Device for extracting effective components of fructus forsythiae

By designing a crushing extraction device for Forsythia, the problem of difficulty in recycling Forsythia juice in the prior art is solved, efficient resource utilization and improvement of extraction efficiency are achieved, and environmental pollution is reduced through easy-to-clean design.

CN120056504AInactive Publication Date: 2025-05-30SHANGLUO UNIV +1
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Patent Information

Application Number
CN202510217982.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, it is difficult to effectively recover the forsythia juice retained in the residue before extracting the active ingredients of Forsythia, resulting in waste of resources and low extraction efficiency.

Method used

A Forsythia active ingredient extraction device is designed, and the Forsythia residue is rolled and extracted by a rolling mechanism. The rolling roller is used to rotate above the filter plate, and the juice in the residue is repeatedly rolled and extracted, and the effective ingredient is further purified through the filter plate and the centrifugal separation cylinder.

Benefits of technology

It effectively avoids the waste of forsythia juice, improves extraction efficiency, and reduces environmental pollution and resource waste and improves product quality through an easy-to-disassemble and clean design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a forsythia suspensa effective component extraction device, and relates to the technical field of forsythia suspensa component extraction, the forsythia suspensa effective component extraction device comprises a filter box, the side edge of the filter box is fixedly connected with a base plate, the base plate is internally provided with a rolling mechanism, the rolling mechanism comprises a first motor arranged in the base plate, and the output end of the first motor is provided with a driving rod; the side, away from the first motor, of the driving rod is fixedly connected with a first gear, the side edge of the first gear is in meshed connection with a rack belt, the side, away from the first gear, of the rack belt is fixedly connected with a second gear, the side edge of the second gear is fixedly connected with a connecting rod, and the side, away from the second gear, of the connecting rod is fixedly connected with a grinding roller. A filter plate is fixedly connected to the side, close to the grinding roller, of the filter box, a small amount of fructus forsythiae juice still contained in fructus forsythiae residues is extracted through the grinding mechanism, the filtered fructus forsythiae residues are subjected to secondary grinding extraction, waste of fructus forsythiae juice is effectively avoided, and the extraction efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of forsythia ingredient extraction, and particularly to an extraction device for effective ingredients of forsythia. Background Art

[0002] Forsythia is a deciduous shrub that blooms before growing leaves, and its flowers are yellow, having certain ornamental value. The fruits of forsythia can be used as medicine, and its medicinal value is mainly reflected in the following aspects: Flavor and Meridian Tropism: Bitter in taste and slightly cold in nature. It belongs to the heart and small intestine meridians (there is also a saying that it belongs to the lung, heart, and small intestine meridians). Clearing Heat and Detoxifying: Forsythia can be used to treat symptoms such as fever, headache, thirst, and red tongue with little coating caused by exogenous wind-heat or the initial stage of warm disease. Eliminating Carbuncles and Dissipating Nodes: Forsythia has the effect of reducing swelling and dissipating nodes, and can be used to treat symptoms such as sores and swellings caused by heat-toxin accumulation and scrofula and phlegm nodules. Diuresis: Forsythia also has a diuretic effect and can treat short and red urine, dripping and painful urination. In addition, modern research has proved that forsythia has a broad-spectrum antibacterial effect and can inhibit a variety of Gram-negative and positive bacteria, such as Staphylococcus aureus, Streptococcus pneumoniae, etc. At the same time, forsythia also has anti-inflammatory, antipyretic, antiemetic, anti-hepatic injury and other effects, and can strengthen the heart, improve myocardial contractility, and correct endotoxin shock. The chemical components of forsythia are complex, mainly including phenethyl alcohol and its glycosides, volatile oils, lignans, flavonoids, natural alcohols and their glycosides, triterpenes, alkaloids, etc. Among them, phenethyl alcohol glycosides, volatile oils, and lignans are the main active ingredients of forsythia. The effective ingredients of forsythia can be extracted and prepared by various methods, such as decoction with water, alcohol extraction method, etc. During the extraction process, it is necessary to strictly control the extraction conditions to ensure the purity and activity of the extract.

[0003] In the prior art, before extracting the effective ingredients of forsythia, the primary step is to send the pretreated forsythia into a stirring device for meticulous chopping and stirring operations to extract its juice. After completing this juicing process, the forsythia juice needs to go through a filtering process to separate the solid residues. However, there is often still a part of the precious forsythia juice retained in the forsythia residues, and this part of the juice is difficult to be effectively recovered, which not only causes waste of resources but also affects the overall extraction efficiency. Therefore, an extraction device for effective ingredients of forsythia is proposed. Summary of the Invention

[0004] The purpose of the present invention is to solve the drawbacks existing in the prior art that before extracting the effective ingredients of forsythia, the primary step is to send the pretreated forsythia into a stirring device for meticulous chopping and stirring operations to extract its juice. After completing this juicing process, the forsythia juice needs to go through a filtering process to separate the solid residues. However, there is often still a part of the precious forsythia juice retained in the forsythia residues, and this part of the juice is difficult to be effectively recovered, which not only causes waste of resources but also affects the overall extraction efficiency, and to propose an extraction device for effective ingredients of forsythia.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] An extraction device for the effective components of Forsythia suspensa, comprising a filtration box, a substrate is fixedly connected to the side of the filtration box, a rolling mechanism is arranged inside the substrate, the rolling mechanism includes a first motor arranged inside the substrate, a driving rod is arranged at the output end of the first motor, a first gear is fixedly connected to the side of the driving rod away from the first motor, a rack belt is meshed and connected to the side of the first gear, a second gear is fixedly connected to the side of the rack belt away from the first gear, a connecting rod is fixedly connected to the side of the second gear, a rolling roller is fixedly connected to the side of the connecting rod away from the second gear, a filter plate is fixedly connected to the side of the filtration box close to the rolling roller, after the first motor is started, the first gear is driven to rotate by the driving rod, the second gear is driven to rotate by the first gear through the rack belt, the rolling roller is driven to rotate by the second gear through the connecting rod, and the rolling roller rotates above the filter plate to roll and extract the juice of the Forsythia suspensa residue.

[0007] The above technical solution further includes:

[0008] The substrate is fixedly connected to the first motor, the rolling roller is arranged at one end of the connecting rod and can be disassembled, a gear rod is meshed and connected to the side of the rack belt away from the second gear, and the gear rod is rotatably connected to the substrate.

[0009] Among them, the rolling roller can be disassembled and replaced, and the detachability of the rolling roller facilitates the subsequent treatment of the Forsythia suspensa residue.

[0010] A chute is opened inside the filtration box, a rolling rod is fixedly connected to the side of the second gear away from the connecting rod, and the rolling rod is in rolling connection with the chute.

[0011] A stirring cylinder is fixedly connected above the filtration box, and a feed inlet is fixedly connected to the side of the stirring cylinder away from the filtration box.

[0012] A second motor is fixedly installed on the top of the filtration box, a crushing fan is arranged at the output end of the second motor, and a first valve pipe is fixedly connected to one end of the stirring cylinder arranged inside the filtration box.

[0013] A box body is fixedly connected to the bottom of the filtration box.

[0014] A pull rod is slidably connected to the side of the filtration box close to the filter plate, a push plate is fixedly connected to the end of the pull rod close to the filter plate, a notch is arranged on the side of the filtration box away from the push plate, a movable baffle is arranged inside the notch, and a waste residue collection box is fixedly connected to the side of the filtration box close to the notch.

[0015] A second valve pipe is fixedly connected to the side of the filtration box.

[0016] On one side of the second valve pipe away from the filter box, a centrifugal separation cylinder is fixedly connected, and a solution injection port is arranged on the side of the centrifugal separation cylinder.

[0017] On the top of the centrifugal separation cylinder, a discharge port is fixedly connected. On one side of the discharge port away from the centrifugal separation cylinder, a filtering assembly is arranged, and a waste water outlet is arranged at the bottom of the centrifugal separation cylinder.

[0018] The present invention has the following beneficial effects:

[0019] 1. In the present invention, the first motor drives the driving rod to rotate. The driving rod drives the rack belt to rotate through the first gear. The rack belt drives the connecting rod to rotate and move by using the second gear. The connecting rod drives the rolling roller to roll and press the forsythia residue on the filter plate. After chopping, stirring and juicing, the forsythia juice is filtered. Then, the rolling mechanism is used to extract the small amount of forsythia juice still contained in the forsythia residue. And after secondary rolling, the residue can be quickly cleaned immediately, without waiting to carry out the next extraction operation of forsythia components immediately, effectively avoiding the waste of forsythia juice and improving the extraction efficiency.

[0020] 2. In the present invention, the rolling roller can be disassembled and replaced, which is convenient for subsequent treatment of forsythia residue and cleaning and maintenance of the equipment. In addition, the design of components such as the stirring cylinder and the filter plate also takes into account the requirements of easy disassembly and cleaning. Through the design of the push plate and the waste residue collection box, the forsythia residue can be conveniently collected and treated, avoiding environmental pollution and waste of resources. The combined use of the centrifugal separation cylinder and the filtering assembly can further purify the effective components of forsythia, remove impurities and improve the quality of the product. Description of the Drawings

[0021] Figure 1 is a schematic structural diagram of an extraction device for effective components of forsythia proposed by the present invention;

[0022] Figure 2 is an external structural diagram of the present invention;

[0023] Figure 3 is a schematic perspective structural diagram of the side view of the present invention;

[0024] Figure 4 is a partial perspective structural diagram of the present invention;

[0025] Figure 5 is Figure 4 an enlarged schematic diagram of the structure at A in

[0026] Figure 6 is Figure 4 an enlarged schematic diagram of the structure at B in

[0027] In the figure: 1. Filter box; 2. Substrate; 3. First motor; 4. Driving rod; 5. First gear; 6. Rack belt; 7. Second gear; 8. Connecting rod; 9. Rolling roller; 10. Filter plate; 11. Gear rod; 12. Chute; 13. Rolling rod; 14. Stirring cylinder; 15. Feed inlet; 16. Second motor; 17. Crushing fan; 18. First valve pipe; 19. Box body; 20. Pull rod; 21. Push plate; 22. Waste residue collection box; 23. Notch; 24. Second valve pipe; 25. Centrifugal separation cylinder; 26. Solution injection port; 27. Discharge port; 28. Filter assembly; 29. Waste water outlet. Detailed implementation manner

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Embodiment 1

[0030] As Figures 1 - 6 shown, an effective component extraction device for forsythia proposed by the present invention includes a filter box 1. A substrate 2 is fixedly connected to the side of the filter box 1. A rolling mechanism is arranged inside the substrate 2. The rolling mechanism includes a first motor 3 arranged inside the substrate 2. A driving rod 4 is arranged at the output end of the first motor 3. A first gear 5 is fixedly connected to the side of the driving rod 4 away from the first motor 3. A rack belt 6 is meshed and connected to the side of the first gear 5. A second gear 7 is fixedly connected to the side of the rack belt 6 away from the first gear 5. A connecting rod 8 is fixedly connected to the side of the second gear 7. A rolling roller 9 is fixedly connected to the side of the connecting rod 8 away from the second gear 7. A filter plate 10 is fixedly connected to the side of the filter box 1 close to the rolling roller 9. After the first motor 3 is started, the first gear 5 is driven to rotate through the driving rod 4. The rotation of the first gear 5 drives the second gear 7 to rotate through the rack belt 6. The second gear 7 drives the rolling roller 9 to rotate through the connecting rod 8. The rolling roller 9 rotates above the filter plate 10 and crushes and extracts the juice of the forsythia residue.

[0031] A fixed connection is provided between the substrate 2 and the first motor 3. The rolling roller 9 is arranged at one end of the connecting rod 8 and can be disassembled. The side of the rack belt 6 away from the second gear 7 is meshed and connected with a gear rod 11. The gear rod 11 is rotatably connected to the substrate 2.

[0032] A chute 12 is opened inside the filter box 1. A rolling rod 13 is fixedly connected to the side of the second gear 7 away from the connecting rod 8. The rolling rod 13 is in rolling connection with the chute 12.

[0033] Above the filter box 1, a stirring cylinder 14 is fixedly connected, and on the side of the stirring cylinder 14 away from the filter box 1, a feed inlet 15 is fixedly connected.

[0034] On the top of the filter box 1, a second motor 16 is fixedly installed. The output end of the second motor 16 is provided with a crushing fan 17. One end of the stirring cylinder 14 arranged inside the filter box 1 is fixedly connected with a first valve pipe 18.

[0035] The bottom of the filter box 1 is fixedly connected with a box body 19.

[0036] On the side of the filter box 1, a second valve pipe 24 is fixedly connected.

[0037] On the side of the second valve pipe 24 away from the filter box 1, a centrifugal separation cylinder 25 is fixedly connected. On the side of the centrifugal separation cylinder 25, a solution injection port 26 is arranged.

[0038] On the top of the centrifugal separation cylinder 25, a discharge port 27 is fixedly connected. On the side of the discharge port 27 away from the centrifugal separation cylinder 25, a filtering component 28 is arranged. At the bottom of the centrifugal separation cylinder 25, a waste water outlet 29 is arranged.

[0039] In this embodiment, on the side of the filter box 1, a substrate 2 is fixedly connected. The rolling mechanism arranged inside the substrate 2 is started, so that the first motor 3 fixedly installed on the inner wall of the substrate 2 in the rolling mechanism starts to run. When the first motor 3 runs, the driving rod 4 arranged at its output end is controlled to rotate. When the driving rod 4 rotates, the first gear 5 fixedly connected to the other side thereof starts to rotate. When the first gear 5 rotates, the rack belt 6 meshed with the side thereof is driven to rotate. When the rack belt 6 rotates, the second gear 7 meshed with the middle thereof is driven to rotate. Since the rolling rod 13 is fixedly connected to the side of the second gear 7, and the other end of the rolling rod 13 is in rolling connection with the inner wall of the sliding groove 12 opened inside the substrate 2, the second gear 7 will move inside the rack belt 6 when rotating. A connecting rod 8 is fixedly connected to the side of the second gear 7. When the second gear 7 rotates, the connecting rod 8 is driven to rotate and move. When the connecting rod 8 rotates, the rolling roller 9 fixedly connected to the other side thereof is driven to rotate and move. Below the rolling roller 9, a filter plate 10 is arranged. The filter plate 10 is arranged inside the filter box 1. The rolling roller 9 starts to move and rotate above the filter plate 10, so that the filtered forsythia residue above the filter plate 10 is repeatedly rolled, and the residual juice in the forsythia residue is rolled and extracted without waste.

[0040] The staff uses the feed inlet 15 to add forsythia into the inside of the mixing drum 14, and starts the second motor 16 fixedly installed on the top of the mixing drum 14. The second motor 16 starts to operate. When the second motor 16 operates, it starts to control the crushing fan 17 arranged at its output end to rotate, so that the crushing fan 17 rotates inside the mixing drum 14 and performs stirring, chopping and juicing operations on the forsythia inside the mixing drum 14. The chopped forsythia is transmitted to the outside of the filter plate 10 through the first valve pipe 18 arranged at the bottom of the mixing drum 14, and then the residual juice is extracted through the rolling mechanism. The forsythia juice passes through the filter plate 10 and filters into the inside of the box body 19 fixedly connected to the bottom of the filter box 1. The box body 19 transmits the forsythia juice to the inside of the centrifugal separation cylinder 25 through the second valve pipe 24 fixed on its side. The centrifugal separation cylinder 25 is started, so that the centrifugal separation cylinder 25 starts to operate, and an extraction solvent is added into the centrifugal separation cylinder 25 through the solution injection port 26 for use in cooperation with the centrifugal separation cylinder 25, so that the active ingredients of forsythia are centrifuged above the inside of the centrifugal separation cylinder 25, and the waste water precipitates below the inside of the centrifugal separation cylinder 25. The juice of the active ingredients of forsythia is transmitted out through the discharge port 27 fixedly connected to the top of the centrifugal separation cylinder 25, and then passes through the filter assembly 28 at one end of the discharge port 27 away from the centrifugal separation cylinder 25 for the last step of filtration to filter out other impurities that may exist in the juice of the active ingredients of forsythia. Finally, the staff collects the juice of the active ingredients of forsythia, and the waste water will be discharged through the waste water outlet 29 arranged at the bottom of the centrifugal separation cylinder 25 for centralized treatment.

[0041] Embodiment 2

[0042] As Figures 1 - 6 shown, based on Embodiment 1, a pull rod 20 is slidably connected to one side of the filter box 1 close to the filter plate 10. One end of the pull rod 20 close to the filter plate 10 is fixedly connected to a push plate 21. A notch 23 is arranged on one side of the filter box 1 away from the push plate 21. An activity baffle is arranged inside the notch 23. A waste residue collection box 22 is fixedly connected to one side of the filter box 1 close to the notch 23.

[0043] In this embodiment, when the rack belt 6 rotates, a gear rod 11 is meshed and connected to one end of the rack belt 6 away from the first gear 5. The rack belt 6 drives the gear rod 11 to rotate on the inner wall of the substrate 2 to ensure the stability of the rolling mechanism during operation. After the rolling mechanism operates, the forsythia residue stays above the filter plate 10. At this time, the filter plate 10 can be disassembled. The staff can pull the pull rod 20 slidably connected inside the filter box 1, so that the pull rod 20 drives the push plate 21 fixedly connected to the other end thereof to slide outside above the filter plate 10, pushing the forsythia residue towards the notch 23. At this time, the movable baffle provided inside the notch 23 starts to move away, enabling the forsythia residue to enter the outside of the filter box 1 through the notch 23. A waste residue collection box 22 is connected to the corresponding position of the notch 23, so that the forsythia residue enters the waste residue collection box 22 for storage and collection.

[0044] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for extracting effective ingredients from Forsythia suspensa, comprising a filter box (1), characterized in that: The filter box (1) is fixedly connected to a base plate (2) on its side, a rolling mechanism is arranged inside the base plate (2), the rolling mechanism comprises a first motor (3) arranged inside the base plate (2), a driving rod (4) is arranged at the output end of the first motor (3), a first gear (5) is fixedly connected to the side of the driving rod (4) away from the first motor (3), a rack belt (6) is meshedly connected to the side of the first gear (5), a second gear (7) is fixedly connected to the side of the rack belt (6) away from the first gear (5), and a connecting rod (8) is fixedly connected to the side of the second gear (7), A rolling roller (9) is fixedly connected to the side of the connecting rod (8) away from the second gear (7), and a filter plate (10) is fixedly connected to the side of the filter box (1) close to the rolling roller (9). After the first motor (3) is started, it drives the first gear (5) to rotate through the driving rod (4), and the first gear (5) rotates to drive the second gear (7) to rotate through the rack belt (6). The second gear (7) drives the rolling roller (9) to rotate through the connecting rod (8), and the rolling roller (9) rotates above the filter plate (10) to roll and extract the juice of the Forsythia suspensa residue.

2. The device for extracting effective components from Forsythia suspensa according to claim 1, characterized in that: The base plate (2) is fixedly connected to the first motor (3), the rolling roller (9) is arranged at one end of the connecting rod (8) and can be disassembled, the side of the rack belt (6) away from the second gear (7) is meshedly connected with a gear rod (11), and the gear rod (11) is rotationally connected to the base plate (2).

3. The device for extracting effective components from Forsythia suspensa according to claim 1, characterized in that: A slide groove (12) is provided inside the filter box (1), and a rolling rod (13) is fixedly connected to the side of the second gear (7) away from the connecting rod (8), and the rolling rod (13) is connected to the slide groove (12) in a rolling manner.

4. The device for extracting effective components from Forsythia suspensa according to claim 1, characterized in that: A stirring drum (14) is fixedly connected to the top of the filter box (1), and a feed port (15) is fixedly connected to the side of the stirring drum (14) away from the filter box (1).

5. The device for extracting effective components from Forsythia suspensa according to claim 4, characterized in that: A second motor (16) is fixedly mounted on the top of the filter box (1), a crushing fan (17) is provided at the output end of the second motor (16), and one end of the mixing drum (14) disposed inside the filter box (1) is fixedly connected to a first valve pipe (18).

6. The device for extracting effective components from Forsythia suspensa according to claim 1, characterized in that: The bottom of the filter box (1) is fixedly connected to a box body (19).

7. The device for extracting effective components from Forsythia suspensa according to claim 1, characterized in that: A pull rod (20) is slidably connected to one side of the filter box (1) close to the filter plate (10), and one end of the pull rod (20) close to the filter plate (10) is fixedly connected to a push plate (21). A notch (23) is provided on the side of the filter box (1) away from the push plate (21), and a movable baffle is provided inside the notch (23). A waste residue collection box (22) is fixedly connected to one side of the filter box (1) close to the notch (23).

8. The device for extracting effective components from Forsythia suspensa according to claim 1, characterized in that: A second valve pipe (24) is fixedly connected to the side of the filter box (1).

9. The device for extracting effective components from Forsythia suspensa according to claim 8, characterized in that: A centrifugal separation cylinder (25) is fixedly connected to the side of the second valve tube (24) away from the filter box (1), and a solution injection port (26) is provided on the side of the centrifugal separation cylinder (25).

10. The device for extracting effective components from Forsythia suspensa according to claim 9, characterized in that: The top of the centrifugal separation cylinder (25) is fixedly connected with a discharge port (27), a filter assembly (28) is arranged on the side of the discharge port (27) away from the centrifugal separation cylinder (25), and the bottom of the centrifugal separation cylinder (25) is provided with a wastewater outlet (29).