A Z-shaped steel deformation processing device

Abstract

A Z-shaped steel deformation processing device belongs to the technical field of steel plate processing. The invention includes a lower die table, with columns fixed on both sides of the lower die table. A cross beam is fixed at the top of the columns. A guide rail is fixed on the bottom surface of the cross beam, and a sliding table slides on the guide rail. A first cylinder is fixed on the side wall of the column, and the movable end of the first cylinder is fixed to the sliding table. A calibration component is fixed on the bottom surface of the sliding table, and edge adjustment components are arranged on both sides of the calibration component. By setting the calibration component in the invention, the attitude of the steel plate can be adjusted and the degree of skew can be detected by a pressure sensor, which is convenient for timely discovering faults. By setting the edge adjustment components to drive the steel plate to translate to one side, the hemming distance can be flexibly adjusted without being restricted by a specific die.

Description

Technical Field

[0001] The present invention relates to the technical field of steel plate processing, and specifically to a Z-shaped steel deformation processing device. Background Art

[0002] Z-shaped steel is a common cold-formed thin-walled steel section, which is widely used in fields such as construction, highway transportation, and agricultural facilities. It has advantages such as high strength and corrosion resistance. During production, the steel plate is usually flanged through a deformation processing device.

[0003] For example, the patent with the publication number CN115582482A: A Z-shaped steel deformation processing device includes a support block and a rotating magnetic component, etc.; the support block is connected to the rotating magnetic component. The above invention adsorbs and fixes the straight steel plate through the rotating magnetic component, the bending mechanism processes the straight steel plate to obtain a bent part, the edge chamfering mechanism processes the bent part to obtain an edge chamfering structure, and then the support block exchanges the processing area and the unloading area in a rotating manner, realizing the deformation processing of the next Z-shaped steel while quickly unloading the Z-shaped steel that has completed the deformation processing, improving the production efficiency of Z-shaped steel.

[0004] However, there are still some deficiencies in the current Z-shaped steel deformation processing device during use. For example, according to different usage requirements, the flanging distance of Z-shaped steel usually needs to be changed, and in the existing device, the Z-shaped bending is usually completed by adapting a specific mold to the steel plate, which is not convenient for adjusting the flanging distance of the steel plate; moreover, if the steel plate is skewed when it is conveyed to the mold table, it will cause the flanging angles to be asymmetric, resulting in inaccurate overall dimensions and affecting subsequent installation.

[0005] In view of the above problems, a Z-shaped steel deformation processing device is proposed. Summary of the Invention

[0006] The purpose of the present invention is to provide a Z-shaped steel deformation processing device. By using this device for work, the problems in the above background that in the existing device, the steel plate is usually adapted to a specific mold, which is not convenient for adjusting the flanging distance of the steel plate and the steel plate is skewed, resulting in asymmetric flanging angles and inaccurate overall dimensions, affecting subsequent installation, are solved.

[0007] To achieve the above object, the present invention provides the following technical solution: A Z-shaped steel deformation processing device, including a lower die table, both sides of the lower die table are fixed with columns, the tops of the two columns are fixed with a cross beam, the bottom surface of the cross beam is fixed with a guide rail, a sliding table slides on the guide rail, the side wall of the column is fixed with a first cylinder, the movable end of the first cylinder is fixed to the sliding table, the bottom surface of the sliding table is fixed with a calibration component, adjustment edge components are arranged on both sides of the calibration component, two brackets are fixed on the side wall of the cross beam, a first flanging component is fixed on the side wall of one of the brackets, a second flanging component is installed on one side of the lower die table, a second cylinder is fixed on the top surface of the cross beam, and the movable end of the second cylinder is fixed with an upper die;

[0008] The calibration component includes a connecting plate, a bracket is fixed to the bottom surface of the connecting plate, a back plate is fixed to one side of the bracket, a pressure mechanism is embedded on the side wall of the back plate, the movable end of the pressure mechanism is fixed with a pressing plate, and a pressure sensor is fixed on the side wall of the pressing plate.

[0009] Further, the pressure mechanism includes a plunger cylinder fixedly connected through the side wall of the back plate, a sliding rod is slidably connected through one end of the plunger cylinder, a piston is hermetically slidably connected to the inner wall of the plunger cylinder, the side wall of the piston is fixedly connected to one end of the sliding rod, a lead-out pipe is fixedly connected through the end of the plunger cylinder away from the sliding rod, an electromagnetic valve is fixedly installed on the lead-out pipe, and multiple lead-out pipes on both sides of the lower die table are respectively communicated in one-to-one correspondence through pipelines.

[0010] Further, the adjustment edge component includes a spline shaft slidably connected through the side wall of the bracket, a limiting plate is fixedly connected to one end of the spline shaft located inside the bracket, the limiting plate and the side wall of the bracket are elastically connected through a spring, and the spline shaft passes through the inner ring of the spring.

[0011] Further, the adjustment edge component further includes a mounting frame fixedly connected to one end of the spline shaft located outside the bracket, a mounting hole is opened on the outer wall of the mounting frame close to the lower die table, a guide roller is rotatably installed inside the mounting hole, a driving motor is fixedly connected to the top surface of the mounting frame, and the output shaft of the driving motor is coaxially fixedly connected to the rotating shaft of the guide roller.

[0012] Further, the first flanging component includes two first hydraulic rods symmetrically fixedly connected to the side wall of the bracket, and a lower pressing plate is fixedly connected to the movable ends of the two first hydraulic rods together.

[0013] Further, the second flanging component includes two second hydraulic rods fixedly installed on one side of the lower die table, and an upper pressing plate is fixedly connected to the movable ends of the two second hydraulic rods together.

[0014] Further, a first through hole is formed in the bottom side wall of the bracket, and a second through hole is formed in the bottom side wall of the lower die table corresponding to the position of the first through hole.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. By providing a calibration component, the abutting plate abuts against the long side of the steel plate, and the pressure sensor on the side wall of the abutting plate detects the pressure it receives. At the same time, when the abutting plates on both sides of the lower die table approach the lower die table, they abut against the long side of the steel plate, which can adjust the skewed steel plate, avoid the situation that the steel plate is scrapped due to inconsistent hemming distances during hemming, and reduce material loss.

[0017] 2. By providing an edge adjustment component, when different hemming widths are required for welding or bolt connection, or when the hemming width needs to be adjusted due to limited installation space, the driving motor drives the guide roller to rotate, so that the guide roller abuts against the short side of the steel plate, thereby driving the steel plate to translate to one side to complete the adjustment of the hemming distance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 is a schematic diagram of the installation structure of the column and cross beam parts in the present invention;

[0020] Figure 3 is a schematic diagram of the structure of the calibration component and edge adjustment component parts in the present invention;

[0021] Figure 4 is a partial cross-sectional view schematic diagram of the plunger cylinder in the present invention;

[0022] Figure 5 is a partial structure schematic diagram of the edge adjustment component in the present invention;

[0023] Figure 6 is the present invention Figure 5 an enlarged schematic diagram of the structure of part A;

[0024] Figure 7 is a schematic diagram of the structure of the bracket and the first hemming component parts in the present invention;

[0025] Figure 8 is a schematic diagram of the structure of the lower die table and the second hemming component parts in the present invention.

[0026] In the figure: 1, lower die table; 11, second through hole; 2, steel plate; 3, column; 4, crossbeam; 5, guide rail; 6, slide; 7, first cylinder; 8, calibration assembly; 81, connecting plate; 82, bracket; 83, back plate; 84, pressure mechanism; 841, plunger cylinder; 842, slide rod; 843, piston; 844, outlet pipe; 845, electromagnetic valve; 85, stop plate; 86, pressure sensor; 9, Edge adjustment assembly; 91. Spline shaft; 92. Limit plate; 93. Spring; 94. Mounting frame; 95. Mounting hole; 96. Guide roller; 97. Drive motor; 10. Bracket; 101. First through hole; 20. First folding assembly; 201. First hydraulic rod; 202. Lower pressure plate; 30. Second folding assembly; 301. Second hydraulic rod; 302. Upper pressure plate; 40. Second cylinder; 50. Upper die. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] In order to solve the technical problem that the steel plate 2 is deflected when being conveyed to the die table, resulting in asymmetric folding angles, thereby causing inaccurate overall dimensions and affecting subsequent installation, the following preferred technical solutions are provided:

[0029] like Figure 1 - Figure 3 and Figure 7 - Figure 8 As shown, a Z-shaped steel deformation processing equipment includes a lower die table 1, a steel plate 2 is conveyed to the lower die table 1 by a loading device, the width of the steel plate 2 is larger than the lower die table 1, columns 3 are fixed on both sides of the lower die table 1, and a crossbeam 4 is fixed on the top of the two columns 3. The crossbeam 4 spans above the lower die table 1, and a guide rail 5 is fixed on the bottom surface of the crossbeam 4. The guide rail 5 is arranged horizontally, and a slide 6 is slidably connected to the guide rail 5. A first cylinder 7 is fixedly connected to the side wall of the column 3, and the movable end of the first cylinder 7 is fixed to the side wall of the slide 6. A calibration component 8 is fixedly connected to the bottom surface of the slide 6;

[0030] The first cylinder 7 is used to push the slide 6 to move, thereby driving the calibration component 8 to move. The length of the calibration component 8 is set corresponding to the length of the steel plate 2. The calibration components 8 on both sides of the lower die table 1 can be used to center the steel plate 2 on the lower die table 1 to ensure that the folding distance and angle at each location are consistent during folding, avoiding asymmetric folding angles, resulting in inaccurate overall dimensions, and affecting subsequent installation problems.

[0031] On both sides of the calibration component 8, there are symmetrically penetrating sliding connections with the edge adjustment component 9. When different hemming widths are required for welding or bolt connection, or when the hemming width needs to be adjusted due to limited installation space, the calibrated steel plate 2 is translated by the edge adjustment component 9, thereby changing the protruding distance of the steel plate 2 on the lower die table 1 to achieve the purpose of adjusting the hemming distance; symmetrically fixed to the side wall of the cross beam 4 are brackets 10. Fixedly connected to the side wall of one of the brackets 10 is a first hemming component 20. Fixedly installed on one side of the lower die table 1 is a second hemming component 30. Fixedly connected to the top surface of the cross beam 4 is a second cylinder 40. The movable end of the second cylinder 40 is fixedly connected with an upper die 50. After the steel plate 2 is calibrated and the edge is adjusted, the second cylinder 40 drives the upper die 50 to press down to fix the steel plate 2. The first hemming component 20 and the second hemming component 30 are respectively used for hemming the long sides of the steel plate 2.

[0032] The calibration component 8 includes a connecting plate 81, which is fixed to the bottom surface of the sliding table 6. Fixedly connected to the bottom surface of the connecting plate 81 is a bracket 82. Fixedly connected to the outer wall of one side of the bracket 82 is a back plate 83. Embedded in the side wall of the back plate 83 is a pressure mechanism 84. The movable end of the pressure mechanism 84 is fixedly connected with a pressing plate 85. Fixedly connected to the side wall of the pressing plate 85 is a pressure sensor 86. The calibration component 8 moves downward in the direction of the lower die table 1 driven by the sliding table 6. At this time, the pressing plates 85 on both sides of the lower die table 1 respectively abut against the long sides of the steel plate 2, enabling the pressure sensor 86 to detect the pressure received by each pressing plate 85. By detecting whether the pressures received by each pressure sensor 86 are balanced, it is judged whether the steel plate 2 is skewed. If the steel plate 2 is skewed, its attitude is calibrated by the thrust of the pressing plate 85 to make the edge of its hem parallel to the edge of the lower die table 1.

[0033] The first hemming component 20 includes two first hydraulic rods 201 symmetrically and fixedly connected to the side wall of the bracket 10. The movable ends of the two first hydraulic rods 201 are jointly fixedly connected with a lower pressing plate 202. After adjusting the hemming distance of the steel plate 2, the first hydraulic rod 201 drives the lower pressing plate 202 to press down to hem one long side of the steel plate 2, causing the steel plate 2 to bend downward with the lower die table 1 as the boundary.

[0034] The second hemming component 30 includes two second hydraulic rods 301 fixedly installed on one side of the lower die table 1. The movable ends of the two second hydraulic rods 301 are jointly fixedly connected with an upper pressing plate 302. After adjusting the hemming distance of the steel plate 2, the second hydraulic rod 301 drives the upper pressing plate 302 to hem the other long side of the steel plate 2, causing the steel plate 2 to bend upward with the upper die 50 as the boundary.

[0035] Specifically, when performing Z-shaped processing on the steel plate 2, first, the steel plate 2 is conveyed to the upper surface of the lower die table 1 by the feeding device. At this time, the steel plate 2 is not fixed. To ensure that the hemming distances and folding angles at various positions of the steel plate 2 are consistent during hemming, the attitude of the steel plate 2 is calibrated by the calibration assembly 8. During this process, the two first cylinders 7 are started simultaneously, and the sliders 6 connected to them are pushed towards the lower die table 1. The two calibration assemblies 8 gradually approach the steel plate 2, making the abutting plates 85 abut against the long side of the steel plate 2. By abutting against the long side of the steel plate 2 when the two abutting plates 85 approach, the skewed steel plate 2 can be adjusted to make the edge of its hemming parallel to the edge of the lower die table 1, avoiding the rejection of the steel plate 2 due to inconsistent hemming distances during hemming and reducing material losses;

[0036] The pressure sensor 86 on the side wall of the abutting plate 85 can detect the mechanical pressure it receives and convert it into an electrical signal for output. This is prior art. If the steel plate 2 is in a skewed attitude, according to the different pressures detected by the pressure sensor 86, the staff can judge the skewing degree of the steel plate 2 based on this and promptly check the feeding device to adjust the positioning accuracy during feeding. After the steel plate 2 is adjusted, the abutting plate 85 continues to approach the lower die table 1. At this time, the pressures received by the pressure sensors 86 at various positions tend to be consistent, and the first cylinder 7 stops to avoid excessive squeezing pressure on the steel plate 2 by the abutting plates 85 on both sides of the steel plate 2, causing the middle of the steel plate 2 to bend upward. When the hemming distance does not need to be adjusted, the upper die 50 is directly driven by the second cylinder 40 to press down to fix the steel plate 2. Then, the first hydraulic rod 201 drives the lower pressing plate 202 to press down to hem one long side of the steel plate 2, making the steel plate 2 bend downward with the lower die table 1 as the boundary. The second hydraulic rod 301 drives the upper pressing plate 302 to hem the other long side of the steel plate 2, making the steel plate 2 bend upward with the upper die 50 as the boundary, completing the Z-shaped bending of the steel plate 2.

[0037] To solve the technical problem that, according to different usage requirements, the hemming distance of the Z-shaped steel usually needs to be changed, and in existing equipment, it is usually adapted to the steel plate 2 through specific molds, which is not convenient for adjusting the hemming distance of the steel plate 2, as Figure 4 - Figure 6 shown, the following preferred technical solutions are provided:

[0038] The pressing mechanism 84 includes a plunger cylinder 841 fixedly connected through the side wall of the back plate 83. A slide bar 842 is slidably connected through one end of the plunger cylinder 841. A piston 843 is sealingly slidably connected to the inner wall of the plunger cylinder 841. The side wall of the piston 843 is fixedly connected to one end of the slide bar 842. The rodless cavity of the plunger cylinder 841 is filled with hydraulic oil. A lead-out pipe 844 is fixedly connected through the end of the plunger cylinder 841 away from the slide bar 842. An electromagnetic valve 845 is fixedly installed on the lead-out pipe 844. The electromagnetic valve 845 is in a normally closed state. When calibrating the posture of the steel plate 2, the abutting plate 85 will not push the slide bar 842 to move. The multiple lead-out pipes 844 on both sides of the lower die table 1 are respectively connected in one-to-one correspondence through pipelines. The length of the pipelines has a certain margin to adapt to the change in the distance between the two calibration components 8 when moving, and the inside of the pipelines is filled with pressure oil. When it is necessary to adjust the hemming distance of the steel plate 2, the electromagnetic valve 845 is opened, and the rodless cavities of the plunger cylinders 841 on both sides of the lower die table 1 are in a communicating state.

[0039] A first through hole 101 is opened on the bottom side wall of the bracket 10. A second through hole 11 is opened on the bottom side wall of the lower die table 1 corresponding to the position of the first through hole 101. The first through hole 101 and the second through hole 11 are provided for passing through pipelines, so that the pipelines are orderly distributed at the bottom, avoiding entanglement caused by mess.

[0040] The edge-adjusting component 9 includes a spline shaft 91 slidably connected through the side wall of the bracket 82. Through the setting of the spline shaft 91, it can only slide along the side wall of the bracket 82 without rotation. One end of the spline shaft 91 located inside the bracket 82 is fixedly connected with a limiting plate 92. The limiting plate 92 is elastically connected with the side wall of the bracket 82 through a spring 93, and the spline shaft 91 passes through the inner ring of the spring 93. The sliding distance of the spline shaft 91 is limited by the limiting plate 92. The setting of the spring 93 makes the sliding of the spline shaft 91 require a certain acting force, increasing its stability when not stressed.

[0041] The edge-adjusting component 9 further includes a mounting frame 94 fixedly connected to the outer end of the spline shaft 91 located outside the bracket 82. A mounting hole 95 is opened on the outer wall of the mounting frame 94 close to the lower die table 1. A guide roller 96 is rotatably installed inside the mounting hole 95. A driving motor 97 is fixedly connected to the top surface of the mounting frame 94. The output shaft of the driving motor 97 is coaxially fixedly connected with the rotating shaft of the guide roller 96. By driving the guide roller 96 to rotate through the driving motor 97, the steel plate 2 can be translated to one side.

[0042] Specifically, when the calibration components 8 on both sides of the lower die table 1 move towards the center and approach the steel plate 2, one side of the steel plate 2 enters between the two mounting brackets 94. The steel plate 2 slightly expands the two mounting brackets 94 outwards. The spline shaft 91 slides outwards as the mounting brackets 94 move. At this time, the spring 93 is compressed under force. Under the elastic force of the spring 93, the guide roller 96 tightly abuts against the short side of the steel plate 2. When the pressure values detected by multiple pressure sensors 86 tend to be consistent, the calibration is completed. At this time, the solenoid valve 845 is opened, and the rodless chambers of the plunger cylinders 841 on both sides of the lower die table 1 are in a communicating state. When different hemming widths are required for welding or bolt connection, or when the hemming width needs to be adjusted due to limited installation space, the drive motor 97 drives the guide roller 96 to rotate. The guide roller 96 abuts against the short side of the steel plate 2, thereby driving the steel plate 2 to translate to one side. During this process, one long side of the steel plate 2 pushes the abutting plate 85 along the moving direction. The abutting plate 85 pushes the piston 843 to move through the slide bar 842, and part of the pressure oil in the rodless chamber of the plunger cylinder 841 is pressed into the rodless chamber of the other plunger cylinder 841 through a pipeline. The piston 843 in the other plunger cylinder 841 is pressurized and can push the connected slide bar 842 and the abutting plate 85 to extend in the direction of the movement of the steel plate 2, realizing the same-direction movement of the two abutting plates 85 with an unchanged interval, thereby ensuring the stable posture of the steel plate 2 during the movement and avoiding the situation of skewing again during the movement;

[0043] After one side of the steel plate 2 is adjusted, the second cylinder 40 drives the upper die 50 to press down to fix the steel plate 2. At this time, the second hemming assembly 30 bends the steel plate 2 upwards. Then, the second cylinder 40 drives the upper die 50 to rise, and the steel plate 2 is moved in the reverse direction again through the edge adjustment assembly 9 to adjust the hemming distance of the other side of the steel plate 2. After the adjustment is completed, the second cylinder 40 drives the upper die 50 to press down to fix the steel plate 2, and the first hemming assembly 20 bends the steel plate 2 downwards to complete the Z-shaped bending processing of the steel plate 2.

[0044] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A Z-shaped steel deformation processing device, including a lower die table (1), characterized in that: On both sides of the lower die table (1), columns (3) are fixed. At the tops of the two columns (3), a cross beam (4) is fixed. On the bottom surface of the cross beam (4), a guide rail (5) is fixed. A sliding table (6) slides on the guide rail (5). On the side wall of the column (3), a first cylinder (7) is fixed. The movable end of the first cylinder (7) is fixed to the sliding table (6). On the bottom surface of the sliding table (6), a calibration assembly (8) is fixed. On both sides of the calibration assembly (8), an edge adjustment assembly (9) is arranged. On the side wall of the cross beam (4), two brackets (10) are fixed. On the side wall of one of the brackets (10), a first flanging assembly (20) is fixed. On one side of the lower die table (1), a second flanging assembly (30) is installed. On the top surface of the cross beam (4), a second cylinder (40) is fixed. The movable end of the second cylinder (40) is fixed to an upper die (50). The calibration assembly (8) includes a connecting plate (81). On the bottom surface of the connecting plate (81), a bracket (82) is fixed. On one side of the bracket (82), a back plate (83) is fixed. On the side wall of the back plate (83), a pressure mechanism (84) is embedded. The movable end of the pressure mechanism (84) is fixed to a pressing plate (85). On the side wall of the pressing plate (85), a pressure sensor (86) is fixed. The edge adjustment assembly (9) includes a spline shaft (91) that is slidably connected through the side wall of the bracket (82). One end of the spline shaft (91) located inside the bracket (82) is fixedly connected to a limiting plate (92). Between the limiting plate (92) and the side wall of the bracket (82), they are elastically connected by a spring (93), and the spline shaft (91) passes through the inner ring of the spring (93). The edge adjustment assembly (9) further includes a mounting frame (94) fixedly connected to the end of the spline shaft (91) located outside the bracket (82). On the outer wall of the mounting frame (94) close to the lower die table (1), a mounting hole (95) is formed. Inside the mounting hole (95), a guide roller (96) is rotatably installed. On the top surface of the mounting frame (94), a driving motor (97) is fixedly connected. The output shaft of the driving motor (97) is coaxially fixedly connected to the rotating shaft of the guide roller (96).

2. The Z-shaped steel deformation processing equipment according to claim 1, wherein: The pressure mechanism (84) includes a plunger cylinder (841) fixedly connected through the side wall of the back plate (83). One end of the plunger cylinder (841) is slidably connected through a sliding rod (842). On the inner wall of the plunger cylinder (841), a piston (843) is slidably sealed. The side wall of the piston (843) is fixedly connected to one end of the sliding rod (842). The end of the plunger cylinder (841) away from the sliding rod (842) is fixedly connected through an outlet pipe (844). An electromagnetic valve (845) is fixedly installed on the outlet pipe (844). The multiple outlet pipes (844) on both sides of the lower die table (1) are respectively connected in one-to-one correspondence through pipelines.

3. A Z-shaped steel deformation processing device according to claim 1, characterized in that: The first flanging assembly (20) includes two first hydraulic rods (201) symmetrically fixedly connected to the side wall of the bracket (10). The movable ends of the two first hydraulic rods (201) are jointly fixedly connected to a lower pressing plate (202).

4. A Z-shaped steel deformation processing device according to claim 1, characterized in that: The second hemming component (30) includes two second hydraulic rods (301) fixedly installed on one side of the lower die table (1), and the movable ends of the two second hydraulic rods (301) are fixedly connected together with an upper pressure plate (302).

5. A Z-shaped steel deformation processing device according to claim 1, characterized in that: A first through hole (101) is formed in the bottom side wall of the bracket (10), and a second through hole (11) is formed in the bottom side wall of the lower die table (1) corresponding to the position of the first through hole (101).

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