Ceramic membrane surface pollutant automatic cleaning device with self-cleaning function

By designing an automatic pollution removal device on the surface of ceramic membranes including cleaning cylinders, infiltrating mechanisms and cleaning mechanisms, the problem that existing devices cannot adapt to ceramic membranes of different sizes and lack of self-cleaning structures is solved, and efficient, flexible and stable pollutant removal is achieved.

CN120054224APending Publication Date: 2025-05-30YIXING YUANDA WATER TREATMENT CO LTD
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Patent Information

Application Number
CN202510251752.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

The existing automatic removal device for surface contaminants on ceramic membranes cannot adapt to ceramic membranes of different sizes, and lacks a structure to self-clean the pollutants after circulating cleaning, resulting in low cleaning efficiency and poor stability.

Method used

An automatic removal device for surface contaminants of ceramic membranes including cleaning cylinders, infiltration mechanisms and cleaning mechanisms is designed. The device realizes the limit of the ceramic membrane and uniform spraying of cleaning liquid through a servo motor and a regulating hydraulic rod, and achieves efficient blowing and self-cleaning of pollutants through a high-pressure air pump and a spiral scraper.

Benefits of technology

The device can adapt to ceramic membranes of different sizes, improves the flexibility and efficiency of pollutant removal, and improves the long-term cleaning stability through the self-cleaning structure after circulation cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic ceramic membrane surface pollutant removing device with a self-cleaning function, which is applied to the technical field of ceramic membrane cleaning, and is provided with a cleaning cylinder, a maintenance mounting plate, an opening and closing hydraulic rod, a mounting cover, an infiltration mechanism, a servo motor, an adjusting turntable and an adjusting hydraulic rod, and the cleaning cylinder and the maintenance mounting plate can form a closed space; the opening and closing hydraulic rod can be matched with the mounting cover, the infiltration mechanism is connected with the servo motor and the cleaning mechanism, so that limiting of the ceramic membrane is achieved, the infiltration mechanism can convey cleaning liquid to the surface of the ceramic membrane for infiltration, and the servo motor can drive an adjusting rotary disc to adjust the direction of the adjusting hydraulic rod; the liquid pump can be externally connected with cleaning liquid conveying equipment through the mounting cover to convey cleaning liquid into the liquid storage tank, so that the liquid storage tank uniformly distributes the cleaning liquid to each pressurizing spray head, and the pressurizing spray heads spray the cleaning liquid to the surface of the ceramic membrane to infiltrate the ceramic membrane after pressurizing the cleaning liquid.
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Description

Technical Field

[0001] The present invention belongs to the technical field of ceramic membrane cleaning, and particularly relates to an automatic cleaning device for removing surface pollutants of a ceramic membrane with a self-cleaning function. Background Art

[0002] In the application of ceramic membranes, the removal of surface pollutants is crucial. Traditional methods mostly rely on manual labor, manually scrubbing with brushes and chemical agents, which is inefficient and labor-intensive. Although there are simple spray cleaning devices, they are helpless against stubborn pollutants. Although ultrasonic cleaning has been applied, due to the difficulty in accurately controlling parameters, it is easy to damage the ceramic membrane. In the face of the demand for efficient, accurate, and non-destructive cleaning, it is urgent to develop an automatic cleaning device for removing surface pollutants of ceramic membranes.

[0003] Currently, a Chinese invention with the publication number: CN119035131A discloses an integrated ceramic membrane cleaning device, including a cleaning device body. Inside the cleaning device body, there are a drying chamber, a spraying chamber, a scraper removal chamber, and an immersion chamber. Multiple fixed legs are provided at the bottom of the cleaning device body. In this invention, when the standard cylinder two moves upward, it drives the bottom of the ceramic membrane to contact the bottom of the scraper two. At this time, the external driving device drives the winding rod to rotate clockwise through the gear, and then winds the ceramic membrane during the rotation process. During this process, the ceramic membrane wound around the outer part of the driving roller one passes through the cleaning liquid in the first cleaning tank and the second cleaning tank inside the cleaning device body in sequence to soften the ceramic on the surface of the ceramic membrane. During the conveying process of the ceramic membrane, the ceramic on the surface of the ceramic membrane is scraped and cleaned by the first scraper and the second scraper, and the silicone oil on the surface of the ceramic membrane is removed by the de-silicone oil cleaning liquid in the third cleaning tank.

[0004] The existing automatic cleaning device for removing surface pollutants of a ceramic membrane with a self-cleaning function has the following disadvantages when in use:

[0005] 1. When removing surface pollutants of the ceramic membrane, due to the lack of a structure adapted to the shape and size of the ceramic membrane, it is unable to adapt to ceramic membranes of different sizes, reducing the flexibility in removing surface pollutants of ceramic membranes of different sizes.

[0006] 2. When removing surface pollutants of the ceramic membrane, due to the lack of a self-cleaning structure after circulating cleaning of the ceramic membrane pollutants, it is unable to self-clean after circulating cleaning of the ceramic membrane pollutants, reducing the stability during long-term cleaning of the ceramic membrane pollutants. Summary of the Invention

[0007] The purpose of the present invention is directed to an existing automatic cleaning device for removing surface pollutants of a ceramic membrane with a self-cleaning function, and its advantages are:

[0008] 1. When removing contaminants from the surface of a ceramic membrane, due to having a structure adapted to the shape and size of the ceramic membrane, it can adapt to ceramic membranes of different sizes, improving the flexibility in removing surface contaminants from ceramic membranes of different sizes.

[0009] 2. When removing contaminants from the surface of a ceramic membrane, due to having a self-cleaning structure after cyclic cleaning of the ceramic membrane contaminants, it can self-clean after cyclic cleaning of the ceramic membrane contaminants, improving the stability during long-term cleaning of the ceramic membrane contaminants.

[0010] The above technical objectives of the present invention are achieved through the following technical solutions: An automatic device for removing surface contaminants of a ceramic membrane with self-cleaning function, including a cleaning cylinder, a wetting mechanism, and a cleaning mechanism. A maintenance and installation plate is fixedly connected to the inner side of the front side of the cleaning cylinder. Opening and closing hydraulic rods are fixedly connected to both sides of the cleaning cylinder. An installation cover is fixedly connected to the output end of the front side of the opening and closing hydraulic rod. The wetting mechanism is fixedly connected to the rear side of the installation cover. A servo motor is fixedly connected to the rear side of the inner side of the cleaning cylinder. An adjustment turntable is fixedly connected to the front side of the servo motor. An adjustment hydraulic rod is fixedly connected to the surface of the adjustment turntable. The cleaning mechanism is fixedly connected to the front side of the output end of the adjustment hydraulic rod.

[0011] The wetting mechanism includes a liquid extraction pump, a liquid storage tank, a pressure spray head, a partition ring plate, and a positioning slide rod. The liquid extraction pump is connected to the rear side of the installation cover. The liquid storage tank is connected to the rear side of the liquid extraction pump. The pressure spray head is connected to the rear side of the liquid storage tank. The partition ring plate is fixedly connected to the side of the rear side of the liquid storage tank close to the pressure spray head. The positioning slide rod is fixedly connected to the surface of the liquid storage tank. The output end of the surface of the positioning slide rod is clamped with the front side of the cleaning mechanism.

[0012] The cleaning mechanism includes a circulation pipe, a separation plate, a high-pressure air extraction pump, a spiral scraping plate, and an interception clamping plate. The circulation pipe is clamped to the front side of the output end of the adjustment hydraulic rod. The front side of the circulation pipe is clamped with the rear side of the output end of the positioning slide rod. The separation plate is fixedly connected to the inside of the circulation pipe. The high-pressure air extraction pump is fixedly connected to the side of the separation plate close to the adjustment turntable. The spiral scraping plate is rotatably connected to the side of the inside of the circulation pipe away from the high-pressure air extraction pump. The interception clamping plate is clamped to the side of the circulation pipe close to the spiral scraping plate.

[0013] The spiral scraping plate includes a guiding rotating rod, a drainage plate, and an interception net. The guiding rotating rod is rotatably connected to the side of the inside of the circulation pipe away from the high-pressure air extraction pump. The drainage plate is fixedly connected to the surface of the guiding rotating rod. The interception net is clamped to the inside of the drainage plate. The surface of the drainage plate is in contact with the inside of the interception clamping plate.

[0014] With the above technical solution, by setting up a cleaning cylinder, a maintenance and installation plate, an opening and closing hydraulic rod, an installation cover, a wetting mechanism, a servo motor, an adjustment turntable, an adjustment hydraulic rod, and a cleaning mechanism, the cleaning cylinder can form a sealed space with the maintenance and installation plate. The opening and closing hydraulic rod can cooperate with the installation cover to connect the wetting mechanism with the servo motor and the cleaning mechanism, thereby realizing the limitation of the ceramic membrane. The wetting mechanism can transport a cleaning liquid to the surface of the ceramic membrane for wetting. The servo motor can drive the adjustment turntable to adjust the orientation of the adjustment hydraulic rod. The adjustment hydraulic rod can adjust the distance between the cleaning mechanism and the ceramic membrane in real time to adapt to ceramic membranes of different sizes, so that the adjustment hydraulic rod can drive the cleaning mechanism to rotate, and the cleaning mechanism can rotate around the surface of the ceramic membrane, thereby cleaning the surface of the ceramic membrane. At the same time, the cleaning mechanism can perform cyclic cleaning on its own internal structure.

[0015] The invention is further configured as follows: A sealing plug is fixedly connected to the rear side of the installation cover. A sealing sleeve is sleeved on the surface of the sealing plug, and the surface of the sealing sleeve is clamped with the inner side of the maintenance and installation plate.

[0016] With the above technical solution, by setting up the sealing plug and the sealing sleeve, the sealing plug and the sealing sleeve can further block the connection between the installation cover and the maintenance and installation plate, thereby further increasing the tightness when the installation cover and the maintenance and installation plate are connected.

[0017] The invention is further configured as follows: A reinforcing plate is fixedly connected to the output end on the surface of the positioning slide rod, and the rear side of the reinforcing plate is clamped with the front side of the circulation pipe.

[0018] With the above technical solution, by setting up the reinforcing plate, the connection between the positioning slide rod and the circulation pipe can be further strengthened. Through the plate-shaped structure of the reinforcing plate itself, the connection area between the positioning slide rod and the circulation pipe can be increased, thereby further increasing the stability when the circulation pipe and the positioning slide rod are connected.

[0019] The invention is further configured as follows: A buffer pad is fixedly connected to the rear side of the partition ring plate, and anti-slip patterns are provided on the surface of the buffer pad.

[0020] With the above technical solution, by setting up the buffer pad, it can cooperate with the partition ring plate. The buffer pad can buffer the contact between the partition ring plate and the ceramic membrane, and the anti-slip patterns on the surface of the buffer pad can further increase the stability when the ceramic membrane contacts the partition ring plate.

[0021] The invention is further configured as follows: A contact plate is fixedly connected to the front side of the adjustment turntable, and protrusions are provided on the surface of the contact plate.

[0022] By adopting the above technical solution, a contact plate is provided to protect the contact point between the adjusting dial and the ceramic membrane. The protrusions provided on the surface of the contact plate can further engage with the honeycomb hole structure of the ceramic membrane, thereby further increasing the stability of the ceramic membrane when in contact with the adjusting dial.

[0023] The present invention is further configured as follows: a reinforcement plate is fixedly connected to the surface of the adjusting hydraulic rod, and a reinforcement rod is fixedly connected to the surface of the reinforcement plate.

[0024] By adopting the above technical solution, by providing a reinforcement plate and a reinforcement rod, the adjustment hydraulic rod is limited by the reinforcement structure formed by the reinforcement plate and the reinforcement rod, which can further increase the structural stability of the adjustment hydraulic rod.

[0025] The present invention is further configured as follows: the output end of the high-pressure air pump is fixedly connected to a collecting nozzle, and the collecting nozzle is configured to be conical.

[0026] By adopting the above technical solution, through the setting of a collecting nozzle, the air extracted by the high-pressure vacuum pump can be further concentrated and guided. Through the conical design of the collecting nozzle itself, the air can be concentrated to the ceramic membrane and sent out, thereby increasing the intensity of the airflow delivery and improving the efficiency of cleaning the ceramic membrane.

[0027] The present invention is further configured as follows: a guide wheel is rotatably connected to the surface of the circulation pipe, and a wheel sleeve is provided on the surface of the guide wheel.

[0028] By adopting the above technical solution, through the provision of a guide wheel and a wheel sleeve, the guide wheel can contact the surface of the ceramic membrane, and guide the movement of the circulation tube on the surface of the ceramic membrane through its own rotation, thereby increasing the stability of the circulation tube when moving. The wheel sleeve is made of soft material, so the wheel sleeve can protect the contact point between the guide wheel and the surface of the ceramic membrane, thereby increasing the stability of the guide wheel when moving on the surface of the ceramic membrane.

[0029] The present invention is further configured as follows: a cleaning plate is fixedly connected to one side of the circulation pipe close to the adjusting turntable, and the cleaning plate is configured to be arc-shaped.

[0030] By adopting the above technical solution, a cleaning plate is set up to scrape off the pollutants on the surface of the ceramic membrane as it moves with the circulation tube. The arc-shaped design makes it elastic and avoids damage caused by rigid contact between the cleaning plate and the surface of the ceramic membrane.

[0031] The present invention is further configured as follows: a filter screen is clamped on the inner side of the interception card plate, the filter screen is configured as an arc surface, and the inner side of the filter screen contacts the surface of the guide plate.

[0032] By adopting the above technical solution, a filter net is set up to intercept pollutants in the air flowing through the interception card, and its own arc surface design can better fit the rotation trajectory of the guide plate, thereby increasing the efficiency of the guide plate in scraping off pollutants on the filter net.

[0033] In summary, the present invention has the following beneficial effects:

[0034] 1. By setting a cleaning cylinder, a maintenance installation plate, an opening and closing hydraulic rod, an installation cover, an infiltration mechanism, a servo motor, an adjusting turntable and an adjusting hydraulic rod, the cleaning cylinder can form a closed space with the maintenance installation plate, the opening and closing hydraulic rod can cooperate with the installation cover to connect the infiltration mechanism with the servo motor and the cleaning mechanism, so as to achieve the limit of the ceramic membrane, the infiltration mechanism can transport cleaning liquid to the surface of the ceramic membrane for infiltration, the servo motor can drive the adjusting turntable to adjust the position of the adjusting hydraulic rod, the liquid pump can be connected to the cleaning liquid delivery device through the installation cover to transport the cleaning liquid to the liquid storage tank, so that the liquid storage tank can evenly distribute the cleaning liquid to each pressurized nozzle, so that the pressurized nozzle can pressurize the cleaning liquid and spray it on the surface of the ceramic membrane to infiltrate the ceramic membrane, the separation ring plate can cooperate with the cleaning mechanism to position the ceramic membrane, the positioning slide bar can be adaptively adjusted with the movement of the position of the cleaning mechanism, and drive the liquid storage tank to rotate with the rotation of the cleaning mechanism to achieve synchronous rotation with the cleaning mechanism, so that the cleaning mechanism can comprehensively clean the surface of the ceramic membrane;

[0035] 2. By setting up a cleaning mechanism, the circulation pipe can cooperate with the separation plate to form a U-shaped airflow conveying channel, so that the high-pressure vacuum pump can draw air from the circulation pipe and the separation plate at one end away from the high-pressure vacuum pump, and draw it out from the high-pressure vacuum pump, so that the pollutants on the surface of the ceramic membrane can be blown away by the high-pressure airflow, and the blown pollutants are drawn into the circulation pipe and sent to the spiral scraper. The spiral scraper can intercept the pollutants flowing through and transport them to the interception card. The interception card can intercept the pollutants flowing through, and drive the rotation of the interception net around the guide rod through the guide plate to scrape off the pollutants on the interception card, so that the pollutants remain on each interception net to avoid blockage and form a self-cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0037] Figure 2 It is a schematic diagram of the closed plug structure of the present invention;

[0038] Figure 3 It is a schematic diagram of the connection between the installation cover and the infiltration mechanism of the present invention;

[0039] Figure 4 It is a schematic diagram of the structure of the infiltration mechanism of the present invention;

[0040] Figure 5 It is a schematic structural diagram of the contact plate of the present invention;

[0041] Figure 6 It is a schematic structural diagram of the reinforcement plate of the present invention;

[0042] Figure 7 It is a schematic structural diagram of the cleaning mechanism of the present invention;

[0043] Figure 8 It is a schematic structural diagram of the current collector nozzle of the present invention;

[0044] Figure 9 It is a schematic structural diagram of the spiral scraper of the present invention.

[0045] Reference numerals: 1, cleaning cylinder; 2, maintenance and installation plate; 3, opening and closing hydraulic rod; 4, installation cover; 5, infiltration mechanism; 51, liquid extraction pump; 52, liquid storage tank; 53, pressure spray head; 54, partition ring plate; 55, positioning slide bar; 6, servo motor; 7, adjustment turntable; 8, adjustment hydraulic rod; 9, cleaning mechanism; 91, circulation pipe; 92, separation plate; 93, high-pressure air extraction pump; 94, spiral scraper; 941, guiding rotating rod; 942, drainage plate; 943, intercepting net; 95, intercepting clamping plate; 10, sealing plug; 11, sealing sleeve; 12, reinforcing plate; 13, buffer pad; 14, contact plate; 15, reinforcement plate; 16, reinforcement rod; 17, current collector nozzle; 18, guiding wheel; 19, wheel sleeve; 20, cleaning plate; 21, filter screen. Detailed implementation manners

[0046] The present invention will be further described in detail below with reference to the accompanying drawings.

[0047] Example 1:

[0048] Refer to Figures 1-6, An automatic cleaning device for surface pollutants of a ceramic membrane with self-cleaning function, including a cleaning cylinder 1 and a wetting mechanism 5. A maintenance and installation plate 2 is fixedly connected to the inner side of the front side of the cleaning cylinder 1. Opening and closing hydraulic rods 3 are fixedly connected to both sides of the cleaning cylinder 1. The output end of the front side of the opening and closing hydraulic rod 3 is fixedly connected to an installation cover 4. The wetting mechanism 5 is fixedly connected to the rear side of the installation cover 4. A servo motor 6 is fixedly connected to the rear side of the inner side of the cleaning cylinder 1. The front side of the servo motor 6 is fixedly connected to an adjustment turntable 7. An adjustment hydraulic rod 8 is fixedly connected to the surface of the adjustment turntable 7; The wetting mechanism 5 includes a liquid extraction pump 51, a liquid storage tank 52, a pressure spray head 53, a partition ring plate 54 and a positioning slide rod 55. The liquid extraction pump 51 is connected to the rear side of the installation cover 4. The liquid storage tank 52 is connected to the rear side of the liquid extraction pump 51. The pressure spray head 53 is connected to the rear side of the liquid storage tank 52. The partition ring plate 54 is fixedly connected to one side of the rear side of the liquid storage tank 52 close to the pressure spray head 53. The positioning slide rod 55 is fixedly connected to the surface of the liquid storage tank 52. The output end of the surface of the positioning slide rod 55 is clamped with the front side of the cleaning mechanism 9. By setting the cleaning cylinder 1, the maintenance and installation plate 2, the opening and closing hydraulic rods 3, the installation cover 4, the wetting mechanism 5, the servo motor 6, the adjustment turntable 7 and the adjustment hydraulic rod 8, the cleaning cylinder 1 can form a closed space with the maintenance and installation plate 2. The opening and closing hydraulic rods 3 can cooperate with the installation cover 4 to connect the wetting mechanism 5 with the servo motor 6 and the cleaning mechanism 9, so as to realize the limitation of the ceramic membrane. The wetting mechanism 5 can transport the cleaning liquid to the surface of the ceramic membrane for wetting. The servo motor 6 can drive the adjustment turntable 7 to adjust the orientation of the adjustment hydraulic rod 8. The liquid extraction pump 51 can be externally connected to the cleaning liquid conveying device through the installation cover 4 to convey the cleaning liquid into the liquid storage tank 52, so that the liquid storage tank 52 can evenly distribute the cleaning liquid to each pressure spray head 53, so that the pressure spray head 53 can spray the cleaning liquid onto the surface of the ceramic membrane after pressurization to wet the ceramic membrane. The partition ring plate 54 can cooperate with the cleaning mechanism 9 to position the ceramic membrane. The positioning slide rod 55 can be adaptively adjusted along with the movement of the cleaning mechanism 9, and drive the liquid storage tank 52 to rotate together with the rotation of the cleaning mechanism 9 to realize synchronous rotation with the cleaning mechanism 9, so that the cleaning mechanism 9 can comprehensively clean the surface of the ceramic membrane.

[0049] As Figure 2 shown, a sealing plug 10 is fixedly connected to the rear side of the installation cover 4. A sealing sleeve 11 is sleeved on the surface of the sealing plug 10. The surface of the sealing sleeve 11 is clamped with the inner side of the maintenance and installation plate 2. By setting the sealing plug 10 and the sealing sleeve 11, the sealing plug 10 and the sealing sleeve 11 can further block the connection between the installation cover 4 and the maintenance and installation plate 2, so as to further increase the tightness when the installation cover 4 and the maintenance and installation plate 2 are connected.

[0050] As Figure 4As shown, a reinforcing plate 12 is fixedly connected to the output end on the surface of the positioning slide bar 55. The rear side of the reinforcing plate 12 is clamped with the front side of the circulation pipe 91. By providing the reinforcing plate 12, the connection between the positioning slide bar 55 and the circulation pipe 91 can be further strengthened. Through the plate-like structure of the reinforcing plate 12 itself, the area when the positioning slide bar 55 is connected to the circulation pipe 91 can be increased, thereby further increasing the stability when the circulation pipe 91 is connected to the positioning slide bar 55.

[0051] As Figure 4 shown, a buffer pad 13 is fixedly connected to the rear side of the partition ring plate 54. Anti-slip patterns are provided on the surface of the buffer pad 13. By providing the buffer pad 13, it can cooperate with the partition ring plate 54. The buffer pad 13 buffers the contact between the partition ring plate 54 and the ceramic membrane, and the stability when the ceramic membrane contacts the partition ring plate 54 can be further increased through the anti-slip patterns on the surface of the buffer pad 13.

[0052] As Figure 5 shown, a contact plate 14 is fixedly connected to the front side of the adjusting turntable 7. Protrusions are provided on the surface of the contact plate 14. By providing the contact plate 14, the contact between the adjusting turntable 7 and the ceramic membrane can be protected. Through the protrusions provided on the surface of the contact plate 14, they can further engage with the honeycomb-like hole structure of the ceramic membrane itself, thereby further increasing the stability when the ceramic membrane contacts the adjusting turntable 7.

[0053] As Figure 6 shown, a reinforcing plate 15 is fixedly connected to the surface of the adjusting hydraulic rod 8. A reinforcing rod 16 is fixedly connected to the surface of the reinforcing plate 15. By providing the reinforcing plate 15 and the reinforcing rod 16, the adjusting hydraulic rod 8 can be limited by the reinforcing structure formed by the reinforcing plate 15 and the reinforcing rod 16, and the structural stability of the adjusting hydraulic rod 8 can be further increased.

[0054] Brief description of the usage process: First, place the ceramic membrane into the maintenance and installation plate 2, and then let the opening and closing hydraulic rod 3 drive the installation cover 4 to push the infiltration mechanism 5 towards the cleaning mechanism 9 until the partition ring plate 54 drives the ceramic membrane to contact and be limited by the cleaning mechanism 9. Then, the adjusting hydraulic rod 8 drives the cleaning mechanism 9 to move towards the ceramic membrane until the cleaning mechanism 9 limits the ceramic membrane. Then, the servo motor 6 will drive the adjusting turntable 7 to rotate the adjusting hydraulic rod 8, and the adjusting hydraulic rod 8 will drive the cleaning mechanism 9 to rotate the positioning slide bar 55 together. Then, connect the external cleaning liquid delivery device of the installation cover 4 to the liquid extraction pump 51. Then, the liquid extraction pump 51 will transport the cleaning liquid into the liquid storage tank 52, and the liquid storage tank 52 will distribute the cleaning liquid to each pressurized spray head 53, so that the pressurized spray head 53 pressurizes and sprays the cleaning liquid onto the surface of the ceramic membrane to infiltrate the contaminants on the surface of the ceramic membrane.

[0055] Embodiment 2:

[0056] Refer toFigures 7-9 , an automatic cleaning device for surface pollutants of a ceramic membrane with self-cleaning function, including a cleaning mechanism 9. The cleaning mechanism 9 includes a circulation pipe 91, a separation plate 92, a high-pressure air extraction pump 93, a spiral scraper 94 and an interception card plate 95. The circulation pipe 91 is clamped on the front side of the output end of the adjusting hydraulic rod 8, and the front side of the circulation pipe 91 is clamped with the rear side of the output end of the positioning slide rod 55. The separation plate 92 is fixedly connected to the inner side of the circulation pipe 91. The high-pressure air extraction pump 93 is fixedly connected to the side of the separation plate 92 close to the adjusting turntable 7. The spiral scraper 94 is rotatably connected to the side of the inner side of the circulation pipe 91 far from the high-pressure air extraction pump 93. The interception card plate 95 is clamped on the side of the circulation pipe 91 close to the spiral scraper 94; The spiral scraper 94 includes a guiding rotating rod 941, a drainage plate 942 and an interception net 943. The guiding rotating rod 941 is rotatably connected to the side of the inner side of the circulation pipe 91 far from the high-pressure air extraction pump 93. The drainage plate 942 is fixedly connected to the surface of the guiding rotating rod 941. The interception net 943 is clamped inside the drainage plate 942. The surface of the drainage plate 942 is in contact with the inner side of the interception card plate 95. By setting the cleaning mechanism 9, the circulation pipe 91 can cooperate with the separation plate 92 to form a U-shaped air flow conveying channel, which can allow the high-pressure air extraction pump 93 to suck air from one end of the circulation pipe 91 and the separation plate 92 far from the high-pressure air extraction pump 93 and extract it from the high-pressure air extraction pump 93. Thus, it can realize blowing off the pollutants on the surface of the ceramic membrane through high-pressure air flow, and sucking and sending the blown-off pollutants into the spiral scraper 94 through the circulation pipe 91. The spiral scraper 94 can intercept the flowing pollutants and convey them to the interception card plate 95. The interception card plate 95 can intercept the flowing pollutants, and drive the rotation of the interception net 943 around the guiding rotating rod 941 through the drainage plate 942 to scrape off the pollutants on the interception card plate 95, so that the pollutants remain on each interception net 943 to avoid blockage and form a self-cleaning effect.

[0057] As Figure 8 shown, a flow collector nozzle 17 is fixedly connected to the output end of the high-pressure air extraction pump 93. The flow collector nozzle 17 is conical. By setting the flow collector nozzle 17, the air extracted by the high-pressure air extraction pump 93 can be further centrally guided. Through the conical design of the flow collector nozzle 17 itself, the air can be concentrated and sent to the ceramic membrane, so as to increase the intensity of air flow conveying and improve the cleaning efficiency of the ceramic membrane.

[0058] As Figure 8As shown, a guide wheel 18 is rotatably connected to the surface of the circulation pipe 91, and a wheel sleeve 19 is sleeved on the surface of the guide wheel 18. By providing the guide wheel 18 and the wheel sleeve 19, the guide wheel 18 can contact the surface of the ceramic membrane and guide the movement of the circulation pipe 91 on the surface of the ceramic membrane through its own rotation, increasing the stability of the circulation pipe 91 during movement. The wheel sleeve 19 is made of a soft material, so the wheel sleeve 19 can protect the contact area between the guide wheel 18 and the surface of the ceramic membrane, increasing the stability of the guide wheel 18 when moving on the surface of the ceramic membrane.

[0059] As Figure 8 shown, a cleaning plate 20 is fixedly connected to the side of the circulation pipe 91 close to the adjustment turntable 7. The cleaning plate 20 is arc-shaped. By providing the cleaning plate 20, when moving along with the circulation pipe 91, it can scrape off the pollutants on the surface of the ceramic membrane. Through its own arc-shaped design, it can have elasticity and avoid rigid contact with the surface of the ceramic membrane and causing damage.

[0060] As Figure 9 shown, a filter screen 21 is clamped inside the intercepting card plate 95. The filter screen 21 is arc-shaped, and the inner side of the filter screen 21 contacts the surface of the drainage plate 942. By providing the filter screen 21, it can intercept the pollutants in the air flowing through the intercepting card plate 95, and through its own arc-shaped design, it can better fit the rotation trajectory of the drainage plate 942, thereby increasing the efficiency of the drainage plate 942 in scraping off the pollutants on the filter screen 21.

[0061] Brief description of the usage process: First, when it is necessary to clean the pollutants on the surface of the ceramic membrane, the high-pressure air pump 93 will pump the air on the side of the circulation pipe 91 far from the high-pressure air pump 93 into the channel between the circulation pipe 91 and the separation plate 92 on the side far from the high-pressure air pump 93. Then the air will flow through the circulation pipe 91 to the spiral scraping plate 94, and the intercepting net 943 will drive the drainage plate 942 to rotate around the guide rotating rod 941 along with the flowing air, and when rotating, the drainage plate 942 will scrape off the pollutants on the surface of the intercepting card plate 95. After that, the air will carry the pollutants to flow towards the intercepting card plate 95, and then the intercepting card plate 95 will intercept the pollutants in the air and let the filtered air flow towards the high-pressure air pump 93. The high-pressure air pump 93 will pressurize the air and blow it to the surface of the ceramic membrane to blow off the pollutants on the surface of the ceramic membrane, and let the blown-off pollutants enter the circulation pipe 91 again along with the air for filtration to form a cycle. When it is necessary to clean the pollutants in the circulation pipe 91, take out the intercepting card plate 95 from the circulation pipe 91 and replace it with a new intercepting card plate 95, and then replace the intercepting net 943 with a new intercepting net 943.

[0062] This specific embodiment is only an interpretation of the present invention and is not a limitation thereof. After reading this specification, those skilled in the art may make modifications to this embodiment that do not contribute creatively as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A device for automatically removing pollutants from the surface of a ceramic membrane with a self-cleaning function, comprising a cleaning cylinder (1), an infiltration mechanism (5) and a cleaning mechanism (9), characterized in that: The inner side of the front side of the cleaning cylinder (1) is fixedly connected with a maintenance installation plate (2), the two sides of the cleaning cylinder (1) are fixedly connected with opening and closing hydraulic rods (3), the output end of the front side of the opening and closing hydraulic rod (3) is fixedly connected with a mounting cover (4), the infiltration mechanism (5) is fixedly connected to the rear side of the mounting cover (4), the rear side of the inner side of the cleaning cylinder (1) is fixedly connected with a servo motor (6), the front side of the servo motor (6) is fixedly connected with an adjustment dial (7), the surface of the adjustment dial (7) is fixedly connected with an adjustment hydraulic rod (8), and the cleaning mechanism (9) is fixedly connected to the front side of the output end of the adjustment hydraulic rod (8); The infiltration mechanism (5) comprises a liquid pump (51), a liquid storage box (52), a pressurizing nozzle (53), a separation ring plate (54) and a positioning slide bar (55); the liquid pump (51) is connected to the rear side of the installation cover (4); the liquid storage box (52) is connected to the rear side of the liquid pump (51); the pressurizing nozzle (53) is connected to the rear side of the liquid storage box (52); the separation ring plate (54) is fixedly connected to the rear side of the liquid storage box (52) near the pressurizing nozzle (53); the positioning slide bar (55) is fixedly connected to the surface of the liquid storage box (52); and the output end of the surface of the positioning slide bar (55) is clamped with the front side of the cleaning mechanism (9); The cleaning mechanism (9) comprises a circulation pipe (91), a separation plate (92), a high-pressure air pump (93), a spiral scraper (94) and an interception card plate (95); the circulation pipe (91) is clamped on the front side of the output end of the adjusting hydraulic rod (8); the front side of the circulation pipe (91) is clamped on the rear side of the output end of the positioning slide bar (55); the separation plate (92) is fixedly connected to the inner side of the circulation pipe (91); the high-pressure air pump (93) is fixedly connected to the side of the separation plate (92) close to the adjusting turntable (7); the spiral scraper (94) is rotatably connected to the inner side of the circulation pipe (91) away from the high-pressure air pump (93); and the interception card plate (95) is clamped on the side of the circulation pipe (91) close to the spiral scraper (94); The spiral scraper (94) comprises a guide rotating rod (941), a guide plate (942) and an intercepting net (943); the guide rotating rod (941) is rotatably connected to the inner side of the circulation pipe (91) away from the side of the high-pressure vacuum pump (93); the guide plate (942) is fixedly connected to the surface of the guide rotating rod (941); the intercepting net (943) is clamped on the inner side of the guide plate (942); and the surface of the guide plate (942) is in contact with the inner side of the intercepting clamping plate (95).

2. The device for automatically removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1 is characterized in that: A sealing plug (10) is fixedly connected to the rear side of the installation cover (4), a sealing sleeve (11) is sleeved on the surface of the sealing plug (10), and the surface of the sealing sleeve (11) is clamped with the inner side of the maintenance installation plate (2).

3. The automatic cleaning device for removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1 is characterized in that: The output end of the surface of the positioning slide rod (55) is fixedly connected to a reinforcing plate (12), and the rear side of the reinforcing plate (12) is clamped with the front side of the circulation pipe (91).

4. The device for automatically removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1 is characterized in that: A buffer pad (13) is fixedly connected to the rear side of the separation ring plate (54), and the surface of the buffer pad (13) is provided with anti-slip patterns.

5. The automatic cleaning device for removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1 is characterized in that: A contact plate (14) is fixedly connected to the front side of the adjusting dial (7), and a protrusion is provided on the surface of the contact plate (14).

6. The device for automatically removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1 is characterized in that: A reinforcing plate (15) is fixedly connected to the surface of the adjusting hydraulic rod (8), and a reinforcing rod (16) is fixedly connected to the surface of the reinforcing plate (15).

7. The device for automatically removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1 is characterized in that: The output end of the high-pressure air pump (93) is fixedly connected to a collecting nozzle (17), and the collecting nozzle (17) is configured to be conical.

8. The device for automatically removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1 is characterized in that: The surface of the circulation pipe (91) is rotatably connected to a guide wheel (18), and the surface of the guide wheel (18) is sleeved with a wheel sleeve (19).

9. The device for automatically removing pollutants from the surface of a ceramic membrane with a self-cleaning function according to claim 1, characterized in that: A cleaning plate (20) is fixedly connected to one side of the circulation pipe (91) close to the adjusting turntable (7), and the cleaning plate (20) is designed to be arc-shaped.

10. The automatic cleaning device for ceramic membrane surface pollutants with self-cleaning function according to claim 1, characterized in that: The inner side of the interception card plate (95) is clamped with a filter screen (21), the filter screen (21) is configured as an arc surface, and the inner side of the filter screen (21) is in contact with the surface of the guide plate (942).

Citation Information

Patent Citations

  • Integrated ceramic membrane cleaning device

    CN119035131A