Pressure-maintaining locking detection equipment and method

Abstract

The invention relates to a pressure-maintaining locking detection device and method, and belongs to the technical field of automobile part production equipment. Comprising a rack, a conveying mechanism, an auxiliary assembly, a pressure maintaining and locking mechanism and a calibration assembly. The rack is provided with a control bin and a processing bin, and the control bin is used for coordinated compensation; the conveying mechanism is distributed in the machining bin and used for supplying workpieces. The auxiliary assembly is used for fixing the workpiece, is provided with an auxiliary part and is used for receiving the position information of the control bin and compensating the machining position of the workpiece; the pressure maintaining and locking mechanism is mounted in the processing bin; the calibration assembly is installed in the machining bin, the machining bin is provided with an output port, the calibration assembly is used for calibrating the machined workpieces and transmitting information to the control bin, and finally the machined workpieces are output from the output port through the conveying mechanism. The method and the device are used for solving the technical problem of installation data deviation caused by lack of accurate calibration and compensation for multiple links of equipment in the prior art.

Description

Technical Field

[0001] The present invention belongs to the technical field of automotive parts production equipment, and particularly relates to a pressure-holding locking and detecting device and method. Background Art

[0002] With the development of the automotive industry, the demand for various in-vehicle devices has shown a rapid growth trend. As an important human-machine interaction interface in in-vehicle devices, the market demand for touch display products is increasing day by day. At the same time, consumers and manufacturers are also constantly raising their requirements for its quality and performance. Among them, as the core component of touch display products, the industrial production demand for liquid crystal displays has also increased significantly.

[0003] In the processing of existing screw pressure-holding locking devices for vehicle-mounted screens, a conveying device is used to connect the locking mechanism and the flipping assembly, and a common detection mechanism is used to detect the locking points.

[0004] The patent with the publication number of CN210937943U discloses an automatic screw locking device, which includes a first conveying device, a second conveying device, and a jig for holding parts to be assembled. The first conveying device drives the jig to pass through the first screw locking unit to complete the front-side locking of the parts to be assembled. A flipping device for flipping the jig is provided between the first conveying device and the second conveying device. The second conveying device receives the flipped jig and conveys the jig to a specified position to complete the back-side locking of the parts to be assembled through the second screw locking unit.

[0005] Since the locking mechanism needs to flip the jig during the locking process on complex surfaces, most existing devices use simple monitoring such as visual positioning sensors, lacking precise calibration and compensation for multiple links of the device, resulting in deviation of installation data. Summary of the Invention

[0006] The present invention provides a pressure-holding locking and detecting device and method to solve the technical problem that in the prior art, precise calibration and compensation for multiple links of the device are lacking, resulting in deviation of installation data.

[0007] To achieve the above object, the present invention is realized through the following technical solutions:

[0008] A pressure-holding locking and detecting device, comprising: a frame, a conveying mechanism, an auxiliary component, a pressure-holding locking mechanism, and a calibration component. The frame is provided with a control chamber and a processing chamber. The control chamber is used for recording the positions of various components, controlling them, and performing coordinated compensation. The conveying mechanism is distributed in the processing chamber and is used for supplying workpieces along a first preset direction and a second preset direction. The auxiliary component is used for fixing the workpiece. The auxiliary component rotates in the processing chamber under the drive of the conveying mechanism and has an auxiliary part for receiving the position information of the control chamber and compensating the processing position of the workpiece along the first preset direction, the second preset direction, and a third preset direction. The pressure-holding locking mechanism has a first processing area and a second processing area. The pressure-holding locking mechanism is installed in the processing chamber, and the conveying mechanism connects the first processing area and the second processing area along the first preset direction. The calibration component is installed in the processing chamber. The processing chamber is provided with an output port. The calibration component is used for calibrating the processed workpiece and transmitting the information to the control chamber, and finally the conveying mechanism outputs it from the output port.

[0009] Further, the auxiliary component includes: a feeding mechanism, a support plate, a lifting frame, and a flipping component. The feeding mechanism is installed on the frame and is located in the processing chamber. The processing chamber is provided with a feeding port, and the feeding mechanism is used for putting the workpiece into the processing chamber. The support plate is installed on the conveying mechanism and slides relative to the frame along the preset direction of the conveying mechanism. The lifting frame is installed on the support plate and is used for adjusting the displacement along the third preset direction to compensate for the support height. The flipping component is installed on the lifting frame and is used for flipping the workpiece. The auxiliary component controls and compensates the flipping angle.

[0010] Further, the auxiliary component further includes: a tooling bottom plate, a fixing plate, a plurality of pneumatic clamps, and support ribs. The tooling bottom plate is detachably installed on the flipping component. The fixing plate is installed on the tooling bottom plate and has a groove for clamping the workpiece. The plurality of pneumatic clamps are distributed on the fixing plate and are used for clamping and positioning the workpiece in the groove. The support ribs are arranged between the fixing plate and the tooling bottom plate.

[0011] Further, the conveying mechanism includes: an X-axis moving truss and a double-Y-axis moving load track. The X-axis moving truss is erected in the processing chamber. The pressure-holding locking mechanism is slidably installed on the X-axis moving truss, and the X-axis moving truss is communicatively connected to the control chamber for controlling and recording position information. The double-Y-axis moving load track runs through between the feeding port and the output port, and the support plate rotates along the extending direction of the double-Y-axis moving load track.

[0012] Further, the auxiliary component further includes: a vision positioning sensor, a position sensor, an electric screwdriver controller, a barcode scanner, and a plurality of compensation elements. The vision positioning sensor is installed on the X-axis moving truss; the position sensor is installed in the groove; the electric screwdriver controller is installed on the X-axis moving truss for compensating and controlling the pressure maintaining and locking mechanism; the barcode scanner is installed at the feeding port; and the plurality of compensation elements are installed on the electric screwdriver controller, the vision positioning sensor, the flipping assembly, and the support plate.

[0013] Further, the pressure maintaining and locking mechanism includes: a pressure maintaining truss, a pressure maintaining machine, an electric screwdriver assembly, and a reset member. The pressure maintaining truss is erected on the double Y-axis moving carrier track, and the vision positioning sensor is installed on the pressure maintaining truss; the pressure maintaining machine is installed on the pressure maintaining truss; the electric screwdriver assembly is installed on the X-axis moving truss, and the electric screwdriver controller is connected to the electric screwdriver assembly; and the reset member is installed on the electric screwdriver assembly for resetting the electric screwdriver assembly.

[0014] A pressure maintaining, locking and detecting method includes the following steps:

[0015] Step S1, assembly stage: the pneumatic clamp is rotated open, the workpiece is loaded into the groove by an automated robotic arm, the pneumatic clamp is rotated back to fix the workpiece in the groove, and the information of the workpiece is input by the barcode scanner.

[0016] Step S2, input stage: the double Y-axis moving carrier track transports the tooling equipped with the workpiece to the first processing area along a first preset direction.

[0017] Step S3, processing stage: the workpiece is subjected to pressure maintaining and locking processing by the pressure maintaining machine and the electric screwdriver assembly.

[0018] Step S4, calibration stage: the workpiece is detected by a calibration component, and the workpiece is output from the output port through the double Y-axis moving carrier track.

[0019] Further, the step S1 includes the following steps:

[0020] Step S11: The workpiece is transported to the feeding mechanism by a robotic arm, and the tooling bottom plate is installed on the flipping assembly.

[0021] Step S12: The pneumatic clamp is loosened, and the feeding mechanism installs the workpiece into the groove.

[0022] Step S13: The pneumatic clamp is tightened to fix the workpiece in the groove.

[0023] Step S14: After the position sensor detects the workpiece, the barcode scanner is started to scan the barcode of the workpiece to collect the corresponding information of the tooling base plate and the flip assembly and upload them to the control warehouse.

[0024] Furthermore, step S3 includes the following steps:

[0025] Step S31, the dual Y-axis movable carrier track drives the tooling base plate to be transported to the first processing area along the first preset direction;

[0026] Step S32, the lifting frame lifts the flip assembly, and adjusts the height of the workpiece in the groove in the first processing area along the third preset direction to perform support compensation;

[0027] Step S33, the pressure-maintaining machine is driven by the control chamber to move along the third preset direction toward the direction close to the workpiece, thereby starting the pressure-maintaining process, and after completion, the pressure-maintaining machine is reset, and the lifting machine is reset;

[0028] Step S34, the dual Y-axis movable carrier track drives the tooling base plate to be transported to the second processing area along the first preset direction;

[0029] Step S35, the flipping assembly flips the tooling base plate at a preset angle, so that the angle of the workpiece is changed;

[0030] Step S36, the visual positioning sensor scans and locates the position of the workpiece to be installed and uploads it to the control warehouse, and the control warehouse compensates and corrects the height of the jacking machine according to the actual position, compensates and corrects the angle of the flip assembly, and compensates and corrects the position of the electric screw assembly through the compensation element;

[0031] Step S37, the electric screwdriver controller drives the electric screwdriver assembly to perform multi-point screw tightening along a third preset direction, and the position correspondence information during the process is guided by the control compartment;

[0032] Step S38: The reset member resets the electric screwdriver assembly.

[0033] Furthermore, the step S4 comprises the following steps:

[0034] Step S41, the calibration component monitors and uploads corresponding pressure holding data, locking stroke and locking pressure to corresponding scanned code information;

[0035] Step S42: the visual positioning sensor records the image and uploads it to the corresponding scan code information;

[0036] Step S43: The flipping component flips the workpiece, the double Y-axis moving carrier rail drives the tooling base plate to be transported along the first preset direction to the output port, the pneumatic clamp releases the workpiece, and the mechanical arm for output picks up and stacks the workpiece for output.

[0037] The present invention provides a pressure-holding and locking detection device and method, and the beneficial effects are as follows:

[0038] By separately arranging the control bin and the processing bin, the control coordination ability is improved; through the multi-dimensional compensation of the auxiliary component in the first preset direction, the second preset direction and the third preset direction, the position information compensation and correction in different situations of the pressure-holding and locking links are realized, and the calibrated correction is carried out on the flipped workpiece. Description of the Drawings

[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0040] Figure 1 It is a schematic structural diagram of a pressure-holding and locking detection device provided by an embodiment of the present invention;

[0041] Figure 2 It is a schematic diagram of the rack installation structure of a pressure-holding and locking detection device provided by an embodiment of the present invention;

[0042] Figure 3 It is a schematic structural diagram of the X-axis moving truss provided by an embodiment of the present invention;

[0043] Figure 4 It is a schematic structural diagram of the double Y-axis moving carrier rail provided by an embodiment of the present invention;

[0044] Figure 5 It is a schematic structural diagram of the feeding mechanism provided by an embodiment of the present invention;

[0045] Figure 6 It is a schematic structural diagram of the lifting frame and the support plate provided by an embodiment of the present invention;

[0046] Figure 7 It is a schematic structural diagram of the flipping component provided by an embodiment of the present invention;

[0047] Figure 8 It is a schematic diagram of the installation structure of the pneumatic clamp on the fixed plate provided by an embodiment of the present invention;

[0048] Figure 9Schematic diagram of the installation structure of the electric screwdriver assembly provided by the embodiment of the present invention;

[0049] Figure 10 Schematic diagram of the installation structure of the pressure-holding truss and the pressure-holding machine provided by the embodiment of the present invention;

[0050] Figure 11 Schematic diagram of the structure of the calibration assembly provided by the embodiment of the present invention.

[0051] In the figure: 10 - frame; 11 - control bin; 12 - processing bin; 20 - conveying mechanism; 21 - X-axis moving truss; 22 - double Y-axis moving carrier track; 30 - auxiliary assembly; 301 - feeding mechanism; 311 - support plate; 312 - lifting frame; 321 - flipping assembly; 331 - tooling bottom plate; 332 - fixing plate; 333 - groove; 334 - pneumatic clamp; 335 - support rib; 341 - vision positioning sensor; 342 - position sensor; 343 - electric screwdriver controller; 344 - barcode scanner; 345 - compensation element; 40 - pressure-holding locking mechanism; 41 - pressure-holding truss; 42 - pressure-holding machine; 43 - electric screwdriver assembly; 44 - reset member; 50 - calibration assembly. Detailed implementation manners

[0052] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0053] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0054] The terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, unless otherwise specified, the meaning of "a plurality" is two or more.

[0055] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be welding, bolt connection, or riveting; it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0056] Embodiment:

[0057] As Figures 1 to 11 shown, this embodiment provides a pressure-holding locking and detecting device, including: a frame 10, a conveying mechanism 20, an auxiliary component 30, a pressure-holding locking mechanism 40, and a calibration component 50. The frame 10 is provided with a control chamber 11 and a processing chamber 12. The control chamber 11 is used for position recording, control, and coordinated compensation of each component; the conveying mechanism 20 is distributed in the processing chamber 12 and is used for supplying workpieces along a first preset direction and a second preset direction; the auxiliary component 30 is used for fixing the workpiece. The auxiliary component 30 rotates in the processing chamber 12 under the drive of the conveying mechanism 20 and has an auxiliary part for receiving the position information of the control chamber 11 to compensate the processing position of the workpiece along the first preset direction, the second preset direction, and the third preset direction; the pressure-holding locking mechanism 40 has a first processing area and a second processing area. The pressure-holding locking mechanism 40 is installed in the processing chamber 12, and the conveying mechanism 20 connects the first processing area and the second processing area along the first preset direction; the calibration component 50 is installed in the processing chamber 12, and the processing chamber 12 is provided with an output port. The calibration component 50 is used for calibrating the processed workpiece and transmitting the information to the control chamber 11, and finally the conveying mechanism 20 outputs from the output port.

[0058] In this embodiment, a PLC control center is integrated at the bottom of the frame 10 to drive and control the components in the processing chamber 12. The first preset direction is the Y-axis direction, the second preset direction is the X-axis direction, the second preset direction is perpendicular to the Y-axis direction, the third preset direction is the Z-axis direction, and the third preset direction is perpendicular to both the first preset direction and the second preset direction. The control chamber 11 transmits the position information to the auxiliary component 30 and timely feedbacks the compensation scheme for more adaptable three-dimensional position information compensation and correction of the workpiece in different processing areas.

[0059] Furthermore, in some embodiments of this embodiment, as Figures 1 to 11As shown in the figure, the auxiliary component 30 includes: a feeding mechanism 301, a support plate 311, a lifting frame 312, and a flipping component 321. The feeding mechanism 301 is installed on the machine frame 10 and is located inside the processing bin 12. An inlet is provided on the processing bin 12. The feeding mechanism 301 is used to put workpieces into the processing bin 12; the support plate 311 is installed on the conveying mechanism 20 and slides relative to the machine frame 10 along the preset direction of the conveying mechanism 20; the lifting frame 312 is installed on the support plate 311 and adjusts its displacement along the third preset direction to compensate for the support height; the flipping component 321 is installed on the lifting frame 312 and is used to flip the workpiece. The auxiliary component 30 controls and compensates the flipping angle.

[0060] In this embodiment, the feeding mechanism 301 adopts an automated feeding device to put the workpieces into the processing bin 12 and install them on the conveying mechanism 20; the support plate 311 can specifically be made of aluminum alloy; the lifting frame 312 selects a high-precision electric lifting mechanism, which is driven by a servo motor and is equipped with a high-precision lead screw and guide rail, and can achieve precise displacement adjustment along the third preset direction. The displacement accuracy can reach ±0.05 mm, thereby further compensating the support height of the entire processing equipment accurately and improving the processing adaptability range; the flipping component 321 can specifically adopt a driving method combining a harmonic reducer and a servo motor, which can stably drive the flipping angle of the workpiece. The flipping angle accuracy can reach ±0.1°, and under the scheduling of the control bin 11, the flipping angle can be controlled and compensated in real time.

[0061] Furthermore, in some implementation manners of this embodiment, as Figures 1 to 11 shown, the auxiliary component 30 further includes: a tooling bottom plate 331, a fixing plate 332, a plurality of pneumatic clamps 334, and support ribs 335. The tooling bottom plate 331 is detachably installed on the flipping component 321; the fixing plate 332 is installed on the tooling bottom plate 331 and has a groove 333 for clamping the workpiece; a plurality of pneumatic clamps 334 are distributed on the fixing plate 332 and are used to clamp and position the workpiece in the groove 333; the support ribs 335 are arranged between the fixing plate 332 and the tooling bottom plate 331.

[0062] In this embodiment, the tooling base plate 331 and the flipping assembly 321 are detachably connected by a quick positioning and locking device, which can specifically adopt the methods of magnetic positioning, pneumatic locking or quick-release structure to improve the replacement speed of the tooling base plate 331, thereby improving the production and processing efficiency and the control of automation; the fixing plate 332 can specifically be processed from high-quality steel, and its surface is quenched to have high hardness and wear resistance; the shape and size of the groove 333 are customized according to the shape of the workpiece, and can tightly clamp the workpiece; a plurality of pneumatic clamps 334 are evenly distributed around the fixing plate 332, and can quickly and stably clamp and position the workpiece in the groove 333 through pneumatic drive. The clamping force is adjustable to adapt to the clamping requirements of different workpieces, and the corresponding scanning code information is matched and adjusted through the control bin 11; the support ribs 335 are made of high-strength materials and are arranged between the fixing plate 332 and the tooling base plate 331, which can effectively enhance the overall rigidity of the tooling and reduce vibration and deformation during the processing.

[0063] Further, in some embodiments of this embodiment, such as Figures 1 to 11 shown, the conveying mechanism 20 includes: an X-axis moving truss 21 and a double Y-axis moving load track 22. The X-axis moving truss 21 is erected in the processing bin 12, and the pressure maintaining and locking mechanism 40 is slidably installed on the X-axis moving truss 21, and the X-axis moving truss 21 is communicatively connected to the control bin 11 for controlling and recording position information; the double Y-axis moving load track 22 runs through between the feeding port and the output port, and the support plate 311 circulates along the extension direction of the double Y-axis moving load track 22.

[0064] In this embodiment, the X-axis moving truss 21 adopts a high-rigidity frame structure, which is welded by high-quality steel and undergoes aging treatment to eliminate internal stress and ensure its stability; high-precision linear guides and ball screws are installed on the truss and are driven by a high-power servo motor, which can realize the rapid and precise movement of the pressure maintaining and locking mechanism 40 in the X-axis direction. At the same time, the X-axis moving truss 21 and the control bin 11 are communicatively connected through a high-speed communication interface, and can receive the instructions of the control bin 11 in real time and feedback position information; the double Y-axis moving load track 22 is arranged in parallel and runs through between the feeding port and the output port. The track adopts a high-precision linear sliding guide, which can bear a large load and is assisted by a driving chain driven by the side; the support plate 311 is connected to the double Y-axis moving load track 22 through a slider, and can stably circulate along the extension direction of the double Y-axis moving load track 22 under the drive of the servo motor and the synchronous belt.

[0065] Further, in some embodiments of this embodiment, such as Figures 1 to 11As shown in the figure, the auxiliary component 30 further includes: a vision positioning sensor 341, a position sensor 342, an electric screwdriver controller 343, a barcode scanner 344, and a plurality of compensation elements 345. The vision positioning sensor 341 is installed on the X-axis moving truss 21; the position sensor 342 is installed in the groove 333; the electric screwdriver controller 343 is installed on the X-axis moving truss 21 for compensating and controlling the pressure-holding locking mechanism 40; the barcode scanner 344 is installed at the feeding port; and the plurality of compensation elements 345 are installed on the electric screwdriver controller 343, the vision positioning sensor 341, the flipping assembly 321, and the support plate 311.

[0066] In this embodiment, the vision positioning sensor 341 is a high-precision industrial camera, specifically, it can be an industrial camera of the CV-X series of Keyence, which has high resolution and fast image processing capabilities, and can perform precise vision positioning on the workpiece, with a positioning accuracy of up to ±0.03 mm. The position sensor 342 is a high-precision photoelectric sensor installed in the groove 333, which can accurately detect the placement position and state of the workpiece; the electric screwdriver controller 343 is an intelligent control unit, specifically, it can be an intelligent electric screwdriver controller 343 of Atlas, which can precisely control and compensate the electric screwdriver assembly 43 in the pressure-holding locking mechanism 40 to achieve precise adjustment of parameters such as torque and speed; the barcode scanner 344 can be an industrial barcode scanner of Honeywell, installed at the feeding port, which can quickly and accurately read the QR code information of the workpiece, realize the identification and traceability of the workpiece, and achieve accurate transmission and recording of information through the communication information transmission with the control bin 11; the plurality of compensation elements 345 can specifically adopt high-precision piezoelectric ceramic drivers, which are respectively installed on the electric screwdriver controller 343, the vision positioning sensor 341, the flipping assembly 321, and the support plate 311, and can make small adjustments to the position and posture of each component according to the instructions of the control bin 11.

[0067] Furthermore, in some implementation manners of this embodiment, as Figures 1 to 11 shown, the pressure-holding locking mechanism 40 includes: a pressure-holding truss 41, a pressure-holding machine 42, an electric screwdriver assembly 43, and a reset member 44. The pressure-holding truss 41 is erected on the double Y-axis moving carrier track 22, and the vision positioning sensor 341 is installed on the pressure-holding truss 41; the pressure-holding machine 42 is installed on the pressure-holding truss 41; the electric screwdriver assembly 43 is installed on the X-axis moving truss 21, and the electric screwdriver controller 343 is connected to the electric screwdriver assembly 43; the reset member 44 is installed on the electric screwdriver assembly 43 for resetting the electric screwdriver assembly 43.

[0068] In this embodiment, the pressure-holding truss 41 is made of high-strength steel structure and is erected on the double Y-axis moving load track 22, having good stability and rigidity. The visual positioning sensor 341 is installed on the pressure-holding truss 41, which can monitor and position the workpiece in real time during the pressure-holding locking process, further improving the processing accuracy. The pressure-holding machine 42 is a high-precision hydraulic pressure-holding device, specifically a hydraulic pressure-holding cylinder of FESTO, which can provide stable pressure-holding force. The electric screwdriver assembly 43 uses a high-performance servo electric screwdriver, specifically the COPRA series servo electric screwdriver of Atlas, which has high-precision torque control ability. The electric screwdriver assembly 43 is installed on the X-axis moving truss 21 and is connected to the control bin 11 through the electric screwdriver controller 343 for information transmission, and can accurately control the working parameters of the electric screwdriver according to different process requirements. The reset part 44 uses a high-precision spring reset mechanism and is installed on the electric screwdriver assembly 43, which can quickly reset the electric screwdriver to the initial position after the electric screwdriver completes the work, ensuring the working accuracy and stability of the electric screwdriver.

[0069] This embodiment provides a pressure-holding locking and detection method, including the following steps:

[0070] Step S1, assembly stage: The pneumatic clamp 334 is unscrewed, and the workpiece is loaded into the groove 333 through the automated robotic arm. The pneumatic clamp 334 is screwed back to fix the workpiece in the groove 333, and the information of the workpiece is input through the barcode scanner 344.

[0071] Step S2, input stage: The double Y-axis moving load track 22 transports the tooling equipped with the workpiece to the first processing area along the first preset direction.

[0072] Step S3, processing stage: The workpiece is subjected to pressure-holding and locking processing through the pressure-holding machine 42 and the electric screwdriver assembly 43.

[0073] Step S4, calibration stage: The workpiece is detected through the calibration assembly 50, and the workpiece is output from the output port through the double Y-axis moving load track 22.

[0074] In this embodiment, collaborative robots are provided at both the loading port and the output port, which are used to cooperate with other processing procedures for workpiece transfer. Combining the scanned information of each specific workpiece, the compensation parameters of each process are adaptively adjusted to eliminate the correction compensation for processing information after changing the workpiece model, thereby reducing the defective rate.

[0075] Further, in some implementation manners of this embodiment, step S1 includes the following steps:

[0076] Step S11: The workpiece is transported to the feeding mechanism 301 through the robotic arm, and the tooling bottom plate 331 is installed on the flipping assembly 321.

[0077] Step S12: Release the pneumatic clamp 334, and the feeding mechanism 301 installs the workpiece into the groove 333;

[0078] Step S13: Tighten the pneumatic clamp 334 to fix the workpiece in the groove 333;

[0079] Step S14: After the position sensor 342 detects the workpiece, start the barcode scanner 344 to scan the barcode of the workpiece, collect the information of the corresponding tooling base plate 331 and the flipping component 321, and upload it to the control bin 11.

[0080] Further, in some embodiments of this embodiment, step S3 includes the following steps:

[0081] Step S31: The double Y-axis moving carrier track 22 drives the tooling base plate 331 to be transported along the first preset direction to the first processing area;

[0082] Step S32: The lifting frame 312 lifts the flipping component 321 to adjust the height of the workpiece in the groove 333 in the first processing area along the third preset direction for support compensation;

[0083] Step S33: The press 42 is displaced along the third preset direction towards the workpiece under the drive of the control bin 11 to start the pressure maintaining process. After completion, the press 42 is reset, and the lifting machine is reset;

[0084] Step S34: The double Y-axis moving carrier track 22 drives the tooling base plate 331 to be transported along the first preset direction to the second processing area;

[0085] Step S35: The flipping component 321 flips the tooling base plate 331 by a preset angle to change the angle of the workpiece;

[0086] Step S36: The vision positioning sensor 341 scans and locates the installation position of the workpiece and uploads it to the control bin 11. The control bin 11 compensates and corrects the height of the lifting machine, the angle of the flipping component 321, and compensates and corrects the position of the electric screwdriver component 43 through the compensation element 345;

[0087] Step S37: The electric screwdriver controller 343 drives the electric screwdriver component 43 to perform multi-point screw locking along the third preset direction, and the position corresponding information during this process is guided and completed by the control bin 11;

[0088] Step S38: The reset part 44 resets the electric screwdriver component 43.

[0089] Further, in some embodiments of this embodiment, step S4 includes the following steps:

[0090] Step S41: The calibration component 50 monitors and uploads the corresponding pressure-holding data, locking travel, and locking pressure to the corresponding scanned code information.

[0091] Step S42: The vision positioning sensor 341 records an image and uploads it to the corresponding scanned code information.

[0092] Step S43: The flipping component 321 flips the workpiece, and the double Y-axis moving carrier track 22 drives the tooling base plate 331 to be transported along the first preset direction to the output port. The pneumatic clamp 334 releases the workpiece, and the workpiece is picked up and stacked and output by the output robotic arm.

[0093] In summary, during the use of a pressure-holding and locking detection device and method, the control bin 11 is combined with the auxiliary component 30 to perform cross-processing of workpieces of multiple models, and the workpiece information in the corresponding barcode information is compensated and adjusted accordingly, so as to achieve precise adaptation of the support height for pressure-holding processing, compensate for the slight dimensional differences after flipping during the locking processing, and improve the positioning ability and the yield rate.

[0094] The above is only a specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope recorded in the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A pressure-maintaining locking and testing device, characterized in that: include: The frame (10) is provided with a control chamber (11) and a processing chamber (12), wherein the control chamber (11) is used to record and control the positions of various components and to perform coordinated compensation; A conveying mechanism (20), distributed in the processing chamber (12), and used for supplying workpieces along a first preset direction and a second preset direction; an auxiliary component (30) for fixing the workpiece, the auxiliary component (30) being driven by the conveying mechanism (20) to circulate in the processing chamber (12), and having an auxiliary part for receiving position information of the control chamber (11) and compensating the processing position of the workpiece along the first preset direction, the second preset direction, and the third preset direction; A pressure-maintaining locking mechanism (40) having a first processing area and a second processing area, the pressure-maintaining locking mechanism (40) being installed in the processing bin (12), and the conveying mechanism (20) connecting the first processing area and the second processing area along the first preset direction; A calibration component (50) is installed in the processing chamber (12); the processing chamber (12) is provided with an output port; the calibration component (50) is used to calibrate the processed workpiece and transmit information to the control chamber (11); and finally the workpiece is output from the output port by the conveying mechanism (20).

2. A pressure-maintaining locking and detection device according to claim 1, characterized in that: The auxiliary component (30) comprises: a feeding mechanism (301) mounted on the frame (10) and located in the processing chamber (12); a material inlet is provided on the processing chamber (12); and the feeding mechanism (301) is used to feed a workpiece into the processing chamber (12); A support plate (311) is mounted on the conveying mechanism (20) and slides relative to the frame (10) along a preset direction of the conveying mechanism (20); A lifting frame (312) is installed on the support plate (311) and is adjusted to move along the third preset direction to compensate for the support height; The turning component (321) is mounted on the lifting frame (312) and is used to turn the workpiece, and the auxiliary component (30) controls and compensates the turning angle.

3. A pressure-maintaining locking and detection device according to claim 2, characterized in that: The auxiliary component (30) further comprises: A tooling bottom plate (331) detachably mounted on the flip assembly (321); A fixing plate (332) is mounted on the tooling base plate (331) and has a groove (333) for clamping a workpiece; A plurality of pneumatic clamps (334) distributed on the fixing plate (332) and used for clamping and positioning the workpiece in the groove (333); The supporting ribs (335) are arranged between the fixing plate (332) and the tooling bottom plate (331).

4. A pressure-maintaining locking and detection device according to claim 3, characterized in that: The conveying mechanism (20) comprises: An X-axis movable truss (21) is erected in the processing chamber (12), the pressure-maintaining locking mechanism (40) is slidably mounted on the X-axis movable truss (21), and the X-axis movable truss (21) is communicatively connected with the control chamber (11) for controlling and recording position information; A double Y-axis movable carrier track (22) is arranged to penetrate between the feed port and the output port, and the support plate (311) rotates in the extension direction of the double Y-axis movable carrier track (22).

5. A pressure-maintaining locking and testing device according to claim 4, characterized in that: The auxiliary component (30) further comprises: A visual positioning sensor (341) mounted on the X-axis moving truss (21); A position sensor (342) installed in the groove (333); An electric batch controller (343), installed on the X-axis movable truss (21), for compensating and controlling the pressure-maintaining locking mechanism (40); A barcode scanning gun (344) is installed at the feed inlet; A plurality of compensation elements (345) are installed on the electric batch controller (343), the visual positioning sensor (341), the flip assembly (321), and the support plate (311).

6. A pressure-maintaining locking and testing device according to claim 5, characterized in that: The pressure-maintaining locking mechanism (40) comprises: A pressure-maintaining truss (41) is mounted on the dual Y-axis movable carrier track (22), and the visual positioning sensor (341) is installed on the pressure-maintaining truss (41); A pressure-maintaining machine (42) installed on the pressure-maintaining truss (41); An electric screwdriver assembly (43) is mounted on the X-axis movable truss (21), and the electric screwdriver controller (343) is connected to the electric screwdriver assembly (43); A reset member (44) is mounted on the electric screwdriver assembly (43) and is used to reset the electric screwdriver assembly (43).

7. A pressure-maintaining locking and detection method, characterized in that: A pressure-maintaining locking and detection device according to claim 6 comprises the following steps: Step S1, assembly stage, the pneumatic clamp (334) is unscrewed, and the workpiece is loaded into the groove (333) by an automated robotic arm, the pneumatic clamp (334) is rotated back to fix the workpiece in the groove (333), and the information of the workpiece is entered by the barcode scanner (344); Step S2, input stage, the dual Y-axis movable carrier track (22) transports the tooling equipped with the workpiece to the first processing area along a first preset direction; Step S3, processing stage, the workpiece is subjected to pressure maintaining and locking processing by the pressure maintaining machine (42) and the electric screwdriver assembly (43); Step S4, calibration phase, the workpiece is inspected by the calibration component (50), and the workpiece is output from the output port by the dual Y-axis movable carrier track (22).

8. A pressure-maintaining locking and detection method according to claim 7, characterized in that: The step S1 comprises the following steps: Step S11, transporting the workpiece to the feeding mechanism (301) by means of a robot arm, and installing the tooling base plate (331) on the flip assembly (321); Step S12, releasing the pneumatic clamp (334), and the feeding mechanism (301) installs the workpiece into the groove (333); Step S13, pressing the pneumatic clamp (334) to fix the workpiece in the groove (333); Step S14: when the position sensor (342) detects the workpiece, the barcode scanner (344) is activated to scan the barcode of the workpiece, and the corresponding information of the tooling base plate (331) and the information of the flip assembly (321) are recorded and uploaded to the control warehouse (11).

9. A pressure-maintaining locking and detection method according to claim 7, characterized in that: The step S3 comprises the following steps: Step S31, the dual Y-axis movable carrier track (22) drives the tooling base plate (331) to be transported to the first processing area along the first preset direction; Step S32, the lifting frame (312) lifts the flip assembly (321) to adjust the height of the workpiece in the groove (333) in the first processing area along the third preset direction to perform support compensation; Step S33, the pressure-maintaining machine (42) is displaced along the third preset direction toward the direction close to the workpiece under the drive of the control chamber (11), thereby starting the pressure-maintaining process, and after completion, the pressure-maintaining machine (42) is reset, and the lifting machine is reset; Step S34, the dual Y-axis movable carrier track (22) drives the tooling base plate (331) to be transported to the second processing area along the first preset direction; Step S35, the flipping assembly (321) flips the tooling base plate (331) at a preset angle, so that the angle of the workpiece is changed; Step S36, the visual positioning sensor (341) scans and locates the position of the workpiece to be installed and uploads it to the control chamber (11), and the control chamber (11) compensates and corrects the height of the jacking machine according to the actual position, compensates and corrects the angle of the flip assembly (321), and compensates and corrects the position of the electric screwdriver assembly (43) through the compensation element (345); Step S37, the electric screwdriver controller (343) drives the electric screwdriver assembly (43) to perform multi-point screw tightening along a third preset direction, and the position correspondence information during the process is guided by the control compartment (11); Step S38: The reset member (44) resets the electric screwdriver assembly (43).

10. A pressure-maintaining locking and detection method according to claim 7, characterized in that: The step S4 comprises the following steps: Step S41, the calibration component (50) monitors and uploads corresponding pressure holding data, locking stroke and locking pressure to corresponding scanned code information; Step S42, the visual positioning sensor (341) records the image and uploads it to the corresponding scan code information; Step S43, the flipping assembly (321) flips the workpiece, the dual Y-axis movable carrier track (22) drives the tooling base plate (331) to be transported along the first preset direction to the output port, the pneumatic clamp (334) releases the workpiece, and the output robot arm performs the picking and stacking output.

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