Node synchronous welding device for reinforced concrete column frame
By designing a node synchronous welding device for reinforced concrete column frames, the existing welding operation efficiency is unstable and cost risk is solved, and automated welding is realized, efficiency and quality are improved, and cost risk is reduced.
Patent Information
- Application Number
- CN202510545837.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-05-30
AI Technical Summary
The welding operations of existing reinforced concrete column frame nodes have problems such as unstable welding efficiency and high cost risk loss.
A node synchronous welding device for reinforced concrete column frames is designed, including a bench, a vertical plate, an adjustment plate, a loading plate, a spacing adjustment component and a telescopic welding gun, which automates and efficiently the welding nodes through the cylinder and transmission gear system.
It has achieved significant improvement in welding efficiency and quality stability, reduced labor costs and occupational injury risks, and controlled the risk of cost out of control.
Smart Images

Figure CN120055669A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding equipment, and specifically discloses a node synchronous welding device for a reinforced concrete column frame. Background Art
[0002] A reinforced concrete column frame is a load-bearing structural system formed by rigidly connecting or hinging multiple special steel materials, and its main function is to provide an outer frame for subsequent concrete pouring. Most of the outer shapes of reinforced concrete column frames are columnar structures, and the lightweight and high-strength characteristics of its overall structure can effectively bear horizontal loads and bending moments, forming an overall force system. At the same time, anchor bolts or bent tie pieces are mostly used to connect the joints of different steel materials, so as to improve the stable support capacity at each connection joint within the reinforced concrete column frame. At present, most of the connection joints of reinforced concrete column frames need to be welded; the main purpose is to ensure the integrity, seismic performance and force transmission reliability of the reinforced concrete column frame structure; through welding operations, the seismic capacity of the reinforced concrete column frame can be significantly improved, making the joints have high ductility, thereby reducing the risk of core area damage.
[0003] Currently, most of the sizes of reinforced concrete column frames are 10 - 20 meters. Operators need to rely on lifting work platforms or wear hoisting equipment to manually weld each connection joint of the reinforced concrete column frame. Manual welding operations have various technical limitations and cost risk out-of-control problems; firstly, the production efficiency and quality stability are insufficient. Manual welding depends on the operator to weld point by point, and the speed process is relatively slow, which is easily affected by the physical strength and emotional fluctuations of the operator, resulting in unstable welding quality; secondly, manual welding operations rely heavily on the skill level of the operator, and sufficient training cycles need to be given to the operator. The labor cost accounts for more than 60% of the total welding cost, and the high-temperature electric arc, metal spatter and harmful dust increase the risk of occupational injuries, resulting in a sharp increase in the risk of cost out-of-control. Summary of the Invention
[0004] Aiming at the problems of unstable welding efficiency and high cost risk out-of-control during the welding operation of the joints of the reinforced concrete column frame, the present invention provides a node synchronous welding device for a reinforced concrete column frame.
[0005] To solve the above problems, the present invention provides the following technical solutions: A node synchronous welding device for a reinforced concrete column frame, comprising a bench. A vertical plate is fixedly installed on the side of the bench. An adjusting plate is arranged on the side of the vertical plate and moves along the vertical height. A loading plate is arranged on the side of the adjusting plate and moves along the horizontal position. Two symmetrically arranged spacing adjusting components are arranged on the side of the loading plate. Horizontal telescopic welding guns are fixedly installed on the sides of the two spacing adjusting components. The spacing adjusting components are used to adjust the spacing difference between the two telescopic welding guns. The telescopic welding guns are used to weld the connection nodes of the reinforced concrete column frame. A lifting seat for height adjustment is arranged outside the bench. A pedestal is fixedly installed on the lifting seat. A central shaft is rotatably installed in the pedestal. A driving component for driving cooperation with the bottom end of the central shaft is arranged on the lifting seat. The top end of the central shaft is arranged above the pedestal and a support platform is fixedly installed. A first support rod and a second support rod are arranged on the support platform. The reinforced concrete column frame is placed between the first support rod and the second support rod. A first locking plate and a second locking plate are jointly sleeved outside the first support rod and the second support rod. The first locking plate and the second locking plate are used to stably lock the reinforced concrete column frame on the support platform.
[0006] Preferably, a plurality of vertically arranged stabilizing plates are fixedly installed in the bench. The side of the stabilizing plate is firmly connected to the vertical plate. An electric rail is fixedly installed on the side of the vertical plate. The electric rail is arranged vertically. An electromagnetic sliding seat is slidably installed on the electric rail. The electromagnetic sliding seat is firmly connected to the adjusting plate. A first air cylinder is fixedly installed on the adjusting plate. The piston rod of the first air cylinder is arranged horizontally. A first connecting plate is fixedly sleeved outside the piston rod of the first air cylinder. Symmetrically arranged first tracks are fixedly installed above and below the first air cylinder. A first slider is slidably installed on the first track. The first slider and the first connecting plate are both firmly connected to the loading plate.
[0007] Preferably, first baffles are fixedly installed at the bottom end and the top end of the electric rail. A first limiting rod arranged parallel to the electric rail is fixedly installed in the first baffle. A second baffle is fixedly installed on the side of the adjusting plate. A second limiting rod arranged coaxially with the piston rod of the first air cylinder is fixedly installed in the second baffle. A first telescopic rod is slidably sleeved inside the end of the second limiting rod facing the first connecting plate. A first inductor is fixedly installed at the end of the first telescopic rod.
[0008] Preferably, the spacing adjustment assembly includes second and third tracks fixedly installed on the loading plate and arranged in parallel. The second and third tracks are both arranged in the vertical direction. A second slider and a third slider are slidably installed on the second track, and a fourth slider and a fifth slider are slidably installed on the third track. The second slider and the fourth slider are arranged at the same height, and the third slider and the fifth slider are arranged at the same height. The arrangement height of the second slider is higher than that of the third slider. The second slider and the fourth slider are jointly and firmly connected to an active slide plate, and the third slider and the fifth slider are jointly and firmly connected to a driven slide plate. A transmission shaft is rotatably installed in the loading plate, and a first transmission gear is fixedly sleeved at the end of the transmission shaft. The first transmission gear is arranged between the second track and the third track. The active slide plate is firmly connected to a first active rack, and the driven slide plate is firmly connected to a driven rack and a support. Both the first active rack and the driven rack are engaged with the first transmission gear for transmission. The housing of the telescopic welding torch is firmly connected to the support.
[0009] Preferably, a second cylinder is fixedly installed on the loading plate. The piston rod of the second cylinder is arranged in parallel with the second and third tracks. A second connecting plate is fixedly sleeved around the piston rod of the second cylinder. The second connecting plate is simultaneously and firmly connected to the first active rack and the active slide plate.
[0010] Preferably, the lifting seat includes a bottom plate and a top plate. Between the bottom plate and the top plate, there are a first support rod and a second support rod that are hinged to each other. The bottom end of the first support rod and the top end of the second support rod are respectively hinged to the bottom plate and the top plate. Wheels are hinged to the top end of the first support rod and the bottom end of the second support rod. Frames are fixedly installed at the top of the bottom plate and the bottom of the top plate. The wheels are slidably matched with the inner side walls of the frames. The side parts of the first support rod and the second support rod are respectively fixedly connected to a first receiving rod and a second receiving rod. A hydraulic cylinder is hinged to the first receiving rod. The piston rod of the hydraulic cylinder is hinged to the second receiving rod.
[0011] Preferably, the driving assembly includes a fourth track and a third cylinder that are firmly connected to the lifting seat. The third cylinder is arranged at the side of one end of the fourth track and is parallel to it. At the side of the other end of the fourth track, there is a third baffle that is firmly connected to the lifting seat. A third limiting rod is fixedly installed in the third baffle. The third limiting rod is arranged above the fourth track and is parallel to it. A second telescopic rod is slidably sleeved inside the third limiting rod towards the end of the third cylinder. A second sensor is fixedly installed at the end of the second telescopic rod. A sixth slider is slidably installed on the fourth track. The piston rod end of the third cylinder is firmly connected to a second active rack. The second active rack is firmly connected to the sixth slider. A second transmission gear is fixedly installed at the bottom end of the central shaft. The second transmission gear is engaged with the second active rack for transmission.
[0012] Preferably, rod bases are fixedly installed at both ends of the first support rod and the second support rod. The rod bases are tightly connected to the support table. A seventh slider and an eighth slider are slidably sleeved on the outer periphery of the first support rod. A ninth slider and a tenth slider are slidably sleeved on the outer periphery of the second support rod. The first locking plate is tightly connected to the seventh slider and the ninth slider. The second locking plate is tightly connected to the eighth slider and the tenth slider. Symmetrically arranged first arc rings and second arc rings are placed above the first locking plate and the second locking plate. The inner arc surfaces of the first arc ring and the second arc ring are both in contact with the reinforced concrete column frame. A first pressing plate and a second pressing plate are respectively arranged above the first arc ring and the second arc ring. The first pressing plate and the second pressing plate are tightly connected to the first locking plate and the second locking plate respectively.
[0013] Preferably, symmetrically arranged first right-angle seats and second right-angle seats are respectively arranged on the outer sides of both ends of the first support rod. A fourth cylinder and a fifth cylinder are fixedly installed on the first right-angle seat and the second right-angle seat respectively. The piston rods of the fourth cylinder and the fifth cylinder are arranged oppositely and are both parallel to the first support rod. The piston rod of the fourth cylinder is tightly connected to the first locking plate. The piston rod of the fifth cylinder is tightly connected to the second locking plate.
[0014] Preferably, a plurality of symmetrically arranged floor feet are installed at the bottom of the bench. Shock-absorbing rubber plates are fixedly installed at the bottoms of the floor feet. A plurality of symmetrically arranged universal wheels are installed at the bottom of the lifting seat. Locking columns are equipped on the sides of the universal wheels.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention can appropriately adjust the positions of the first locking plate and the second locking plate through the fourth cylinder and the fifth cylinder, so that the first arc ring and the second arc ring clamp the bottom end of the reinforced concrete column frame, thereby stably placing the reinforced concrete column frame on the support table. The distance difference between the two telescopic welding torches can be flexibly adjusted through the distance adjustment assembly, so that the distance difference between the two telescopic welding torches is the same as the distance between two adjacent nodes with different heights and the same axis, enabling the telescopic welding torches to perform welding operations on the two nodes. By controlling the adjustment electric rail to adjust the vertical position of the adjustment plate, welding operations on all nodes with different heights and the same axis are completed. By controlling the third cylinder, the support table is rotated so that the telescopic welding torch performs welding operations on other nodes of the remaining reinforced concrete column frames. The present invention does not require manual welding operations by operators. On the one hand, it can greatly improve production efficiency and quality stability, speed up the working process of welding operations, and improve welding quality. On the other hand, it can effectively reduce labor costs and reduce operation risks, thereby controlling the risk of cost out of control within a predetermined range. Therefore, it has a very wide application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the present invention, the drawings required for description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings; Figure 1 Schematic diagram of the overall device structure of the present invention; Figure 2 Schematic diagram of the bench structure of the present invention; Figure 3 Schematic diagram of the installation structure of the adjusting plate and the loading plate of the present invention; Figure 4 Schematic diagram of the installation structure of the electric rail of the present invention; Figure 5 Schematic diagram of the installation structure of the first cylinder of the present invention; Figure 6 Schematic diagram of the structure of the spacing adjustment assembly of the present invention; Figure 7 Schematic diagram of the cooperative transmission of the first driving rack and the driven rack of the present invention; Figure 8 Schematic diagram of the cooperative installation structure of the lifting seat and the support platform of the present invention; Figure 9 Schematic diagram of the structure of the lifting seat of the present invention; Figure 10 Schematic diagram of the cooperative installation structure of the first support rod and the second support rod of the present invention; Figure 11 Schematic diagram of the structure of the driving assembly of the present invention; Figure 12 Schematic diagram of the cooperative installation structure of the first arc ring and the second arc ring of the present invention; In the figure: 1. Bench, 2. Vertical plate, 3. Adjusting plate, 4. Loading plate, 5. Spacing adjusting assembly, 501. Second track, 502. Third track, 503. Second slider, 504. Third slider, 505. Fourth slider, 506. Fifth slider, 507. Driving slide plate, 508. Driven slide plate, 509. Transmission shaft, 510. First transmission gear, 511. First driving rack, 512. Driven rack, 513. Support, 514. Second cylinder, 515. Second connecting plate, 6. Telescopic welding torch, 7. Lifting seat, 701. Bottom plate, 702. Top plate, 703. First support rod, 704. Second support rod, 705. Runner, 706. Frame, 707. First receiving rod, 708. Second receiving rod, 709. Hydraulic cylinder, 8. Pedestal, 9. Central axis, 10. Driving assembly, 1001. Fourth track, 1002. Third cylinder, 1003. Third baffle, 1004. Third limiting rod, 1005. Second telescopic rod, 1006. Second inductor, 1007. Sixth slider, 1008. Second driving rack, 1009. Second transmission gear, 11. Support table, 12. First support bar, 13. Second support bar, 14. First locking plate, 15. Second locking plate, 16. Stabilizing plate, 17. Electric rail, 18. Electromagnetic sliding seat, 19. First cylinder, 20. First connecting plate, 21. First track, 22. First slider, 23. First baffle, 24. First limiting rod, 25. Second baffle, 26. Second limiting rod, 27. First telescopic rod, 28. First inductor, 29. Rod seat, 30. Seventh slider, 31. Eighth slider, 32. Ninth slider, 33. Tenth slider, 34. First arc ring, 35. Second arc ring, 36. First pressing plate, 37. Second pressing plate, 38. First right-angle seat, 39. Second right-angle seat, 40. Fourth cylinder, 41. Fifth cylinder, 42. Anchor, 43. Shock-absorbing rubber plate, 44. Universal wheel, 45. Locking column. Detailed implementation manner
[0017] To make the objectives, features, and advantages of the present invention more obvious and understandable, the technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings in the specific embodiments of the present invention. Obviously, the embodiments described below are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0018] This specific implementation manner provides a node synchronous welding device for a reinforced concrete column frame, as Figures 1 - 12As shown in the figure; it includes a bench 1, and four symmetrically arranged floor feet 42 are installed at the bottom of the bench 1. The four floor feet 42 are respectively arranged at the four corners of the chassis of the bench 1. A shock-absorbing rubber plate 43 is fixedly installed at the bottom of each floor foot 42. The shock-absorbing rubber plate 43 can be in contact with the ground, thereby increasing the stability of the bench 1.
[0019] A plurality of stabilizing plates 16 arranged in the vertical direction are fixedly installed inside the bench 1. Both ends of each stabilizing plate 16 are firmly connected to the bench 1. A vertical plate 2 is fixedly installed on the side of each stabilizing plate 16. An electric rail 17 is fixedly installed on the side of the vertical plate 2. The electric rail 17 is arranged in the vertical direction. The electric rail 17 can be electrically connected to an external power supply device to provide electric energy for it; an electromagnetic sliding seat 18 is slidably installed on the electric rail 17. The electromagnetic sliding seat 18 can linearly move in the vertical height along the electric rail 17. Among them, first baffles 23 are fixedly installed at the bottom end and the top end of the electric rail 17. A first limiting rod 24 arranged parallel to the electric rail 17 is fixedly installed inside each first baffle 23. The end of the first limiting rod 24 can be in contact with the electromagnetic sliding seat 18, thereby limiting the sliding stroke of the electromagnetic sliding seat 18 and preventing the electromagnetic sliding seat 18 from slipping out of the electric rail 17.
[0020] The electromagnetic sliding seat 18 is firmly connected to the adjusting plate 3, so that the adjusting plate 3 can be adjusted in height in the vertical direction. A first cylinder 19 is fixedly installed on the adjusting plate 3. The piston rod of the first cylinder 19 is arranged horizontally. A first connecting plate 20 is fixedly sleeved around the piston rod of the first cylinder 19. Symmetrically arranged first rails 21 are fixedly installed above and below the first cylinder 19. Both first rails 21 are firmly connected to the adjusting plate 3. Two first sliders 22 are slidably installed on both first rails 21. Each first slider 22 and the first connecting plate 20 are firmly connected to the loading plate 4, so that the piston rod of the first cylinder 19 can flexibly adjust the horizontal position of the loading plate 4. Among them, a second baffle 25 is fixedly installed on the side of the adjusting plate 3. The second baffle 25 is arranged outside the first connecting plate 20. A second limiting rod 26 arranged coaxially with the piston rod of the first cylinder 19 is fixedly installed inside the second baffle 25. A first telescopic rod 27 is slidably sleeved inside the end of the second limiting rod 26 facing the first connecting plate 20. The first telescopic rod 27 can be telescoped after being touched by the first connecting plate 20. A first sensor 28 is fixedly installed at the end of the first telescopic rod 27; the first sensor 28 can be used to sense the telescopic stroke of the first telescopic rod 27 in real time, thereby ensuring that the telescopic stroke of the piston rod of the first cylinder 19 is within a controllable range and increasing the coordination of the overall device.
[0021] Two symmetrically arranged spacing adjustment components 5 are provided on the side of the loading plate 4. Each spacing adjustment component 5 includes second tracks 501 and third tracks 502 that are fixedly installed on the loading plate 4 and arranged in parallel. The second tracks 501 and third tracks 502 are both arranged in the vertical direction. A second slider 503 and a third slider 504 are slidably installed on the second track 501, and a fourth slider 505 and a fifth slider 506 are slidably installed on the third track 502. The second slider 503 and the fourth slider 505 are arranged at the same height, the third slider 504 and the fifth slider 506 are arranged at the same height, and the arrangement height of the second slider 503 is higher than that of the third slider 504. The second slider 503 and the fourth slider 505 are jointly and firmly connected to an active slide plate 507, and the third slider 504 and the fifth slider 506 are jointly and firmly connected to a driven slide plate 508. The active slide plate 507 and the driven slide plate 508 are symmetrically arranged. A transmission shaft 509 is rotatably installed in the loading plate 4. One end of the transmission shaft 509 is rotationally matched with the loading plate 4, and the other end of the transmission shaft 509 is arranged between the second track 501 and the third track 502, and a first transmission gear 510 is fixedly sleeved on the head of this end.
[0022] Two symmetrically arranged second cylinders 514 are fixedly installed on the loading plate 4, and one is provided in each spacing adjustment component 5. The piston rods of the second cylinders 514 are arranged in parallel with the second tracks 501 and the third tracks 502. A second connecting plate 515 is fixedly sleeved on the periphery of the piston rods of the second cylinders 514. The second connecting plate 515 is firmly connected to the active slide plate 507. The second connecting plate 515 and the active slide plate 507 jointly connect to a first active rack 511. The driven slide plate 508 is firmly connected to a driven rack 512. The serrated portions of the first active rack 511 and the driven rack 512 both face the first transmission gear 510 and are meshed with the first transmission gear 510 for transmission. The driven slide plate 508 is fixedly connected to a support 513. A telescopic welding torch 6 is fixedly installed in the support 513, and one telescopic welding torch 6 is provided in each spacing adjustment component 5. The two telescopic welding torches 6 are both arranged horizontally, so as to be used for welding the connection nodes of the reinforced concrete column frame.
[0023] A lifting seat 7 is arranged on the outer side of the bench 1. The lifting seat 7 includes a bottom plate 701 and a top plate 702. A plurality of symmetrically arranged universal wheels 44 are installed at the bottom of the bottom plate 701. There are four universal wheels 44 in total, which are respectively arranged at the four corners of the bottom of the bottom plate 701. A locking column 45 is equipped on the side of each universal wheel 44 to ensure stable locking of the universal wheel 44. A first support rod 703 and a second support rod 704 which are hinged to each other are arranged between the bottom plate 701 and the top plate 702. There are two first support rods 703 and two second support rods 704, and they are symmetrically arranged between the bottom plate 701 and the top plate 702; the two second support rods 704 are respectively arranged inside the two first support rods 703, and one first support rod 703 and a second support rod 704 inside it are hinged by a pin shaft. The bottom end of one side of the first support rod 703 and the top end of one side of the second support rod 704 are respectively hinged to the bottom plate 701 and the top plate 702. The top end of the other side of the first support rod 703 and the bottom end of the other side of the second support rod 704 are both hinged with a runner 705. A frame 706 is fixedly installed on one side of the top of the bottom plate 701 and the bottom of the top plate 702 close to the runner 705. The runner 705 is arranged inside the frame 706 and is in sliding fit with the inner side wall of the frame 706. A first connecting rod 707 is fixedly installed between the two first support rods 703, and a second connecting rod 708 is fixedly installed between the two second support rods 704. A hydraulic cylinder 709 is hinged on the first connecting rod 707. The bottom end of the cylinder body of the hydraulic cylinder 709 is hinged to the first connecting rod 707 by a pin shaft, and the end of the piston rod of the hydraulic cylinder 709 is hinged to the second connecting rod 708 by a pin shaft, so that the piston rod of the hydraulic cylinder 709 drives the first support rod 703 and the second support rod 704 to rotate by hinge, thereby adjusting the arrangement height of the top plate 702 of the lifting seat 7.
[0024] A pedestal 8 is fixedly installed on the top plate 702 of the lifting seat 7. The pedestal 8 has a C-shaped structure. Both ends of the bottom of the pedestal 8 are firmly connected to the top plate 702. A central shaft 9 is rotatably installed on the top of the pedestal 8. The central shaft 9 is arranged in the vertical direction. The bottom end of the central shaft 9 is arranged inside the pedestal 8. A driving assembly 10 that is in driving cooperation with the bottom end of the central shaft 9 is provided on the top plate 702 of the lifting seat 7. The driving assembly 10 includes a fourth track 1001 and a third cylinder 1002 that are firmly connected to the lifting seat 7. The third cylinder 1002 is arranged on the side of one end of the fourth track 1001 and is parallel to it. A sixth slider 1007 is slidably installed on the fourth track 1001. The piston rod end of the third cylinder 1002 is firmly connected to a second driving rack 1008. The second driving rack 1008 is firmly connected to the sixth slider 1007. A second transmission gear 1009 is fixedly installed at the bottom end of the central shaft 9. The second transmission gear 1009 is arranged inside the pedestal 8. The second transmission gear 1009 is in meshing transmission with the second driving rack 1008, so that the third cylinder 1002 drives the central shaft 9 to rotate. Among them, a third baffle 1003 that is firmly connected to the lifting seat 7 is provided on the side of the other end of the fourth track 1001. A third limiting rod 1004 is fixedly installed inside the third baffle 1003. The third limiting rod 1004 is arranged above the fourth track 1001 and is parallel to it. A second telescopic rod 1005 is slidably sleeved inside the third limiting rod 1004 at the end facing the third cylinder 1002. A second sensor 1006 is fixedly installed at the end of the second telescopic rod 1005; thus ensuring that the telescopic stroke of the piston rod of the third cylinder 1002 is within a controllable range and increasing the coordination of the overall device.
[0025] The top end of the central shaft 9 is arranged above the pedestal 8 and a support platform 11 is fixedly installed. A first support rod 12 and a second support rod 13 are provided on the support platform 11. The first support rod 12 and the second support rod 13 are arranged in parallel. Rod seats 29 are fixedly installed at both ends of the first support rod 12 and the second support rod 13. The rod seats 29 are firmly connected to the support platform 11, thereby fixedly installing the first support rod 12 and the second support rod 13 on the support platform 11. A seventh slider 30 and an eighth slider 31 are slidably sleeved on the periphery of the first support rod 12. A ninth slider 32 and a tenth slider 33 are slidably sleeved on the periphery of the second support rod 13. The seventh slider 30 and the eighth slider 31 are symmetrically arranged with the ninth slider 32 and the tenth slider 33 respectively. The seventh slider 30 and the ninth slider 32 are both firmly connected to the first locking plate 14. The eighth slider 31 and the tenth slider 33 are both firmly connected to the second locking plate 15.
[0026] Above the first locking plate 14 and the second locking plate 15, symmetrically arranged first arc rings 34 and second arc rings 35 are placed. The connecting lines between the central points of the first arc rings 34 and the second arc rings 35 and the axis point of the support platform 11 are vertically arranged with respect to the ground and coaxial with the axis of the central shaft 9. The space between the first arc rings 34 and the second arc rings 35 can be used to place a reinforced concrete column frame, so that the inner arc surfaces of the first arc rings 34 and the second arc rings 35 are in contact with the reinforced concrete column frame respectively. Above the first arc rings 34 and the second arc rings 35, a first pressing plate 36 and a second pressing plate 37 are respectively arranged. The first pressing plate 36 and the second pressing plate 37 are respectively fixedly connected to the first locking plate 14 and the second locking plate 15, thereby increasing the installation stability between the components of the overall device. Among them, symmetrically arranged first right-angle seats 38 and second right-angle seats 39 are respectively arranged on the outer sides of both ends of the first support rod 12. The first right-angle seats 38 and the second right-angle seats 39 are both fixedly connected to the support platform 11. A fourth cylinder 40 and a fifth cylinder 41 are respectively fixedly installed on the first right-angle seat 38 and the second right-angle seat 39. The piston rods of the fourth cylinder 40 and the fifth cylinder 41 are arranged oppositely and coaxially. The piston rods of the fourth cylinder 40 and the fifth cylinder 41 are both parallel to the first support rod 12. The piston rod of the fourth cylinder 40 is fixedly connected to the first locking plate 14, and the piston rod of the fifth cylinder 41 is fixedly connected to the second locking plate 15, so that the piston rod of the fourth cylinder 40 drives the first locking plate 14 to perform linear sliding, and the fifth cylinder 41 drives the second locking plate 15 to perform linear sliding.
[0027] The working principle of the present invention is as follows: Operators can place the reinforced concrete column frame on the support platform 11, and appropriately adjust the positions of the first locking plate 14 and the second locking plate 15 through the fourth cylinder 40 and the fifth cylinder 41, so that the first arc rings 34 and the second arc rings 35 clamp the bottom end of the reinforced concrete column frame, thereby stably placing the reinforced concrete column frame on the support platform 11. When welding operations are performed on the reinforced concrete column frame, the operators can move the lifting seat 7 carrying the reinforced concrete column frame to the side of the bench 1, and can flexibly adjust the spacing difference between the two telescopic welding torches 6 through the spacing adjustment assembly 5, so that the spacing difference between the two telescopic welding torches 6 is the same as the spacing between adjacent two nodes at different heights and the same axis; specifically: by controlling the piston rod of the second cylinder 514, the first driving rack 511 is driven, and through the transmission cooperation of the first transmission gear 510, the driven rack 512 is moved away from or close to the first driving rack 511, thereby adjusting the arrangement height of the support 513, and thus adjusting the arrangement height of the telescopic welding torch 6.
[0028] By controlling the piston rod of the first cylinder 19, the horizontal position of the loading plate 4 is adjusted so that the two telescopic welding torches 6 are arranged at the same height as two adjacent nodes with different heights and the same axis; and under the drive of the telescopic welding torch 6, the tip of the telescopic welding torch 6 performs welding operations on the two nodes; subsequently, by adjusting the electromagnetic slider 18 on the electric rail 17, the vertical position of the adjusting plate 3 is adjusted, thereby completing the welding operations on all nodes with different heights and the same axis. Finally, by controlling the piston rod of the third cylinder 1002, the second driving rack 1008 drives the second transmission gear 1009 to rotate, thereby causing the support table 11 to rotate, and the telescopic welding torch 6 performs welding operations on other nodes of the remaining reinforced concrete column frames.
[0029] Among them, while the telescopic welding torch 6 performs welding operations on the nodes, by controlling the piston rod of the hydraulic cylinder 709, the arrangement height of the top plate 702 can be adjusted, so that the lifting seat 7 and the electric rail 17 form a linkage cooperation structure, thereby shortening the adjustment time of the vertical height of the telescopic welding torch 6 and accelerating the operation efficiency of the welding operation.
[0030] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A node synchronous welding device for a reinforced concrete column frame, comprising a stand (1), characterized in that: A vertical plate (2) is fixedly mounted on the side of the platform (1); an adjustment plate (3) movable along a vertical height is arranged on the side of the vertical plate (2); a loading plate (4) movable along a horizontal position is arranged on the side of the adjustment plate (3); two symmetrically arranged spacing adjustment components (5) are arranged on the side of the loading plate (4); horizontally arranged telescopic welding guns (6) are fixedly mounted on the sides of the two spacing adjustment components (5); the spacing adjustment components (5) are used to adjust the spacing difference between the two telescopic welding guns (6); the telescopic welding guns (6) are used to weld the connection nodes of the reinforced concrete column frame; a lifting seat (7) for height adjustment is arranged on the outer side of the platform (1); a platform (8) is fixedly mounted on the lifting seat (7); the platform (8) A central shaft (9) is rotatably mounted in the lifting seat (8), a driving assembly (10) is arranged on the lifting seat (7) and is in transmission cooperation with the bottom end of the central shaft (9), the top end of the central shaft (9) is arranged above the pedestal (8) and a support platform (11) is fixedly mounted thereon, a first support rod (12) and a second support rod (13) are arranged on the support platform (11), a reinforced concrete column frame is placed between the first support rod (12) and the second support rod (13), a first locking plate (14) and a second locking plate (15) are mounted on the periphery of the first support rod (12) and the second support rod (13), and the first locking plate (14) and the second locking plate (15) are used to stably lock the reinforced concrete column frame on the support platform (11).
2. A node synchronous welding device for reinforced concrete column frame according to claim 1, characterized in that: A plurality of stabilizing plates (16) arranged in a vertical direction are fixedly installed in the platform (1), the side of the stabilizing plates (16) is tightly connected to the vertical plates (2), the side of the vertical plates (2) is fixedly installed with an electric rail (17), the electric rail (17) is arranged in a vertical direction, an electromagnetic slide seat (18) is slidably installed on the electric rail (17), the electromagnetic slide seat (18) is tightly connected to the adjustment plate (3), a No. 1 cylinder (19) is fixedly installed on the adjustment plate (3), the piston rod of the No. 1 cylinder (19) is arranged horizontally, a first connecting plate (20) is fixedly sleeved on the periphery of the piston rod of the No. 1 cylinder (19), symmetrically arranged No. 1 rails (21) are fixedly installed above and below the No. 1 cylinder (19), a first slider (22) is slidably installed on the No. 1 rail (21), and the first slider (22) and the first connecting plate (20) are both tightly connected to the loading plate (4).
3. A node synchronous welding device for reinforced concrete column frame according to claim 2, characterized in that: A first baffle (23) is fixedly mounted on the bottom and top ends of the electric rail (17); a first limit rod (24) arranged parallel to the electric rail (17) is fixedly mounted inside the first baffle (23); a second baffle (25) is fixedly mounted on the side of the adjustment plate (3); a second limit rod (26) arranged coaxially with the piston rod of the No. 1 cylinder (19) is fixedly mounted inside the second baffle (25); a first telescopic rod (27) is slidably sleeved on the inside of the second limit rod (26) toward one end of the first connecting plate (20); a No. 1 sensor (28) is fixedly mounted on the end of the first telescopic rod (27).
4. A node synchronous welding device for reinforced concrete column frame according to claim 1, characterized in that: The spacing adjustment component (5) comprises a second track (501) and a third track (502) which are fixedly mounted on the loading plate (4) and arranged in parallel. The second track (501) and the third track (502) are arranged in a vertical direction. A second slider (503) and a third slider (504) are slidably mounted on the second track (501). A fourth slider (505) and a fifth slider (506) are slidably mounted on the third track (502). The second slider (503) and the fourth slider (505) are arranged at the same height, and the third slider (504) and the fifth slider (506) are arranged at the same height. The second slider (503) is arranged at a higher height than the third slider (504). The second slider (503) and the fourth slider (505) are fastened together with a main The driving slide (507) is fastened to the driven slide (508) and the third slide block (504) and the fifth slide block (506) are fastened together with the driven slide block (508). A transmission shaft (509) is rotatably mounted in the loading plate (4). The end of the transmission shaft (509) is fixedly sleeved with a first transmission gear (510). The first transmission gear (510) is arranged between the second track (501) and the third track (502). The driving slide (507) is fastened to the first driving rack (511). The driven slide (508) is fastened to the driven rack (512) and a support (513). The first driving rack (511) and the driven rack (512) are both meshed with the first transmission gear (510) for transmission. The housing of the telescopic welding gun (6) is fastened to the support (513).
5. A node synchronous welding device for reinforced concrete column frame according to claim 4, characterized in that: A No. 2 cylinder (514) is fixedly mounted on the loading plate (4); a piston rod of the No. 2 cylinder (514) is arranged in parallel with the No. 2 track (501) and the No. 3 track (502); a second connecting plate (515) is fixedly sleeved on the periphery of the piston rod of the No. 2 cylinder (514); and the second connecting plate (515) is simultaneously fastened to the first active rack (511) and the active slide plate (507).
6. A node synchronous welding device for reinforced concrete column frame according to claim 1, characterized in that: The lifting seat (7) comprises a bottom plate (701) and a top plate (702), wherein a first support rod (703) and a second support rod (704) which are hinged to each other are arranged between the bottom plate (701) and the top plate (702), wherein the bottom end of the first support rod (703) and the top end of the second support rod (704) are hinged to the bottom plate (701) and the top plate (702) respectively, and the top end of the first support rod (703) and the bottom end of the second support rod (704) are hingedly mounted with a rotating wheel (705), and the bottom plate (701) and the top plate (702) are hingedly mounted with a rotating wheel (705). A frame (706) is fixedly installed on the top of the top plate (701) and the bottom of the top plate (702); the rotating wheel (705) is slidably matched with the inner side wall of the frame (706); the sides of the first support rod (703) and the second support rod (704) are respectively fixedly connected with a first receiving rod (707) and a second receiving rod (708); a hydraulic cylinder (709) is hingedly installed on the first receiving rod (707); and the piston rod of the hydraulic cylinder (709) is hingedly connected to the second receiving rod (708).
7. A node synchronous welding device for reinforced concrete column frame according to claim 1, characterized in that: The driving assembly (10) comprises a No. 4 track (1001) and a No. 3 cylinder (1002) which are fastened to the lifting seat (7); the No. 3 cylinder (1002) is arranged on the side of one end of the No. 4 track (1001) and is arranged parallel to the No. 4 track; a third baffle (1003) which is fastened to the lifting seat (7) is arranged on the side of the other end of the No. 4 track (1001); a third limiting rod (1004) is fixedly installed in the third baffle (1003); the third limiting rod (1004) is arranged above the No. 4 track (1001) and is arranged parallel to the No. 3 cylinder (1002); the third limiting rod (1004) is directed toward the No. 3 cylinder (1002); A second telescopic rod (1005) is internally mounted on one end of the track (1002), and a second sensor (1006) is fixedly mounted on the end of the second telescopic rod (1005); a sixth slider (1007) is slidably mounted on the track (1001); a second active rack (1008) is fixedly connected to the end of the piston rod of the third cylinder (1002), and the second active rack (1008) is fixedly connected to the sixth slider (1007); a second transmission gear (1009) is fixedly mounted on the bottom end of the central shaft (9), and the second transmission gear (1009) is meshed with the second active rack (1008) for transmission.
8. A node synchronous welding device for reinforced concrete column frame according to claim 1, characterized in that: Both ends of the first support rod (12) and the second support rod (13) are fixedly mounted with rod seats (29), the rod seats (29) are tightly connected to the support platform (11), the first support rod (12) is slidably mounted on the periphery of the seventh slider (30) and the eighth slider (31), the second support rod (13) is slidably mounted on the periphery of the ninth slider (32) and the tenth slider (33), the first locking plate (14) is tightly connected to the seventh slider (30) and the ninth slider (32), the second locking plate (15) is tightly connected to the eighth slider (31) and the tenth slider (33) are fastened together; a first arc ring (34) and a second arc ring (35) are symmetrically arranged above the first locking plate (14) and the second locking plate (15); the inner arc surfaces of the first arc ring (34) and the second arc ring (35) are in contact with the reinforced concrete column frame; a first pressing plate (36) and a second pressing plate (37) are respectively arranged above the first arc ring (34) and the second arc ring (35); the first pressing plate (36) and the second pressing plate (37) are fastened together with the first locking plate (14) and the second locking plate (15), respectively.
9. A node synchronous welding device for reinforced concrete column frame according to claim 8, characterized in that: A first right-angle seat (38) and a second right-angle seat (39) are symmetrically arranged on the outer sides of both ends of the first support rod (12); a No. 4 air cylinder (40) and a No. 5 air cylinder (41) are fixedly mounted on the first right-angle seat (38) and the second right-angle seat (39), respectively; the piston rods of the No. 4 air cylinder (40) and the No. 5 air cylinder (41) are arranged opposite to each other and are parallel to the first support rod (12); the piston rod of the No. 4 air cylinder (40) is fastened to the first locking plate (14), and the piston rod of the No. 5 air cylinder (41) is fastened to the second locking plate (15).
10. A node synchronous welding device for reinforced concrete column frame according to claim 1, characterized in that: The bottom of the platform (1) is equipped with a plurality of symmetrically arranged footrests (42), the bottom of each of the footrests (42) is fixedly equipped with a shock-absorbing rubber plate (43), and the bottom of the lifting seat (7) is equipped with a plurality of symmetrically arranged universal wheels (44), and the sides of each of the universal wheels (44) are equipped with locking columns (45).