Welding machining device for metal parts of fitness equipment
By designing the layer clamping mechanism, side top mechanism and pushing mechanism in the welding processing device, the problem of lack of multiple set clamping and pushing structures in the prior art is solved, and stable clamping and accurate welding of irregularly shaped equipment is achieved.
Patent Information
- Application Number
- CN202510549398.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-29
AI Technical Summary
The prior art lacks multiple sets of clamping structures and pushing structures when welding fitness equipment, making it difficult to stably clamp irregularly shaped equipment, affecting the stability of welding.
A welding processing device including a layer clamping mechanism and a side top mechanism is designed, and free clamping is achieved through multiple clamping plates and negative pressure control, and the pushing mechanism is combined to ensure accurate clamping of the equipment.
The stable clamping of irregularly shaped equipment is achieved, and the clamping stability and accuracy during welding is improved.
Smart Images

Figure CN120055705A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding brackets, and more particularly to a welding processing device for metal parts of fitness equipment. Background Art
[0002] A gym is a place for people to exercise. In order to meet people's fitness needs, there are many different fitness equipment placed in the gym. Simple fitness equipment such as horizontal bars will be welded to different degrees during production according to usage requirements to improve the firmness and safety of the horizontal bars and avoid some unexpected situations during use.
[0003] For example, utility model patent CN215469171U discloses a welding bracket for fitness equipment processing. The starting motor box drives the bidirectional threaded rod to rotate, and then drives the threaded block on the surface of the bidirectional threaded rod to move relatively, and adjusts the distance between the two clamping plates to adapt to different sizes of welding equipment for clamping and fixing. The height of the slide bar is adjusted by manually rotating the screwing piece corresponding to the limit groove, which is convenient for fine-tuning the welding height. The clamping plate can be replaced according to the welding equipment. By setting a collection groove at the bottom of the working plate, the welding slag generated by welding is collected and stored, making the working environment more comfortable and convenient for recycling. However, the above patent content only has the function of clamping the equipment from both sides, but in actual use, there are no multiple sets of clamping structures. When facing equipment with irregular shapes, it is impossible to perform adaptive clamping and stable operation. At the same time, there is also a lack of pushing structure for the equipment during welding, and it is impossible to ensure that the equipment can be stably and accurately close to the clamping area, which greatly affects the clamping stability during welding. Summary of the invention
[0004] In order to overcome the above defects in the prior art, the present invention provides a welding processing device for metal parts of fitness equipment to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding processing device for metal parts of fitness equipment, comprising a base, a support plate frame is fixedly installed on the top of the base, and a layer clamping mechanism and a side top mechanism are arranged on one side of the support plate frame; The layer clamping mechanism includes a toggle rod rotatably installed on the top of the base, and thread grooves are respectively provided on the outer walls of both sides of the toggle rod. A turntable is fixedly installed on one side of the toggle rod, and two support rods are threadedly connected to the outer wall of the toggle rod. The two support rods are symmetrically arranged and horizontally arranged.
[0006] In a preferred embodiment, a motor is fixedly installed at the top of the support plate frame. The motor is arranged vertically, and a threaded rod is provided at the top of the motor. The threaded rod is arranged vertically upward. A lifting plate is threadedly connected to the outer wall of the threaded rod. The lifting plate is arranged horizontally. At the bottom of both sides of the lifting plate, lifting push rods are fixedly installed. The two lifting push rods are arranged vertically downward and are symmetrically arranged with each other. Pistion plates are respectively fixedly installed at the bottoms of the two lifting push rods. Air cylinders are arranged on the outer walls of the two piston plates. The two air cylinders are fixedly installed on the inner wall of the support plate frame. The outer wall of the piston plate is in close fit with the inner wall of the air cylinder. The two air cylinders are symmetrically arranged with each other.
[0007] In a preferred embodiment, a plurality of sleeves are respectively communicated with one side of the two air cylinders. The plurality of sleeves are fixedly installed on the inner wall of the support plate frame. The plurality of sleeves are arranged staggeredly with each other. The plurality of sleeves are arranged horizontally. Expansion rods are respectively arranged in the inner walls of the plurality of sleeves. The plurality of expansion rods are arranged horizontally. The plurality of expansion rods are arranged staggeredly with each other.
[0008] In a preferred embodiment, push plates are respectively fixedly installed on the outer walls of the plurality of expansion rods. The plurality of push plates are slidably installed on the outer wall of the support plate frame. The plurality of push plates are symmetrically arranged in pairs. The plurality of push plates are perpendicular to the outer wall of the support plate frame.
[0009] In a preferred embodiment, the side top mechanism includes two sliding push rods slidably installed in the inner wall of the push plate. The two sliding push rods are symmetrically arranged with each other. The two sliding push rods are perpendicular to the push plate. Limit springs are fixedly installed on the outer walls of the two sliding push rods. The limit springs are fixedly installed on the outer wall of the push plate.
[0010] In a preferred embodiment, sliders are respectively hinged to one side of the two sliding push rods. A clamping plate is slidably installed on one side of the two sliders together. The clamping plate is parallel to the push plate. A rubber pad is fixedly installed on the outer wall of the clamping plate.
[0011] In a preferred embodiment, a top pushing mechanism is arranged on the top of the base. The top pushing mechanism includes two same belt plates fixedly installed on the outer wall of the lifting plate. The two same belt plates are slidably installed in the inner wall of the support plate frame. The two same belt plates are symmetrically arranged with each other.
[0012] In a preferred embodiment, a pushing plate is fixedly installed on one side of the two same belt plates together. A supporting spring is fixedly installed on the top of the pushing plate. A squeezing block is fixedly installed on the top of the supporting spring. The squeezing block is slidably installed on the outer wall of the base. The top of the squeezing block is arranged in an inclined plane shape.
[0013] Technical effects and advantages of the present invention: The present invention is achieved by the cooperation of a layer clamping mechanism and a side pushing mechanism. When welding equipment, multiple clamping plates are provided, and the moving distance of the multiple clamping plates is freely controlled by negative pressure, that is, the multiple clamping plates can freely clamp according to the outer shapes of both sides of the equipment. At the same time, it is also synchronously adapted by the freely deflecting clamping plates, so that it can still stably clamp in the face of any irregular shape.
[0014] It is also assisted by setting a pushing mechanism, so that the equipment can be pushed towards the clamping area before being clamped, facilitating accurate clamping operation of the equipment and improving the clamping stability during welding. Description of the drawings
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0016] Figure 2 It is a front view of the present invention.
[0017] Figure 3 It is a partial cross-sectional view of the present invention.
[0018] Figure 4 It is a partial vertical cross-sectional view of the layer clamping mechanism of the present invention.
[0019] Figure 5 It is a partial cross-sectional view of the side pushing mechanism of the present invention.
[0020] Figure 6 It is a vertical cross-sectional view of the pushing mechanism of the present invention.
[0021] Figure 7 It is a partial cross-sectional view of the pushing mechanism of the present invention.
[0022] Reference numerals are: 1, base; 2, support plate frame; 3, layer clamping mechanism; 31, toggle rod; 32, turntable; 33, support rod; 34, motor; 35, threaded rod; 36, lifting plate; 37, lifting push rod; 38, piston plate; 39, air cylinder; 310, sleeve; 311, telescopic rod; 312, pushing plate; 4, side pushing mechanism; 41, sliding push rod; 42, limiting spring; 43, slider; 44, clamping plate; 45, rubber pad; 5, pushing mechanism; 51, belt plate; 52, pushing plate; 53, supporting spring; 54, pushing block. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0024] Embodiment 1: In view of the fact that there is no multi-group clamping structure in the prior art, when facing equipment with an irregular shape, it is impossible to perform an adapted clamping and stabilizing operation, which is likely to cause instability during the welding of the equipment. To solve this problem, the following technical solutions are proposed: Refer to the attached drawings of the specification Figures 1-7 , a welding processing device for metal parts of fitness equipment, as Figure 1 and Figure 2 shown, including a base 1, a support plate frame 2 is fixedly installed on the top of the base 1, and a layer clamping mechanism 3 and a side pushing mechanism 4 are arranged on one side of the support plate frame 2; As Figure 3 shown, the layer clamping mechanism 3 includes a toggle rod 31 rotatably installed on the top of the base 1. Thread grooves are respectively formed on the outer walls of both sides of the toggle rod 31. A turntable 32 is fixedly installed on one side of the toggle rod 31. Two support rods 33 are threadedly connected to the outer wall of the toggle rod 31. The two support rods 33 are symmetrically arranged. The two support rods 33 are in a horizontal state. By rotating the turntable 32, the toggle rod 31 is driven to rotate, and then the two support rods 33 perform synchronous relative movement through the thread grooves on the outer wall of the toggle rod 31.
[0025] As Figure 3 and Figure 4 shown, a motor 34 is fixedly installed on the top of the support plate frame 2. The motor 34 is in a vertical state. A threaded rod 35 is provided on the top of the motor 34. The threaded rod 35 is vertically upward. A lifting plate 36 is threadedly connected to the outer wall of the threaded rod 35. The lifting plate 36 is in a horizontal state. Lifting rods 37 are fixedly installed at the bottoms of both sides of the lifting plate 36. The two lifting rods 37 are vertically downward. The two lifting rods 37 are symmetrically arranged; Piston plates 38 are respectively fixedly installed at the bottoms of the two lifting rods 37. Air cylinders 39 are arranged on the outer walls of the two piston plates 38. The two air cylinders 39 are fixedly installed on the inner wall of the support plate frame 2. The outer wall of the piston plate 38 is in close fit with the inner wall of the air cylinder 39. The two air cylinders 39 are symmetrically arranged. The motor 34 drives the threaded rod 35 so that the lifting plate 36 can move upward, and then the lifting plate 36 drives the lifting rods 37 on both sides to make the piston plates 38 move upward synchronously, that is, the piston plates 38 generate negative pressure in the air cylinders 39.
[0026] As Figure 3 and Figure 4As shown, one side of the two air cylinders 39 is respectively connected with a plurality of sleeves 310, and the plurality of sleeves 310 are fixedly mounted on the inner wall of the support plate frame 2, and the plurality of sleeves 310 are staggered with each other, and the plurality of sleeves 310 are arranged in a horizontal state, and the inner walls of the plurality of sleeves 310 are respectively provided with telescopic rods 311, and the plurality of telescopic rods 311 are arranged in a horizontal state, and the plurality of telescopic rods 311 are staggered with each other. At this time, the negative pressure in the air cylinder 39 causes the plurality of sleeves 310 to have synchronous negative pressure, and the plurality of telescopic rods 311 slide into the sleeve 310 under the negative pressure.
[0027] like Figure 3 and Figure 4 As shown, the outer walls of the multiple telescopic rods 311 are respectively fixedly installed with pushing plates 312, and the multiple pushing plates 312 are slidably installed on the outer wall of the support plate frame 2. The multiple pushing plates 312 are symmetrically arranged in pairs, and the multiple pushing plates 312 and the outer wall of the support plate frame 2 are perpendicular to each other. The multiple telescopic rods 311 drive the pushing plates 312 to move synchronously, so that the multiple pushing plates 312 are clamped on both sides of the middle equipment and stay at corresponding positions according to the shape of the outer walls on both sides of the equipment.
[0028] like Figure 5 As shown, the side push mechanism 4 includes two sliding push rods 41 slidably mounted on the inner wall of the pushing plate 312, the two sliding push rods 41 are symmetrically arranged, the two sliding push rods 41 and the pushing plate 312 are perpendicular to each other, and the outer walls of the two sliding push rods 41 are fixedly mounted with limiting springs 42, the limiting springs 42 are fixedly mounted on the outer wall of the pushing plate 312, and the two sliding push rods 41 are pulled out from one side of the pushing plate 312 by the limiting springs 42.
[0029] like Figure 5 As shown, one side of the two sliding push rods 41 is respectively hinged with a slider 43, and one side of the two sliders 43 is jointly slidably installed with a clamping plate 44, the clamping plate 44 and the pushing plate 312 are arranged parallel to each other, and the outer wall of the clamping plate 44 is fixedly installed with a rubber pad 45. When the multiple pushing plates 312 on both sides approach the outer walls of the equipment on both sides, the rubber pad 45 driven by the clamping plate 44 first fits the outer wall of the equipment, and squeezes the clamping plate 44 to deflect accordingly during the continuous approach process, that is, the angle of the outer wall of the equipment makes the clamping plate 44 fit therewith accordingly, so that the clamping plate 44 drives the rubber pad 45 to completely fit the outer wall of the equipment.
[0030] In the specific implementation, the dial 32 is rotated to drive the toggle rod 31 to rotate, and then the threaded groove on the outer wall of the toggle rod 31 causes the two support rods 33 to move relatively synchronously, and the motor 34 drives the threaded rod 35 to enable the lifting plate 36 to move upward, and then the lifting plate 36 drives the lifting and pushing rods 37 on both sides to enable the piston plate 38 to move upward synchronously, that is, the piston plate 38 generates negative pressure in the air cylinder 39; At this time, the negative pressure in the air cylinder 39 causes the negative pressure in the multiple sleeves 310 to be synchronized. The multiple telescopic rods 311 slide into the sleeves 310 under the negative pressure. The multiple telescopic rods 311 drive the extrusion plates 312 to move synchronously. The multiple extrusion plates 312 clamp the two sides of the equipment from the two side positions to the middle, and stay at the corresponding positions according to the outer wall shapes of the two sides of the equipment, so as to freely clamp the two sides of the equipment according to its outer shape; Meanwhile, when the multiple extrusion plates 312 on both sides approach the outer walls of the two sides of the equipment, the rubber pads 45 driven by the clamping plates 44 first fit the outer walls of the equipment, and during the continuous approach process, the clamping plates 44 are squeezed to deflect correspondingly, that is, the angle of the outer wall of the equipment causes the clamping plates 44 to fit it correspondingly. The clamping plates 44 drive the rubber pads 45 to completely fit the outer walls of the equipment for stable clamping.
[0031] Embodiment 2: In view of the lack of a pushing structure for welding equipment in the prior art, which cannot ensure that the equipment can stably and accurately approach the clamping area, greatly affecting the clamping stability during welding. To solve this problem, the following technical solution is proposed: As Figure 6 and Figure 7 shown, a top-pushing mechanism 5 is provided on the top of the base 1. The top-pushing mechanism 5 includes two co-belt plates 51 fixedly installed on the outer wall of the lifting plate 36. The two co-belt plates 51 are slidably installed on the inner wall of the support plate frame 2. The two co-belt plates 51 are symmetrically arranged. When the lifting plate 36 moves upward, it drives the two co-belt plates 51 to move upward synchronously.
[0032] As Figure 6 and Figure 7 shown, a pushing plate 52 is fixedly installed on one side of the two co-belt plates 51. A supporting spring 53 is fixedly installed on the top of the pushing plate 52. A pushing block 54 is fixedly installed on the top of the supporting spring 53. The pushing block 54 is slidably installed on the outer wall of the base 1. The top of the pushing block 54 is arranged in an inclined shape; In specific implementation, when the lifting plate 36 moves upward, it drives the two co-belt plates 51 to move upward synchronously. Then the two co-belt plates 51 drive the pushing plate 52 to move upward and squeeze the supporting spring 53. At this time, the pushing block 54 moves upward under the thrust and squeezes the bottom outer wall of the equipment, so as to push the equipment inward through its inclined surface, facilitating the equipment to approach the clamping area.
[0033] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, and can also be the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change; Secondly: In the accompanying drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved. For other structures, reference may be made to the general design. Without conflict, the same embodiment and different embodiments of the present invention may be combined with each other; Finally: The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A welding processing device for metal parts of fitness equipment, comprising a base (1), characterized in that: A support plate frame (2) is fixedly mounted on the top of the base (1), and a layer clamping mechanism (3) and a side top mechanism (4) are provided on one side of the support plate frame (2); The layer sandwich mechanism (3) comprises a toggle rod (31) rotatably mounted on the top of the base (1), the outer walls of both sides of the toggle rod (31) are respectively provided with thread grooves, a turntable (32) is fixedly mounted on one side of the toggle rod (31), and two support rods (33) are threadedly connected to the outer wall of the toggle rod (31), the two support rods (33) are symmetrically arranged, and the two support rods (33) are arranged in a horizontal state.
2. A welding processing device for metal parts of fitness equipment according to claim 1, characterized in that: A motor (34) is fixedly mounted on the top of the support plate frame (2), and the motor (34) is arranged in a vertical state. A threaded rod (35) is provided on the top of the motor (34), and the threaded rod (35) is arranged vertically upward. The outer wall of the threaded rod (35) is threadedly connected to a lifting plate (36), and the lifting plate (36) is arranged in a horizontal state. Lifting rods (37) are fixedly mounted on the bottom of both sides of the lifting plate (36), and the two lifting rods (37) are arranged vertically downward. The two lifting rods (37) are arranged symmetrically to each other. Piston plates (38) are fixedly mounted on the bottoms of the two lifting rods (37), and the outer walls of the two piston plates (38) are provided with gas cylinders (39). The two gas cylinders (39) are fixedly mounted on the inner wall of the support plate frame (2), and the outer wall of the piston plate (38) and the inner wall of the gas cylinder (39) are in contact with each other. The two gas cylinders (39) are arranged symmetrically to each other.
3. A welding processing device for metal parts of fitness equipment according to claim 2, characterized in that: One side of the two gas cylinders (39) is respectively connected to a plurality of sleeves (310); the plurality of sleeves (310) are fixedly mounted on the inner wall of the support plate frame (2); the plurality of sleeves (310) are arranged staggered with each other; the plurality of sleeves (310) are arranged in a horizontal state; the inner walls of the plurality of sleeves (310) are respectively provided with telescopic rods (311); the plurality of telescopic rods (311) are arranged in a horizontal state; and the plurality of telescopic rods (311) are arranged staggered with each other.
4. A welding processing device for metal parts of fitness equipment according to claim 3, characterized in that: The outer walls of the plurality of telescopic rods (311) are respectively fixedly mounted with pushing plates (312); the plurality of pushing plates (312) are slidably mounted on the outer wall of the support plate frame (2); the plurality of pushing plates (312) are symmetrically arranged in pairs; and the plurality of pushing plates (312) and the outer wall of the support plate frame (2) are perpendicularly arranged to each other.
5. A welding processing device for metal parts of fitness equipment according to claim 4, characterized in that: The side push mechanism (4) comprises two sliding push rods (41) slidably mounted on the inner wall of the pushing plate (312), the two sliding push rods (41) being symmetrically arranged with each other, the two sliding push rods (41) and the pushing plate (312) being perpendicular to each other, and the outer walls of the two sliding push rods (41) being fixedly mounted with limit springs (42), the limit springs (42) being fixedly mounted on the outer wall of the pushing plate (312).
6. A welding processing device for metal parts of fitness equipment according to claim 5, characterized in that: One side of the two sliding push rods (41) is respectively hinged with a slider (43), and one side of the two sliders (43) is slidably mounted with a clamping plate (44), the clamping plate (44) and the pushing plate (312) are arranged parallel to each other, and a rubber pad (45) is fixedly mounted on the outer wall of the clamping plate (44).
7. The welding processing device for metal parts of fitness equipment according to claim 1, characterized in that: A pushing mechanism (5) is provided on the top of the base (1), and the pushing mechanism (5) comprises two plates (51) fixedly mounted on the outer wall of the lifting plate (36), and the two plates (51) are slidably mounted on the inner wall of the support plate frame (2), and the two plates (51) are symmetrically arranged with respect to each other.
8. A welding processing device for metal parts of fitness equipment according to claim 7, characterized in that: A push plate (52) is fixedly mounted on one side of the two plates (51) with the same belt, a support spring (53) is fixedly mounted on the top of the push plate (52), a pushing block (54) is fixedly mounted on the top of the support spring (53), the pushing block (54) is slidably mounted on the outer wall of the base (1), and the top of the pushing block (54) is arranged in an inclined shape.
Citation Information
Patent Citations
Welding support for fitness equipment processing
CN215469171U
Self-clamping and adsorbing auxiliary equipment during welding of metals with irregular shapes and appearances
CN112318029A
Two-phase non-uniform pre-reaction curved-surface fully non-destructive automobile body welding equipment
CN113492275A
Automobile stamping part clamp
CN116038637A
Welding device for plant frame installation
CN119347066A