Carton foam pasting integrated equipment

By designing an integrated carton foam cotton pasting equipment including Y-axis module, X-axis module and Z-axis module, the problems of low efficiency and inconsistent quality in the prior art are solved, and efficient and precise pasting of carton foam cotton is achieved, and the fast and efficient production needs are met.

CN120056515AInactive Publication Date: 2025-05-30HEFEI XINGYI PACKAGING CO LTD
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Patent Information

Application Number
CN202510324148.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the pasting of carton foam cotton mainly relies on manual manual, resulting in low efficiency and inconsistent quality, which cannot meet the fast, efficient and automated production needs.

Method used

An integrated equipment for carton foam cotton pasting is designed, using Y-axis module, X-axis module and Z-axis module to cooperate with each other to achieve accurate positioning and movement of cartons in three-dimensional space. The equipment is also equipped with suction cup assembly, flip motor, centering mechanism and hot melt adhesive machine to ensure the accuracy, efficiency and quality of pasting.

Benefits of technology

Through automated equipment, efficient and precise pasting of carton foam cotton is achieved, production efficiency and quality are improved, and fast and efficient production needs are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of carton processing, and discloses carton foam pasting integrated equipment which comprises a rack, a Y-axis module is arranged at the top of the rack, a moving end is arranged on the Y-axis module, X-axis modules are installed at the moving end, the rack is divided into a feeding area, a pasting area and a discharging area, and the feeding area, the pasting area and the discharging area are arranged on the rack. The X-axis module is provided with a moving end, the moving end is connected with a Z-axis module, and a suction cup assembly is installed at the bottom of the Z-axis module and used for sucking cartons. The Y-axis module, the X-axis module and the Z-axis module are matched with one another, so that the carton can be accurately positioned and moved in a three-dimensional space, and the pasting accuracy and efficiency are greatly improved. And due to the design of the suction cup assembly, the cartons can be sucked and released more conveniently, and the cartons cannot be damaged. And meanwhile, the foam cotton can be turned over according to needs through the arrangement of the turning motor, so that the pasting requirements of different cartons are met.
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Description

Technical Field

[0001] The present invention relates to the technical field of carton processing, and particularly to an integrated device for pasting carton foam cotton. Background Technique

[0002] In the carton processing industry, in order to improve the compressive strength of cartons and protect the internal items, it is usually necessary to paste foam cotton inside the cartons.

[0003] However, manual pasting is mostly used at present. This method is time-consuming and laborious, with low efficiency, and it is difficult to ensure the quality and consistency of pasting. With the increase in production requirements, this traditional manual pasting method can no longer meet the requirements of fast, efficient, and automated production.

[0004] Therefore, based on the above technical problems, it is necessary for those skilled in the art to develop an integrated device for pasting carton foam cotton. Summary of the Invention

[0005] The purpose of the present invention is to provide an integrated device for pasting carton foam cotton to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A technical solution for an integrated device for pasting carton foam cotton, including a frame. A Y-axis module is arranged at the top of the frame. A mobile end is arranged on the Y-axis module. X-axis modules are installed on the mobile ends. The frame is divided into a loading area, a pasting area, and a discharging area. An X-axis module is arranged on the mobile end, and the mobile end is connected to a Z-axis module. A suction cup assembly is installed at the bottom of the Z-axis module, and the suction cup assembly is used to adsorb cartons;

[0008] A support frame is arranged below the frame. A pushing module is installed on the support frame. A mobile end is arranged on the pushing module. A pushing frame is installed on the mobile end. A flipping motor is installed on the pushing frame. The output end of the flipping motor is connected to a flipping seat. Two groups of foam cotton adsorption plates are symmetrically arranged on the flipping seat.

[0009] As a preferred technical solution, a moving seat is installed below the foam cotton adsorption plate, and racks are arranged in a staggered manner at the bottom of the moving seat. A gear is meshed and connected between the two groups of racks, and the gear shaft hole is used to connect the output shaft of the driving motor to realize the synchronous movement of the two groups of foam cotton adsorption plates.

[0010] As a preferred technical solution, a centering mechanism is provided below the pasting area. The centering mechanism is installed on a support frame. The centering mechanism includes a pushing cylinder. The output end of the pushing cylinder is connected to a centering module. Two mobile ends are provided on the centering module, and the two mobile ends move towards each other. Centering plates are installed on the two mobile ends, and an intermediate plate is provided between the two centering plates.

[0011] As a preferred technical solution, the suction cup assembly includes a base. Two sponge suction cups are provided at the bottom of the base. A flipping cylinder is provided between the two sponge suction cups. The output end of the flipping cylinder is connected to a flipping arm. The tail end of the flipping arm is connected to a suction cup panel. The suction cup panel is rotatably connected to the base. A number of circular suction cups are provided on the suction cup panel.

[0012] As a preferred technical solution, hot melt adhesive machines are provided on both sides of the support frame. A foam cotton rack is provided adjacent to the hot melt adhesive machine. An upper foam cotton placement area and a lower foam cotton placement area are respectively provided on the foam cotton rack. The upper foam cotton placement area and the lower foam cotton placement area are used to place foam cotton, and foam cotton push plates are installed inside them. A pushing cylinder is provided below the foam cotton push plate for driving the foam cotton push plate and pushing and feeding the foam cotton.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The present invention is an integrated device for pasting carton foam cotton. The Y-axis module, X-axis module, and Z-axis module provided cooperate with each other to achieve precise positioning and movement of the carton in three-dimensional space, greatly improving the accuracy and efficiency of pasting. The design of the suction cup assembly makes the adsorption and release of the carton more convenient and will not cause damage to the carton. At the same time, the setting of the flipping motor enables the foam cotton to be flipped as needed to adapt to the pasting requirements of different cartons.

[0015] In addition, the setting of the centering mechanism ensures the precise centering of the carton during the pasting process, avoids the deviation of the pasting position, and further improves the quality and consistency of pasting. The combined use of sponge suction cups and circular suction cups makes the adsorption of the carton more firm and can adapt to cartons of different sizes and shapes. The introduction of the hot melt adhesive machine realizes the rapid and firm pasting of the foam cotton and the carton, meeting the requirements of high-efficiency production.

[0016] The integrated device for pasting carton foam cotton provided by the present invention, through a series of delicate designs and optimizations, successfully solves the problems existing in the prior art, realizes the automation, high efficiency, and precision of carton foam cotton pasting, and has remarkable technical effects and practical values. Description of the Drawings

[0017] Figure 1It is a front structural schematic diagram of an integrated equipment for pasting foam cotton on cartons;

[0018] Figure 2 It is a side structural schematic diagram of an integrated equipment for pasting foam cotton on cartons;

[0019] Figure 3 It is a three - dimensional structural schematic diagram of an integrated equipment for pasting foam cotton on cartons;

[0020] Figure 4 It is a structural schematic diagram of a flipping component of an integrated equipment for pasting foam cotton on cartons.

[0021] In the attached drawing reference numerals: 1, frame; 21, Y - axis module; 22, X - axis module; 23, loading area; 24, pasting area; 25, unloading area; 3, base; 31, sponge suction cup; 32, flipping cylinder; 33, flipping arm; 34, suction cup panel; 35, center suction cup; 4, support frame; 41, pushing module; 42, pushing frame; 43, flipping motor; 44, flipping seat; 45, gear; 46, rack; 47, moving seat; 48, foam cotton adsorption plate; 51, pushing cylinder; 52, centering module; 53, intermediate plate; 56, centering plate; 6, hot melt adhesive machine; 7, foam cotton rack; 71, lower foam cotton placement area; 72, upper foam cotton placement area; 73, foam cotton push plate. Detailed implementation manners

[0022] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in combination with the attached drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by showing examples of the present invention.

[0023] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, the present invention provides a technical solution for an integrated equipment for pasting foam cotton on cartons: including a frame 1, a Y - axis module 21 is arranged on the top of the frame 1, a mobile end is arranged on the Y - axis module 21, and an X - axis module 22 is installed on the mobile end. The frame 1 is divided into a loading area 23, a pasting area 24 and an unloading area 25. An X - axis module 22 is provided with a mobile end, the mobile end is connected with a Z - axis module, and a suction cup assembly 3 is installed at the bottom of the Z - axis module, and the suction cup assembly 3 is used for adsorbing cartons.

[0024] There is a support frame 4 provided below the frame 1. A pushing module 41 is installed on the support frame 4. A mobile end is provided on the pushing module 41. A pushing frame 42 is installed on the mobile end. A flipping motor 43 is installed on the pushing frame 42. The output end of the flipping motor 43 is connected to a flipping seat 44. Two groups of foam cotton adsorption plates 48 are symmetrically arranged on the flipping seat 44. A moving seat 47 is installed below the foam cotton adsorption plate 48. Rack bars 46 are staggeredly arranged at the bottom of the moving seat 47. A gear 45 is meshed and connected between the two groups of rack bars 46. The shaft hole of the gear 45 is used to connect the output shaft of the driving motor to realize the synchronous movement of the two groups of foam cotton adsorption plates 48.

[0025] A centering mechanism is provided below the pasting area 24. The centering mechanism is installed on the support frame 4. The centering mechanism includes a pushing cylinder 51. The output end of the pushing cylinder 51 is connected to a centering module 52. Two groups of mobile ends are provided on the centering module 52. The two groups of mobile ends move towards each other. Two centering plates 53 are installed on the two groups of mobile ends. An intermediate plate 56 is provided between the two centering plates 53.

[0026] The suction cup assembly 3 includes a base 3. Two groups of sponge suction cups 31 are provided at the bottom of the base 3. A flipping cylinder 32 is provided between the two groups of sponge suction cups 31. The output end of the flipping cylinder 32 is connected to a flipping arm 33. The tail end of the flipping arm 33 is connected to a suction cup panel 34. The suction cup panel 34 is rotatably connected to the base 3. A number of central suction cups 35 are provided on the suction cup panel 34.

[0027] Hot melt adhesive machines 6 are provided on both sides of the support frame 4. A foam cotton rack 7 is provided adjacent to the hot melt adhesive machines 6. An upper foam cotton placement area 72 and a lower foam cotton placement area 71 are respectively provided on the foam cotton rack 7. The upper foam cotton placement area 72 and the lower foam cotton placement area 71 are used to place foam cotton. Foam cotton push plates 73 are installed inside them. A pushing cylinder is provided below the foam cotton push plate 73 for driving the foam cotton push plate 73 and pushing and feeding the foam cotton.

[0028] The carton foam cotton pasting integrated equipment of the present invention can realize the precise positioning and movement of the carton in three-dimensional space, improving the accuracy and efficiency of pasting. The design of the suction cup assembly makes the adsorption and release of the carton more convenient and will not damage the carton. The setting of the flipping motor enables the foam cotton to be flipped as required to adapt to the pasting requirements of different cartons. The setting of the centering mechanism ensures the precise centering of the carton during the pasting process, avoiding the deviation of the pasting position. The combined use of the sponge suction cup and the central suction cup makes the adsorption of the carton more firm and can adapt to cartons of different sizes and shapes. The introduction of the hot melt adhesive machine realizes the rapid and firm pasting of the foam cotton and the carton, meeting the requirements of high-efficiency production.

[0029] Working principle and usage process of the present invention: Place the cardboard box in the feeding area 23, start the equipment, the Y-axis module 21 drives the cardboard box to move to the pasting area 24, and the X-axis module 22 and the Z-axis module work together to accurately adjust the position and height of the cardboard box. The suction cup assembly 3 firmly adsorbs the cardboard box through the sponge suction cup 31 and the center suction cup 35 to ensure the stability of the cardboard box during the pasting process. At the same time, the flipping motor 43 is started to drive the flipping of the foam cotton adsorption plate 48 on the flipping seat 44, take out the foam cotton from the upper foam cotton placement area 72 or the lower foam cotton placement area 71 on the foam cotton rack 7, and adjust the position and angle of the foam cotton according to the pasting requirements of the cardboard box. During the pasting process, the centering mechanism drives the centering plates 53 on the centering module 52 to move towards each other through the pushing cylinder 51 to ensure the accurate centering of the cardboard box during the pasting process. The hot melt adhesive machine 6 sprays hot melt adhesive as needed to firmly paste the foam cotton inside the cardboard box. After the pasting is completed, the equipment automatically moves the cardboard box to the discharging area 25 and waits for the next operation. During the whole process, each component of the equipment works together to realize the automation, high efficiency and precision of the cardboard box foam cotton pasting, greatly improving the production efficiency and quality.

[0030] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent replacements or changes, and should be covered within the protection scope of the present invention.

[0031] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0032] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0033] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor limit the invention to only the specific embodiments. Obviously, according to the above description, many modifications and variations can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and its modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A carton foam pasting integrated equipment, characterized in that: The machine comprises a frame (1), wherein a Y-axis module (21) is arranged on the top of the frame (1), a mobile end is arranged on the Y-axis module (21), and each of the mobile ends is installed with an X-axis module (22), the frame (1) is divided into a loading area (23), a pasting area (24) and a unloading area (25), a mobile end is arranged on the X-axis module (22), and the mobile end is connected with a Z-axis module, and a suction cup assembly is installed at the bottom of the Z-axis module, and the suction cup assembly is used to absorb cartons; A support frame (4) is arranged below the frame (1), a pushing module (41) is installed on the support frame (4), a moving end is arranged on the pushing module (41), a pushing frame (42) is installed on the moving end, a turning motor (43) is installed on the pushing frame (42), an output end of the turning motor (43) is connected to a turning seat (44), and two groups of foam cotton adsorption plates (48) are symmetrically arranged on the turning seat (44).

2. The integrated carton foam pasting device according to claim 1 is characterized by: A movable seat (47) is installed below the foam cotton adsorption plate (48), and a rack (46) is arranged at the bottom of the movable seat (47) in a staggered manner. A gear (45) is meshed and connected between two groups of racks (46). The shaft hole of the gear (45) is used to connect the output shaft of the driving motor to achieve synchronous movement of the two groups of foam cotton adsorption plates (48).

3. The integrated carton foam pasting device according to claim 1 is characterized by: A centering mechanism is provided below the pasting area (24), and the centering mechanism is installed on the support frame (4). The centering mechanism comprises a pushing cylinder (51), and the output end of the pushing cylinder (51) is connected to a centering module (52). The centering module (52) is provided with two groups of moving ends, and the two groups of moving ends move towards each other. Centering plates (56) are installed on the two groups of moving ends, and the two groups of centering plates (56) are provided with intermediate plates (53).

4. The integrated carton foam pasting device according to claim 1 is characterized by: The suction cup assembly comprises a base (3), two groups of sponge suction cups (31) are arranged at the bottom of the base (3), a turning cylinder (32) is arranged between the two groups of sponge suction cups (31), the output end of the turning cylinder (32) is connected to a turning arm (33), the tail end of the turning arm (33) is connected to a suction cup panel (34), the suction cup panel (34) is rotatably connected to the base (3), and a plurality of center suction cups (35) are arranged on the suction cup panel (34).

5. The integrated carton foam pasting device according to claim 1 is characterized by: Hot melt adhesive machines (6) are arranged on both sides of the support frame (4), and a foam cotton rack (7) is arranged on the adjacent side of the hot melt adhesive machine (6). An upper foam cotton placement area (72) and a lower foam cotton placement area (71) are respectively arranged on the foam cotton rack (7). The upper foam cotton placement area (72) and the lower foam cotton placement area (71) are used to place foam cotton, and foam cotton push plates (73) are installed inside them. A pushing cylinder is arranged below the foam cotton push plate (73) to drive the foam cotton push plate (73) and push the foam cotton to load the foam cotton.