Preparation device and preparation method of coal-based carburant

By designing a coal-quality carbon enhancer preparation device, including carbonization, crushing, conveying, screening and stirring, the problems of inefficient screening efficiency and blockage in traditional preparation processes are solved, and an efficient and continuous production process is achieved, ensuring product quality and resource utilization.

CN120054300AInactive Publication Date: 2025-05-30LIAONING SINO-MAT TECH IND CO LTD
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Patent Information

Application Number
CN202510261475.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the preparation process of traditional coal-quality carbon enhancer, due to the uneven size of raw material particles, traditional screening equipment is difficult to effectively distinguish qualified particles from unqualified particles, resulting in low screening efficiency and blockages are prone to occur during the screening process, which affects the continuity and stability of the production line. In addition, too many unqualified particles are mixed into the final product, affecting the overall quality.

Method used

A coal-quality carbon enhancer preparation device is designed, including a carbonization mechanism, a crushing mechanism, a transportation mechanism, a screening mechanism and a stirring mechanism. Through the steps of carbonization, crushing, conveying, screening and stirring, continuous production is achieved, and through the vibration motor and reciprocating design, screening efficiency and accuracy are improved to avoid blockage.

Benefits of technology

The continuous production of coal-quality carbon enhancer preparation has been achieved, the production efficiency and accuracy have been improved, the content of unqualified particles has been reduced, and the product quality has been ensured. Through the design of the circulation belt, the closed-loop treatment of unqualified particles has been achieved, and the resource utilization has been improved.

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Abstract

The invention discloses a coal carburant preparation device and method, and relates to the technical field of carburant processing, the coal carburant preparation device comprises a carbonization mechanism, the carbonization mechanism comprises a first support frame and a carbonization furnace fixedly mounted on the top of the first support frame; the crushing mechanism is fixedly mounted at a subsequent station of the placing mechanism, and the crushing mechanism is used for crushing the carbonized raw materials; the screening mechanism is arranged on the opposite side of the conveying mechanism relative to the crushing mechanism, a stirring mechanism for uniformly mixing the raw materials is arranged below the screening mechanism, and a circulating belt capable of conveying is arranged between the screening mechanism and the crushing mechanism; through close cooperation of the carbonization mechanism, the transfer mechanism, the crushing mechanism, the transportation mechanism, the screening mechanism and the stirring mechanism, continuous production of coal carburant preparation is achieved, and the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of recarburizer processing, and particularly to a preparation device and a preparation method for a coal-based recarburizer. Background Art

[0002] In the preparation process of traditional coal-based recarburizers, the pretreatment of raw materials is a crucial link, which directly affects the quality and performance of the final product. The influence of the particle size of the recarburizer on the absorption rate of the recarburizer depends on the combined effect of the dissolution and diffusion rate and the oxidation loss rate of the recarburizer. Generally, when the recarburizer particles are small, the dissolution rate is fast and the loss rate is large; the production of recarburizers requires crushing of raw materials.

[0003] In the traditional coal-based recarburizer preparation process, after the raw materials are carbonized and crushed, the particle sizes are uneven. Traditional screening equipment often has difficulty effectively distinguishing qualified particles from unqualified particles, resulting in low screening efficiency and prone to blockage during the screening process, affecting the continuity and stability of the production line. In addition, incomplete screening will also cause too many unqualified particles to be mixed into the final product, affecting the overall quality of the coal-based recarburizer. Therefore, the present invention proposes a preparation device and a preparation method for a coal-based recarburizer. Summary of the Invention

[0004] The purpose of the present invention is to provide a preparation device and a preparation method for a coal-based recarburizer to solve the problems in the traditional coal-based recarburizer preparation process mentioned in the above background art. After the raw materials are carbonized and crushed, the particle sizes are uneven. Traditional screening equipment often has difficulty effectively distinguishing qualified particles from unqualified particles, resulting in low screening efficiency and prone to blockage during the screening process, affecting the continuity and stability of the production line. In addition, incomplete screening will also cause too many unqualified particles to be mixed into the final product, affecting the overall quality of the coal-based recarburizer.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A preparation device for a coal-based recarburizer, comprising:

[0007] A carbonization mechanism, the carbonization mechanism includes a first support frame and a carbonization furnace fixedly installed on the top of the first support frame. A group of first slide rails are provided inside the carbonization furnace. A placement mechanism cooperating with the carbonization mechanism is provided beside the carbonization mechanism, and a transfer mechanism is provided at the bottom of the placement mechanism;

[0008] A crushing mechanism, the crushing mechanism is fixedly installed at the subsequent station of the placement mechanism and is used to crush the carbonized raw materials;

[0009] A transportation mechanism, which is arranged at the subsequent station of the crushing mechanism of the crushing mechanism. The transportation mechanism is used to transport the crushed raw materials to the next station;

[0010] A screening mechanism, which is arranged on the opposite side of the transportation mechanism with respect to the crushing mechanism. A stirring mechanism for mixing the raw materials is arranged below the screening mechanism. A conveyable circulating belt is arranged between the screening mechanism and the crushing mechanism, and a second baffle is arranged at the end of the circulating belt close to the screening mechanism.

[0011] Optionally, an exhaust pipe penetrates through the top of the carbonization furnace, and a fuel pile for heating the carbonization furnace is arranged below the carbonization furnace. A transparent cover is hinged to the end of the carbonization furnace.

[0012] Optionally, the transfer mechanism includes a second slide rail, a flatbed truck and a third slide rail arranged beside the first support frame. The flatbed truck is fitted on the second slide rail, and a third slide rail horizontally arranged in the same way as the second slide rail is arranged on the top plate of the flatbed truck.

[0013] Optionally, the transfer mechanism includes a placement bin, pulleys and a cable. The placement bin is slidably placed on the transfer mechanism through the pulleys arranged at the bottom, and a cable is also arranged on the side of the placement bin.

[0014] Optionally, the crushing mechanism includes a mounting frame, a crushing box, a pull cover, a grid plate, an inclined plate and a crushing component. The crushing box is installed on the mounting frame. The pull cover is hinged to the top side of the crushing box, and a grid plate is installed at the opening of the top of the crushing box. Below the grid plate and opposite to each other inside the crushing box, inclined plates are arranged, and a crushing component is also arranged inside the crushing box.

[0015] Optionally, the crushing component includes a first rotating shaft, a square rotating body, crushing rods, a first mounting plate, a second mounting plate, a grid plate and a first motor. The first rotating shaft is rotatably connected inside the crushing box, and a square rotating body is sleeved outside the first rotating shaft. Crushing rods perpendicular to and related to each other are respectively arranged on the outer surface of the square rotating body, and the crushing rods are linearly distributed along the outer surface of the square rotating body. The first mounting plate and the second mounting plate are arranged up and down corresponding to each other inside the crushing box. A grid plate adapted to the crushing rods is fixed between the first mounting plate and the second mounting plate. A first motor for driving the first rotating shaft is fixedly installed outside the crushing box.

[0016] Optionally, the transportation mechanism includes a screw conveying cylinder, a feed hopper, a discharge hopper, a connecting plate and a second motor. The screw conveying cylinder is inclinedly arranged below the mounting frame through the connecting plate arranged on the outside. The feed hopper and the discharge hopper are respectively arranged on the upper and lower sides of the end of the screw conveying cylinder, and the feed hopper is connected to the bottom of the crushing box. A second motor for driving the screw to rotate is fixedly installed at the end of the screw conveying cylinder far from the feed hopper.

[0017] Optionally, the screening mechanism includes a second support frame and a chute. At the four corners of the top of the second support frame, first springs are provided. The tops of the first springs are jointly connected to a connection frame. A screening plate is installed in the connection frame. At the top ends of the front and rear sides of the connection frame, first baffles are provided. The bottom of the connection frame is connected to a diversion groove, and a vibration motor is fixedly installed on the outside of the diversion groove. The front and rear side plates of the second support frame are fixedly connected to a cross plate through a connecting rod. Between the upper end faces of the two cross plates, a fixed plate is provided. Along the plate body direction on the left side of the connection frame, a number of second springs are linearly distributed. The other ends of the second springs are fixedly connected to the side of the fixed plate. On the upper surfaces of the two cross plates close to the fixed plate, a first installation box for installing a third motor is provided. On the upper surface of the cross plate and beside the first installation box, a second installation box is provided. A rotating body is horizontally rotatably installed in the second installation box. The output end of the third motor is fixedly connected to the end of the rotating body. A spiral groove is provided on the outer surface of the rotating body. Inside the spiral groove, sliding pieces are symmetrically installed about the axis of the rotating body. On the opposite sides of the two sliding pieces, a U-shaped frame is fixedly connected. The top of the U-shaped frame is fixedly connected to a movable rod. The chute is correspondingly provided on the upper surface of the cross plate. Extension blocks are provided on the front and rear side plates of the connection frame away from the first springs. At the bottom of the extension block, a slider matching the chute is provided. The other end of the movable rod is fixedly connected to the end face of the slider.

[0018] Optionally, the stirring mechanism includes a mixing cylinder communicated with the diversion groove. The mixing cylinder is fixedly connected to the inside of the second support frame through a fixing block provided on the outer surface. A fourth motor is fixedly installed at the bottom of the mixing cylinder. The output end of the fourth motor penetrates into the inside of the mixing cylinder and is fixedly connected to a second rotating shaft. A number of mixing rods are installed on the outer surface of the second rotating shaft along the axis direction.

[0019] A preparation method of a coal-based carburizer includes:

[0020] S1: First, place the coal-based raw materials to be processed in the placement bin of the placement mechanism. Send the raw materials into the carbonization furnace through the transfer mechanism. Close the transparent cover of the carbonization furnace. Start the fuel pile to heat the carbonization furnace and perform carbonization treatment on the raw materials. The waste gas generated during the carbonization process is discharged through the exhaust pipe. After the carbonization is completed, open the transparent cover, and use a cable to connect an external winch to pull the placement bin to transport the carbonized raw materials out of the carbonization furnace;

[0021] S2: Open the pull cover, send the carbonized raw materials into the crushing box of the crushing mechanism, then start the first motor to drive the first rotating shaft and the square rotating body to rotate, so that the crushing rod crushes the carbonized raw materials. The crushed raw materials are discharged from the bottom outlet of the crushing box and enter the screw conveying cylinder through the discharge hopper. Start the second motor of the conveying mechanism, and convey the crushed raw materials to the discharge hopper through the rotation of the screw in the screw conveying cylinder. The crushed raw materials fall from the discharge hopper onto the screening plate of the screening mechanism, ready for screening;

[0022] S3: Start the vibration motor of the screening mechanism to make the screening plate vibrate and screen the raw materials. When the screening process lasts for a long time, to prevent the blockage of the screening plate, start the third motor. The third motor drives the rotating body to rotate, and through the rotation of the rotating body, the spiral groove and the sliding piece on it move relatively, thereby driving the U-shaped frame to perform a linear reciprocating motion. The movable rod fixedly connected to the U-shaped frame drives the slider to slide in the chute, so as to drive the connecting frame to perform a reciprocating motion through the extension block, squeeze the second spring, enhance the screening effect, avoid the blockage of the screening plate during the long-term screening process. The qualified particles after screening fall into the diversion groove through the screening plate, while the unqualified particles fall onto the circulating belt through the inclined screening plate, and the unqualified particles are re-transported to the crushing mechanism through the circulating belt for re-crushing;

[0023] S4: The qualified particles after screening flow from the diversion groove into the mixing cylinder of the mixing mechanism. Start the fourth motor to drive the second rotating shaft and the mixing rod to rotate, and mix the raw materials. The mixed raw materials are the finished coal quality carbonizer, and then subsequent packaging and storage are carried out.

[0024] The beneficial effects of the present invention are:

[0025] 1. Through the close cooperation of the carbonization mechanism, transfer mechanism, crushing mechanism, transportation mechanism, screening mechanism and mixing mechanism in the present invention, the continuous production of coal quality carbonizer is realized. From the carbonization treatment of raw materials to the final mixing and packaging, the connection between each step is tight, reducing the waiting time and manual intervention in the production process, and significantly improving the production efficiency.

[0026] 2. By adopting the design of vibration motor and reciprocating motion in the present invention, the screening plate generates strong vibration, effectively improving the screening efficiency. At the same time, through the relative movement of the spiral groove and the sliding piece, the U-shaped frame is driven to perform a linear reciprocating motion, further enhancing the screening effect and avoiding the blockage phenomenon during the screening process. This design not only improves the screening efficiency but also ensures the accuracy of screening, greatly reducing the content of unqualified particles in the final product. And through the set circulating belt, the closed-loop treatment of unqualified particles is realized, improving the resource utilization rate and the overall treatment efficiency. Description of the Drawings

[0027] Figure 1 Structural schematic diagram of a preparation device for a coal-based recarburizer of the present invention;

[0028] Figure 2 Structural schematic diagram of another perspective of a preparation device for a coal-based recarburizer of the present invention;

[0029] Figure 3 Structural schematic diagram of a crushing mechanism and a transportation mechanism in the present invention;

[0030] Figure 4 Structural schematic diagram of the present invention with the side plate of the crushing box removed;

[0031] Figure 5 is Figure 4 enlarged view of part A in

[0032] Figure 6 Cross-sectional view of a crushing mechanism and a transportation mechanism in the present invention;

[0033] Figure 7 Structural schematic diagram of a screening mechanism in the present invention;

[0034] Figure 8 Side view of a screening mechanism in the present invention;

[0035] Figure 9 is Figure 7 enlarged view of part B in

[0036] Figure 10 is Figure 7 enlarged view of part C in

[0037] Figure 11 Internal structural schematic diagram of a stirring mechanism in the present invention.

[0038] The reference numerals in the figure are:

[0039] 1. Carbonization mechanism; 101. First support frame; 102. Carbonization furnace; 103. Exhaust pipe; 104. Fuel pile; 105. First slide rail; 106. Transparent cover;

[0040] 2. Transfer mechanism; 201. Second slide rail; 202. Flatbed cart; 203. Third slide rail;

[0041] 3. Placing mechanism; 301. Placing bin; 302. Pulley; 303. Cable;

[0042] 4. Crushing mechanism; 401. Mounting frame; 402. Crushing box; 403. Pulling cover; 404. Grid plate; 405. Inclined plate; 406. Crushing assembly; 4061. First rotating shaft; 4062. Square rotating body; 4063. Crushing rod; 4064. First mounting plate; 4065. Second mounting plate; 4066. Grid plate; 4067. First motor;

[0043] 5. Transportation mechanism; 501. Screw conveyor tube; 502. Feeding hopper; 503. Discharge hopper; 504. Connecting plate; 505. Second motor;

[0044] 6. Screening mechanism; 601. Second support frame; 602. First spring; 603. Connecting frame; 604. Screening plate; 605. Flow guide groove; 606. Vibration motor; 607. First baffle; 608. Second spring; 609. Fixed plate; 610. Connecting rod; 611. Cross plate; 612. First mounting box; 613. Third motor; 614. Rotating body; 615. Spiral groove; 616. Slide piece; 617. U-shaped frame; 618. Movable rod; 619. Chute; 620. Extension block; 621. Slide block; 622. Second mounting box;

[0045] 7. Stirring mechanism; 701. Mixing cylinder; 702. Fixed block; 703. Fourth motor; 704. Second rotating shaft; 705. Mixing rod;

[0046] 8. Circulating belt; 801. Second baffle. Detailed implementation manners

[0047] To make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.

[0048] The following will be described in conjunction with the preferred embodiments of the device of the present invention.

[0049] Please refer to Figures 1-11As shown in the figure, the preparation device of the coal-based carbon additive includes a carbonization mechanism 1. The carbonization mechanism 1 includes a first support frame 101 and a carbonization furnace 102 fixedly installed on the top of the first support frame 101. A set of first sliding rails 105 is arranged inside the carbonization furnace 102. A placement mechanism 3 that cooperates with the carbonization mechanism 1 is arranged beside the carbonization mechanism 1. A transfer mechanism 2 is arranged at the bottom of the placement mechanism 3. An exhaust pipe 103 penetrates through the top of the carbonization furnace 102, and a fuel pile 104 for heating the carbonization furnace 102 is arranged below the carbonization furnace 102. A transparent cover 106 is hinged to the end of the carbonization furnace 102. Place the coal-based raw materials to be processed in the placement bin 301 of the placement mechanism 3. Send the raw materials into the carbonization furnace 102 through the transfer mechanism 2. Close the transparent cover 106 of the carbonization furnace 102. Start the fuel pile 104 to heat the carbonization furnace 102 to carry out the carbonization treatment of the raw materials. The waste gas generated during the carbonization process is discharged through the exhaust pipe 103. After the carbonization is completed, open the transparent cover 106, and connect the external winch through the cable 303 to pull the placement bin 301 to transport the carbonized raw materials out of the carbonization furnace 102.

[0050] A crushing mechanism 4 is fixedly installed at the subsequent working station of the placement mechanism 3, and the crushing mechanism 4 is used to crush the carbonized raw materials;

[0051] A transportation mechanism 5 is arranged at the subsequent working station of the crushing mechanism 4 of the crushing mechanism 4. The transportation mechanism 5 is used to transport the crushed raw materials to the next working station;

[0052] A screening mechanism 6 is arranged on the opposite side of the transportation mechanism 5 with respect to the crushing mechanism 4. A stirring mechanism 7 for mixing the raw materials is arranged below the screening mechanism 6. A transferable conveyor belt 8 is arranged between the screening mechanism 6 and the crushing mechanism 4. A second baffle 801 is arranged at the end of the conveyor belt 8 close to the screening mechanism 6. The conveyor belt 8 is driven by an external drive source.

[0053] Further, the transfer mechanism 2 includes a second sliding rail 201, a flatbed cart 202 and a third sliding rail 203 arranged beside the first support frame 101. The flatbed cart 202 is arranged on the second sliding rail 201 in a matching manner. A third sliding rail 203 horizontally arranged in the same way as the second sliding rail 201 is arranged on the top plate of the flatbed cart 202. The transfer of the raw materials is realized by the sliding of the flatbed cart 202 on the sliding rail.

[0054] Further, the transfer mechanism 2 includes a placement bin 301, a pulley 302 and a cable 303. The placement bin 301 is slidably placed on the transfer mechanism 2 through the pulley 302 arranged at the bottom. A cable 303 is also arranged on the side of the placement bin 301, and it is pushed and pulled by connecting an external winch;

[0055] In another embodiment provided by the present invention, as Figures 3-6As shown in the figure, the crushing mechanism 4 includes a mounting frame 401, a crushing box 402, a pull cover 403, a grid plate 404, an inclined plate 405 and a crushing component 406. The mounting frame 401 is provided with a crushing box 402. The top side of the crushing box 402 is hinged with a pull cover 403, and a grid plate 404 is provided at the top opening of the crushing box 402. Below the grid plate 404 and inside the crushing box 402, inclined plates 405 are oppositely arranged, and a crushing component 406 is also provided inside the crushing box 402.

[0056] Further, the crushing component 406 includes a first rotating shaft 4061, a square rotating body 4062, crushing rods 4063, a first mounting plate 4064, a second mounting plate 4065, a grid plate 4066 and a first motor 4067. The first rotating shaft 4061 is rotatably connected inside the crushing box 402, and a square rotating body 4062 is sleeved outside the first rotating shaft 4061. The outer surface of the square rotating body 4062 is respectively provided with crushing rods 4063 that are perpendicular and related to each other, and the crushing rods 4063 are linearly distributed along the outer surface of the square rotating body 4062. The first mounting plate 4064 and the second mounting plate 4065 are arranged up and down corresponding to the inside of the crushing box 402. A grid plate 4066 adapted to the crushing rods 4063 is fixedly provided between the first mounting plate 4064 and the second mounting plate 4065. A first motor 4067 for driving the first rotating shaft 4061 is fixedly installed outside the crushing box 402.

[0057] Specifically, start the first motor 4067 to drive the first rotating shaft 4061 and the square rotating body 4062 to rotate. The crushing rods 4063 are staggered between the inner plates of the grid plate 4066, so as to crush the carbonized raw materials by the crushing rods 4063. The crushed raw materials are discharged from the bottom outlet of the crushing box 402 and enter the screw conveying cylinder 501 through the discharge hopper 503.

[0058] In another embodiment provided by the present invention, as Figure 3 and 6 shown, the transportation mechanism 5 includes a screw conveying cylinder 501, a feed hopper 502, a discharge hopper 503, a connecting plate 504 and a second motor 505. The screw conveying cylinder 501 is inclinedly arranged below the mounting frame 401 through the connecting plate 504 provided on the outside. The upper and lower sides of the end of the screw conveying cylinder 501 are respectively provided with a feed hopper 502 and a discharge hopper 503, and the feed hopper 502 is connected to the bottom of the crushing box 402. A second motor 505 for driving the screw to rotate is fixedly installed at the end of the screw conveying cylinder 501 far from the feed hopper 502.

[0059] Specifically, start the second motor 505. Through the rotation of the screw inside the screw conveying cylinder 501, the crushed raw materials are conveyed from the feed hopper 502 to the discharge hopper 503, and then fall onto the screening plate 604 of the screening mechanism 6.

[0060] In another embodiment provided by the present invention, as Figures 7-10 shown, the screening mechanism 6 includes a second support frame 601 and a chute 619. At the four corners of the top of the second support frame 601, first springs 602 are provided. The tops of the first springs 602 are commonly connected to a connection frame 603. A screening plate 604 is installed in the connection frame 603. At the top ends of the front and rear sides of the connection frame 603, first baffles 607 are provided. The bottom of the connection frame 603 is connected to a diversion trough 605. A vibration motor 606 is fixedly installed on the outside of the diversion trough 605. The front and rear side plates of the second support frame 601 are fixedly connected to a cross plate 611 through a connecting rod 610. A fixing plate 609 is provided between the upper end faces of the two cross plates 611. A plurality of second springs 608 are linearly distributed along the plate body direction on the left side of the connection frame 603. The other ends of the plurality of second springs 608 are fixedly connected to the side of the fixing plate 609. On the upper surface of the two cross plates 611 near the fixing plate 609, a first mounting box 612 for installing a third motor 613 is provided. On the upper surface of the cross plate 611 and beside the first mounting box 612, a second mounting box 622 is provided. A rotating body 614 is horizontally rotatably arranged in the second mounting box 622. The output end of the third motor 613 is fixedly connected to the end of the rotating body 614. A spiral groove 615 is formed on the outer surface of the rotating body 614. Sliding pieces 616 are symmetrically installed in the spiral groove 615 with respect to the axis of the rotating body 614. On the opposite sides of the two sliding pieces 616, a U-shaped frame 617 is fixedly connected. The top of the U-shaped frame 617 is fixedly connected to a movable rod 618. The chute 619 is correspondingly formed on the upper surface of the cross plate 611. Extension blocks 620 are provided on the front and rear side plates of the connection frame 603 away from the first springs 602. A slider 621 matched with the chute 619 is provided at the bottom of the extension block 620. The other end of the movable rod 618 is fixedly connected to the end face of the slider 621.

[0061] Specifically, when the vibration motor 606 is started, vibration is transmitted through the diversion trough 605, so that the screening plate 604 vibrates to screen the raw materials. During long-term screening, the third motor 613 is started to drive the rotating body 614 to rotate. Through the relative movement of the spiral groove 615 and the sliding piece 616, the U-shaped frame 617 is driven to perform a linear reciprocating motion. Thus, the slider 621 is driven by the movable rod 618 to slide in the chute 619, driving the connection frame 603 to perform a reciprocating motion, enhancing the screening effect and preventing the screening plate 604 from being blocked. The qualified particles after screening fall into the diversion trough 605 through the screening plate 604, and the unqualified particles are re-transported to the crushing mechanism 4 through the circulating belt 8 for re-crushing.

[0062] In another embodiment provided by the present invention, as Figure 11As shown in the figure, the stirring mechanism 7 includes a mixing cylinder 701 communicated with the diversion groove 605. The mixing cylinder 701 is fixedly connected to the inner side of the second support frame 601 through a fixing block 702 provided on the outer surface. A fourth motor 703 is fixedly installed at the bottom of the mixing cylinder 701. The output end of the fourth motor 703 penetrates into the interior of the mixing cylinder 701 and is fixedly connected to a second rotating shaft 704. A plurality of mixing rods 705 are arranged on the outer surface of the second rotating shaft 704 along the axial direction. By starting the fourth motor 703, the second rotating shaft 704 and the mixing rods 705 are driven to rotate, and the raw materials are uniformly mixed. The uniformly mixed raw materials are the finished coal-based carbon increasing agent.

[0063] A preparation method of a coal-based carbon increasing agent:

[0064] S1: First, place the coal-based raw materials to be processed in the placement bin 301 of the placement mechanism 3. The raw materials are sent into the carbonization furnace 102 through the transfer mechanism 2. Close the transparent cover 106 of the carbonization furnace 102, start the fuel pile 104 to heat the carbonization furnace 102, and perform carbonization treatment on the raw materials. The waste gas generated during the carbonization process is discharged through the exhaust pipe 103. After the carbonization is completed, open the transparent cover 106, and pull the placement bin 301 by connecting the external winch through the cable 303 to transport the carbonized raw materials out of the carbonization furnace 102;

[0065] S2: Open the pull cover 403, send the carbonized raw materials into the crushing box 402 of the crushing mechanism 4, and then start the first motor 4067 to drive the first rotating shaft 4061 and the square rotating body 4062 to rotate, so that the crushing rods 4063 crush the carbonized raw materials. The crushed raw materials are discharged from the bottom outlet of the crushing box 402 and enter the screw conveying cylinder 501 through the discharge hopper 503. Start the second motor 505 of the transportation mechanism 5, and the screw in the screw conveying cylinder 501 rotates to transport the crushed raw materials to the discharge hopper 503. The crushed raw materials fall from the discharge hopper 503 onto the screening plate 604 of the screening mechanism 6 to prepare for screening;

[0066] S3: Start the vibration motor 606 of the screening mechanism 6 to vibrate the screening plate 604 and screen the raw materials. When the screening process lasts for a long time, to prevent the blockage of the screening plate 604, start the third motor 613. The third motor 613 drives the rotating body 614 to rotate. The rotation of the rotating body 614 drives the spiral groove 615 and the sliding piece 616 thereon to move relatively, thereby driving the U-shaped frame 617 to perform a linear reciprocating motion. The movable rod 618 fixedly connected to the U-shaped frame 617 drives the slider 621 to slide in the chute 619, and then drives the connecting frame 603 to perform a reciprocating motion through the extension block 620, squeezing the second spring 608 to enhance the screening effect and avoid the blockage of the screening plate 604 during the long-time screening process. The qualified particles after screening fall into the diversion groove 605 through the screening plate 604, while the unqualified particles fall onto the circulating belt 8 through the inclined screening plate 604, and the unqualified particles are re-transported into the crushing mechanism 4 through the circulating belt 8 for re-crushing;

[0067] S4: The qualified particles after screening flow into the mixing cylinder 701 of the mixing mechanism 7 from the diversion groove 605. Start the fourth motor 703 to drive the second rotating shaft 704 and the mixing rod 705 to rotate, and mix the raw materials. The mixed raw materials are the finished coal quality carbon additive, and then subsequent packaging and storage are carried out.

[0068] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. A preparation device for a coal-based carbon enhancer, characterized in that: include: A carbonization mechanism (1), the carbonization mechanism (1) comprising a first support frame (101) and a carbonization furnace (102) fixedly mounted on the top of the first support frame (101), a group of first slide rails (105) being arranged inside the carbonization furnace (102), a placement mechanism (3) cooperating with the carbonization mechanism (1) being arranged on the side of the carbonization mechanism (1), and a transfer mechanism (2) being arranged at the bottom of the placement mechanism (3); A crushing mechanism (4), wherein the crushing mechanism (4) is fixedly installed at a subsequent station of the placing mechanism (3), and the crushing mechanism (4) is used to crush the carbonized raw materials; A transport mechanism (5), the transport mechanism (5) being arranged at a subsequent station of the pulverizing mechanism (4), and the transport mechanism (5) being used to transport the pulverized raw materials to the next station; A screening mechanism (6), wherein the screening mechanism (6) is arranged on the opposite side of the transport mechanism (5) with respect to the crushing mechanism (4), a stirring mechanism (7) for mixing the raw materials is arranged below the screening mechanism (6), a conveyable circulating belt (8) is arranged between the screening mechanism (6) and the crushing mechanism (4), and a second baffle (801) is arranged at the end of the circulating belt (8) close to the screening mechanism (6).

2. The device for preparing a coal-based carbon enhancer according to claim 1, characterized in that: An exhaust pipe (103) passes through the top of the carbonization furnace (102), and a fuel pile (104) for heating the carbonization furnace (102) is provided below the carbonization furnace (102). A transparent cover (106) is hingedly connected to the end of the carbonization furnace (102).

3. The device for preparing a coal-based carbon enhancer according to claim 1, characterized in that: The transfer mechanism (2) comprises a second slide rail (201), a cart (202) and a third slide rail (203) arranged beside the first support frame (101); the second slide rail (201) is provided with a cart (202); and the top plate of the cart (202) is provided with a third slide rail (203) arranged at the same level as the second slide rail (201).

4. The device for preparing a coal-based carbon enhancer according to claim 1, characterized in that: The transfer mechanism (2) comprises a placement bin (301), a pulley (302) and a cable (303); the placement bin (301) is slidably placed on the transfer mechanism (2) via a pulley (302) provided at the bottom; a cable (303) is also provided on the side of the placement bin (301).

5. The device for preparing a coal-based carbon enhancer according to claim 1, characterized in that: The pulverizing mechanism (4) comprises a mounting frame (401), a pulverizing box (402), a pull cover (403), a mesh plate (404), an inclined plate (405) and a pulverizing assembly (406); the pulverizing box (402) is mounted on the mounting frame (401); the pull cover (403) is hingedly connected to the top side of the pulverizing box (402); a mesh plate (404) is mounted at the top opening of the pulverizing box (402); an inclined plate (405) is arranged below the mesh plate (404) and on the inner side of the pulverizing box (402); and a pulverizing assembly (406) is also arranged inside the pulverizing box (402).

6. The device for preparing a coal-based carbon enhancer according to claim 5, characterized in that: The crushing assembly (406) comprises a first rotating shaft (4061), a square rotating body (4062), a crushing rod (4063), a first mounting plate (4064), a second mounting plate (4065), a grid plate (4066) and a first motor (4067); the first rotating shaft (4061) is rotatably connected to the inside of the crushing box (402); the square rotating body (4062) is sleeved on the outside of the first rotating shaft (4061); the outer surface of the square rotating body (4062) is respectively provided with mutually perpendicular and associated crushing The crushing rod (4063) is linearly distributed along the outer surface of the square swivel (4062); the first mounting plate (4064) and the second mounting plate (4065) are correspondingly arranged on the inner side of the crushing box (402) from top to bottom; a grid plate (4066) adapted to the crushing rod (4063) is fixedly arranged between the first mounting plate (4064) and the second mounting plate (4065); and a first motor (4067) for driving the first rotating shaft (4061) is fixedly installed on the outer side of the crushing box (402).

7. The device for preparing a coal-based carbon enhancer according to claim 1, characterized in that: The transport mechanism (5) comprises a screw conveying cylinder (501), a feed hopper (502), a discharge hopper (503), a connecting plate (504) and a second motor (505); the screw conveying cylinder (501) is obliquely arranged below the mounting frame (401) via the connecting plate (504) arranged on the outside; the feed hopper (502) and the discharge hopper (503) are respectively arranged on the upper and lower sides of the end of the screw conveying cylinder (501); the feed hopper (502) is connected to the bottom of the crushing box (402); and the second motor (505) for rotating the screw is fixedly installed at the end of the screw conveying cylinder (501) away from the feed hopper (502).

8. The device for preparing a coal-based carbon enhancer according to claim 1, characterized in that: The screening mechanism (6) comprises a second support frame (601) and a slide groove (619), the first springs (602) are provided at the four corners of the top of the second support frame (601), the top of the first spring (602) is commonly connected to a connecting frame (603), a screening plate (604) is installed in the connecting frame (603), and the top ends of the front and rear sides of the connecting frame (603) are provided with a first baffle (607), the bottom of the connecting frame (603) is connected to a guide groove (605), and a vibrating spring (607) is fixedly installed on the outer side of the guide groove (605). The motor (606) is provided, the front and rear side plates of the second support frame (601) are fixedly connected to a transverse plate (611) through a connecting rod (610), a fixing plate (609) is provided between the upper end surfaces of the transverse plates (611) on both sides, a plurality of second springs (608) are linearly distributed along the board body direction on the left side of the connection frame (603), the other ends of the plurality of second springs (608) are fixedly connected to the side of the fixing plate (609), and the upper surfaces of the transverse plates (611) on both sides near the fixing plate (609) are provided with a third motor (613) for installation A first installation box (612) is provided on the upper surface of the horizontal plate (611) and is located beside the first installation box (612). A rotating body (614) is rotatably arranged in the second installation box (622). The output end of the third motor (613) is fixedly connected to the end of the rotating body (614). A spiral groove (615) is provided on the outer surface of the rotating body (614). Slides (616) are symmetrically arranged in the spiral groove (615) about the axis of the rotating body (614). The slides on both sides are arranged A U-shaped frame (617) is fixedly connected to the opposite side of the sheet (616), a movable rod (618) is fixedly connected to the top of the U-shaped frame (617), the slide groove (619) is correspondingly opened on the upper surface of the horizontal plate (611), and the front and rear side plates of the connecting frame (603) away from the first spring (602) are both provided with extension blocks (620), and the bottom of the extension block (620) is provided with a sliding block (621) that matches the sliding groove (619), and the other end of the movable rod (618) is fixedly connected to the end surface of the sliding block (621).

9. The device for preparing a coal-based carbon enhancer according to claim 1, characterized in that: The stirring mechanism (7) comprises a mixing barrel (701) connected to the guide groove (605); the mixing barrel (701) is fixedly connected to the inner side of the second support frame (601) via a fixing block (702) provided on the outer surface; a fourth motor (703) is fixedly installed at the bottom of the mixing barrel (701); an output end of the fourth motor (703) passes through the interior of the mixing barrel (701) and is fixedly connected to a second rotating shaft (704); a plurality of mixing rods (705) are installed on the outer surface of the second rotating shaft (704) along the shaft body direction.

10. A method for preparing a coal-based carbon increaser, using a preparation device for a coal-based carbon increaser as claimed in any one of claims 1 to 9, characterized in that: include: S1: First, the coal raw materials to be processed are placed in the placement bin (301) of the placement mechanism (3), and the raw materials are sent into the carbonization furnace (102) through the transfer mechanism (2), and the transparent cover (106) of the carbonization furnace (102) is closed, and the fuel pile (104) is started to heat the carbonization furnace (102) to perform carbonization treatment on the raw materials. The waste gas generated during the carbonization process is discharged through the exhaust pipe (103). After the carbonization is completed, the transparent cover (106) is opened, and the placement bin (301) is pulled by the pull rope (303) to connect to the external winch to transport the carbonized raw materials out of the carbonization furnace (102); S2: Open the pull cover (403), feed the carbonized raw materials into the crushing box (402) of the crushing mechanism (4), then start the first motor (4067), drive the first rotating shaft (4061) and the square rotating body (4062) to rotate, and then make the crushing rod (4063) crush the carbonized raw materials, the crushed raw materials are discharged from the bottom outlet of the crushing box (402), and enter the screw conveying cylinder (501) through the discharge hopper (503), start the second motor (505) of the transport mechanism (5), and convey the crushed raw materials to the discharge hopper (503) through the rotation of the screw in the screw conveying cylinder (501), and the crushed raw materials fall from the discharge hopper (503) onto the screening plate (604) of the screening mechanism (6) to be screened; S3: Start the vibration motor (606) of the screening mechanism (6) to make the screening plate (604) vibrate and screen the raw materials. When the screening process lasts for a long time, in order to prevent the screening plate (604) from being blocked, start the third motor (613). The third motor (613) drives the rotating body (614) to rotate. The rotation of the rotating body (614) drives the spiral groove (615) and the sliding plate (616) thereon to move relative to each other, thereby driving the U-shaped frame (617) to perform linear reciprocating motion. The movable rod (618) fixedly connected to the U-shaped frame (617) is rotated. ) drives the slider (621) to slide in the slide groove (619), thereby driving the connecting frame (603) to reciprocate through the extension block (620), squeezing the second spring 608, enhancing the screening effect, and avoiding the clogging of the screening plate (604) during the long screening process. The qualified particles after screening fall into the guide groove (605) through the screening plate (604), and the unqualified particles fall into the circulation belt (8) through the inclined screening plate (604), and the unqualified particles are transported to the crushing mechanism (4) through the circulation belt (8) for re-crushing; S4: The qualified particles after screening flow from the guide groove (605) into the mixing barrel (701) of the stirring mechanism (7), and the fourth motor (703) is started to drive the second rotating shaft (704) and the mixing rod (705) to rotate, so as to mix the raw materials. The mixed raw materials are the finished coal-based carbon enhancer, which is then packaged and stored.

Citation Information

Patent Citations

  • Double-roller crusher and method

    CN119838676A