13 to the right, the control rod 13 overcomes the elastic force of the second spring 14 and moves to the right, so that the control rod 13 disengages from the inside of the round hole 16. Then the pressure rod 7 can be moved up and down. The displacement of the pressure rod 7 will squeeze the first spring 9 and cause the length of the first spring 9 to be compressed or stretched, thereby increasing or decreasing the elastic force exerted by the first spring 9 on the moving block 8, and adjusting the force of the tension roller 12 pressing down on the yarn through the transmission of the first connecting rod 10 and the second connecting rod 11, so that the yarn always remains in a tensioned state during the winding process, and the tension of the yarn is adjusted by moving the pressure rod 7 up and down. By controlling the tension of the yarn, it is ensured that the yarn maintains a stable tension state during the warping process, avoiding slackness and kinking.

[0025] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A yarn tangling machine for preventing sudden stop, comprising a housing (1), characterized in that: A pulp shaft (2) is rotatably connected to the inner wall of the shell (1), a feed roller shaft (3) is rotatably connected to the inner wall of the shell (1), a pressure shaft (4) is arranged on the top of the feed roller shaft (3), and clamping mechanisms are arranged on the front and rear sides of the pressure shaft (4), a stepper motor (5) is fixedly connected to the front side of the shell (1), a winding roller (6) is fixedly connected to the rear side of the output shaft of the stepper motor (5), and a tensioning mechanism is arranged inside the shell (1), and the tensioning mechanism includes a pressure rod (7), and the pressure rod (7) penetrates and is slidably mounted on the inner wall of the shell (1). The bottom of the pressure rod (7) is fixedly connected to a spring 1 (9), the bottom of the spring 1 (9) is fixedly connected to a moving block (8), the moving block (8) is slidably mounted on the inner wall of the shell (1), the surface of the moving block (8) is hinged with a connecting rod 1 (10), the end of the connecting rod 1 (10) away from the moving block (8) is hinged with a connecting rod 2 (11), the end of the connecting rod 2 (11) away from the connecting rod 1 (10) is hinged to the inner wall of the shell (1), the middle part of the connecting rod 1 (10) is rotatably connected to a tension roller (12), and a control mechanism is arranged on the front side of the pressure rod (7).

2. A yarn tangling prevention machine according to claim 1, characterized in that: The number of the paddle shafts (2) is set to be multiple, and the multiple paddle shafts (2) are arranged at different heights inside the housing (1).

3. The yarn tangling prevention machine according to claim 1, characterized in that: The clamping mechanism comprises a slider (20) which is slidably mounted on the inner wall of the housing (1). The slider (20) is provided in two groups, and the sides of the two groups of sliders (20) which are close to each other are rotatably connected to the front and rear sides of the clamping shaft (4).

4. A yarn tangling prevention machine according to claim 3, characterized in that: The clamping mechanism further comprises a screw (17), wherein the screw (17) is threadedly mounted on the inner wall of the outer shell (1), and a pressing block (18) is rotatably connected to the bottom of the screw (17), and the pressing block (18) is slidably mounted on the inner wall of the outer shell (1).

5. The yarn tangling prevention machine according to claim 4, characterized in that: The clamping mechanism further comprises a spring three (19), the top of the spring three (19) being fixedly connected to the bottom of the pressing block (18), and the bottom of the spring three (19) being fixedly connected to the top of the sliding block (20).

6. The yarn tangling prevention machine according to claim 1, characterized in that: The control mechanism comprises a control rod (13), the control rod (13) penetrates through and is slidably mounted on the inner wall of the pressure rod (7), and a handle is provided on the right side of the control rod (13).

7. The yarn tangling prevention machine according to claim 6, characterized in that: The control mechanism further comprises a second spring (14), wherein the second spring (14) is sleeved on the outside of the control rod (13), and the control rod (13) is elastically connected to the inner wall of the pressure rod (7) via the second spring (14).

8. The yarn tangling prevention machine according to claim 7, characterized in that: The control mechanism further comprises a fixing block (15), wherein the fixing block (15) is fixedly mounted on the front side of the housing (1), and a circular hole (16) is provided on the surface of the fixing block (15).

Citation Information

Patent Citations

  • Warp rebeaming machine capable of improving cloth quality

    CN216662074U

Cited By

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    CN122059303A

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    CN122059303B