Disposable plastic bag conversion machine

By designing a disposable plastic bag converter, the plastic bags are converted into recyclable plastic particles by using cutting and hot melting technology, the problem of difficult degradation of plastic waste is solved, and the recycling of resources and the improvement of environmental protection performance is achieved.

CN120056309AInactive Publication Date: 2025-05-30BEIJING YUCHANGFU ENVIRONMENTAL PROTECTION TECH CO LTD

Patent Information

Application Number
CN202510389162.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Disposable plastic bags are difficult to degrade in the environment, resulting in long-term negative environmental impact.

Method used

A disposable plastic bag converter is designed to cut the plastic bag into strips and fragments by cutting the assembly, and then use the hot melt assembly to hot melt the fragmented plastic bag into recyclable plastic particles, and ensure the solidification of the particles through the cooling assembly.

Benefits of technology

It realizes the rapid and efficient conversion of plastic bags into recyclable plastic particles, solves the problem of difficult degradation of plastic waste, and realizes the recycling of resources, while improving environmental protection performance.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of disposable plastic bag recycling treatment, and discloses a disposable plastic bag conversion machine which comprises a conversion machine shell, a first conveying belt, a second conveying belt and a third conveying belt. A feeding assembly; a cutting assembly; a conveying assembly and a funnel; the hot melting assembly is arranged in the conversion machine shell and located at the bottom of the conveying assembly, an outlet of the funnel is formed over a feeding opening of the hot melting assembly, and the hot melting assembly is used for hot melting the fragment-shaped plastic bags into to-be-recycled plastic particles; the cooling assembly is arranged at the discharging opening of the hot melting assembly and used for cooling the to-be-recycled plastic particles; the collecting box is arranged in the conversion machine shell and located below the cooling assembly; and the waste gas filtering assembly is arranged in the converter shell, and the waste gas filtering assembly is used for filtering waste gas in the converter shell. According to the device, efficient and environment-friendly conversion of the disposable plastic bags is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of recycling and treatment of disposable plastic bags, and more specifically, to a disposable plastic bag converter. Background Art

[0002] In modern social life, the living standards of most people have been significantly improved, and there is a wide variety of goods. However, the outer packaging of these goods is mostly made of disposable plastic materials. Whether going to the vegetable market or supermarket for shopping, plastic bags have become a common tool for carrying goods. But these plastic bags and packages are often discarded after use and become garbage, leading to the problem of plastic pollution. Since plastic waste is difficult to decompose in the natural environment, it has a continuous negative impact on the environment.

[0003] Therefore, it is necessary to design a disposable plastic bag converter to solve the problems existing in the current technology. Summary of the Invention

[0004] In view of this, the present invention provides a disposable plastic bag converter, aiming to solve the problem that the plastic waste of disposable plastic bags in the current technology is difficult to degrade in the environment and has a long-term negative impact on the environment.

[0005] The present invention provides a disposable plastic bag converter, comprising:

[0006] A converter housing with a receiving cavity provided on one side inside;

[0007] A feeding assembly provided above the receiving cavity, and the feeding assembly is used to put the plastic bags to be processed into the inside of the converter housing;

[0008] A cutting assembly, including a heating wire cutter provided on one side of the feeding assembly for cutting the plastic bags to be processed into strip-shaped plastic bags, and a second transmission wheel connected to the feeding assembly is provided at the end of the heating wire cutter. The cutting assembly further includes a cutting knife set located in the middle of the receiving cavity for cutting the strip-shaped plastic bags into fragmented plastic bags;

[0009] A conveying assembly and a funnel. The conveying assembly is provided at the bottom of the receiving cavity and below the cutting assembly. The funnel is detachably connected to the discharge end of the conveying assembly, and the conveying assembly is used to convey the fragmented plastic bags into the funnel;

[0010] A hot melting assembly is provided inside the converter housing and at the bottom of the conveying assembly. The outlet of the funnel is directly above the inlet of the hot melting assembly, and the hot melting assembly is used to hot melt the fragmented plastic bags into plastic particles to be recycled;

[0011] A cooling component is provided at the discharge port of the hot-melt component, and the cooling component is used to cool the plastic particles to be recycled;

[0012] A collection box is provided inside the housing of the converter and is located below the cooling component;

[0013] An exhaust gas filtration component is provided inside the housing of the converter, and the exhaust gas filtration component is used to filter the exhaust gas inside the housing of the converter.

[0014] Further, the feeding component includes:

[0015] A bag inlet is opened on one side of the housing of the converter;

[0016] A pair of rollers at the bag inlet is provided inside the housing of the converter. The pair of rollers at the bag inlet includes a driving flower roller and a rubber roller respectively arranged at the upper and lower parts of the bag inlet. A first gear is arranged at the end of the driving flower roller, and a first driving wheel connected to the second driving wheel through a first belt is provided. A second gear meshing with the first gear is arranged at the end of the rubber roller.

[0017] Further, the conveying component includes:

[0018] A driving roller, a driven roller and a transmission belt. The driving roller and the driven roller are connected by the transmission belt. One end of the driving roller extends out of the accommodating cavity and is provided with a first helical gear. One end of the transmission belt away from the driving roller is detachably connected to the funnel.

[0019] Further, the disposable plastic bag converter further includes:

[0020] A first connecting plate is provided outside the accommodating cavity and is located at one end of the bottom of the accommodating cavity close to the first helical gear. The first connecting plate is provided with a through hole for the rotation shaft to extend out in the horizontal direction. One end of the rotation shaft is connected to a third driving wheel connected to the cutting component, and a second helical gear meshing with the first helical gear is arranged at the other end of the rotation shaft.

[0021] Further, the cutting knife group includes:

[0022] A first blade shaft is arranged horizontally in the middle of the accommodating cavity. One end of the first blade shaft is rotatably connected to the accommodating cavity, and the other end of the first blade shaft extends out of the accommodating cavity and is connected to a first motor;

[0023] The second blade shaft is horizontally arranged on one side of the first blade shaft away from the inner side wall of the converter housing. The end of the second blade shaft extends out of the accommodation cavity, and a fourth transmission wheel is arranged at the end of the second blade shaft. Among them, the fourth transmission wheel near one end of the first motor is connected to the second transmission wheel near one end of the first motor through a second belt, and the fourth transmission wheel away from one end of the first motor is connected to the third transmission wheel away from one end of the first motor through a third belt.

[0024] The blade groups are two in number. The two blade groups are respectively sleeved outside the first blade shaft and outside the second blade shaft, and the two blade groups are arranged staggeredly.

[0025] Further, the hot melting assembly includes;

[0026] The hot melting cavity is horizontally arranged below the conveyor belt. The feeding port is arranged on one side of the hot melting cavity close to the first motor, and the feeding port is directly below the outlet of the funnel.

[0027] The screw conveyor is horizontally arranged inside the hot melting cavity. A cutting knife is arranged at one end of the screw conveyor, and the other end of the screw conveyor is connected to a second motor.

[0028] The hot melting area is sleeved in the middle of the outside of the hot melting cavity. Heating elements for hot melting the shredded plastic bags into recyclable plastic particles are arranged inside the hot melting area.

[0029] Further, the cooling assembly includes:

[0030] The cooling cavity is located on one side of the hot melting assembly away from the funnel.

[0031] The Peltier element is arranged on one side of the cooling cavity away from the hot melting assembly, and the side of the Peltier element close to the hot melting assembly is the cooling surface, and the side of the Peltier element away from the hot melting assembly is the heat dissipation surface.

[0032] There are three cooling fans. The three cooling fans are respectively arranged on the inner top wall of the cooling cavity, on the side of the cooling surface close to the hot melting assembly, and on the side of the heat dissipation surface away from the hot melting assembly.

[0033] Further, the waste gas filtering assembly includes:

[0034] One end of the first suction pipeline is arranged above the heating wire cutter.

[0035] One end of the second suction pipeline is arranged above the outlet of the funnel.

[0036] The third suction pipeline, with one end extending into the interior of the cooling cavity;

[0037] A vacuum pump, with the other ends of the first suction pipeline, the second suction pipeline, and the third suction pipeline all connected to the air inlet of the vacuum pump;

[0038] A filtering device, arranged at the air outlet of the vacuum pump;

[0039] A third motor, located inside the housing of the converter, and the output end of the third motor is connected to the vacuum pump.

[0040] Furthermore, the filtering device includes a sponge filtering layer, a carbon adsorption material filtering layer, and a carbon cotton filtering layer arranged in sequence along the direction from the air inlet to the air outlet;

[0041] Among them, the carbon adsorption material filtering layer is made of water, carbon powder, sand, and glutinous rice in a weight ratio of 1:1:1:0.2; the carbon cotton filtering layer is composed of carbon cakes and cotton sheets.

[0042] Furthermore, the disposable plastic bag converter further includes:

[0043] A sewage guiding groove, located outside the housing of the converter and below the bag inlet;

[0044] A liquid storage tank, arranged on one side of the housing of the converter, and the liquid storage tank is connected to the liquid outlet end of the sewage guiding groove.

[0045] Compared with the prior art, the beneficial effects of the present invention are as follows: The disposable plastic bag converter provided by the present invention can quickly and efficiently convert disposable plastic bags into recyclable plastic particles, not only solving the environmental protection problem of difficult degradation of plastic waste, but also realizing the recycling of resources. Through the precise cutting of the cutting assembly, the plastic bags can be cut into fragments, providing convenience for subsequent hot melting treatment. The hot melting assembly adopts advanced heating elements, which can quickly hot melt the fragmented plastic bags into granular form, and the quality of the granules is stable, facilitating subsequent processing and utilization. The cooling assembly ensures that the hot-melted plastic particles can be quickly cooled and solidified, facilitating collection and storage. At the same time, the setting of the waste gas filtering assembly effectively avoids the pollution of the environment by the waste gas generated during the conversion process, further improving the environmental protection performance of the converter. In addition, the converter also has the advantages of simple operation, safety and reliability, and convenient maintenance, providing a new solution for the recycling of plastic waste. Description of the Drawings

[0046] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the following detailed description of the preferred embodiments. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present invention. Also, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:

[0047] Figure 1 Schematic diagram of the internal structure of the disposable plastic bag converter provided by an embodiment of the present invention;

[0048] Figure 2 Schematic diagram of the structure of the converter housing of the disposable plastic bag converter provided by an embodiment of the present invention;

[0049] Figure 3 Schematic diagram of the structure of a certain embodiment of the converter housing of the disposable plastic bag converter provided by an embodiment of the present invention.

[0050] In the figure: 100, converter housing; 111, driving flower roller; 112, fixing frame; 113, first transmission wheel; 114, first gear; 115, second gear; 121, heating wire cutter; 122, first blade shaft; 123, second blade shaft; 124, blade group; 125, first motor; 131, driving roller; 132, driven roller; 140, first connecting plate; 151, hot melt cavity; 152, screw conveyor; 153, hot melt area; 154, second motor; 161, cooling cavity; 170, collection box; 180, funnel; 190, vacuum pump; 200, filtering device; 210, accommodating cavity. Detailed Embodiments

[0051] Hereinafter, exemplary embodiments of the present disclosure will be described in more detail with reference to the drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be fully conveyed to those skilled in the art. It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other. Hereinafter, the present invention will be described in detail with reference to the drawings and in combination with the embodiments.

[0052] Refer to Figure 1-2 As shown, in some embodiments of the present application, the present embodiment provides a disposable plastic bag converter, including:

[0053] A converter housing 100, with an accommodating cavity 210 provided on one side inside;

[0054] A feeding assembly, provided above the accommodating cavity 210, and the feeding assembly is used to put the plastic bags to be processed into the inside of the converter housing 100;

[0055] The cutting assembly includes a heating wire cutter 121 disposed on one side of the feeding assembly for cutting the plastic bag to be processed into strip-shaped plastic bags, and a second transmission wheel connected to the feeding assembly is provided at the end of the heating wire cutter 121. The cutting assembly further includes a cutter set located in the middle of the accommodating cavity 210 for cutting the strip-shaped plastic bags into fragment-shaped plastic bags;

[0056] The conveying assembly and the funnel 180 are provided at the bottom of the accommodating cavity 210 and below the cutting assembly. The funnel 180 is detachably connected to the discharge end of the conveying assembly, and the conveying assembly is used to convey the fragment-shaped plastic bags into the funnel 180;

[0057] The hot melting assembly is disposed inside the converter housing 100 and below the conveying assembly. The outlet of the funnel 180 is directly above the inlet of the hot melting assembly, and the hot melting assembly is used to hot melt the fragment-shaped plastic bags into recycled plastic particles;

[0058] The cooling assembly is provided at the outlet of the hot melting assembly, and the cooling assembly is used to cool the recycled plastic particles;

[0059] The collection box 170 is disposed inside the converter housing 100 and below the cooling assembly;

[0060] The exhaust gas filtering assembly is disposed inside the converter housing 100, and the exhaust gas filtering assembly is used to filter the exhaust gas inside the converter housing 100.

[0061] In this embodiment, the heating wire cutter 121 is the annular multi-channel conductive module type heating wire cutter 121 in the patent with the patent number CN202410042594.6.

[0062] In this embodiment, the cooling assembly cools by using a refrigeration chip to generate cold air.

[0063] In this embodiment, the exhaust gas filtering assembly is composed of three suction pipelines and one filtering pipeline. Specifically, the first suction pipeline is located above the heating wire cutter 121, that is, at the top of the machine; the second one is located above the outlet of the funnel 180; the third one preferably extends into the cooling cavity 161 or can be arranged near the cooling cavity 161. These three suction pipelines are responsible for sucking in the exhaust gas and, with the help of the vacuum pump 190, discharging the purified exhaust gas from the air outlet. The air outlet is connected to a filtering device 200 composed of a triple filter. The first process is sponge filtration (sponge filtration layer) to filter out the dust in the exhaust gas; the second filtration is carried out by a self-developed carbon adsorption material. The self-developed carbon adsorption material is made from water, carbon powder, sand, and glutinous rice in a ratio of (1:1:1:0.2) (carbon adsorption material filtration layer). The second filtration is extremely important and affects the environmental protection index of this machine. It plays a very important role in ensuring that no harmful gases are emitted after using the machine; the third filtration is composed of a carbon cake and a cotton sheet (carbon cotton filtration layer). The gas discharged through the three-stage filtration is required to be harmless, odorless, and non-toxic air.

[0064] In this embodiment, the size of the converter housing 100 is 425 mm in length, 350 mm in height, and 150 mm in thickness. The converter housing 100 is made of high-quality flame-retardant reinforced ABS material, ensuring its structural firmness and environmental protection characteristics.

[0065] In this embodiment, a circular power button is configured in the upper left corner of the converter housing 100, and five indicator lights are arranged adjacent to it, which are white, yellow, blue, red, and green in sequence. The white indicator light represents that the power is on; the yellow indicator light lights up and starts to flash when the heating wire is broken to indicate a fault alarm; the blue indicator light lights up meaning that the collection box 170 is not reset; the red indicator light lights up indicating that the over-thick plastic material blocks the bag inlet, causing the counter-roll of the bag inlet; the green indicator light is a full bin indicator and will light up when a box of plastic particles is fully collected.

[0066] In this embodiment, directly below the power button and the five indicator lights is a 7-inch liquid crystal touch screen. Teaching videos will be shown on the screen to guide users on how to correctly use this converter housing 100 and encourage everyone to use the converter housing 100 to participate in environmental protection and reduce the pollution of plastic waste to the environment. The video content aims to spread the harm of plastic waste and the damage it causes to the environment and actively promote positive information; a speaker is equipped below the screen to ensure that the sound in the video can be clearly played, enhancing the audio-visual experience.

[0067] In this embodiment, a large collection box 170 is arranged below the conversion machine housing 100, and the collection box 170 is taken out or reset through a pressing and rebounding mechanism. This collection box 170 is specifically used for collecting plastic particles to be recycled. If the collection box 170 is not properly installed, the blue indicator light will turn on to give a reminder. When the collection box 170 is full and needs to be replaced with an empty one, the green indicator light will turn on to prompt the user to replace it.

[0068] In this embodiment, the power connection plug is arranged in the lower left area of the outer shell of the conversion machine housing 100. The power socket is equipped with an overvoltage protection device, which will automatically cut off the power once the voltage abnormally rises, ensuring that the conversion machine housing 100 is not damaged and preventing potential safety risks. The heat dissipation port above the left power interface is designed specifically for cooling the components. The back of the conversion machine housing 100, that is, the rear cover part, adopts a sunken snap-fit design, which not only enhances the fit with the wall but also maintains aesthetics, while not hindering the heat dissipation of the housing back. In addition, a ventilation and heat dissipation port is also provided on the rear cover of the conversion machine housing 100 to promote heat dissipation.

[0069] In this embodiment, the disposable plastic bag conversion machine is equipped with a control system composed of an Android development board, a circuit control board, and a power board. The entire working process is as follows: First, the Android development board is installed on the top right side of the conversion machine housing 100, responsible for controlling the content played on the screen and the sound output. The development board integrates a Wi-Fi module and an antenna, facilitating connection to the home network. Its operating memory is 2GB, and the storage space is 8GB, supporting background video content transmission and software version updates. The circuit control board is installed in the upper part of the right side facade of the conversion machine housing 100, which is responsible for connecting internal electronic induction switches, motors, fans, safety fall switches (to ensure safe use, this conversion machine housing 100 can only be used when placed correctly and cannot be used in cases such as tilting, inversion, lying flat, or side placement), power switches, heating wire interfaces (for connecting the heating wire cutter 121), power interfaces, refrigeration chip interfaces, temperature control interfaces, full bin interfaces, collection box 170 reset interfaces, and output and input interfaces for the 12V power supply, etc.; the Android development board is responsible for screen control, while the circuit control board is responsible for the operation of the entire conversion machine housing 100; in the lower part of the right side facade, a high-current power board is installed, which can convert the input current of 220V into an output current of 12V to supply power to the circuit control board and the Android development board. In addition, the power board also provides 220V power support for the heating device to ensure that the heating device can generate heat normally.

[0070] It can be understood that the disposable plastic bag converter provided in this embodiment can quickly and efficiently convert disposable plastic bags into recyclable plastic particles, which not only solves the environmental protection problem of difficult degradation of plastic waste but also realizes the recycling of resources. Through the precise cutting of the cutting component, the plastic bag can be cut into pieces, facilitating the subsequent hot melting process. The hot melting component uses advanced heating elements to quickly melt the shredded plastic bags into granular form, and the quality of the granules is stable, making it easy for subsequent processing and utilization. The cooling component ensures that the hot-melted plastic particles can be quickly cooled and solidified, facilitating collection and storage. At the same time, the setting of the waste gas filtration component effectively avoids environmental pollution caused by waste gas generated during the conversion process, further enhancing the environmental protection performance of the converter. In addition, the converter also has the advantages of simple operation, safety and reliability, and convenient maintenance, providing a new solution for the recycling of plastic waste.

[0071] Specifically, the feeding component includes:

[0072] A bag inlet, opened on one side of the converter housing 100;

[0073] Bag inlet counter-rollers, arranged inside the converter housing 100. The bag inlet counter-rollers include a driving splined roller 111 and a rubber roller respectively arranged at the upper and lower parts corresponding to the bag inlet. A first gear 114 is arranged at the end of the driving splined roller 111, and a first driving wheel 113 connected to a second driving wheel through a first belt is also arranged at the end of the driving splined roller 111. A second gear 115 meshing with the first gear 114 is arranged at the end of the rubber roller.

[0074] In the embodiment, both ends of the bag inlet counter-rollers are fixed inside the fixing frame 112, and two small springs are respectively arranged between both ends of the driving splined roller 111 and the fixing frame 112 for pressing the bag inlet counter-rollers.

[0075] It can be understood that the combined design of the driving splined roller 111 and the rubber roller not only realizes the stable feeding of the plastic bag but also effectively discharges the residual liquid in the plastic bag through the extrusion action, avoiding the interference of the liquid on subsequent processing steps. The setting of the bag inlet counter-rollers not only ensures that the plastic bag can smoothly enter the inside of the converter housing 100 but also effectively separates and processes the liquid in the plastic bag through a reasonable structural design, improving the practicability and processing efficiency of the entire system. In addition, the connection between the first driving wheel 113 and the second driving wheel through the first belt realizes the linkage between the feeding component and the cutting component, ensuring the timely and accurate progress of the cutting step.

[0076] Specifically, the conveying component includes:

[0077] The driving roller 131, the driven roller 132 and the transmission belt. The driving roller 131 and the driven roller 132 are connected by the transmission belt. One end of the driving roller 131 extends out of the accommodating cavity 210 and is provided with a first helical gear. The end of the transmission belt away from the driving roller 131 is detachably connected to the funnel 180.

[0078] It can be understood that through the cooperation of the driving roller 131, the driven roller 132 and the transmission belt, the conveying assembly realizes the stable conveyance of the fragmented plastic bags, ensuring the continuity and high efficiency of subsequent processing.

[0079] Specifically, the disposable plastic bag converter further includes:

[0080] The first connecting plate 140 is arranged outside the accommodating cavity 210 and at one end of the bottom of the accommodating cavity 210 close to the first helical gear. The first connecting plate 140 is provided with a through hole for the rotation shaft to extend out in the horizontal direction. One end of the rotation shaft is connected with a third transmission wheel connected to the cutting assembly, and the other end of the rotation shaft is provided with a second helical gear meshing with the first helical gear.

[0081] Specifically, the cutting knife group includes:

[0082] The first blade shaft 122 is arranged horizontally in the middle of the accommodating cavity 210. One end of the first blade shaft 122 is rotatably connected to the accommodating cavity 210, and the other end of the first blade shaft 122 extends out of the accommodating cavity 210 and is connected to the first motor 125.

[0083] The second blade shaft 123 is arranged horizontally on the side of the first blade shaft 122 away from the inner side wall of the converter housing 100. The end of the second blade shaft 123 extends out of the accommodating cavity 210, and a fourth transmission wheel is arranged at the end of the second blade shaft 123. Among them, the fourth transmission wheel near the first motor 125 is connected to the second transmission wheel near the first motor 125 through the second belt, and the fourth transmission wheel away from the first motor 125 is connected to the third transmission wheel away from the first motor 125 through the third belt.

[0084] The blade group 124 has two groups. The two groups of blade groups 124 are respectively sleeved outside the first blade shaft 122 and the second blade shaft 123, and the two groups of blade groups 124 are arranged staggeredly.

[0085] In this embodiment, the number of blades in each blade group 124 is preferably 12.

[0086] It can be understood that the first blade shaft 122 is driven by the first motor 125, and then drives the second blade shaft 123 connected thereto to rotate synchronously. Under the action of the staggered arrangement of the two groups of blade sets 124, the passing strip-shaped plastic bag is cut efficiently and evenly. During the cutting process, the plastic bag is stably clamped between the first blade shaft 122 and the second blade shaft 123, ensuring the accuracy and stability of the cutting.

[0087] It can be understood that a fourth transmission wheel is provided at the end of the second blade shaft 123. When the second blade shaft 123 rotates, the fourth transmission wheel rotates accordingly, and is respectively connected to the second transmission wheel and the third transmission wheel through the second belt and the third belt for transmission connection. And when the fourth transmission wheel rotates, it will also drive the third transmission wheel to rotate. The third transmission wheel drives the rotating shaft to rotate, and then the second helical gear meshes with the first helical gear, realizing the synchronous operation of the conveying assembly. This not only ensures the close cooperation between the cutting step and the conveying step, but also improves the operating efficiency and stability of the entire system.

[0088] Specifically, the hot melt assembly includes;

[0089] The hot melt cavity 151 is arranged horizontally below the conveyor belt. An inlet is provided on one side of the hot melt cavity 151 close to the first motor 125, and the inlet is directly below the outlet of the funnel 180;

[0090] The screw conveyor 152 is arranged horizontally inside the hot melt cavity 151. A cutting knife is provided at one end of the screw conveyor 152, and the other end of the screw conveyor 152 is connected to the second motor 154;

[0091] The hot melt area 153 is sleeved on the outer middle part of the hot melt cavity 151. Heating elements for melting the fragmented plastic bags into recyclable plastic particles are arranged inside the hot melt area 153.

[0092] It can be understood that the fragmented plastic bags fall into the inlet of the hot melt cavity 151 through the outlet of the funnel 180, and then are steadily pushed forward by the screw conveyor 152. The cutting knife on the screw conveyor 152 further cuts the fragmented plastic bags into smaller pieces during the pushing process to ensure better hot melt effect. These pieces are heated by the heating elements in the hot melt cavity 151, gradually softened and fused with each other, and finally form continuous recyclable plastic particles. The design of the hot melt area 153 makes the heating more uniform, ensuring the quality and consistency of the plastic particles.

[0093] Specifically, the cooling assembly includes:

[0094] The cooling cavity 161 is located on the side of the hot melt assembly away from the funnel 180;

[0095] The Peltier element is arranged on the side of the cooling cavity 161 away from the hot-melt component, and the side of the Peltier element close to the hot-melt component is the cooling surface, while the side of the Peltier element away from the hot-melt component is the heat dissipation surface;

[0096] There are three cooling fans, which are respectively arranged on the inner top wall of the cooling cavity 161, on the side of the cooling surface close to the hot-melt component, and on the side of the heat dissipation surface away from the hot-melt component.

[0097] It can be understood that after the plastic particles to be recycled are discharged from the hot-melt cavity 151, they enter the cooling cavity 161. Inside the cooling cavity 161, the side of the Peltier element close to the hot-melt component releases cold, quickly cooling the plastic particles to be recycled. At the same time, the three cooling fans blow air on the cooling cavity 161, the cooling surface and the heat dissipation surface from different angles respectively, accelerating the heat dissipation and ensuring that the plastic particles can be quickly solidified. This design not only improves the cooling efficiency but also ensures the uniformity of cooling, making the finally obtained plastic particles regular in shape and easy for subsequent collection and processing.

[0098] Specifically, the waste gas filtering component includes:

[0099] The first suction pipeline, one end of which is arranged above the heating wire cutter 121;

[0100] The second suction pipeline, one end of which is arranged above the outlet of the funnel 180;

[0101] The third suction pipeline, one end of which extends into the interior of the cooling cavity 161;

[0102] The vacuum pump 190, and the other ends of the first suction pipeline, the second suction pipeline and the third suction pipeline are all connected to the air inlet of the vacuum pump 190;

[0103] The filtering device 200 is arranged at the air outlet of the vacuum pump 190;

[0104] The third motor is located inside the conversion machine housing 100, and the output end of the third motor is connected to the vacuum pump 190.

[0105] Specifically, the filtering device 200 includes a sponge filtering layer, a carbon adsorption material filtering layer and a carbon cotton filtering layer arranged in sequence from the air inlet to the air outlet direction;

[0106] Among them, the carbon adsorption material filtering layer is made of water, carbon powder, sandy soil and glutinous rice with a weight ratio of 1:1:1:0.2; the carbon cotton filtering layer is composed of a carbon cake and a cotton sheet.

[0107] In this embodiment, the method for preparing the carbon adsorption material filter layer is as follows: First, stir the steamed glutinous rice, then add clear water in batches and continue stirring until the water and the glutinous rice dough are fully and evenly mixed. Next, pour the mixture into the pre-prepared mixture of carbon powder and sand, and stir until it forms a dough. After that, use a mold to press it into a honeycomb shape suitable for a specific use scenario, and perform demolding and drying treatments, and then it can be put into use.

[0108] It can be understood that during the working process of the conversion machine, certain waste gases may be generated above the upper part of the heating wire cutter 121, above the outlet of the funnel 180, and inside the cooling cavity 161. In order to ensure that these waste gases do not pollute the environment, an exhaust gas filtering assembly is provided. The first suction pipeline, the second suction pipeline, and the third suction pipeline respectively suck these waste gases into the vacuum pump 190. The vacuum pump 190 concentrates the waste gases through its strong suction force and transports them to the filtering device 200 for treatment. Multiple layers of filtering materials are provided inside the filtering device 200. First, it is preliminarily filtered through a sponge filter layer to remove larger particulate matters. Subsequently, the waste gas enters the carbon adsorption material filter layer, which utilizes the adsorption properties of materials such as carbon powder, sand, and glutinous rice to effectively adsorb harmful substances in the waste gas. Finally, the waste gas passes through the carbon cotton filter layer for further purification to ensure that the finally discharged gas meets the environmental protection standards. The third motor serves as a power source to drive the vacuum pump 190 to continuously work, ensuring the efficient operation of the exhaust gas filtering assembly. The design of the entire exhaust gas filtering assembly fully considers environmental protection and practicality, effectively avoiding the pollution of the environment by waste gases during the conversion process.

[0109] Specifically, the disposable plastic bag conversion machine further includes:

[0110] A sewage guiding groove, located outside the conversion machine housing 100 and below the bag inlet.

[0111] A liquid storage tank, provided on one side of the conversion machine housing 100, and the liquid storage tank is connected to the liquid outlet end of the sewage guiding groove.

[0112] It can be understood that a sewage guiding groove is provided below the bag inlet. Some plastic bags may have a part of liquid remaining in them, such as water, grease, soup, etc. When putting a plastic bag containing liquid into the bag inlet, due to the squeezing action of the pair of rollers at the bag inlet, the liquid is squeezed out of the plastic bag, and the squeezed-out liquid will flow into the liquid storage tank through the sewage guiding groove for temporary storage. When the liquid storage tank has collected a lot of liquid, the user can remove the liquid storage tank by himself / herself, pour out the dirt in it, clean it, and then reinstall it to continue using.

[0113] The working process of the disposable plastic bag converter involved in the present invention is as follows: When the plastic bag enters the interior of the converter housing 100 through the bag inlet, the infrared probe located at the bag inlet will detect. Once the infrared ray is blocked, the first motor 125 will start immediately to provide power for the operation of the machine, and at the same time, the pair of rollers at the bag inlet will also start to rotate; the four heating wires of the heating wire cutter 121 will quickly heat up to the preset temperature; subsequently, the cutting knife group will also start to rotate. The above three links are all controlled for power on and off through the disconnection and connection of the infrared ray. The two ends of the pair of rollers at the bag inlet are fixed inside the fixing frame 112. Two small springs are respectively arranged between the two ends of the driving flower roller 111 and the fixing frame 112 to press the pair of rollers at the bag inlet. Once the input plastic bag is too thick, it will be stuck at the bag inlet, resulting in too large a rotational resistance of the first motor 125. The circuit control board will instruct the first motor 125 to reverse for 3 seconds and pause for 5 seconds; after pushing out the too thick plastic bag, at this time the infrared ray is in a connected state, and the first motor 125 is in a standby state and stops rotating.

[0114] The second motor 154 is responsible for providing power for the hot melting assembly, and its start and stop states change with the on and off states of the infrared ray at the bag inlet. When the infrared ray is disconnected, the second motor 154 starts immediately and begins to work. When 60 seconds after the infrared ray is connected, the second motor 154 stops rotating.

[0115] The third motor is responsible for providing power for the vacuum pump 190, and its start and stop states also change with the on and off states of the infrared ray at the bag inlet. When the infrared ray is disconnected, the third motor starts and begins to rotate. After 40 seconds when the infrared ray is connected, the third motor stops rotating.

[0116] After the hot melting assembly is turned on the main power supply, it starts to preheat. When the main power switch is turned on, the hot melting assembly heats the temperature to the specified temperature of 80 degrees Celsius, which is controlled by the temperature controller, and then is in a standby state; when the infrared ray at the bag inlet is disconnected, the temperature will rise to the specified temperature of 300 degrees Celsius. At this time, the three motors and the hot melting assembly of the machine are all in a working state.

[0117] A set of cooling components is provided at the discharge port of the hot melting assembly, and its working instruction is: when the power switch of the machine is turned on, the refrigerating sheet starts to refrigerate, and when the second motor 154 stops running, the refrigerating sheet stops refrigerating.

[0118] A tipping switch is also set inside the machine. Only when the machine is placed correctly can it be powered on, otherwise the main switch is not powered on.

[0119] The circuit board is equipped with components for automatic power off in case of short circuit and has an overcurrent protection function.

[0120] There are four heating wires on the heating wire cutter 121 driven by the first motor 125. If any one of these heating wires is disconnected, the power supply will automatically cut off, the entire machine will stop working, and an alarm sound will be accompanied as a prompt tone.

[0121] A trigger is provided at the collection box 170. If the collection box 170 is not reset, when the main switch of the machine is powered on and the infrared ray is disconnected, a prompt tone will sound; after the collection box 170 is reset, the prompt tone stops and the machine operates normally.

[0122] An inductor should be installed at the entrance of the collection box 170. When the collection box 170 is full, a prompt tone will sound and the indicator light will turn on.

[0123] Those skilled in the art should understand that the embodiments of the present application can be provided as a method, a system, or a computer program product. Therefore, the present application can adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware aspects. Moreover, the present application can adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that contain computer-usable program code.

[0124] The present application is described with reference to the flowcharts and / or block diagrams of methods, apparatuses (systems), and computer program products according to the embodiments of the present application. It should be understood that each flow and / or block in the flowchart and / or block diagram can be implemented by computer program instructions, and the combination of the flows and / or blocks in the flowchart and / or block diagram can also be implemented. These computer program instructions can be provided to the processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing devices to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing devices generate means for implementing the functions specified in Figure 1 one or more flows and / or blocks Figure 1 one or more blocks.

[0125] These computer program instructions can also be stored in a computer-readable memory that can direct a computer or other programmable data processing devices to work in a specific manner, so that the instructions stored in the computer-readable memory generate a manufactured article including instruction means, and the instruction means implement the functions specified in Figure 1 one or more flows and / or blocks Figure 1 one or more blocks.

[0126] These computer program instructions can also be loaded onto a computer or other programmable data processing apparatus, so that a series of operation steps are executed on the computer or other programmable apparatus to produce a computer-implemented process, thereby providing instructions for implementing the steps of the process Figure 1 one process or a plurality of processes and / or blocks Figure 1 steps for the functions specified in one block or a plurality of blocks.

[0127] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: modifications or equivalent replacements can still be made to the specific embodiments of the present invention. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall be covered by the protection scope of the claims of the present invention.

Claims

1. A disposable plastic bag conversion machine, characterized in that: include: The converter housing has a receiving cavity disposed on one side thereof; A feeding assembly is arranged above the accommodating cavity, and is used to feed the plastic bags to be processed into the interior of the converter housing; A cutting assembly, comprising a heating wire cutter arranged at one side of the feeding assembly for cutting the plastic bags to be processed into strip-shaped plastic bags, and a second transmission wheel connected to the feeding assembly is arranged at the end of the heating wire cutter, and the cutting assembly also comprises a cutting knife group located in the middle of the accommodating cavity for cutting the strip-shaped plastic bags into fragment-shaped plastic bags; A conveying assembly and a funnel, wherein the conveying assembly is arranged at the bottom of the accommodating cavity and is located below the cutting assembly, and the funnel is detachably connected to the discharge end of the conveying assembly, and the conveying assembly is used to convey the fragmented plastic bags to the interior of the funnel; A hot melt component is arranged inside the housing of the converter and located at the bottom of the conveying component. The outlet of the funnel is arranged just above the feed port of the hot melt component. The hot melt component is used to hot melt the plastic bags in the form of fragments into plastic particles to be recycled. A cooling component is arranged at the discharge port of the hot melt component, and is used to cool the plastic particles to be recycled; A collection box is arranged inside the converter housing and below the cooling assembly; An exhaust gas filter assembly is arranged inside the converter housing, and is used to filter the exhaust gas inside the converter housing.

2. The disposable plastic bag conversion machine according to claim 1, characterized in that: The feed assembly comprises: A bag inlet is provided on one side of the converter housing; The bag inlet pair of rollers is arranged inside the conversion machine housing, and the bag inlet pair of rollers includes an active flower roller and a rubber roller respectively arranged at the upper and lower parts of the bag inlet, and the end of the active flower roller is provided with a first gear and a first transmission wheel connected to the second transmission wheel through a first belt, and the end of the rubber roller is provided with a second gear meshing with the first gear.

3. The disposable plastic bag conversion machine according to claim 2, characterized in that: The transmission component comprises: A driving roller, a driven roller and a transmission belt, wherein the driving roller and the driven roller are connected via the transmission belt, one end of the driving roller extends out of the accommodating cavity and is provided with a first bevel gear, and one end of the transmission belt away from the driving roller is detachably connected to the funnel.

4. The disposable plastic bag conversion machine according to claim 3, characterized in that: The disposable plastic bag conversion machine also includes: The first connecting plate is arranged outside the accommodating cavity and is located at one end of the bottom of the accommodating cavity close to the first bevel gear. The first connecting plate is provided with a through hole for extending the rotating shaft in the horizontal direction. One end of the rotating shaft is connected to the third transmission wheel connected to the cutting assembly, and the other end of the rotating shaft is provided with a second bevel gear meshing with the first bevel gear.

5. The disposable plastic bag conversion machine according to claim 4, characterized in that: The cutting knife group comprises: A first blade shaft is horizontally arranged in the middle of the accommodating cavity, one end of the first blade shaft is rotatably connected to the accommodating cavity, and the other end of the first blade shaft extends out of the accommodating cavity and is connected to a first motor; A second blade shaft is horizontally arranged on a side of the first blade shaft away from the inner side wall of the converter housing, the end of the second blade shaft extends out of the accommodating cavity, and a fourth transmission wheel is arranged at the end of the second blade shaft; wherein the fourth transmission wheel located at one end close to the first motor is connected to the second transmission wheel located at one end close to the first motor through a second belt, and the fourth transmission wheel located at one end away from the first motor is connected to the third transmission wheel located at one end away from the first motor through a third belt; The blade set comprises two sets, the two sets of blade sets are respectively sleeved on the outside of the first blade shaft and the outside of the second blade shaft, and the two sets of blade sets are staggered.

6. The disposable plastic bag conversion machine according to claim 5, characterized in that: The hot melt assembly comprises: A hot melt chamber is horizontally arranged below the transmission belt, and a feed port is arranged on a side of the hot melt chamber close to the first motor, and the feed port is located directly below the outlet of the funnel; A screw conveyor is horizontally arranged inside the hot melt chamber, a cutting knife is arranged at one end of the screw conveyor, and the other end of the screw conveyor is connected to the second motor; The hot melting zone is sleeved on the middle part of the outer side of the hot melting cavity, and a heating element is arranged inside the hot melting zone for hot melting the fragmented plastic bags into plastic particles to be recycled.

7. The disposable plastic bag conversion machine according to claim 6, characterized in that: The cooling assembly comprises: A cooling cavity is located on a side of the hot melt assembly away from the funnel; A cooling sheet is arranged on a side of the cooling cavity away from the hot melt component, and a side of the cooling sheet close to the hot melt component is a cooling surface, and a side of the cooling sheet away from the hot melt component is a heat dissipation surface; There are three cooling fans, which are respectively arranged on the inner top wall of the cooling cavity, the side of the refrigeration surface close to the hot melt component, and the side of the heat dissipation surface away from the hot melt component.

8. The disposable plastic bag conversion machine according to claim 7, characterized in that: The exhaust gas filter assembly comprises: A first air suction pipeline, one end of which is arranged on the upper part of the heating wire cutter; A second air suction pipeline, one end of which is arranged at the upper part of the outlet of the funnel; A third air intake pipeline, one end of which extends into the cooling cavity; A vacuum pump, wherein the other end of the first suction pipeline, the other end of the second suction pipeline and the other end of the third suction pipeline are all connected to an air inlet of the vacuum pump; A filtering device, arranged at the gas outlet of the vacuum pump; The third motor is located inside the converter housing, and the output end of the third motor is connected to the vacuum pump.

9. The disposable plastic bag conversion machine according to claim 8, characterized in that: The filter device comprises a sponge filter layer, a carbon adsorption material filter layer and a carbon cotton filter layer arranged in sequence along the direction from the air inlet to the air outlet; Among them, the carbon adsorption material filter layer is made of water, carbon powder, sand and glutinous rice in a weight ratio of 1:1:1:0.2; the carbon cotton filter layer is composed of carbon cakes and cotton sheets.

10. The disposable plastic bag conversion machine according to claim 9, characterized in that: The disposable plastic bag conversion machine also includes: A sewage guide chute, located outside the converter housing and below the bag inlet; The liquid receiving tank is arranged on one side of the converter housing, and the liquid receiving tank is connected to the liquid outlet end of the sewage guide tank.

Citation Information

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