Steel structure welding device for building construction
By designing a steel structure welding device including auxiliary transportation components, clamping mechanism, transportation group and welding mechanism, the problem that the existing device is not suitable for I-steel is solved, and the automated welding and welding slag removal of I-steel is realized, and the welding efficiency and safety are improved.
Patent Information
- Application Number
- CN202510305847.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-14
AI Technical Summary
The existing steel structure welding devices for construction are not suitable for welding steel structures such as I-steel.
A steel structure welding device including auxiliary transport components, clamping mechanisms, transport groups and welding mechanisms is designed. The clamping, flip and welding of I-shaped steel is achieved through the coordination of motor components, belts and transmission wheels.
It realizes automatic welding of I-shaped steel and automatic removal of welding slag, improves welding efficiency, and reduces the time and labor intensity of manual operation.
Smart Images

Figure CN120055652A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding, and particularly relates to a steel structure welding device for building construction. Background Art
[0002] A steel structure is a structure composed of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of sections and steel plates, and rust removal and anti-rust processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing are adopted. Welds, bolts or rivets are usually used to connect between components or parts. Because of its light self-weight and simple construction, it is widely used in large factories, stadiums, super high-rise buildings and other fields. Steel structures are prone to corrosion. Generally, steel structures need to be derusted, galvanized or painted, and regular maintenance is required. When building and installing steel structure buildings, some steel structures need to be pre-welded and spliced on the ground. When the existing steel structure welding device for building construction is in use, it cannot effectively detect the butt joint situation of the steel structure, and there are situations of welding misalignment and uneven welding.
[0003] Chinese Patent Publication No. CN117066798A discloses a steel structure welding device for building construction, including a base. A fixed seat with a portal structure is installed on the top of the base, a reminder is arranged on the side wall of the fixed seat, and a welding component is installed on the top of the fixed seat; both ends of the top of the base are movably installed with movable seats, a second through hole is opened on the top of the movable seat, a rotating shell is slidably installed inside the second through hole, and a pressing mechanism is arranged inside the rotating shell; a driving mechanism is also included. When the above invention is in use, one end of the steel structure to be welded is inserted into the rotating shell, the steel structure is pressed and fixed by the pressing mechanism, and the horizontal position of the movable seat is adjusted by pushing the fourth telescopic component, so that the welding ends of the two steel structures are butted at the bottom of the welding component, which is convenient for accurately detecting the butt joint situation of the welding ends of the steel structure and ensuring the welding effect of the steel structure; however, the following defects still exist in the implementation process:
[0004] Although the above patent document is convenient for accurately detecting the butt joint situation of the welding ends of the steel structure and ensuring the welding effect of the steel structure in the implementation process, there is a problem that the device is not suitable for welding steel structures such as I-beams. Summary of the Invention
[0005] The main purpose of the present invention is to provide a steel structure welding device for building construction, which can effectively solve the problem that the device is not suitable for welding steel structures such as I-beams.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is:
[0007] A steel structure welding device for building construction, including an auxiliary transportation component, a base group is fixedly connected to the lower end of the auxiliary transportation component, a first motor component is arranged at the left part of the upper side of the base group, clamping mechanisms are arranged symmetrically left and right on the upper side of the base group, the output end of the first motor component is connected to the clamping mechanism on the left side through a belt, a transportation group is arranged in the middle of the base group, an I-beam is jointly arranged between the upper side of the transportation group and the two clamping mechanisms, and a welding mechanism is jointly arranged between the right part of the upper side of the base group and the lower part of the right side of the transportation group.
[0008] Preferably, the base group includes a base body, first sliding rails are arranged symmetrically front and back at the upper end of the base body, two second sliding rails are arranged symmetrically left and right in the middle of the upper end of the base body, an installation groove is formed at the rear part of the left side of the upper end of the base body, a rotating shaft is rotatably connected to the inner cavity of the installation groove, a first transmission wheel is fixedly connected to the left end of the rotating shaft, and a second transmission wheel is fixedly connected to the right end of the rotating shaft.
[0009] Preferably, the left side of the upper end of the base body is fixedly connected to the lower end of the auxiliary transportation component, the rear part of the left side of the upper end of the base body is fixedly connected to the lower end of the first motor component, and the outer surface of the first transmission wheel is connected to the output end of the first motor component through a belt.
[0010] Preferably, both of the clamping mechanisms include limit brackets, clamping groups are rotatably connected to the inner cavities of the two limit brackets, mounting frames are fixedly connected to the lower parts of the outer surfaces of the two limit brackets at the rear side, first gears are rotatably connected to the inner cavities of the two mounting frames, third transmission wheels are fixedly connected to the mutually remote ends of the two first gears, and the outer surfaces of the two first gears are respectively meshed with the two clamping groups.
[0011] Preferably, the lower ends of the two limit brackets are respectively fixedly connected to the left and right sides of the upper end of the base body, the outer surface of the third transmission wheel on the left side is connected to the first transmission wheel through a belt, and the outer surface of the third transmission wheel on the right side is connected to the second transmission wheel through a belt.
[0012] Preferably, both of the clamping groups include rotating toothed rings, first hydraulic cylinders are arranged symmetrically up and down on the inner surfaces of the two rotating toothed rings, the output ends of the two first hydraulic cylinders on the same side are fixedly connected with clamping blocks, the mutually close sides of the outer surfaces of the two clamping blocks on the same side are respectively attached to the upper and lower sides of the outer surface of the I-beam on the same side, the outer surfaces of the two rotating toothed rings are respectively rotatably connected to the inner cavities of the two limit brackets, and the outer surfaces of the two rotating toothed rings are respectively meshed with the outer surfaces of the two first gears.
[0013] Preferably, the transport group includes side support plates that are symmetrically arranged front and back and protective shells that are symmetrically arranged left and right. At the lower sides of the mutually remote ends of the two side support plates, there are two symmetrically arranged sliding sleeves on the left and right. On the upper sides of the mutually close sides of the two side support plates, there are several rollers. The mutually remote movements of the several rollers on the front and back sides all penetrate through the side support plates on the same side and are fixedly connected with second gears. The outer surfaces of the several second gears on the same side are connected by a chain. At the lower sides of the rear ends of the two side support plates, there is a first motor respectively. The output ends of the two first motors and the mutually remote ends of the rightmost second gears on the front and back sides are fixedly connected with fourth transmission wheels respectively. The two fourth transmission wheels on the same side are connected by a belt. At the lower sides of the mutually close ends of the two side support plates, there are symmetrically arranged toothed plates on the left and right. The mutually close sides of the outer surfaces of the two toothed plates on the same side are jointly meshed with a third gear. The inner cavities of the two third gears are respectively rotatably connected with the two third gears. The lower ends of the two protective shells are respectively fixedly connected with the left and right sides of the upper end of the base body. At the middle lower side of the rear end of the front side support plate, there is a second hydraulic cylinder fixedly connected. The lower end of the second hydraulic cylinder is fixedly connected with the middle of the upper end of the base body. At the lower sides of the mutually close ends of the two side support plates, rectangular through slots are respectively opened. At the middle parts of the mutually close ends of the two side support plates, chutes are respectively opened. The inner cavities of the four sliding sleeves at the front side are respectively slidably connected with the front sides of the outer surfaces of the four second slide rails. The inner cavities of the four sliding sleeves at the rear side are respectively slidably connected with the rear sides of the outer surfaces of the four second slide rails.
[0014] Preferably, the welding mechanism includes a connecting plate. The front and back sides of the outer surface of the connecting plate respectively penetrate through the inner cavities of the two rectangular through slots. At the middle of the upper end of the connecting plate, there is a grinding group fixedly connected. At the front and back ends of the connecting plate, there are driving seats fixedly connected respectively. At the upper end of the rear side driving seat, there is a welding robotic arm fixedly connected. At the upper end of the front side driving seat, there is a feeding table fixedly connected. At the middle left side of the lower end of the feeding table, there is a second motor component fixedly connected. At the middle of the bottom wall of the inner cavity of the feeding table, there is a first rotating component arranged. The output end of the second motor component and the left side of the outer surface of the first rotating component are connected by a belt. The outer surface of the first rotating component is meshed with symmetrically arranged pushing plates on the left and right. At the rear side of the upper end of the feeding table, there is a mechanical clamping arm fixedly connected. At the middle of the upper end of the feeding table, there is an L-shaped plate fixedly connected. And the rear side of the L-shaped plate is located directly below the mechanical clamping arm. The inner cavity of the L-shaped plate is rotatably connected with a second rotating component. At the front side of the inner cavity of the L-shaped plate and the front side of the outer surface of the second rotating component, there is a threaded sliding seat jointly arranged. The inner cavity of the threaded sliding seat is rotatably connected with an elastic rotating piece. At the middle front side of the bottom wall of the inner cavity of the feeding table, there is a third motor component fixedly connected. The output end of the third motor component and the front side of the outer surface of the second rotating component are connected by a belt. The inner cavities of the two driving seats are respectively slidably connected with the outer surfaces of the two first slide rails.
[0015] Preferably, the grinding group includes a telescopic support rod. On the front and rear sides of the outer surface of the telescopic support rod, auxiliary support rods are fixedly connected. At the upper end of the telescopic support rod and the upper ends of the two auxiliary support rods, a bottom plate is fixedly connected. At the front and rear sides of the lower end of the bottom plate, connecting rods are rotatably connected. On the side of the two connecting rods away from each other, sliders are rotatably connected. The outer surfaces of the two sliders are respectively slidably connected to the inner cavities of the two chutes. In the middle of the inner cavity of the bottom plate, a rotating component three is rotatably connected. In the front side of the inner cavity of the bottom plate and the front side of the outer surface of the rotating component three, a sliding seat is provided. On the upper end of the sliding seat, grinding components are symmetrically arranged left and right. At the front side of the lower end of the bottom plate, a motor component four is fixedly connected. The output end of the motor component four is connected to the front side of the outer surface of the rotating component three through a belt.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention has a base group, a clamping mechanism, a transportation group and a welding mechanism. Through the cooperation of the motor component one, the base group and the belt, not only can the clamping group clamp the I-beam, but also under the cooperation of the transmission wheel three, the mounting frame and the gear one, the I-beam can be flipped, and under the cooperation of the welding mechanism, automatic feeding and welding of the steel plate can be realized. In addition, through the cooperation of the connecting plate and the grinding group, the operation of automatically removing the welding slag at the welding part can be realized, and finally the purpose of welding the I-beam can be achieved, without manual support and removal of welding slag, saving time and effort.
[0018] 2. In the specific implementation process of the present invention, through the cooperation of the motor one, the transmission wheel four, the gear two and the roller, during the welding process of the I-beam, not only the I-beam can be supported, but also the I-beam can be transported after welding. In addition, through the cooperation of the hydraulic cylinder two, the side support plate, the chute, the gear three and the toothed plate, the grinding group can contract and extend when the I-beam is flipped, assisting the welding mechanism to complete the welding and slag removal operations of the I-beam. Description of the Drawings
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;
[0021] Figure 3 It is a schematic diagram of the base group of the present invention;
[0022] Figure 4 It is a schematic diagram of the clamping mechanism of the present invention;
[0023] Figure 5 It is a schematic diagram of the clamping group of the present invention;
[0024] Figure 6Schematic diagram of the transportation group of the present invention;
[0025] Figure 7 of the present invention Figure 6 Enlarged schematic diagram at position A in
[0026] Figure 8 Schematic diagram of the welding mechanism of the present invention;
[0027] Figure 9 of the present invention Figure 8 Enlarged schematic diagram at position B in
[0028] Figure 10 Schematic diagram of the grinding group of the present invention.
[0029] In the figure: 1. Auxiliary transportation component; 2. Motor component one; 3. Base group; 31. Base body; 32. Installation groove; 33. Driving wheel one; 34. Rotating shaft; 35. Slide rail one; 36. Driving wheel two; 37. Slide rail two; 4. Clamping mechanism; 41. Limiting bracket; 42. Clamping group; 421. Rotating gear ring; 422. Hydraulic cylinder one; 423. Clamping block; 43. Driving wheel three; 44. Installation frame; 45. Gear one; 5. Transportation group; 51. Side support plate; 52. Slide sleeve; 53. Rectangular through groove; 54. Chute; 55. Roller; 56. Gear two; 57. Hydraulic cylinder two; 58. Driving wheel four; 59. Motor one; 591. Protective shell; 592. Gear three; 593. Tooth plate; 6. Welding mechanism; 61. Connecting plate; 62. Driving seat; 63. Welding robotic arm; 64. Grinding group; 641. Telescopic support rod; 642. Auxiliary support rod; 643. Slide block; 644. Connecting rod; 645. Motor component four; 646. Sliding seat; 647. Grinding component; 648. Bottom plate; 649. Rotating component three; 65. Mechanical clamping arm; 66. L-shaped plate; 67. Pushing plate; 68. Feeding table; 69. Motor component two; 691. Rotating component one; 692. Motor component three; 693. Elastic rotating piece; 694. Threaded sliding seat; 695. Rotating component two; 7. I-beam. Specific embodiments
[0030] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0031] Example 1, as Figure 1-2As shown in the figure, a steel structure welding device for building construction includes an auxiliary transportation component 1. A base group 3 is fixedly connected to the lower end of the auxiliary transportation component 1. A first motor component 2 is provided at the left part of the upper side of the base group 3. Symmetrically arranged clamping mechanisms 4 are provided on the upper side of the base group 3. The output end of the first motor component 2 is connected to the clamping mechanism 4 on the left side through a belt. A transportation group 5 is provided in the middle of the base group 3. An I-beam 7 is jointly arranged between the upper side of the transportation group 5 and the two clamping mechanisms 4. A welding mechanism 6 is jointly provided between the right part of the upper side of the base group 3 and the lower right part of the transportation group 5.
[0032] It should be noted that the auxiliary transportation component 1 is composed of a fixed frame, rolling wheels and a conveyor belt, and is used for guiding and transporting the I-beam. The first motor component 2 is composed of a motor body and a pulley. The specific installation method, circuit connection method and control method of the motor body in the first motor component 2 are all conventional designs and are the conventional design means of designers.
[0033] The I-beam 7 belongs to a kind of steel structure. Before building construction, some I-beams 7 need to be additionally welded with strengthening bases (i.e., steel plates). First, one end of the I-beam 7 is lifted by an external hoisting device and placed on the auxiliary transportation component 1. The auxiliary transportation component 1 enables the I-beam 7 to be smoothly pushed between the two clamping mechanisms 4 and onto the transportation group 5. Then, an appropriate amount of steel plates are placed in the welding mechanism 6, and the I-beam 7 is clamped and fixed by the two clamping mechanisms 4. Then, the welding mechanism 6 is operated, and with the cooperation of the base group 3, the steel plates in the welding mechanism 6 are placed on the inner cavity bottom wall on one side of the I-beam 7 and welded. According to the requirements, equidistant welding is carried out from the right side to the left side of the I-beam 7. After one side is welded, with the cooperation of the base group 3, the transportation group 5 starts to extend forward and backward. After the extension is completed, the first motor component 2 is started, and with the cooperation of the belt, the two clamping mechanisms 4 drive the I-beam 7 to rotate 180 degrees, so that the welded side is turned downward, and welding of the other side is started. After the flipping is completed, with the cooperation of the base group 3, the transportation group 5 contracts and supports the lower end of the I-beam 7. Then, the welding mechanism 6 is started to carry out equidistant welding from left to right. During this process, the welding mechanism 6 can also grind and remove the welding slag on the welded side below. Finally, after the other side is welded, the transportation group 5 extends again, the first motor component 2 is started in cooperation with the belt, the clamping mechanism 4 drives the welded I-beam 7 to flip again, and the welding mechanism 6 cleans the welding slag on the other side. After all the cleaning is completed, the clamping mechanism 4 releases the clamping of the I-beam 7, and with the cooperation of the transportation group 5, it is transported out from the right side, completing the entire welding work. During the whole process, there is no need for manual welding or holding the steel plates by hand, which saves time and effort, and the welding slag can also be removed after welding.
[0034] To assist the clamping mechanism 4, the transportation group 5 and the welding mechanism 6 to complete the welding work of the I-beam 7, as Figure 3As shown in the figure, the base group 3 includes a base body 31. On the upper end of the base body 31, there are symmetrically arranged first slide rails 35 in the front and rear. In the middle of the upper end of the base body 31, there are two symmetrically arranged second slide rails 37 on the left and right. On the left rear part of the upper end of the base body 31, there is an installation groove 32. A rotating shaft 34 is rotatably connected to the inner cavity of the installation groove 32. A first transmission wheel 33 is fixedly connected to the left end of the rotating shaft 34. A second transmission wheel 36 is fixedly connected to the right end of the rotating shaft 34. The left side of the upper end of the base body 31 is fixedly connected to the lower end of the auxiliary transportation component 1. The left rear part of the upper end of the base body 31 is fixedly connected to the lower end of the first motor component 2. The outer surface of the first transmission wheel 33 is connected to the output end of the first motor component 2 through a belt.
[0035] First, the first transmission wheel 33 is composed of two second transmission wheels 36, and the first transmission wheel 33 is adapted to the belt pulley in the first motor component 2 and is connected by a belt. The first slide rails 35 are fixedly installed on the front and rear sides of the upper end of the base body 31, so that the welding mechanism 6 can slide left and right on the first slide rails 35. Two second slide rails 37 are fixedly installed on the left and right sides of the upper end of the base body 31, so that the transportation group 5 can be extended or contracted back and forth on the four second slide rails 37. By starting the first motor component 2 and using the belt in cooperation, the first transmission wheel 33 drives the rotating shaft 34 to rotate in the inner cavity of the installation groove 32, and then drives the second transmission wheel 36 to rotate. Because the first transmission wheel 33 and the second transmission wheel 36 rotate simultaneously, and with the cooperation of the belt, the clamping mechanisms 4 on the left and right sides are driven to operate, driving the I-beam 7 to rotate 180 degrees. Through the mutual cooperation of the clamping mechanism 4, the transportation group 5 and the welding mechanism 6, the welding work of the I-beam 7 is finally completed.
[0036] Embodiment 2. In order to achieve the purpose of clamping and flipping the I-beam 7, as Figure 4 shown, both of the two clamping mechanisms 4 include limit brackets 41. A clamping group 42 is rotatably connected to the inner cavity of each of the two limit brackets 41. On the lower part of the rear side of the outer surface of each of the two limit brackets 41, there is a fixedly connected mounting bracket 44. A first gear 45 is rotatably connected to the inner cavity of each of the two mounting brackets 44. A third transmission wheel 43 is fixedly connected to one end of each of the two first gears 45 away from each other. The outer surfaces of the two first gears 45 are respectively meshed with the two clamping groups 42. The lower ends of the two limit brackets 41 are respectively fixedly connected to the left and right sides of the upper end of the base body 31. The outer surface of the third transmission wheel 43 on the left side is connected to the first transmission wheel 33 through a belt. The outer surface of the third transmission wheel 43 on the right side is connected to the second transmission wheel 36 through a belt.
[0037] First, one end of the I-beam 7 is lifted by an external hoisting device and placed on the auxiliary transportation component 1. Through the auxiliary transportation component 1, the I-beam 7 can be smoothly pushed between the two clamping mechanisms 4 and onto the transportation group 5. Then, the clamping groups 42 on the left and right sides clamp and fix the I-beam 7. With the cooperation of the base group 3, the welding mechanism 6, and the transportation group 5, the welding work on one side of the I-beam 7 is completed. When welding on the other side is required, the first motor component 2 is started. With the cooperation of the belt, the first driving wheel 33 drives the rotating shaft 34 to rotate in the inner cavity of the installation groove 32, thereby driving the second driving wheel 36 to rotate. As a result, the first driving wheel 33 and the second driving wheel 36 rotate simultaneously. With the cooperation of the belt, the driving wheels 43 on the left and right sides are driven to rotate. Through the rotation of the driving wheels 43, the first gears 45 on the left and right sides rotate in the inner cavities of the two mounting frames 44 respectively, and drive the clamping groups 42 to rotate 180 degrees in the inner cavity of the limiting support 41, completing the flipping of the I-beam 7. Ultimately, the purpose of clamping and flipping the I-beam 7 is achieved.
[0038] Further illustration, as shown in the transportation group 5, the two clamping groups 42 both include rotating gear rings 421. On the inner surfaces of the two rotating gear rings 421, there are symmetrically arranged hydraulic cylinders 422 up and down. The output ends of the two hydraulic cylinders 422 on the same side are fixedly connected with clamping blocks 423. The mutually approaching sides of the outer surfaces of the two clamping blocks 423 on the same side are respectively in contact with the upper and lower sides of the outer surface of the I-beam 7 on the same side. The outer surfaces of the two rotating gear rings 421 are respectively rotatably connected to the inner cavities of the two limiting supports 41, and the outer surfaces of the two rotating gear rings 421 are respectively meshed with the outer surfaces of the two first gears 45.
[0039] It should be noted that the specific installation method, circuit connection method, and control method of the hydraulic cylinder 422 in the present invention are all conventional designs and are the conventional design means of designers.
[0040] When the I-beam 7 is transported to the middle of the two rotating gear rings 421, by simultaneously starting the four hydraulic cylinders 422, the two clamping blocks 423 on the same side are driven to move closer to each other to a suitable position, so that the two clamping blocks 423 on the left and right sides respectively clamp the left and right sides of the I-beam 7, completing the clamping and fixing of the I-beam 7 and making the I-beam 7 immovable. When the I-beam 7 needs to be flipped 180 degrees, through the rotation of the first gears 45 on the left and right sides, the rotating gear rings 421 on the left and right sides are simultaneously driven to rotate 180 degrees in the inner cavity of the limiting support 41, completing the clamping, fixing, and placement operations of the I-beam 7.
[0041] Example 3, based on Example 1 and Example 2, this example assists the welding mechanism 6 to complete the welding work of the I-beam 7, as Figure 6 and Figure 7As shown in the figure, the transportation group 5 includes side support plates 51 that are symmetrical front and back and protective shells 591 that are symmetrical left and right. At the lower sides of the ends of the two side support plates 51 that are away from each other, there are two sliding sleeves 52 that are symmetrical left and right. At the upper parts of the sides of the two side support plates 51 that are close to each other, there are several rollers 55. The movements of the several rollers 55 on the front and back sides away from each other all penetrate the side support plate 51 on the same side and are fixedly connected to a second gear 56. The outer surfaces of the several second gears 56 on the same side are connected by a chain. At the lower sides of the rear ends of the two side support plates 51, there is a first motor 59. The output ends of the two first motors 59 and the ends of the second gears 56 at the rightmost parts of the front and back sides away from each other are fixedly connected to a fourth transmission wheel 58. The two fourth transmission wheels 58 on the same side are connected by a belt. At the lower sides of the ends of the two side support plates 51 that are close to each other, there are toothed plates 593 that are symmetrical left and right. The outer surfaces of the two toothed plates 593 on the same side are jointly meshed and connected to a third gear 592. The inner cavities of the two third gears 592 are respectively rotationally connected to the two third gears 592. The lower ends of the two protective shells 591 are respectively fixedly connected to the left and right sides of the upper end of the base body 31. At the middle lower side of the rear end of the front side support plate 51, there is a second hydraulic cylinder 57 fixedly connected. The lower end of the second hydraulic cylinder 57 is fixedly connected to the middle of the upper end of the base body 31. At the lower sides of the ends of the two side support plates 51 that are close to each other, there are rectangular through grooves 53. At the middle parts of the ends of the two side support plates 51 that are close to each other, there are sliding grooves 54. The inner cavities of the four sliding sleeves 52 on the front side are respectively slidably connected to the front sides of the outer surfaces of the four second slide rails 37. The inner cavities of the four sliding sleeves 52 on the rear side are respectively slidably connected to the rear sides of the outer surfaces of the four second slide rails 37.
[0042] It should be noted that the specific installation methods, connection methods of the circuit, and control methods of the second hydraulic cylinder 57 and the first motor 59 in the present invention are all conventional designs and are the conventional design means of designers.
[0043] First, the I-beam 7 is clamped and fixed by two clamping groups 42. The front and rear sides of the lower end of the I-beam 7 are respectively attached to the upper sides of the outer surfaces of a number of rollers 55 on the front and rear sides. The connecting plate 61 in the welding mechanism 6 passes through the inner cavities of the rectangular through grooves 53 on the front and rear sides to connect the drive seats 62 on the front and rear sides. Chutes 54 are opened on the side support plates 51 on the front and rear sides for installing and slidingly connecting the grinding group 64. When the I-beam 7 needs to be flipped, first start the second hydraulic cylinder 57, so that the second hydraulic cylinder 57 drives the front side support plate 51 located on the front side to move forward on the outer surface of the slide rail two 37 in cooperation with the sliding sleeve 52. At the same time, it drives the toothed plate 593 fixed on the front side support plate 51 to slide forward on the outer surface of the gear three 592 in the protective shell 591, driving the gear three 592 to rotate in the protective shell 591. Then it drives the toothed plate 593 installed on the upper side of the rear side support plate 51 to slide backward, pushing the rear side support plate 51 to slide backward on the outer surface of the slide rail two 37 in cooperation with the sliding sleeve 52, so that the front and rear side support plates 51 move away from each other to complete the extension, making the front and rear side support plates 51 not affect the flipping of the I-beam 7. While the front and rear side support plates 51 move away from each other, under the cooperation of the chute 54, it drives the grinding group 64 to contract downward, so that the grinding group 64 also does not affect the flipping of the I-beam 7. At this time, the flipping operation of the I-beam 7 is completed through the clamping mechanism 4 in cooperation with the first motor component 2, the base group 3 and the belt. After the flipping is completed, start the second hydraulic cylinder 57. Under the cooperation and adaptation of the sliding sleeve 52, the gear three 592 and the toothed plate 593, the two side support plates 51 move closer to each other to return to the initial position, and at the same time drive the grinding group 64 to extend upward to restore the initial height, finally realizing the work of assisting the welding mechanism 6 to complete the welding of the I-beam 7. In addition, after the welding and slag removal of the I-beam 7 are completed, the clamping of the I-beam 7 by the clamping group 42 is released, and the front and rear first motors 59 are started. Under the combined use of the belt, the fourth transmission wheel 58 and the chain, a number of second gears 56 on the front and rear sides rotate simultaneously, and then drive a number of same-side rollers 55 to rotate. Through the rotation of a number of rollers 55 on the front and rear sides, the I-beam 7 is driven to be transported to the right side, and with the cooperation of external feeding equipment, the operation of transporting the I-beam 7 out of the device is completed.
[0044] For the purpose of realizing the welding and slag removal of 7, as Figure 8 and Figure 9As shown in the figure, the welding mechanism 6 includes a connecting plate 61. The front and rear sides of the outer surface of the connecting plate 61 respectively penetrate through the inner cavities of two rectangular through slots 53. The middle part of the upper end of the connecting plate 61 is fixedly connected with a grinding group 64. Both the front and rear ends of the connecting plate 61 are fixedly connected with driving seats 62. The upper end of the driving seat 62 located at the rear side is fixedly connected with a welding robot arm 63. The upper end of the driving seat 62 located at the front side is fixedly connected with a feeding table 68. The middle part of the left side of the lower end of the feeding table 68 is fixedly connected with a motor component two 69. The middle part of the inner cavity bottom wall of the feeding table 68 is provided with a rotating component one 691. The output end of the motor component two 69 is connected with the left side of the outer surface of the rotating component one 691 through a belt. The outer surface of the rotating component one 691 is meshed with symmetrically arranged pushing plates 67 on the left and right. The rear side of the upper end of the feeding table 68 is fixedly connected with a mechanical clamping arm 65. The middle part of the upper end of the feeding table 68 is fixedly connected with an L-shaped plate 66. And the rear side of the L-shaped plate 66 is located directly below the mechanical clamping arm 65. The inner cavity of the L-shaped plate 66 is rotatably connected with a rotating component two 695. The front side of the inner cavity of the L-shaped plate 66 and the front side of the outer surface of the rotating component two 695 are jointly provided with a threaded sliding seat 694. The inner cavity of the threaded sliding seat 694 is rotatably connected with an elastic rotating piece 693. The middle part of the front side of the inner cavity bottom wall of the feeding table 68 is fixedly connected with a motor component three 692. The output end of the motor component three 692 is connected with the front side of the outer surface of the rotating component two 695 through a belt. The inner cavities of the two driving seats 62 are respectively slidably connected with the outer surfaces of two slide rails one 35.
[0045] It should be noted that the driving seat 62 is composed of a base, a driving motor, a controller, a sensor, a reducer, a chain and other components, which cooperate with each other, enabling the driving seat 62 to move left and right on the first slide rail 35. The second motor component 69 and the third motor component 692 are both composed of a small motor and a pulley. In the present invention, the specific installation methods and ways of the small motors in the welding robot arm 63, the mechanical clamping arm 65, the second motor component 69 and the third motor component 692, as well as the connection methods of the circuits and the control methods of the driving motor, the controller, the sensor and the reducer in the driving seat 62 are all conventional designs and are the conventional design means of designers. The welding robot arm 63 is composed of a base, joints, an arm, a wrist, a welding torch, a wire feeding mechanism, a control system and a sensor system. Each part cooperates with each other to jointly achieve automated and intelligent welding operations, with high efficiency and accuracy. In addition, the first rotating component 691 is composed of a long rod, a pulley and reciprocating thread grooves symmetrically arranged on the left and right sides of the outer surface of the long rod. The second rotating component 695 is composed of a reciprocating threaded rod and a pulley. The pulley in the first rotating component 691 is connected to the pulley in the second motor component 69 through a belt, and the pulley in the third motor component 692 is connected to the pulley in the second rotating component 695 through a belt. A groove for installing the first rotating component 691 is provided in the middle of the inner bottom wall of the feeding table 68. When the first rotating component 691 rotates, it can drive the pushing plates 67 on the left and right sides to reciprocate left and right in the inner cavity of the groove. The mechanical clamping arm 65 is composed of a base, a horizontal hydraulic telescopic rod, a vertical hydraulic telescopic rod and hydraulic claws, which is a conventional design and is the conventional design means of designers, and can complete the grasping of steel plates.
[0046] First, place an appropriate amount of steel plates into the inner cavity of the feeding table 68 and clamp them between two pushing plates 67. When the two clamping groups 42 clamp and fix the I-beam 7 onto the transportation group 5, start the third motor component 692. With the cooperation of the belt, the second rotating component 695 rotates within the inner cavity of the L-shaped plate 66. Through the rotation of the second rotating component 695, the threaded sliding seat 694 slides backward within the inner cavity of the L-shaped plate 66, thereby driving the elastic rotating piece 693 to push the front end of the steel plate located in the middle of the inner cavity of the feeding table 68, causing the steel plate to move backward within the inner cavity of the feeding table 68 to the lower side of the mechanical clamping arm 65. The mechanical clamping arm 65 clamps the steel plate and places the steel plate at a suitable position on the bottom wall of the inner cavity of the I-beam 7. Then, weld the connection between the steel plate and the I-beam 7 through the welding robotic arm 63. While the mechanical clamping arm 65 clamps the steel plate, start the second motor component 69. With the cooperation of the belt, the first rotating component 691 rotates, driving the pushing plates 67 on both the left and right sides to push the steel plates within the inner cavity of the feeding table 68 to move closer to each other to a suitable position. Moreover, the second rotating component 695 then rotates. The threaded sliding seat 694 drives the elastic rotating piece 693 to move forward and touch the elastic rotating piece 693 of the middle steel plate at this time. The elastic rotating piece 693 rotates backward within the inner cavity of the threaded sliding seat 694 and slides forward along the upper end of the steel plate. When reaching the frontmost position, the elastic rotating piece 693 rotates forward and is perpendicular to the threaded sliding seat 694, and the elastic rotating piece 693 returns to its initial position, waiting to push the middle steel plate to the lower side of the mechanical clamping arm 65 next time. When completing one welding operation, the two driving seats 62 move to the left to a suitable distance on the outer surfaces of the front and rear first slide rails 35 respectively. At the same time, the connecting plate 61 drives the grinding group 64 to move to the left within the inner cavity of the sliding groove 54 under the cooperation of the rectangular through groove 53. This cycle continues until the welding operation on one side of the I-beam 7 is completed. Then, through the first motor component 2, the base group 3, and the belt, the I-beam 7 is flipped. Before the I-beam 7 is flipped, the grinding group 64 contracts downward through the transportation group 5 so that the height of the grinding group 64 does not affect the flipping of the I-beam 7. After the flipping is completed, through the same operation, the mechanical clamping arm 65 places the steel plate at a suitable position on the I-beam 7 and welding is performed through the welding robotic arm 63. In addition, by starting the grinding group 64, the welding slag at the lower welding part of the I-beam 7 can be ground and removed, ultimately achieving the purpose of welding the I-beam 7 and removing the welding slag. Through the welding mechanism 6, not only the automatic feeding of the steel plate for welding is realized, but also the welding slag can be removed. There is no need for the staff to hold the steel plate by hand for welding, and the welding slag at the welding part does not need to be manually processed either.
[0047] Further explanation, such as Figure 10As shown, the grinding group 64 includes a telescopic support rod 641. On both the front and rear sides of the outer surface of the telescopic support rod 641, auxiliary support rods 642 are fixedly connected. The upper end of the telescopic support rod 641 and the upper ends of the two auxiliary support rods 642 are jointly fixedly connected to a bottom plate 648. On both the front and rear sides of the lower end of the bottom plate 648, connecting rods 644 are rotatably connected. On the side where the two connecting rods 644 are away from each other, sliders 643 are rotatably connected. The outer surfaces of the two sliders 643 are respectively slidably connected to the inner cavities of the two chutes 54. In the middle of the inner cavity of the bottom plate 648, a third rotating component 649 is rotatably connected. A sliding seat 646 is jointly provided on the front side of the inner cavity of the bottom plate 648 and the front side of the outer surface of the third rotating component 649. On the upper end of the sliding seat 646, grinding components 647 are symmetrically arranged left and right. On the front side of the lower end of the bottom plate 648, a fourth motor component 645 is fixedly connected. The output end of the fourth motor component 645 is connected to the front side of the outer surface of the third rotating component 649 through a belt.
[0048] It should be noted that the fourth motor component 645 is composed of a small motor and a pulley. The third rotating component 649 is composed of a reciprocating threaded rod and a pulley. And the pulley in the fourth motor component 645 is connected to the pulley in the third rotating component 649 through a belt. The grinding component 647 is composed of a grinding wheel, a housing, and a motor, and they cooperate with each other to enable the grinding component 647 to grind and remove the welding slag at the welding joint. In the present invention, the specific installation methods, connection methods of the circuits, and control methods of the small motors in the fourth motor component 645, the third rotating component 649, and the motor in the grinding component 647 are all conventional designs and are the conventional design means of designers.
[0049] Specifically, when the I-beam 7 is flipped, the side support plates 51 on the front and rear sides move away from each other. The sliding blocks 643 on the same side are driven by the sliding grooves 54 on the front and rear sides to move away from each other. The connecting rods 644 on the front and rear sides are pulled by the separation of the two sliding blocks 643, so that the connecting rods 644 on the front and rear sides drive the bottom plate 648 to compress the telescopic support rod 641 and the auxiliary support rod 642 downward to a proper position, so that when the clamping group 42 drives the I-beam 7 to flip, it will not touch the grinding component 647, and the flipping of the I-beam 7 is not affected. After the flipping is completed, the side support plates 51 on the front and rear sides move closer to each other. With the cooperation of the sliding groove 54 and the sliding block 643, the connecting rod 644 and the telescopic support rod 641, and the auxiliary support rod 642, the bottom plate 648 moves upward to restore its initial position. Then, the steel plate is clamped by the mechanical clamping arm 65 and placed at a proper position on the I-beam 7, and welding is performed by the welding robotic arm 63. Moreover, the bottom plate 648 is located at the position of the steel plate welded below. By starting the motor component four 645 and cooperating with the belt, the rotating component three 649 rotates, driving the sliding seat 646 to slide back and forth in the inner cavity of the bottom plate 648, thereby driving the two grinding components 647 to grind and remove the welding slag at the welding joints on both sides of the steel plate. After the welding at one place of the welding robotic arm 63 is completed and the lower grinding component 647 finishes grinding, when the steel plate is loaded and welded and the lower welding slag is ground and removed, through the cooperation of the hydraulic cylinder two 57 with the gear three 592, the gear three 592, the toothed plate 593, the side support plate 51 and the sliding groove 54, the sliding block 643 and the connecting rod 644 drive the bottom plate 648 to compress the telescopic support rod 641 and the auxiliary support rod 642, so that the two grinding components 647 move downward to disengage from the steel plate whose welding slag has been ground and removed. By cooperating the driving seat 62 with the connecting plate 61, the grinding group 64, the feeding table 68 and the telescopic support rod 641 move equidistantly according to requirements. During the movement, the sliding blocks 643 on the front and rear sides slide in the inner cavities of the two grinding groups 64 respectively. After moving to a proper position, the side support plates 51 on the front and rear sides move closer to each other. With the cooperation of the sliding groove 54, the sliding block 643 and the connecting rod 644, the bottom plate 648 moves upward, and at the same time, the two grinding components 647 are clamped on both sides of the next steel plate whose welding slag has not been removed, and grinding and removal and upper-side steel plate welding operations are performed, completing the automatic feeding of the steel plate and welding while also removing the welding slag at the welding joints.
[0050] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel structure welding device for building construction, comprising an auxiliary transport component (1), characterized in that: The lower end of the auxiliary transport component (1) is fixedly connected to a base group (3); a motor component (2) is provided on the upper left side of the base group (3); a left-right symmetrical clamping mechanism (4) is provided on the upper side of the base group (3); an output end of the motor component (2) is connected to the clamping mechanism (4) on the left side via a belt; a transport group (5) is provided in the middle of the base group (3); an I-beam (7) is provided between the upper side of the transport group (5) and the two clamping mechanisms (4); a welding mechanism (6) is provided on the upper right side of the base group (3) and the lower right side of the transport group (5).
2. A steel structure welding device for construction according to claim 1, characterized in that: The base assembly (3) comprises a base body (31), the upper end of the base body (31) is provided with a front-to-rear symmetrical slide rail 1 (35), the middle part of the upper end of the base body (31) is provided with two left-to-right symmetrical slide rails 2 (37), the left rear part of the upper end of the base body (31) is provided with a mounting groove (32), the inner cavity of the mounting groove (32) is rotatably connected with a rotating shaft (34), the left end of the rotating shaft (34) is fixedly connected with a transmission wheel 1 (33), and the right end of the rotating shaft (34) is fixedly connected with a transmission wheel 2 (36).
3. A steel structure welding device for construction according to claim 2, characterized in that: The left side of the upper end of the base body (31) is fixedly connected to the lower end of the auxiliary transport component (1), the rear left side of the upper end of the base body (31) is fixedly connected to the lower end of the motor component (2), and the outer surface of the transmission wheel (33) is connected to the output end of the motor component (2) via a belt.
4. A steel structure welding device for construction according to claim 2, characterized in that: The two clamping mechanisms (4) each comprise a limit bracket (41), the inner cavities of the two limit brackets (41) are rotatably connected to a clamping group (42), the lower rear parts of the outer surfaces of the two limit brackets (41) are fixedly connected to a mounting frame (44), the inner cavities of the two mounting frames (44) are rotatably connected to a gear one (45), the ends of the two gears one (45) that are away from each other are fixedly connected to a transmission wheel three (43), and the outer surfaces of the two gears one (45) are respectively meshed and connected to the two clamping groups (42).
5. A steel structure welding device for construction according to claim 4, characterized in that: The lower ends of the two limit brackets (41) are fixedly connected to the left and right sides of the upper end of the base body (31), respectively; the outer surface of the transmission wheel three (43) on the left side is connected to the transmission wheel one (33) through a belt; and the outer surface of the transmission wheel three (43) on the right side is connected to the transmission wheel two (36) through a belt.
6. A steel structure welding device for construction according to claim 4, characterized in that: The two clamping groups (42) each include a rotating gear ring (421), the inner surfaces of the two rotating gear rings (421) are each provided with a hydraulic cylinder 1 (422) which is symmetrical up and down, the output ends of the two hydraulic cylinder 1s (422) on the same side are both fixedly connected with a clamping block (423), the outer surfaces of the two clamping blocks (423) on the same side which are close to each other are respectively fitted with the upper and lower sides of the outer surface of the I-beam (7) on the same side, the outer surfaces of the two rotating gear rings (421) are respectively rotatably connected with the inner cavities of the two limiting brackets (41), and the outer surfaces of the two rotating gear rings (421) are respectively meshed with the outer surfaces of the two gears 1 (45).
7. A steel structure welding device for construction according to claim 2, characterized in that: The transport group (5) comprises a front-to-rear symmetrical side support plate (51) and a left-to-right symmetrical protective shell (591). Two left-to-right symmetrical sliding sleeves (52) are provided on the lower sides of the ends of the two side support plates (51) that are away from each other. A plurality of rollers (55) are provided on the upper parts of the sides of the two side support plates (51) that are close to each other. The movement of the plurality of rollers (55) on the front and rear sides to move away from each other passes through the side support plate (51) on the same side and is fixedly connected to a gear 2 (56). The outer surfaces of the plurality of gears 2 (56) on the same side are connected by a chain. A motor 1 (59) is provided on the lower sides of the rear ends of the two side support plates (51). The output ends of the two motors 1 (59) and the ends of the rightmost gears 2 (56) on the front and rear sides that are away from each other are fixedly connected to a transmission wheel 4 (58). The two transmission wheels 4 (58) on the same side are connected by a belt. A left-to-right symmetrical toothed plate (593) is provided on the lower sides of the ends of the two side support plates (51) that are close to each other. The outer surfaces of the two tooth plates (593) on the side close to each other are meshed and connected with gear three (592), and the inner cavities of the two gear threes (592) are respectively rotatably connected to the two gear threes (592). The lower ends of the two protective shells (591) are respectively fixedly connected to the left and right sides of the upper end of the base body (31). A hydraulic cylinder two (57) is fixedly connected to the lower middle part of the rear end of the side support plate (51) on the front side. The lower end of the hydraulic cylinder two (57) is fixedly connected to the middle part of the upper end of the base body (31). A rectangular through groove (53) is provided on the lower side of the ends of the two side support plates (51) close to each other. A sliding groove (54) is provided in the middle part of the ends of the two side support plates (51) close to each other. The inner cavities of the four sliding sleeves (52) on the front side are respectively slidably connected to the front sides of the outer surfaces of the four sliding rails two (37), and the inner cavities of the four sliding sleeves (52) on the rear side are respectively slidably connected to the rear sides of the outer surfaces of the four sliding rails two (37).
8. A steel structure welding device for construction according to claim 7, characterized in that: The welding mechanism (6) comprises a connecting plate (61), the front and rear sides of the outer surface of the connecting plate (61) respectively penetrate two rectangular through grooves (53) inner cavities, the middle part of the upper end of the connecting plate (61) is fixedly connected to a grinding group (64), the front and rear ends of the connecting plate (61) are fixedly connected to a driving seat (62), the upper end of the driving seat (62) located on the rear side is fixedly connected to a welding mechanical arm (63), the upper end of the driving seat (62) located on the front side is fixedly connected to a feeding table (68), the middle left part of the lower end of the feeding table (68) is fixedly connected to a motor component 2 (69), a rotating component 1 (691) is provided in the middle of the bottom wall of the inner cavity of the feeding table (68), the output end of the motor component 2 (69) is connected to the left side of the outer surface of the rotating component 1 (691) through a belt, and the outer surface of the rotating component 1 (691) is meshed with a left-right symmetrical pushing member. The plate (67) is fixedly connected to a mechanical clamping arm (65) at the rear side of the upper end of the feeding platform (68), and an L-shaped plate (66) is fixedly connected to the middle part of the upper end of the feeding platform (68), and the rear side of the L-shaped plate (66) is located directly below the mechanical clamping arm (65). The inner cavity of the L-shaped plate (66) is rotatably connected to a rotating component 2 (695). The front side of the inner cavity of the L-shaped plate (66) and the front side of the outer surface of the rotating component 2 (695) are jointly provided with a threaded slide seat (694). The inner cavity of the threaded slide seat (694) is rotatably connected to an elastic rotating piece (693). The middle front side of the inner cavity bottom wall of the feeding platform (68) is fixedly connected to a motor component 3 (692). The output end of the motor component 3 (692) is connected to the front side of the outer surface of the rotating component 2 (695) through a belt. The inner cavities of the two driving seats (62) are respectively slidably connected to the outer surfaces of the two slide rails 1 (35).
9. A steel structure welding device for construction according to claim 8, characterized in that: The grinding group (64) comprises a telescopic support rod (641), the outer surface of which is fixedly connected to auxiliary support rods (642) on both the front and rear sides, the upper end of the telescopic support rod (641) and the upper ends of the two auxiliary support rods (642) are fixedly connected to a bottom plate (648), the lower end of the bottom plate (648) is rotatably connected to connecting rods (644) on both the front and rear sides, the two connecting rods (644) are rotatably connected to sliders (643) on the sides away from each other, and the outer surfaces of the two sliders (643) are respectively connected to the two sliders (643). The inner cavity of the groove (54) is slidably connected, and the middle part of the inner cavity of the bottom plate (648) is rotatably connected to the rotating component three (649), and the front side of the inner cavity of the bottom plate (648) and the outer surface front side of the rotating component three (649) are jointly provided with a sliding seat (646), and the upper end of the sliding seat (646) is provided with a left-right symmetrical grinding component (647), and the front side of the lower end of the bottom plate (648) is fixedly connected to the motor component four (645), and the output end of the motor component four (645) is connected to the outer surface front side of the rotating component three (649) through a belt.
Citation Information
Patent Citations
Steel structure welding device for building construction
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