Preparation method of high-flame-retardant graphene polystyrene board

By mixing graphene oxide with 3-aminopropyltriethoxysilane and other materials, modifying modified graphene, reacting with maleic anhydride, etc. to form flame retardant fillers, combined with styrene and other materials, high-temperature and high-pressure treatment, a high-fire retardant graphene polystyrene plate is produced, which solves the problem of extremely flammable polystyrene plates and achieves good flame retardant performance and thermal oxygen insulation effect.

CN120040689AActive Publication Date: 2025-05-27JIANGXI LVJU TECH CO LTD
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Patent Information

Application Number
CN202510514802.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-05-27
Estimated Expiration
2045-04-23

AI Technical Summary

Technical Problem

At this stage, polystyrene plates are extremely flammable, which affects the safety of use.

Method used

Modified graphene is prepared by mixing graphene oxide with 3-aminopropyltriethoxysilane and other materials, and reacting it with maleic anhydride to form flame retardant filler. Combined with styrene and other materials, and treated with high temperature and high pressure to produce a highly flame retardant graphene polystyrene plate.

Benefits of technology

It significantly improves the flame retardant performance of polystyrene board, can effectively prevent the progress of combustion, and achieve good thermal and oxygen insulation effect.

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Abstract

The invention discloses a preparation method of a high-flame-retardant graphene polystyrene board, modified polystyrene is added into a mold, heat preservation is carried out for 30-60 s under the conditions that the steam temperature is 110-130 DEG C and the pressure is 0.3-0.5 MPa, the high-flame-retardant graphene polystyrene board is prepared, when the polystyrene board is burnt, a phosphorus compound in modified filler is decomposed to generate a phosphoric acid liquid film, a polystyrene board matrix is protected, and the high-flame-retardant graphene polystyrene board is prepared. The phosphoric acid is further dehydrated to generate metaphosphoric acid, the metaphosphoric acid is polymerized to generate polymetaphosphoric acid, the substances can form stable cross-linked solid substances and form a carbonization layer, internal silicon and boron elements can promote the carbonization layer to form a ceramic silicon carbon layer, and nitrogen elements can generate a large amount of gas, so that the ceramic silicon carbon layer expands; the expanded ceramic silicon-carbon layer has better heat insulation and oxygen insulation effects, and a lamellar structure continuous with graphene can effectively prevent oxygen from entering the material, so that combustion is prevented, and the flame-retardant effect is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of polystyrene board material preparation, and specifically relates to a preparation method of a highly flame-retardant graphene polystyrene board. Background Art

[0002] Polystyrene board, also known as EPS board, is based on expandable polystyrene raw materials and is made through a series of processes such as pre-expansion, curing, molding, drying, and cutting. It is widely used in multiple fields, including construction, packaging, refrigeration, freezing, ships, industrial casting, etc., and is mainly used as heat insulation, sound insulation, and earthquake-resistant materials. Polystyrene board has a series of advantages, such as light weight, low price, sound insulation, shock resistance, low thermal conductivity, good insulation, small water absorption, and easy molding. These characteristics make it highly favored in the construction industry, providing a light, economical, and efficient heat insulation solution. Although polystyrene board performs well in many aspects, as a foamed organic material, its flame-retardant effect is extremely poor, and it burns rapidly when encountering an open flame, affecting its use safety. Summary of the Invention

[0003] The purpose of the present invention is to provide a preparation method of a highly flame-retardant graphene polystyrene board, which solves the problem that the polystyrene board is extremely flammable at the present stage.

[0004] The purpose of the present invention can be achieved by the following technical solutions: A preparation method of a highly flame-retardant graphene polystyrene board specifically includes the following steps: Step A1: Mix graphene oxide, 3-aminopropyltriethoxysilane, dicyclohexylcarbodiimide, and toluene, introduce nitrogen protection, and react for 2 - 3 h under the conditions of a rotation speed of 200 - 300 r / min and a temperature of 25 - 30 °C to obtain modified graphene. Mix the modified graphene, modifier, 3-aminopropyltriethoxysilane, and dimethyl sulfoxide, and react for 10 - 15 h under the conditions of a rotation speed of 300 - 500 r / min and a temperature of 60 - 70 °C, then add ammonium fluoride, cool down to 20 - 25 °C, and continue to react for 20 - 25 h to obtain modified filler; Step A2: Mix the modified filler, maleic anhydride, and DMF, and react for 1 - 1.5 h under the conditions of a rotation speed of 120 - 150 r / min and a temperature of 20 - 25 °C, then add acetic anhydride and sodium acetate, heat up to 100 - 105 °C, and continue to react for 3 - 5 h to obtain flame-retardant filler; Step A3: Mix styrene, flame retardant filler, and pentane evenly. Under the conditions of a rotation speed of 120 - 150 r / min and a temperature of 80 - 85 °C, stir and add potassium persulfate, and react for 3 - 5 h to obtain modified polystyrene. Add the modified polystyrene into a mold, and keep it warm for 30 - 60 s under the conditions of a steam temperature of 110 - 130 °C and a pressure of 0.3 - 0.5 MPa to obtain a highly flame-retardant graphene polystyrene board.

[0005] Furthermore, in the preparation process of the modified graphene in Step A1, the molar ratio of carboxyl groups on graphene oxide, 3-aminopropyltriethoxysilane, and dicyclohexylcarbodiimide is 1:1:1.1. In the preparation process of the modified filler, the dosage ratio of modified graphene, modifier, 3-aminopropyltriethoxysilane, and ammonium fluoride is 2 g:3 g:3 mL:0.3 g.

[0006] Furthermore, on the modified filler in Step A2, the amounts of amino groups, maleic anhydride, acetic anhydride, and sodium acetate are 5 mmol:5 mmol:1 mL:1 mmol.

[0007] Furthermore, the mass ratio of styrene, flame retardant filler, and pentane in Step A3 is 100:5:1 - 3, and the dosage of potassium persulfate is 5‰ of the mass of styrene.

[0008] Furthermore, the modifier is prepared by the following steps: Step B1: Mix 4-bromophenol, sodium hydroxide, and tetrahydrofuran evenly, introduce nitrogen protection, and under the conditions of a rotation speed of 200 - 300 r / min and a temperature of 80 - 85 °C, stir and reflux for 1 - 1.5 h, then add hexachlorocyclotriphosphazene and react for 10 - 15 h to obtain Intermediate 1. Mix Intermediate 1 and tetrahydrofuran evenly, introduce nitrogen protection, and under the conditions of a rotation speed of 60 - 80 r / min and a temperature of -78 °C, stir and add n-butyllithium, and react for 2 - 3 h, then add triisopropyl borate and continue to react for 2 - 3 h to obtain Intermediate 2; Step B2: Mix Intermediate 2, 3,4-dihydroxybenzaldehyde, and tetrahydrofuran evenly, and under the conditions of a rotation speed of 120 - 150 r / min and a temperature of 80 - 85 °C, stir and add p-toluenesulfonic acid, and react for 6 - 8 h, then adjust the pH to neutral to obtain Intermediate 3. Mix Intermediate 3, 4-vinyl aniline, and tetrahydrofuran evenly, and under the conditions of a rotation speed of 200 - 300 r / min, a temperature of 70 - 80 °C, and a pH value of 5 - 6, react for 1 - 1.5 h to obtain Intermediate 4; Step B3: Mix intermediate 4, 3-mercaptopropyltrimethoxysilane, 2-hydroxy-2-methyl-1-phenyl-1-propanone and DMF, and carry out the reaction for 2 - 3 h under the conditions of a rotation speed of 200 - 300 r / min, a temperature of 20 - 25 °C, and irradiation with 365 nm ultraviolet light to obtain intermediate 5. Mix intermediate 5, DOPO and cyclohexane, introduce nitrogen protection, and carry out the reaction for 2 - 3 h under the conditions of a rotation speed of 300 - 500 r / min and a temperature of 90 - 95 °C to obtain the modifier.

[0009] Further, the molar ratio of 4-bromophenol, sodium hydroxide and hexachlorocyclotriphosphazene described in Step B1 is 70:75:9, and the molar ratio of intermediate 1, n-butyllithium and triisopropyl borate is 1:8:10.

[0010] Further, the molar ratio of intermediate 2 and 3,4-dihydroxybenzaldehyde described in Step B2 is 1:6, the dosage of p-toluenesulfonic acid is 2% of the mass of 3,4-dihydroxybenzaldehyde, and the molar ratio of intermediate 3 and 4-vinyl aniline is 1:6.

[0011] Further, the molar ratio of intermediate 4 and 3-mercaptopropyltrimethoxysilane described in Step B3 is 1:6, the dosage of 2-hydroxy-2-methyl-1-phenyl-1-propanone is 1% of the mass of 3-mercaptopropyltrimethoxysilane, and the molar ratio of intermediate 5 and DOPO is 1:6.

[0012] The beneficial effects of the present invention: A highly flame-retardant graphene polystyrene board prepared by the present invention uses graphene oxide as a raw material and is treated with 3-aminopropyltriethoxysilane, so that the carboxyl group on graphene oxide and the amino group on 3-aminopropyltriethoxysilane undergo a dehydration reaction to obtain modified graphene. The modified graphene, the modifier and 3-aminopropyltriethoxysilane are dehydrated and condensed to form polyhedral oligomeric silsesquioxane on the surface to obtain a modified filler. The modified filler is treated with maleic anhydride, so that the amino group on the modified filler reacts with maleic anhydride to form maleimide to obtain a flame-retardant filler. Styrene, the flame-retardant filler and pentane are mixed evenly, and under the action of potassium persulfate, styrene and maleic anhydride on the surface of the flame-retardant filler are polymerized to obtain modified polystyrene. Under high temperature and high pressure, pentane is vaporized, and then a highly flame-retardant graphene polystyrene board is obtained.

[0013] The modifier is prepared by reacting 4-bromophenol with hexachlorocyclotriphosphazene, causing the phenolic hydroxyl group on 4-bromophenol to react with the chlorine atom sites on hexachlorocyclotriphosphazene to obtain intermediate 1. Intermediate 1 is then reacted with triisopropyl borate to convert the bromine atom sites on intermediate 1 into borate groups, resulting in intermediate 2. Intermediate 2 is reacted with 3,4-dihydroxybenzaldehyde, causing the borate groups on intermediate 2 to react with the catechol on 3,4-dihydroxybenzaldehyde to obtain intermediate 3. Intermediate 3 is reacted with 4-vinyl aniline, causing the aldehyde group on intermediate 3 to react with the amino group on 4-vinyl aniline to obtain intermediate 4. Intermediate 4 is reacted with 3-mercaptopropyltrimethoxysilane, causing the double bond on intermediate 4 to react with the mercapto group on 3-mercaptopropyltrimethoxysilane to obtain intermediate 5. Intermediate 5 is reacted with DOPO, causing the carbon-nitrogen double bond on intermediate 5 to react with the phosphorus-hydrogen bond on DOPO to obtain the modifier.

[0014] When the polystyrene board burns, the phosphorus compounds in the modified filler decompose to form a liquid phosphoric acid film, which protects the polystyrene board matrix. The phosphoric acid further dehydrates to form metaphosphoric acid, and the metaphosphoric acid polymerizes to form poly metaphosphoric acid. These substances can form stable cross-linked solid substances and a carbonized layer. The internal silicon and boron elements can promote the formation of a ceramic silicon carbide layer in the carbonized layer, and the nitrogen element will generate a large amount of gas, which in turn causes the ceramic silicon carbide layer to expand. This expanded ceramic silicon carbide layer has a better heat insulation and oxygen isolation effect. The continuous sheet structure of graphene can effectively prevent oxygen from entering the interior of the material, thereby preventing the combustion from proceeding and achieving a flame retardant effect. Detailed implementation mode

[0015] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0016] Example 1. A preparation method of a highly flame-retardant graphene polystyrene board specifically includes the following steps: Step A1: Mix graphene oxide, 3-aminopropyltriethoxysilane, dicyclohexylcarbodiimide, and toluene, introduce nitrogen protection, and react for 2 h under the conditions of a rotation speed of 200 r / min and a temperature of 25 °C to obtain modified graphene. Mix the modified graphene, the modifier, 3-aminopropyltriethoxysilane, and dimethyl sulfoxide, and react for 10 h under the conditions of a rotation speed of 300 r / min and a temperature of 60 °C. Then add ammonium fluoride, cool down to 20 °C, and continue to react for 20 h to obtain the modified filler. Step A2: Mix the modified filler, maleic anhydride, and DMF, and react for 1 h under the conditions of a rotation speed of 120 r / min and a temperature of 20 °C. Then add acetic anhydride and sodium acetate, raise the temperature to 100 °C, and continue to react for 3 h to obtain the flame-retardant filler. Step A3: Mix styrene, the flame-retardant filler, and pentane evenly, stir and add potassium persulfate under the conditions of a rotation speed of 120 r / min and a temperature of 80 °C, and react for 3 h to obtain modified polystyrene. Add the modified polystyrene into a mold, and keep it warm for 30 s under the conditions of a steam temperature of 110 °C and a pressure of 0.3 MPa to obtain the high-flame-retardant graphene polystyrene board.

[0017] In the preparation process of the modified graphene described in Step A1, the molar ratio of the carboxyl group on graphene oxide, 3-aminopropyltriethoxysilane, and dicyclohexylcarbodiimide is 1:1:1.1. In the preparation process of the modified filler, the dosage ratio of the modified graphene, the modifier, 3-aminopropyltriethoxysilane, and ammonium fluoride is 2 g:3 g:3 mL:0.3 g.

[0018] The amounts of amino group, maleic anhydride, acetic anhydride, and sodium acetate on the modified filler described in Step A2 are 5 mmol:5 mmol:1 mL:1 mmol.

[0019] The mass ratio of styrene, the flame-retardant filler, and pentane described in Step A3 is 100:5:1, and the dosage of potassium persulfate is 5‰ of the mass of styrene.

[0020] The modifier is prepared by the following steps: Step B1: Mix 4-bromophenol, sodium hydroxide, and tetrahydrofuran evenly, introduce nitrogen protection, stir and reflux for 1 h under the conditions of a rotation speed of 200 r / min and a temperature of 80 °C, then add hexachlorocyclotriphosphazene and react for 10 h to obtain Intermediate 1. Mix Intermediate 1 and tetrahydrofuran evenly, introduce nitrogen protection, stir and add n-butyllithium under the conditions of a rotation speed of 60 r / min and a temperature of -78 °C, react for 2 h, then add triisopropyl borate and continue to react for 2 - 3 h to obtain Intermediate 2. Step B2: Mix Intermediate 2, 3,4-dihydroxybenzaldehyde, and tetrahydrofuran evenly, stir and add p-toluenesulfonic acid under the conditions of a rotation speed of 120 r / min and a temperature of 80 °C, react for 6 h, then adjust the pH to neutral to obtain Intermediate 3. Mix Intermediate 3, 4-vinyl aniline, and tetrahydrofuran evenly, and react for 1 h under the conditions of a rotation speed of 200 r / min, a temperature of 70 °C, and a pH value of 5 to obtain Intermediate 4. Step B3: Mix intermediate 4, 3-mercaptopropyltrimethoxysilane, 2-hydroxy-2-methyl-1-phenyl-1-propanone and DMF, and carry out the reaction for 2 h under the conditions of a rotation speed of 200 r / min, a temperature of 20 °C and irradiation with ultraviolet light at 365 nm to obtain intermediate 5. Mix intermediate 5, DOPO and cyclohexane, introduce nitrogen protection, and carry out the reaction for 2 h under the conditions of a rotation speed of 300 r / min and a temperature of 90 °C to obtain the modifier.

[0021] The molar ratio of 4-bromophenol, sodium hydroxide and hexachlorocyclotriphosphazene described in Step B1 is 70:75:9, and the molar ratio of intermediate 1, n-butyllithium and triisopropyl borate is 1:8:10.

[0022] The molar ratio of intermediate 2 and 3,4-dihydroxybenzaldehyde described in Step B2 is 1:6, the dosage of p-toluenesulfonic acid is 2% of the mass of 3,4-dihydroxybenzaldehyde, and the molar ratio of intermediate 3 and 4-vinyl aniline is 1:6.

[0023] The molar ratio of intermediate 4 and 3-mercaptopropyltrimethoxysilane described in Step B3 is 1:6, the dosage of 2-hydroxy-2-methyl-1-phenyl-1-propanone is 1% of the mass of 3-mercaptopropyltrimethoxysilane, and the molar ratio of intermediate 5 and DOPO is 1:6.

[0024] Example 2. A preparation method of a highly flame-retardant graphene polystyrene board specifically comprises the following steps: Step A1: Mix graphene oxide, 3-aminopropyltriethoxysilane, dicyclohexylcarbodiimide and toluene, introduce nitrogen protection, and carry out the reaction for 2.5 h under the conditions of a rotation speed of 200 r / min and a temperature of 28 °C to obtain modified graphene. Mix the modified graphene, the modifier, 3-aminopropyltriethoxysilane and dimethyl sulfoxide, and carry out the reaction for 13 h under the conditions of a rotation speed of 500 r / min and a temperature of 65 °C, then add ammonium fluoride, cool down to 20 °C, and continue the reaction for 25 h to obtain the modified filler. Step A2: Mix the modified filler, maleic anhydride and DMF, and carry out the reaction for 1 h under the conditions of a rotation speed of 120 r / min and a temperature of 25 °C, then add acetic anhydride and sodium acetate, heat up to 105 °C, and continue the reaction for 4 h to obtain the flame-retardant filler. Step A3: Mix styrene, the flame-retardant filler and pentane evenly, stir and add potassium persulfate under the conditions of a rotation speed of 120 r / min and a temperature of 85 °C, and carry out the reaction for 4 h to obtain modified polystyrene. Add the modified polystyrene into a mold, and keep it warm for 45 s under the conditions of a steam temperature of 120 °C and a pressure of 0.4 MPa to obtain the highly flame-retardant graphene polystyrene board.

[0025] In the preparation process of the modified graphene described in step A1, the molar ratio of the carboxyl group on graphene oxide, 3-aminopropyltriethoxysilane, and dicyclohexylcarbodiimide is 1:1:1.1. In the preparation process of the modified filler, the dosage ratio of the modified graphene, modifier, 3-aminopropyltriethoxysilane, and ammonium fluoride is 2 g:3 g:3 mL:0.3 g.

[0026] In the step A2, the molar ratio of the amino group, maleic anhydride, acetic anhydride, and sodium acetate on the modified filler is 5 mmol:5 mmol:1 mL:1 mmol.

[0027] In step A3, the mass ratio of styrene, flame retardant filler, and pentane is 100:5:2, and the dosage of potassium persulfate is 5‰ of the mass of styrene.

[0028] The modifier is prepared by the following steps: Step B1: Mix 4-bromophenol, sodium hydroxide, and tetrahydrofuran evenly, introduce nitrogen protection, under the conditions of a rotation speed of 200 r / min and a temperature of 85 °C, stir and reflux for 1 h, then add hexachlorocyclotriphosphazene and react for 15 h to obtain intermediate 1. Mix intermediate 1 and tetrahydrofuran evenly, introduce nitrogen protection, under the conditions of a rotation speed of 60 r / min and a temperature of -78 °C, stir and add n-butyllithium, react for 3 h, then add triisopropyl borate and continue to react for 2 h to obtain intermediate 2; Step B2: Mix intermediate 2, 3,4-dihydroxybenzaldehyde, and tetrahydrofuran evenly, under the conditions of a rotation speed of 120 r / min and a temperature of 85 °C, stir and add p-toluenesulfonic acid, react for 7 h, then adjust the pH to neutral to obtain intermediate 3. Mix intermediate 3, 4-vinyl aniline, and tetrahydrofuran evenly, under the conditions of a rotation speed of 200 r / min, a temperature of 75 °C, and a pH value of 5, react for 1.5 h to obtain intermediate 4; Step B3: Mix intermediate 4, 3-mercaptopropyltrimethoxysilane, 2-hydroxy-2-methyl-1-phenyl-1-propanone, and DMF, under the conditions of a rotation speed of 200 r / min, a temperature of 25 °C, and irradiation with 365 nm ultraviolet light, react for 2 h to obtain intermediate 5. Mix intermediate 5, DOPO, and cyclohexane, introduce nitrogen protection, under the conditions of a rotation speed of 500 r / min and a temperature of 90 °C, react for 3 h to obtain the modifier.

[0029] In step B1, the molar ratio of 4-bromophenol, sodium hydroxide, and hexachlorocyclotriphosphazene is 70:75:9, and the molar ratio of intermediate 1, n-butyllithium, and triisopropyl borate is 1:8:10.

[0030] In the intermediate 2 and 3,4-dihydroxybenzaldehyde described in step B2, the molar ratio is 1:6, the dosage of p-toluenesulfonic acid is 2% of the mass of 3,4-dihydroxybenzaldehyde, and in the intermediate 3 and 4-vinyl aniline, the molar ratio is 1:6.

[0031] In the intermediate 4 and 3-mercaptopropyltrimethoxysilane described in step B3, the molar ratio is 1:6, the dosage of 2-hydroxy-2-methyl-1-phenyl-1-propanone is 1% of the mass of 3-mercaptopropyltrimethoxysilane, and in the intermediate 5 and DOPO, the molar ratio is 1:6.

[0032] Example 3: A preparation method of a highly flame-retardant graphene polystyrene board, specifically comprising the following steps: Step A1: Mix graphene oxide, 3-aminopropyltriethoxysilane, dicyclohexylcarbodiimide and toluene, introduce nitrogen protection, and carry out a reaction for 3 h under the conditions of a rotation speed of 300 r / min and a temperature of 30 °C to obtain modified graphene. Mix the modified graphene, modifier, 3-aminopropyltriethoxysilane and dimethyl sulfoxide, and carry out a reaction for 15 h under the conditions of a rotation speed of 500 r / min and a temperature of 70 °C, then add ammonium fluoride, cool down to 25 °C, and continue the reaction for 25 h to obtain a modified filler; Step A2: Mix the modified filler, maleic anhydride and DMF, and carry out a reaction for 1.5 h under the conditions of a rotation speed of 150 r / min and a temperature of 25 °C, then add acetic anhydride and sodium acetate, heat up to 105 °C, and continue the reaction for 5 h to obtain a flame-retardant filler; Step A3: Mix styrene, the flame-retardant filler and pentane evenly, stir and add potassium persulfate under the conditions of a rotation speed of 150 r / min and a temperature of 85 °C, and carry out a reaction for 5 h to obtain modified polystyrene. Add the modified polystyrene into a mold, and keep warm for 60 s under the conditions of a steam temperature of 130 °C and a pressure of 0.5 MPa to obtain a highly flame-retardant graphene polystyrene board.

[0033] In the preparation process of the modified graphene described in step A1, the molar ratio of the carboxyl group on graphene oxide, 3-aminopropyltriethoxysilane and dicyclohexylcarbodiimide is 1:1:1.1, and in the preparation process of the modified filler, the dosage ratio of the modified graphene, modifier, 3-aminopropyltriethoxysilane and ammonium fluoride is 2 g:3 g:3 mL:0.3 g.

[0034] In the modified filler described in step A2, the amounts of the amino group, maleic anhydride, acetic anhydride and sodium acetate are 5 mmol:5 mmol:1 mL:1 mmol.

[0035] In step A3, the mass ratio of styrene, the flame-retardant filler and pentane is 100:5:3, and the dosage of potassium persulfate is 5‰ of the mass of styrene.

[0036] The modifier described above is prepared by the following steps: Step B1: Mix 4-bromophenol, sodium hydroxide, and tetrahydrofuran evenly, introduce nitrogen for protection, stir and reflux for 1.5 h under the conditions of a rotation speed of 300 r / min and a temperature of 85 °C, then add hexachlorocyclotriphosphazene and react for 15 h to obtain Intermediate 1. Mix Intermediate 1 and tetrahydrofuran evenly, introduce nitrogen for protection, stir and add n-butyllithium under the conditions of a rotation speed of 80 r / min and a temperature of -78 °C, react for 3 h, then add triisopropyl borate and continue to react for 3 h to obtain Intermediate 2; Step B2: Mix Intermediate 2, 3,4-dihydroxybenzaldehyde, and tetrahydrofuran evenly, stir and add p-toluenesulfonic acid under the conditions of a rotation speed of 150 r / min and a temperature of 85 °C, react for 8 h, then adjust the pH to neutral to obtain Intermediate 3. Mix Intermediate 3, 4-vinyl aniline, and tetrahydrofuran evenly, and react for 1.5 h under the conditions of a rotation speed of 300 r / min, a temperature of 80 °C, and a pH value of 6 to obtain Intermediate 4; Step B3: Mix Intermediate 4, 3-mercaptopropyltrimethoxysilane, 2-hydroxy-2-methyl-1-phenyl-1-propanone, and DMF, and react for 3 h under the conditions of a rotation speed of 300 r / min, a temperature of 25 °C, and irradiation with 365 nm ultraviolet light to obtain Intermediate 5. Mix Intermediate 5, DOPO, and cyclohexane, introduce nitrogen for protection, and react for 3 h under the conditions of a rotation speed of 500 r / min and a temperature of 95 °C to obtain the modifier.

[0037] The molar ratio of 4-bromophenol, sodium hydroxide, and hexachlorocyclotriphosphazene described in Step B1 is 70:75:9, and the molar ratio of Intermediate 1, n-butyllithium, and triisopropyl borate is 1:8:10.

[0038] The molar ratio of Intermediate 2 and 3,4-dihydroxybenzaldehyde described in Step B2 is 1:6, the dosage of p-toluenesulfonic acid is 2% of the mass of 3,4-dihydroxybenzaldehyde, and the molar ratio of Intermediate 3 and 4-vinyl aniline is 1:6.

[0039] The molar ratio of Intermediate 4 and 3-mercaptopropyltrimethoxysilane described in Step B3 is 1:6, the dosage of 2-hydroxy-2-methyl-1-phenyl-1-propanone is 1% of the mass of 3-mercaptopropyltrimethoxysilane, and the molar ratio of Intermediate 5 and DOPO is 1:6.

[0040] Comparative Example 1: In this comparative example, compared with Example 1, the flame retardant filler is replaced with a modified filler, and the other steps are the same.

[0041] Comparative Example 2: In this comparative example, compared with Example 1, the modifier is not added, and the other steps are the same.

[0042] Comparative Example 3: In this comparative example, intermediate 5 was used instead of the modifier compared with Example 1, and the remaining steps were the same.

[0043] The polystyrene boards prepared in Examples 1-3 and Comparative Examples 1-3 were made into specimens of 125 mm × 13 mm × 10 mm according to the standard of GB / T 2408-2008 to detect the vertical burning grade, and made into specimens of 130 mm × 10 mm × 10 mm according to the standard of GB / T 2406.2-2009 to detect the limiting oxygen index. The test results are shown in Table 1 below.

[0044] Table 1 Example 1 Example 2 Example 3 Comparative Example 1 Comparative Example 2 Comparative Example 3 Vertical burning rating V0 V0 V0 V1 V2 V1 Limiting oxygen index % 40.4 41.5 41.9 35.7 21.6 33.4 It can be seen from Table 1 above that the present application has a good flame retardant effect.

[0045] The above content is only an example and illustration of the concept of the present invention. Those skilled in the art of this technology can make various modifications or supplements to the described specific embodiments or use similar methods to replace them. As long as they do not deviate from the concept of the invention or exceed the scope defined by this claim book, they should all fall within the protection scope of the present invention.

Claims

1. A method for preparing a highly flame-retardant graphene polystyrene board, characterized in that: The specific steps include: Step A1: graphene oxide, 3-aminopropyltriethoxysilane, dicyclohexylcarbodiimide and toluene are mixed, nitrogen is introduced for protection, and a reaction is carried out to obtain modified graphene; after the modified graphene, the modifier, 3-aminopropyltriethoxysilane and dimethyl sulfoxide are mixed for reaction, ammonium fluoride is added, the temperature is lowered and the reaction is continued to obtain a modified filler; Step A2: After the modified filler, maleic anhydride and DMF are mixed and reacted, acetic anhydride and sodium acetate are added, and the temperature is raised to continue the reaction to obtain a flame retardant filler; Step A3: Styrene, flame retardant filler and pentane are mixed and stirred, and potassium persulfate is added to react to obtain modified polystyrene, and the modified polystyrene is added to a mold, and subjected to high temperature and high pressure insulation treatment to obtain a highly flame retardant graphene polystyrene board.

2. The method for preparing a highly flame-retardant graphene polystyrene board according to claim 1, characterized in that: In the preparation process of the modified graphene described in step A1, the molar ratio of carboxyl groups, 3-aminopropyltriethoxysilane and dicyclohexylcarbodiimide on the graphene oxide is 1:1:1.1, and the amount ratio of modified graphene, modifier, 3-aminopropyltriethoxysilane and ammonium fluoride in the preparation process of the modified filler is 2g:3g:3mL:0.3g.

3. The method for preparing a highly flame-retardant graphene polystyrene board according to claim 1, characterized in that: 5mmol:5mmol:1mL:1mmol of amino group, maleic anhydride, acetic anhydride and sodium acetate on the modified filler described in step A2.

4. The method for preparing a highly flame-retardant graphene polystyrene board according to claim 1, characterized in that: The mass ratio of styrene, flame retardant filler and pentane described in step A3 is 100:5:1-3.

5. The method for preparing a highly flame-retardant graphene polystyrene board according to claim 1, characterized in that: The modifier is prepared by the following steps: Step B1: 4-bromophenol, sodium hydroxide and tetrahydrofuran are mixed evenly, nitrogen is introduced for protection, hexachlorocyclotriphosphazene is added after stirring and refluxing, and intermediate 1 is obtained. Intermediate 1 and tetrahydrofuran are mixed evenly, nitrogen is introduced for protection, n-butyl lithium is added after stirring, and triisopropyl borate is added after reaction, and the reaction is continued to obtain intermediate 2; Step B2: The intermediate 2, 3,4-dihydroxybenzaldehyde and tetrahydrofuran are mixed and stirred, and p-toluenesulfonic acid is added to react, and the pH is adjusted to neutral to obtain the intermediate 3. The intermediate 3, 4-vinylaniline and tetrahydrofuran are mixed and reacted to obtain the intermediate 4; Step B3: Intermediate 4, 3-mercaptopropyltrimethoxysilane, 2-hydroxy-2-methyl-1-phenyl-1-propanone and DMF are mixed to react to obtain intermediate 5, and intermediate 5, DOPO and cyclohexane are mixed, nitrogen protection is introduced, and the reaction is carried out to obtain a modifier.

6. The method for preparing a highly flame-retardant graphene polyphenylene board according to claim 5, characterized in that: The molar ratio of 4-bromophenol, sodium hydroxide, tetrahydrofuran and hexachlorocyclotriphosphazene in step B1 is 70:75:9, and the molar ratio of intermediate 1, n-butyl lithium, tetrahydrofuran and triisopropyl borate is 1:8:

10.

7. The method for preparing a highly flame-retardant graphene polystyrene board according to claim 5, characterized in that: The molar ratio of the intermediate 2 and 3,4-dihydroxybenzaldehyde in step B2 is 1:6, and the molar ratio of the intermediate 3 and 4-vinylaniline is 1:

6.

8. The method for preparing a highly flame-retardant graphene polystyrene board according to claim 5, characterized in that: The molar ratio of intermediate 4 to 3-mercaptopropyltrimethoxysilane in step B3 is 1:6, and the molar ratio of intermediate 5 to DOPO is 1:6.

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