A production equipment for filter plates of pipeline water filtration systems

Abstract

The present application discloses a production device for filter plates of an assembly line water filtration system, which includes a template mechanism, a vibrating mechanism and a fixing mechanism. The template mechanism is used for pouring concrete to form the filter plate; the vibrating mechanism includes a table, a column, a compression spring and a vibrating member. The table is slidably connected to the column along the height direction of the column, the compression spring is sleeved on the column, one end of the compression spring is connected to the table, and the other end of the compression spring is connected to the column, and the vibrating member is installed on the table; the fixing mechanism is provided on the table, and the fixing mechanism is used to detachably connect the template mechanism to the table. The beneficial effect of the present invention is that it is completely different from the traditional method of making filter plates on-site at the bottom of the filter tank. Through the close coordination of the template mechanism, the vibrating mechanism and the fixing mechanism, filter plates of different specifications can be continuously produced on the same equipment, thereby improving production efficiency.

Description

Technical Field

[0001] The present application relates to the field of filter plate production, and in particular to a filter plate production device for an assembly line water filtration system. Background Art

[0002] With the acceleration of global industrialization and continued population growth, water pollution is becoming increasingly serious. As a core means of purifying water resources, demand for water filtration systems is exploding. Filter plates, key components in water filtration systems, play a vital role in intercepting impurities and purifying water. Their quality and output directly impact the performance and application scope of water filtration systems.

[0003] The Chinese invention with the announcement number CN101716796B proposes a method for manufacturing a filter plate mold, including a plurality of beams arranged in a filter tank and a template located between every two adjacent beams, a plurality of positioning members are provided on the upper surface of the template, and one end of the positioning member is connected to the template through a detachable structure, and the other end extends out of the edge of the template and can be placed on the upper surface of the beam, and the template has a plurality of evenly arranged fixing holes for fixing the filter head embedded seat. The method for manufacturing a filter plate mold includes: A. preparing the various components of the filter plate mold, the positioning member is installed on the template through the detachable structure, the filter head embedded seat is installed on the template, and Several parallel concrete beams are cast in the filter tank and fixed to the filter tank wall; B. Install the filter plate mold, place the template between every two adjacent beams and the bottom surface of the positioning piece against the upper surface of the beam. The template covers the entire filter tank surface and each template remains flat with each other; C. Arrange the entire length of the tank on the template; D. Pour concrete to the required interface to form an integral filter plate; E. After the concrete hardens and takes shape, remove the template; After completing step B, use sealing strips to seal the gaps between the templates, the templates and the filter tank wall, and the templates and beams, and then continue with the subsequent steps.

[0004] Regarding the above-mentioned related technologies, there are the following defects: when making filter plates directly on the bottom of the filter tank, all molds need to be brought to the site, and the structure of each filter tank is different, it is difficult to form large-scale production and the efficiency is low. Summary of the Invention

[0005] In order to improve production efficiency, the present application provides a production equipment for filter plates of an assembly line water filtration system.

[0006] The present application provides a production equipment for filter plates of a pipeline water filtration system, which adopts the following technical solutions:

[0007] A production device for filter plates of an assembly line water filtration system, comprising a formwork mechanism, wherein concrete is poured into the formwork mechanism to form the filter plates;

[0008] A vibrating mechanism, comprising a table, a column, a compression spring, and a vibrating member, wherein the table is slidably connected to the column along the height direction of the column, the compression spring is sleeved on the column, one end of the compression spring is connected to the table, and the other end of the compression spring is connected to the column, and the vibrating member is mounted on the table; and

[0009] The fixing mechanism is arranged on the table top and is used to detachably connect the template mechanism to the table top.

[0010] By adopting the above technical solution, the template mechanism has a specific cavity, the size, shape and internal structure of which are completely consistent with the filter plate to be produced. The template mechanism is placed on the fixing mechanism, and the fixing mechanism firmly and detachably connects the template mechanism to the table. The preparation work of the template mechanism is completed, and the concrete pouring is waiting. When the concrete pouring is completed in the template mechanism, the vibrator is turned on and starts to work, generating high-frequency vibration. This vibration is quickly transmitted to the table. Since the table and the column are connected by a compression spring, the compression spring acts as a buffer and adjustment element during the vibration of the table. As the table vibrates, the spring is connected to it. The formwork mechanism also vibrates synchronously. Under the action of vibration, the concrete in the formwork mechanism becomes denser, laying the foundation for the filter plate to obtain good strength and quality. During the vibration process, the compression spring continues to compress and rebound. According to the actual situation of concrete vibration, the vibration amplitude and frequency of the table are automatically adjusted to ensure that the vibration effect is always in the best state. After production is completed, the staff will dismantle the formwork mechanism. Subsequently, according to subsequent production needs, it can be replaced with a formwork mechanism of other specifications, or the formwork mechanism of the same specifications can be continued to be installed, thereby realizing the assembly line continuous production of the filter plate.

[0011] Preferably, the template mechanism includes a frame, channel steel, partition, screw, filter head seat and locking piece, the two frames are arranged opposite to each other, multiple partitions and multiple groups of channel steel are arranged between the two frames, each group of channel steel includes three channel steels, and the three channel steels are respectively located on both sides and the bottom of the partition, multiple screws are passed through the frame, partition and channel steel, and multiple filter head seats are respectively sleeved on multiple screws, and the locking piece is located at the end of the screw, so that the frame, channel steel and partition are pressed against each other, so that the two ends of the filter head seat are respectively pressed against the side close to the two frames.

[0012] By adopting the above technical solution, the two frames are placed relative to each other to provide basic support and boundaries for the entire formwork structure, and multiple partitions and multiple groups of channel steels are spaced between the two frames. Each group of channel steels contains three channel steels, which are located on both sides and the bottom of the partition. Such a structural design can enhance the stability of the partition, and also provide a suitable space and support structure for the subsequent pouring of concrete, which helps to form the internal structure of the filter plate. Multiple screws are sequentially passed through the frame, partition and channel steel. The screws play the role of connecting and fixing each component, so that the frame, partition and channel steel can be combined together to form a As a whole, multiple filter head seats are respectively mounted on multiple screws. The filter head seat is an important component of the filter plate and is used to install the filter head. By being mounted on the screw, its position in the filter plate can be accurately determined. After each component is installed in place, a locking piece is installed on the end of the screw to pull the various components tightly together to form a solid whole, ensuring that the position of the filter head seat in the template is fixed and will not be displaced during the concrete pouring process. When the template mechanism is assembled and locked, concrete can be poured in the template mechanism. After the concrete solidifies and reaches a certain strength, the template mechanism can be removed.

[0013] Preferably, the frame includes a crossbeam and a longitudinal beam, the two longitudinal beams are arranged opposite to each other, the two crossbeams are arranged between the two longitudinal beams, and the two crossbeams are respectively connected to the top and the bottom of the two longitudinal beams.

[0014] By adopting the above technical solution, the two relatively arranged longitudinal beams determine the boundaries and supports of the formwork mechanism in the length direction, providing longitudinal stability and bearing capacity for the entire formwork, and the two cross beams connected to the top and bottom of the two longitudinal beams connect the two longitudinal beams into a whole, forming a rectangular frame structure, reinforcing the longitudinal beams from the horizontal direction to prevent the longitudinal beams from deformation or displacement when subjected to external forces, thereby ensuring the overall rigidity and stability of the formwork mechanism.

[0015] Preferably, the locking member comprises a nut, the nut is threadedly connected to the end of the screw, and the nut is tightly pressed against the frame.

[0016] By adopting the above technical solution, the nut and the screw are connected through threads. During the rotation of the nut, the nut will apply an axial pulling force to the screw. This pulling force will cause the screw to tend to stretch and deform. Since the screw passes through components such as the frame, partition and channel steel, the elongation of the screw will drive these components to approach each other and tightly abut against each other.

[0017] Preferably, the template mechanism also includes an anti-loosening component, which includes an anti-loosening tooth ring, a plate body and an anti-loosening tooth groove. The anti-loosening tooth ring is sleeved on the nut, and multiple anti-loosening tooth grooves are provided on the plate body. The multiple anti-loosening tooth rings correspond to the multiple anti-loosening tooth grooves one by one, and the fixing mechanism is used to press the plate body onto the frame so that the anti-loosening tooth ring is engaged with the anti-loosening tooth groove.

[0018] By adopting the above technical solution, the anti-loosening tooth ring is sleeved on the nut so that it can rotate with the nut and fit tightly with the nut. In the process of tightening the nut to the tight frame, the anti-loosening tooth ring also synchronously approaches the corresponding plate body, and the fixing mechanism presses the plate body onto the frame so that the plate body is in a stable position corresponding to the nut. At this time, the anti-loosening tooth groove on the plate body and the anti-loosening tooth ring sleeved on the nut are just in a relative position. When the plate body is pressed into place by the fixing mechanism, the anti-loosening tooth ring and the anti-loosening tooth groove approach each other and begin to mesh. The teeth on the anti-loosening tooth ring match the shapes of the anti-loosening tooth groove, and the two are tightly engaged. When the nut tends to loosen due to external vibration or other external forces, the teeth of the anti-loosening tooth ring will be stuck in the anti-loosening tooth groove, preventing the anti-loosening tooth ring from rotating with the nut.

[0019] Preferably, a circular arc chamfer is provided on one side of the anti-loosening tooth ring close to the anti-loosening tooth groove.

[0020] By adopting the above technical solution, the circular chamfer can make the anti-loosening tooth ring and the anti-loosening tooth groove engage more smoothly. When the plate is pressed against the frame by the fixing mechanism, the anti-loosening tooth ring with the circular chamfer is easier to align and embed into the anti-loosening tooth groove. The arc-shaped profile of the chamfer can guide the tooth ring to gradually enter the tooth groove, reducing the collision and jamming between the two, making the engagement process smoother, reducing the installation difficulty, and improving the assembly efficiency.

[0021] Preferably, the anti-loosening assembly also includes a swivel and a pre-tightening spring, and the plurality of swivels are rotatably connected to the plate body, and the plurality of anti-loosening teeth are respectively arranged on the plurality of swivels, one end of the pre-tightening spring is connected to the swivel, and the other end of the pre-tightening spring is connected to the plate body, and the pre-tightening spring is used to make the swivel generate a pre-tightening force in the same direction as the tightening direction of the nut.

[0022] By adopting the above technical solution, when the formwork mechanism is installed, the plate body is first pressed against the frame through the fixing mechanism. At this time, the swivel is rotatably connected to the plate body, the anti-loosening tooth groove is located on the swivel, and one end of the pre-tightening spring is connected to the swivel and the other end is connected to the plate body. Due to the action of the pre-tightening spring, the swivel is subjected to a pre-tightening force in the same direction as the tightening direction of the nut, so that the anti-loosening tooth groove has a tendency to rotate in the direction of the nut in the initial state, ensuring that the anti-loosening tooth ring and the anti-loosening tooth groove can fit more closely. When the nut tends to loosen due to external forces such as vibration and concrete pressure during the pouring process, the anti-loosening tooth groove will prevent the anti-loosening tooth ring from rotating due to the pre-tightening force given to the swivel by the pre-tightening spring, thereby further enhancing the meshing friction between the two and preventing the anti-loosening tooth ring and the nut from rotating.

[0023] Preferably, the fixing mechanism includes angle steel and bolts, the bolts are passed through the angle steel, the bolts are threadedly connected to the table surface, and the plurality of angle steels are used to respectively abut against the peripheral side of the template mechanism.

[0024] By adopting the above technical solution, multiple angle steels are placed on the peripheral side of the formwork mechanism so that they fit the edge of the formwork mechanism. The angle steels have a certain rigidity and shape stability and can provide lateral support for the formwork mechanism. The bolts are passed through the preset holes on the angle steels, and then the other ends of the bolts are threaded into the corresponding threaded holes on the table. By rotating the bolts, the bolts will gradually be screwed into the table. As the bolts are tightened, the bolts generate a downward pulling force on the angle steels. Since the angle steels are in contact with the peripheral side of the formwork mechanism, this pulling force will be transmitted to the formwork mechanism through the angle steels, so that the formwork mechanism is tightly pressed against the table. At the same time, the lateral pressure exerted by the angle steels on the formwork mechanism can also prevent the formwork mechanism from being displaced on the table, ensuring that the formwork mechanism remains stable during production processes such as vibration.

[0025] Preferably, the angle steel is slidably connected to the table top, the bolts are passed through the angle steel, and a plurality of screw holes threadably connected to the bolts are provided on the table top at intervals along the sliding direction of the angle steel.

[0026] By adopting the above technical solution, it is possible to flexibly adapt to template mechanisms of various specifications and sizes. In actual production, the shape and size of the filter plate may vary according to specific needs. By sliding the angle steel and selecting appropriate screw holes for fixing, the fixing mechanism can be quickly adjusted to adapt to the size of different template mechanisms. There is no need to design a specific fixing device for each template mechanism, which improves the versatility of the equipment and the flexibility of production.

[0027] Preferably, the vibration mechanism also includes a limit plate and a limit groove, a plurality of the limit plates are respectively connected to the top of a plurality of columns, a plurality of the limit grooves are arranged at the bottom of the table, a plurality of the limit plates are respectively located in a plurality of limit grooves, and the limit plates can slide radially along the limit grooves.

[0028] By adopting the above technical solution, when the vibrating member is working, the tabletop slides back and forth along the axial direction of the column. In addition, due to the setting of the limiting plate and the limiting groove, the tabletop can also slide back and forth along the radial direction of the column, thereby improving the vibration effect.

[0029] In summary, this application has the following beneficial technical effects:

[0030] Completely different from the traditional method of making filter plates on-site at the bottom of the filter tank, through the close coordination of the template mechanism, vibrating mechanism and fixing mechanism, filter plates of different specifications can be continuously produced on the same equipment, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the overall structure of the production equipment provided by the present invention from a first perspective;

[0032] Figure 2 This is a schematic diagram of the overall structure of the production equipment provided by the present invention from a second perspective;

[0033] Figure 3 This is a schematic diagram of the overall structure of the template mechanism provided by the present invention from a first perspective;

[0034] Figure 4 This is a second perspective overall structural diagram of the template mechanism provided by the present invention;

[0035] Figure 5 It is a schematic diagram of the overall structure of the framework provided by the present invention;

[0036] Figure 6 This is a schematic diagram of the overall structure of the partition provided by the present invention;

[0037] Figure 7 This is a schematic diagram of the overall structure of the anti-loosening assembly provided by the present invention;

[0038] Figure 8 This is a cross-sectional view of the overall structure of the anti-loosening assembly provided by the present invention;

[0039] Figure 9 It is a sectional view of the overall structure of the vibration mechanism provided by the present invention.

[0040] Reference numerals:

[0041] 1. Formwork mechanism; 11. Frame; 111. Crossbeam; 112. Longitudinal beam; 12. Channel steel; 13. Partition; 14. Screw; 15. Filter head seat; 16. Locking piece; 2. Vibrating mechanism; 21. Tabletop; 22. Column; 23. Compression spring; 24. Vibrating piece; 25. Limiting plate; 26. Limiting groove; 3. Fixing mechanism; 31. Angle steel; 32. Bolt; 33. Screw hole; 4. Anti-loosening assembly; 41. Anti-loosening tooth ring; 42. Plate body; 43. Anti-loosening tooth groove; 44. Swivel; 45. Preload spring. DETAILED DESCRIPTION

[0042] The following is combined with Figure 1 -Attached Figure 9 This application is described in further detail.

[0043] The present invention provides a production equipment for filter plates of a water filtration system in an assembly line, the structure of which is as follows: Figure 1 - Figure 9 As shown, it includes a template mechanism 1, a vibrating mechanism 2 and a fixing mechanism 3.

[0044] The template mechanism 1 is used to pour concrete to form the filter plate.

[0045] The vibrating mechanism 2 includes a table top 21, a column 22, a compression spring 23 and a vibrating member 24. The table top 21 is slidably connected to the column 22 along the height direction of the column 22. The compression spring 23 is sleeved on the column 22. One end of the compression spring 23 is connected to the table top 21, and the other end of the compression spring 23 is connected to the column 22. The vibrating member 24 is installed on the table top 21.

[0046] The fixing mechanism 3 is provided on the table top 21 , and is used to detachably connect the template mechanism 1 to the table top 21 .

[0047] When in use, the formwork mechanism 1 has a specific cavity, the size, shape and internal structure of which are completely consistent with the filter plate to be produced. The formwork mechanism 1 is placed on the fixing mechanism 3, and the fixing mechanism 3 firmly and detachably connects the formwork mechanism 1 to the table 21. The preparation work of the formwork mechanism 1 is completed, and the concrete pouring is waiting. When the concrete pouring is completed in the formwork mechanism 1, the vibrator 24 is turned on and the vibrator 24 starts to work, generating high-frequency vibration. This vibration is quickly transmitted to the table 21. Since the table 21 is connected to the column 22 by the compression spring 23, the compression spring 23 acts as a buffer and adjustment element during the vibration of the table 21. As the table 21 vibrates, the vibration of the vibrator 24 is generated. When the concrete is vibrated, the template mechanism 1 connected to it also vibrates synchronously. Under the action of vibration, the concrete in the template mechanism 1 becomes denser, laying the foundation for the filter plate to obtain good strength and quality. During the vibration process, the compression spring 23 continues to compress and rebound. According to the actual situation of concrete vibration, the vibration amplitude and frequency of the table 21 are automatically adjusted to ensure that the vibration effect is always in the best state. After production is completed, the staff will dismantle the template mechanism 1, and then, according to subsequent production needs, it can be replaced with a template mechanism 1 of other specifications, or the template mechanism 1 of the same specification can be continued to be installed, thereby realizing the assembly line continuous production of the filter plate.

[0048] The present invention is completely different from the traditional method of making filter plates on site at the bottom of the filter tank. Through the close coordination of the template mechanism 1, the vibrating mechanism 2 and the fixing mechanism 3, filter plates of different specifications can be continuously produced on the same equipment, thereby improving production efficiency.

[0049] To form the chamber for pouring concrete, refer to Figure 3 In a preferred embodiment, the template mechanism 1 includes a frame 11, a channel steel 12, a partition 13, a screw 14, a filter head seat 15 and a locking piece 16. The two frames 11 are arranged opposite to each other, and multiple partitions 13 and multiple groups of channel steels 12 are spaced between the two frames 11. Each group of channel steels 12 includes three channel steels 12, and the three channel steels 12 are respectively located on both sides and the bottom of the partition 13. Multiple screws 14 are passed through the frame 11, the partition 13 and the channel steel 12. Multiple filter head seats 15 are respectively sleeved on the multiple screws 14. The locking piece 16 is located at the end of the screw 14, so that the frame 11, the channel steel 12 and the partition 13 are pressed against each other, so that the two ends of the filter head seat 15 are respectively pressed against the side close to the two frames 11.

[0050] When in use, the two frames 11 are placed opposite to each other to provide basic support and boundaries for the entire formwork mechanism 1, and multiple partitions 13 and multiple groups of channel steels 12 are spaced between the two frames 11. Each group of channel steels 12 includes three channel steels 12, which are respectively located on both sides and the bottom of the partition 13. Such a structural design can enhance the stability of the partition 13, and also provide a suitable space and support structure for the subsequent pouring of concrete, which helps to form the internal structure of the filter plate. Multiple screws 14 are sequentially passed through the frames 11, partitions 13 and channel steels 12. The screws 14 play the role of connecting and fixing the various components, so that the frames 11, partitions 13 and channel steels 12 can be combined together. The filter head seats 15 are formed into a whole, and multiple filter head seats 15 are respectively sleeved on multiple screws 14. The filter head seats 15 are an important component of the filter plate and are used to install the filter heads. By being sleeved on the screws 14, their position in the filter plate can be accurately determined. After the various components are installed in place, the locking members 16 are installed at the ends of the screws 14 to pull the various components tightly together to form a solid whole, ensuring that the position of the filter head seats 15 in the template is fixed and will not be displaced during the pouring of concrete. When the template mechanism 1 is assembled and locked, concrete can be poured in the template mechanism 1. After the concrete solidifies and reaches a certain strength, the template mechanism 1 can be removed.

[0051] To improve the strength of the frame 11, please refer to Figure 5 In a preferred embodiment, the frame 11 includes a crossbeam 111 and a longitudinal beam 112 . The two longitudinal beams 112 are arranged opposite to each other, the two crossbeams 111 are arranged between the two longitudinal beams 112 , and the two crossbeams 111 are respectively connected to the top and bottom of the two longitudinal beams 112 .

[0052] When in use, the two oppositely arranged longitudinal beams 112 determine the boundaries and supports of the formwork mechanism 1 in the length direction, providing longitudinal stability and load-bearing capacity for the entire formwork, and the two cross beams 111 connected to the top and bottom of the two longitudinal beams 112 connect the two longitudinal beams 112 into a whole, forming a rectangular frame 11 structure, reinforcing the longitudinal beams 112 from the horizontal direction to prevent the longitudinal beams 112 from deformation or displacement when subjected to external forces, thereby ensuring the overall rigidity and stability of the formwork mechanism 1.

[0053] To achieve the locking of the screw 14, please refer to Figure 4 In a preferred embodiment, the locking member 16 includes a nut, which is threadedly connected to the end of the screw rod 14 and is tightly pressed against the frame 11.

[0054] When in use, the nut and the screw 14 are connected by threads. During the rotation of the nut, the nut will apply an axial pulling force to the screw 14. This pulling force will cause the screw 14 to tend to stretch and deform. Since the screw 14 passes through the frame 11, the partition 13, the channel steel 12 and other components, the elongation of the screw 14 will drive these components to approach each other and tightly abut against each other.

[0055] To reduce the possibility of the nut loosening, refer to Figure 4 In a preferred embodiment, the template mechanism 1 also includes an anti-loosening component 4, which includes an anti-loosening tooth ring 41, a plate body 42 and an anti-loosening tooth groove 43. The anti-loosening tooth ring 41 is sleeved on the nut, and multiple anti-loosening tooth grooves 43 are provided on the plate body 42. The multiple anti-loosening tooth rings 41 correspond one-to-one to the multiple anti-loosening tooth grooves 43. The fixing mechanism 3 is used to press the plate body 42 onto the frame 11 so that the anti-loosening tooth ring 41 is engaged with the anti-loosening tooth groove 43.

[0056] When in use, the anti-loosening toothed ring 41 is sleeved on the nut so that it can rotate with the nut and fit tightly with the nut. When the nut is tightened to the tight frame 11, the anti-loosening toothed ring 41 also synchronously approaches the corresponding plate body 42, and the fixing mechanism 3 presses the plate body 42 onto the frame 11 so that the plate body 42 is in a stable position corresponding to the nut. At this time, the anti-loosening tooth groove 43 on the plate body 42 and the anti-loosening toothed ring 41 sleeved on the nut are just in a relative position. When the plate body 42 is pressed into place by the fixing mechanism 3, the anti-loosening toothed ring 41 and the anti-loosening tooth groove 43 approach each other and begin to mesh. The shapes of the teeth on the anti-loosening toothed ring 41 and the anti-loosening tooth groove 43 match each other, and the two are tightly engaged. When the nut tends to loosen due to external vibration or other external forces, the teeth of the anti-loosening toothed ring 41 will be stuck in the anti-loosening tooth groove 43, preventing the anti-loosening toothed ring 41 from rotating with the nut.

[0057] In order to make the anti-loosening tooth ring 41 and the anti-loosening tooth groove 43 more easily engaged, please refer to Figure 4 In a preferred embodiment, a circular chamfer is provided on one side of the anti-loosening tooth ring 41 close to the anti-loosening tooth groove 43.

[0058] During use, the circular chamfer can make the anti-loosening tooth ring 41 and the anti-loosening tooth groove 43 engage more smoothly. When the plate 42 is pressed against the frame 11 by the fixing mechanism 3, the anti-loosening tooth ring 41 with the circular chamfer is easier to align and embed into the anti-loosening tooth groove 43. The chamfered arc profile can guide the tooth ring to gradually enter the tooth groove, reducing the collision and jamming between the two, making the engagement process smoother, reducing the installation difficulty, and improving the assembly efficiency.

[0059] In order to make the anti-loosening tooth ring 41 and the anti-loosening tooth groove 43 more easily engaged, please refer to Figure 7 and Figure 8In a preferred embodiment, the anti-loosening assembly 4 also includes a swivel 44 and a pre-tightening spring 45. Multiple swivels 44 are rotatably connected to the plate body 42. Multiple anti-loosening grooves 43 are respectively provided on multiple swivels 44. One end of the pre-tightening spring 45 is connected to the swivel 44, and the other end of the pre-tightening spring 45 is connected to the plate body 42. The pre-tightening spring 45 is used to make the swivel 44 generate a pre-tightening force in the same direction as the tightening direction of the nut.

[0060] When in use, when the formwork mechanism 1 is installed, the plate body 42 is first pressed against the frame 11 through the fixing mechanism 3. At this time, the swivel 44 is rotatably connected to the plate body 42, and the anti-loosening tooth groove 43 is located on the swivel 44, and one end of the pre-tightening spring 45 is connected to the swivel 44, and the other end is connected to the plate body 42. Due to the action of the pre-tightening spring 45, the swivel 44 is subjected to a pre-tightening force in the same direction as the tightening direction of the nut, so that the anti-loosening tooth groove 43 has a tendency to rotate in the direction of the nut in the initial state, ensuring that the anti-loosening tooth ring 41 and the anti-loosening tooth groove 43 can fit more closely. When the nut tends to loosen due to external forces such as vibration and concrete pressure during the pouring process, the anti-loosening tooth groove 43 will prevent the anti-loosening tooth ring 41 from rotating due to the pre-tightening force given to the swivel 44 by the pre-tightening spring 45, thereby further enhancing the meshing friction between the two and preventing the anti-loosening tooth ring 41 and the nut from rotating.

[0061] To fix the template mechanism 1 on the table 21, please refer to Figure 1 In a preferred embodiment, the fixing mechanism 3 includes an angle steel 31 and a bolt 32 . The bolt 32 is passed through the angle steel 31 . The bolt 32 is threadedly connected to the table 21 . The plurality of angle steels 31 are used to respectively abut against the peripheral side of the template mechanism 1 .

[0062] When in use, multiple angle steels 31 are placed on the peripheral side of the formwork mechanism 1 so that they fit the edge of the formwork mechanism 1. The angle steels 31 have a certain rigidity and shape stability, and can provide lateral support for the formwork mechanism 1. The bolts 32 are passed through the preset holes on the angle steels 31, and then the other end of the bolts 32 are threaded into the corresponding threaded holes on the table 21. By rotating the bolts 32, the bolts 32 will gradually be screwed into the table 21. As the bolts 32 are tightened, the bolts 32 generate a downward pulling force on the angle steels 31. Since the angle steels 31 are in contact with the peripheral side of the formwork mechanism 1, this pulling force will be transmitted to the formwork mechanism 1 through the angle steels 31, so that the formwork mechanism 1 is tightly pressed against the table 21. At the same time, the lateral pressure exerted by the angle steels 31 on the formwork mechanism 1 can also prevent the formwork mechanism 1 from being displaced on the table 21, ensuring that the formwork mechanism 1 remains stable during production processes such as vibration.

[0063] To adapt to different sizes of template mechanisms 1, please refer to Figure 2In a preferred embodiment, the angle steel 31 is slidably connected to the table top 21, the bolts 32 are passed through the angle steel 31, and a plurality of screw holes 33 threadedly connected to the bolts 32 are provided on the table top 21 along the sliding direction of the angle steel 31.

[0064] When in use, it can flexibly adapt to template mechanisms 1 of various specifications and sizes. In actual production, the shape and size of the filter plate may vary according to specific needs. By sliding the angle steel 31 and selecting appropriate screw holes 33 for fixing, the fixing mechanism 3 can be quickly adjusted to adapt to the sizes of different template mechanisms 1. There is no need to design a specific fixing device for each template mechanism 1, which improves the versatility of the equipment and the flexibility of production.

[0065] To improve the vibration effect, please refer to Figure 9 In a preferred embodiment, the vibrating mechanism 2 also includes a limit plate 25 and a limit groove 26, multiple limit plates 25 are respectively connected to the top of multiple columns 22, multiple limit grooves 26 are provided at the bottom of the table 21, and multiple limit plates 25 are respectively located in the multiple limit grooves 26, and the limit plates 25 can slide radially along the limit grooves 26.

[0066] During use, when the vibrating member 24 is working, the table top 21 slides back and forth along the axial direction of the column 22. In addition, due to the setting of the limiting plate 25 and the limiting groove 26, the table top 21 can also slide back and forth along the radial direction of the column 22, thereby improving the vibration effect.

[0067] The implementation principle of the filter plate production equipment of the pipeline water filtration system in the embodiment of the present application is as follows: the template mechanism 1 has a specific cavity, the size, shape and internal structure of this cavity are completely consistent with the filter plate to be produced, the template mechanism 1 is placed on the fixing mechanism 3, the fixing mechanism 3 firmly and detachably connects the template mechanism 1 to the table 21, the preparation work of the template mechanism 1 is completed, and the concrete pouring is waited for. When the concrete pouring is completed in the template mechanism 1, the vibrator 24 is turned on and the vibrator 24 starts to work, generating high-frequency vibration, which is quickly transmitted to the table 21. Since the table 21 is connected to the column 22 by the compression spring 23, the compression spring 23 acts as a buffer and regulator during the vibration of the table 21. The joint element, as the table 21 vibrates, the formwork mechanism 1 connected thereto also vibrates synchronously. Under the action of vibration, the concrete in the formwork mechanism 1 becomes denser, laying the foundation for the filter plate to obtain good strength and quality. During the vibration process, the compression spring 23 continues to compress and rebound. According to the actual situation of concrete vibration, the vibration amplitude and frequency of the table 21 are automatically adjusted to ensure that the vibration effect is always in the best state. After production is completed, the staff will dismantle the formwork mechanism 1, and then, according to subsequent production needs, it can be replaced with a formwork mechanism 1 of other specifications, or the formwork mechanism 1 of the same specification can be continued to be installed, thereby realizing the assembly line continuous production of the filter plate.

[0068] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A production equipment for filter plates of a pipeline water filtration system, characterized by: include A formwork mechanism (1), wherein the formwork mechanism (1) is used for pouring concrete to form the filter plate; A vibrating mechanism (2), the vibrating mechanism (2) comprising a tabletop (21), a column (22), a compression spring (23) and a vibrating member (24), the tabletop (21) being slidably connected to the column (22) along the height direction of the column (22), the compression spring (23) being sleeved on the column (22), one end of the compression spring (23) being connected to the tabletop (21), the other end of the compression spring (23) being connected to the column (22), and the vibrating member (24) being mounted on the tabletop (21); A fixing mechanism (3), the fixing mechanism (3) being arranged on the table top (21), and the fixing mechanism (3) being used to detachably connect the template mechanism (1) to the table top (21); The template mechanism (1) includes a frame (11), a channel steel (12), a partition (13), a screw (14), a filter head seat (15) and a locking piece (16), the two frames (11) are arranged opposite to each other, a plurality of the partitions (13) and a plurality of groups of channel steels (12) are arranged between the two frames (11), each group of the channel steels (12) includes three channel steels (12), and the three channel steels (12) are respectively located on both sides and the bottom of the partition (13), a plurality of the screws (14) are passed through the frame (11), the partition (13) and the channel steel (12), a plurality of the filter head seats (15) are respectively sleeved on the plurality of screws (14), and the locking piece (16) is located at the end of the screw (14) so ​​that the frame (11), the channel steel (12) and the partition (13) are pressed against each other, so that the two ends of the filter head seat (15) are respectively pressed against the side close to the two frames (11); The frame (11) includes a crossbeam (111) and a longitudinal beam (112), wherein the two longitudinal beams (112) are arranged opposite to each other, the two crossbeams (111) are arranged between the two longitudinal beams (112), and the two crossbeams (111) are respectively connected to the top and bottom of the two longitudinal beams (112).

2. The production equipment for filter plates of a pipeline water filtration system according to claim 1, characterized in that: The locking member (16) comprises a nut, the nut is threadedly connected to the end of the screw rod (14), and the nut is tightly pressed against the frame (11).

3. The filter plate production equipment for an assembly line water filtration system according to claim 2, characterized in that: The template mechanism (1) further includes an anti-loosening assembly (4), the anti-loosening assembly (4) including an anti-loosening tooth ring (41), a plate body (42) and an anti-loosening tooth groove (43), the anti-loosening tooth ring (41) is sleeved on the nut, a plurality of the anti-loosening tooth grooves (43) are provided on the plate body (42), the plurality of the anti-loosening tooth rings (41) correspond to the plurality of the anti-loosening tooth grooves (43) one by one, and the fixing mechanism (3) is used to press the plate body (42) onto the frame (11) so that the anti-loosening tooth ring (41) and the anti-loosening tooth groove (43) are engaged with each other.

4. The production equipment for filter plates of a pipeline water filtration system according to claim 3, characterized in that: A circular arc chamfer is provided on one side of the anti-loosening tooth ring (41) close to the anti-loosening tooth groove (43).

5. The production equipment for filter plates of a pipeline water filtration system according to claim 3, characterized in that: The anti-loosening assembly (4) further includes a rotating ring (44) and a pre-tightening spring (45), wherein the plurality of rotating rings (44) are rotatably connected to the plate body (42), one end of the pre-tightening spring (45) is connected to the rotating ring (44), and the other end of the pre-tightening spring (45) is connected to the plate body (42), and the pre-tightening spring (45) is used to enable the rotating ring (44) to generate a pre-tightening force in the same direction as the tightening direction of the nut.

6. The production equipment for filter plates of a pipeline water filtration system according to claim 1, characterized in that: The fixing mechanism (3) comprises an angle steel (31) and a bolt (32), wherein the bolt (32) is passed through the angle steel (31), and the bolt (32) is threadedly connected to the table (21), and a plurality of the angle steels (31) are used to respectively abut against the peripheral side of the template mechanism (1).

7. The production equipment for filter plates of a pipeline water filtration system according to claim 6, characterized in that: The angle steel (31) is slidably connected to the table top (21), the bolts (32) are passed through the angle steel (31), and a plurality of screw holes (33) threadedly connected to the bolts (32) are provided on the table top (21) at intervals along the sliding direction of the angle steel (31).

8. The production equipment for filter plates of an assembly line water filtration system according to claim 1, characterized in that: The vibrating mechanism (2) further comprises a limiting plate (25) and a limiting groove (26), wherein a plurality of the limiting plates (25) are respectively connected to the tops of a plurality of columns (22), a plurality of the limiting grooves (26) are provided at the bottom of the table (21), and a plurality of the limiting plates (25) are respectively located in a plurality of the limiting grooves (26), and the limiting plates (25) can slide along the radial direction of the limiting grooves (26).

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