Capacitor aluminum foil corrugated edge winding device

Abstract

The invention belongs to the technical field of aluminum foil corrugated edge winding in the capacitor industry, and discloses a capacitor aluminum foil corrugated edge winding device which comprises a profile outer cover, a discharging assembly is arranged on the profile outer cover, and the discharging assembly comprises a deviation rectifying roller, a discharging mechanical shaft and a discharging inflatable shaft. By arranging the edge material collecting assembly and the discharging assembly, a raw material is placed on the discharging assembly, a deviation rectifying sensor transmits a signal to a deviation rectifying roller on the discharging assembly to be used for adjusting the position of the raw material, the raw material is transmitted through a roller passing structure, then a magnet structure removes iron on the front face and the back face of the material, and the tension of a tension roller is constant; in the whole process, material conveying is more stable through separation and reunion, speed regulation and meter counting, left-right rolling is conducted through the material collecting mechanism, corrugated edge materials are collected through the edge material collecting assembly, and therefore waste of raw materials is reduced, and the utilization rate of the raw materials is higher.

Description

Technical Field

[0001] The present invention belongs to the technical field of aluminum foil lotus leaf edge winding in the capacitor industry, and specifically relates to a capacitor aluminum foil lotus leaf edge winding device. Background Art

[0002] Capacitor aluminum foil is an important electronic material and is widely used in the production of aluminum electrolytic capacitors. It is made by performing a series of processing procedures on high-purity aluminum ingots, such as rolling, cleaning, and cutting. The quality of capacitor aluminum foil directly affects the performance of aluminum electrolytic capacitors, including capacitance, withstand voltage ability, lifespan, etc.;

[0003] In the prior art, during the production process of capacitor aluminum foil, due to uneven stress or temperature changes during processing, rolling, or storage of the aluminum foil, a wavy or curly deformation phenomenon will occur at the edge of the aluminum foil, similar to the edge of a lotus leaf. However, during the process of removing the lotus leaf edge of capacitor aluminum foil, the lotus leaf edge is generally cut off and scattered under the device without being collected, which leads to waste of raw materials and increases the production and processing costs. Therefore, it needs to be improved. Summary of the Invention

[0004] To solve the problems raised in the above background art, the present invention provides a capacitor aluminum foil lotus leaf edge winding device, which has the advantage of saving resources.

[0005] To achieve the above object, the present invention provides the following technical solution: A capacitor aluminum foil lotus leaf edge winding device includes a profile outer cover. A feeding assembly is arranged on the profile outer cover. The feeding assembly includes a deviation rectifying roller, a feeding mechanical shaft, and a feeding air shaft. A roller structure is arranged on the profile outer cover. A deviation rectifying sensor is arranged outside the profile outer cover and located outside the roller structure. A magnet structure is arranged between the roller structures. The outer side of the magnet structure is connected to the profile outer cover. A tension roller is arranged outside the profile outer cover. A knife die is arranged on the profile outer cover. A tension roller is arranged outside the knife die. Skin rollers are arranged on both sides of the top of the knife die. A winding mechanism is arranged on the profile outer cover above the skin rollers. Edge material collecting assemblies are arranged on both sides of the profile outer cover and away from the knife die. A clutch, a speed regulator, and a length counter are respectively arranged on the back of the profile outer cover. The clutch, the speed regulator, and the length counter are connected to the roller structure, the skin rollers, and the winding mechanism. Motor drive assemblies are arranged on the back of the roller structure, the skin rollers, and the winding mechanism. An electric box is arranged on the top of the profile outer cover. Dust suction assemblies are respectively arranged on both sides of the knife die;

[0006] Among them, the edge trimming component includes a second mounting seat. The outer side of the second mounting seat is connected to the inner wall of the profile outer cover. A second support rod is installed on the second mounting seat. A connecting rod is arranged on the outer side of the second support rod. The other end of the connecting rod is connected to a second mounting plate. A speed reducer is arranged on the outer side of the second mounting plate. A servo motor is connected to the outer side of the speed reducer. The material receiving shaft is connected to the servo motor through a third coupling. A tenth bearing is arranged on the outer side of the material receiving shaft. A bearing seat is arranged on the outer side of the tenth bearing. The inner side of the bearing seat is connected to the outer side of the second mounting seat. A second sleeve is arranged on the outer side of the material receiving shaft. A positioning ring is arranged on the inner side of the second sleeve. A retaining edge located outside the second sleeve is arranged on the outer surface of the material receiving shaft. A spacer located inside the retaining edge is arranged on the outer side of the material receiving shaft. A second nut is arranged at the end of the material receiving shaft.

[0007] Preferably, the feeding component further includes a first mounting plate. A guide rail slider is arranged on the top of the first mounting plate. A bottom plate is arranged at the bottom of the guide rail slider. Baffles located on both sides of the guide rail slider are arranged on the top of the bottom plate. A deviation rectifying driver is arranged at the bottom of the bottom plate. A first vertical plate and a second vertical plate are respectively arranged on both sides of the top of the bottom plate. A first support rod is arranged between the first vertical plate and the second vertical plate. A first mounting seat is arranged on the outer side of the first vertical plate. A magnetic powder brake is arranged on the outer side of the first mounting seat. The outer side of the second vertical plate is respectively connected to a deviation rectifying roller, a feeding mechanical shaft, and a feeding air shaft.

[0008] Preferably, the deviation rectifying roller includes a deviation rectifying shaft. A first bearing and a second bearing are arranged on the deviation rectifying shaft. A first sleeve is arranged on the first bearing and the first bearing. A first flange is installed at one end of the first sleeve and is close to the first bearing. Spacers are arranged on both sides of the first flange. A first spherical cover and a second spherical cover are arranged inside the deviation rectifying shaft. A deviation rectifying ball is arranged between the first spherical cover and the second spherical cover. A first fixing block and a second fixing block located above and below the deviation rectifying ball are arranged on the outer side of the first flange. A deviation rectifying rod is arranged on the top of the first fixing block. A helix is arranged on the top of the deviation rectifying rod. A display sleeve is arranged on the outer sides of the first fixing block and the second fixing block. A screw is arranged on the outer side of the first fixing block. The inner side of the screw penetrates through the first fixing block and extends below the deviation rectifying rod.

[0009] Preferably, the feeding mechanical shaft includes a mechanical shaft. A taper sleeve is arranged on the outer surface of the mechanical shaft. A first nut located outside the taper sleeve is arranged on the outer side of the mechanical shaft. A third bearing is arranged on the outer side of the mechanical shaft. A first retaining ring is arranged on the outer side of the third bearing. A second flange is sleeved on the outer surface of the third bearing. A first coupling is arranged at the end of the mechanical shaft. The first coupling is connected to the magnetic powder brake. An encoder is arranged on the outer side of the mechanical shaft. A fourth bearing and a fifth bearing located on both sides of the encoder are respectively arranged on the outer side of the mechanical shaft. The fifth bearing and the fourth bearing are respectively connected to the first vertical plate and the second vertical plate. The second flange is fixed on the second vertical plate through bolts.

[0010] Preferably, the feeding air shaft includes an air shaft, on the outer surface of which there are respectively a bearing six, a bearing eight, an encoder two and a bearing seven. There is a retaining ring two outside the bearing six, and a flange three is sleeved on the outer surface of the bearing six. A coupling two is arranged at the end of the air shaft, and the coupling two is connected to a magnetic powder brake. The bearing eight and the bearing seven are respectively connected to a vertical plate one and a vertical plate two, and the flange three is installed on the vertical plate two through bolts on the outside.

[0011] Preferably, the deviation correction sensor includes a mounting bracket, on the outside of which there is an adjusting bracket. The outside of the mounting bracket is connected to the outer wall of the profile housing, and a sensor is arranged on the adjusting bracket.

[0012] Preferably, the over-roller structure includes a support seat, the outside of which is connected to the outside of the profile housing. An over-roller is arranged on the outer surface of the support seat, and there are two bearing nines on both sides of the inner cavity of the over-roller. The bearing nines are connected to the support seat, and a bearing cover is arranged at the end of the over-roller.

[0013] Preferably, the magnet structure includes a magnet sleeve sleeved on a magnet seat. The inner side of the magnet sleeve is connected to the outside of the profile housing, there is a magnetic block inside the magnet sleeve, and a magnet cover is arranged at the end of the magnet sleeve.

[0014] Preferably, there are two sets of the edge trimming material components and the material receiving mechanisms, and the two sets of the edge trimming material components and the material receiving mechanisms are respectively arranged on both sides of the profile housing.

[0015] Preferably, there are two of the clutch, speed regulation and length measurement, and the two clutches, speed regulations and length measurements are arranged on both sides of the profile housing.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. By setting the edge trimming material component and the feeding component, the raw material is placed on the feeding component, and the deviation correction sensor transmits a signal to the deviation correction roller on the feeding component to adjust the position of the raw material. The raw material is transmitted through the over-roller structure, and then the magnet structure removes iron from both the front and back of the material. The tension roller keeps a constant tension, and after the knife die cuts, the dust is sucked away by the dust collection component. During the whole process, the material is transmitted more stably through the clutch, speed regulation and length measurement, and the material is wound left and right by the material receiving mechanism, and the edge trimming material component is used to receive the lotus leaf edge material, so as to reduce the waste of raw materials and make the utilization rate of raw materials higher.

[0018] 2. By setting a servo motor and a material receiving mechanism, the present invention drives the edge material receiving component through the servo motor, making the edge material receiving component operate more stably. The winding speed of the edge material receiving component is synchronized with the winding speed of the material receiving mechanism. When the whole machine is running, it can prevent the entire structure from experiencing belt breakage or belt loosening due to inconsistent speeds. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the present invention;

[0020] Figure 2 is a schematic structural diagram of the back of the present invention;

[0021] Figure 3 is an exploded view of the edge material receiving component of the present invention;

[0022] Figure 4 is an exploded view of the material feeding component of the present invention;

[0023] Figure 5 is an exploded view of the deviation rectifying roller of the present invention;

[0024] Figure 6 is a schematic structural diagram of the air shaft for material feeding of the present invention;

[0025] Figure 7 is a schematic structural diagram of the mechanical shaft for material feeding of the present invention;

[0026] Figure 8 is a schematic structural diagram of the deviation rectifying sensor of the present invention;

[0027] Figure 9 is a schematic structural diagram of the roller of the present invention;

[0028] Figure 10 is a schematic structural diagram of the magnet of the present invention.

[0029] In the figure: 1. Profile outer cover; 2. Feeding component; 201. First mounting plate; 202. Guide rail slider; 203. Baffle; 204. Base plate; 205. Deviation rectification driver; 206. First vertical plate; 207. Second vertical plate; 208. First support rod; 209. First mounting seat; 210. Magnetic powder brake; 3. Deviation rectification roller; 301. Deviation rectification shaft; 302. First bearing; 303. Second bearing; 304. First sleeve; 305. First flange; 306. Spacer; 307. First ball cover; 308. Second ball cover; 309. Deviation rectification ball; 310. Deviation rectification rod; 311. First fixing block; 312. Second fixing block; 313. Screw thread; 314. Display sleeve; 315. Screw; 4. Feeding mechanical shaft; 401. Mechanical shaft; 402. Taper bush; 403. First nut; 404. Third bearing; 405. First encoder; 406. Fourth bearing; 407. First coupling; 408. Second flange; 409. First retaining ring; 410. Fifth bearing; 5. Feeding air shaft; 501. Air shaft; 502. Sixth bearing; 503. Second encoder; 504. Seventh bearing; 505. Second coupling; 506. Third flange; 507. Second retaining ring; 508. Eighth bearing; 6. Deviation rectification sensor; 601. Sensor; 602. Adjusting bracket; 603. Mounting bracket; 7. Over-roller structure; 701. Support seat; 702. Ninth bearing; 703. Over-roller; 704. Bearing cover; 8. Magnet structure; 801. Magnet seat; 802. Magnetic block; 803. Magnet cover; 804. Magnet sleeve; 9. Tension roller; 10. Die; 11. Rubber roller; 12. Edge-trimming component; 1201. Second mounting seat; 1202. Second support rod; 1203. Connecting rod; 1204. Second mounting plate; 1205. Reducer; 1206. Servo motor; 1207. Take-up shaft; 1208. Third coupling; 1209. Second nut; 1210. Bearing block; 1211. Tenth bearing; 1212. Second sleeve; 1213. Positioning ring; 1214. Rib; 1215. Spacer sleeve; 13. Take-up mechanism; 14. Clutch; 15. Speed regulation; 16. Length measurement; 17. Motor drive component; 18. Electric box; 19. Dust suction component. Detailed implementation manner

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Embodiment 1

[0032] As Figures 1 to 10As shown in the figure, this is the first embodiment of the present invention, which provides a capacitor aluminum foil hemming winding device. The device includes a profile outer cover 1, on which a feeding component 2 is arranged. The feeding component 2 includes a deviation rectifying roller 3, a feeding mechanical shaft 4 and a feeding air expanding shaft 5. A roller structure 7 is arranged on the profile outer cover 1, and a deviation rectifying sensor 6 is arranged outside the profile outer cover 1 and located outside the roller structure 7. A magnet structure 8 is arranged between the roller structures 7, and the outside of the magnet structure 8 is connected to the profile outer cover 1. A tension roller 9 is arranged outside the profile outer cover 1. A knife die 10 is arranged on the profile outer cover 1, and the tension roller 9 is arranged outside the knife die 10. Skin rollers 11 are arranged on both sides of the top of the knife die 10. A winding mechanism 13 is arranged above the skin rollers 11 and located on the profile outer cover 1. Edge trimming components 12 are arranged on both sides of the profile outer cover 1 and away from the knife die 10. A clutch 14, a speed regulator 15 and a length counter 16 are respectively arranged on the back of the profile outer cover 1. The clutch 14, the speed regulator 15 and the length counter 16 are connected to the roller structure 7, the skin rollers 11 and the winding mechanism 13. Motor drive components 17 are arranged on the back of the roller structure 7, the skin rollers 11 and the winding mechanism 13. An electric box 18 is arranged on the top of the profile outer cover 1. Dust suction components 19 are respectively arranged on both sides of the knife die 10;

[0033] Among them, the edge trimming component 12 includes a second mounting seat 1201, the outside of the second mounting seat 1201 is connected to the inner wall of the profile outer cover 1. A second support rod 1202 is installed on the second mounting seat 1201. A connecting rod 1203 is arranged outside the second support rod 1202. The other end of the connecting rod 1203 is connected to a second mounting plate 1204. A speed reducer 1205 is arranged outside the second mounting plate 1204. A servo motor 1206 is connected to the outside of the speed reducer 1205. A winding shaft 1207 is connected to the servo motor 1206 through a third coupling 1208. A tenth bearing 1211 is arranged outside the winding shaft 1207. A bearing seat 1210 is arranged outside the tenth bearing 1211. The inner side of the bearing seat 1210 is connected to the outside of the second mounting seat 1201. A second sleeve 1212 is arranged outside the winding shaft 1207. A positioning ring 1213 is arranged inside the second sleeve 1212. A retaining edge 1214 is arranged on the outer surface of the winding shaft 1207 and located outside the second sleeve 1212. A spacer sleeve 1215 is arranged outside the winding shaft 1207 and located inside the retaining edge 1214. A second nut 1209 is arranged at the end of the winding shaft 1207.

[0034] By installing the capacitor aluminum foil roll to be edge-removed on the unwinding assembly 2, then winding the capacitor aluminum foil around the deviation rectifying sensor 6, the leather roller 11, the magnet structure 8, the die cutter 10 and the winding mechanism 13 through the roller structure 7, then starting the motor drive assembly 17, and driving the operation of the whole equipment through the connection between the gears and each device, the deviation rectifying sensor 6 performs deviation rectifying induction on the transmitted capacitor aluminum foil to prevent position deviation during transfer. Then, when the capacitor aluminum foil is introduced between the magnet structures 8, the iron powder on the front and back sides of the raw material is removed by the magnet structures 8. After that, the capacitor aluminum foil is cut by the die cutter 10 for the frilly edges, and the dust generated during cutting is sucked away by the dust suction assembly 19. The capacitor aluminum foil is wound around the winding mechanism 13 through the leather roller 11, and the leather roller 11 generates a certain resistance during the winding process, making the winding mechanism 13 fit more closely with the coil when winding the capacitor aluminum foil;

[0035] At the same time, the cut frilly edges are wound around the sleeve two 1212 on the outer surface of the edge winding material assembly 12 through the roller structure 7. Then, by starting the connecting rod 1203, the winding shaft 1207 and the sleeve two 1212 are driven to rotate, and then the sleeve two 1212 collects the cut frilly edges;

[0036] And the clutch 14 makes the transmission between the devices more stable. The speed regulation 15 is used to adjust the speed of the whole machine, and the length measurement 16 is used to calculate the winding length, which is convenient for the operator to take according to the needs. Thus, it is convenient for the operator to remove and collect the frilly edges of the capacitor aluminum foil through the edge winding material assembly 12, which is convenient for subsequent recycling and reduces the waste of raw materials.

[0037] Embodiment 2

[0038] As Figures 4 to 10 shown, this embodiment includes the features of Embodiment 1. The difference in technical features is that the unwinding assembly 2 further includes a mounting plate one 201. A guide rail slider 202 is arranged on the top of the mounting plate one 201. A bottom plate 204 is arranged at the bottom of the guide rail slider 202. Baffles 203 are arranged on both sides of the guide rail slider 202 at the top of the bottom plate 204. A deviation rectifying driver 205 is arranged at the bottom of the bottom plate 204. Vertical plates one 206 and vertical plates two 207 are respectively arranged on both sides of the top of the bottom plate 204. A support rod one 208 is arranged between the vertical plates one 206 and the vertical plates two 207. A mounting seat one 209 is arranged on the outer side of the vertical plate one 206. A magnetic powder brake 210 is arranged on the outer side of the mounting seat one 209. The outer sides of the vertical plates two 207 are respectively connected to the deviation rectifying roller 3, the unwinding mechanical shaft 4 and the unwinding air shaft 5;

[0039] When feeding the raw materials on the feeding mechanical shaft 4 or the feeding air shaft 5, after receiving the signal, the deviation rectifying driver 205 will correct the front and rear positions according to the deviation position of the material. Through the guide rail slider 202 arranged under the feeding assembly 2, when the deviation rectifying driver 205 moves back and forth, the assembly will be corrected for front and rear movement through the guide rail slider 202. The two feeding shafts, namely the feeding mechanical shaft 4 and the feeding air shaft 5, can be replaced with each other according to the personnel's needs for use.

[0040] Among them, the deviation rectifying roller 3 includes a deviation rectifying shaft 301. A bearing one 302 and a bearing two 303 are arranged on the deviation rectifying shaft 301. A sleeve one 304 is arranged on the bearing one 302 and the bearing one 302. A flange one 305 is installed at one end of the sleeve one 304 and is close to the bearing one 302. Blocks 306 are arranged on both sides of the flange one 305. A ball cover one 307 and a ball cover two 308 are arranged inside the deviation rectifying shaft 301. A deviation rectifying ball 309 is arranged between the ball cover one 307 and the ball cover two 308. Fixed blocks one 311 and two 312 are arranged outside the flange one 305 and are located above and below the deviation rectifying ball 309. A deviation rectifying rod 310 is arranged at the top of the fixed block one 311. A helix 313 is arranged at the top of the deviation rectifying rod 310. Display sleeves 314 are arranged outside the fixed blocks one 311 and two 312. A screw 315 is arranged outside the fixed block one 311. The inner side of the screw 315 penetrates through the fixed block one 311 and extends below the deviation rectifying rod 310;

[0041] The deviation rectifying roller 3 is used to prevent one side of the material from being loose and the other side from being tight when feeding the raw materials. When the helix 313 on the deviation rectifying rod 310 rotates left and right, it is used to adjust the centrality of the deviation rectifying shaft 301. The deviation rectifying ball 309 drives the deviation rectifying shaft 301. Since the fixed blocks one 311 and two 312 are fixed on the flange one 305, the fixed blocks one 311 and two 312 have a support point and can be adjusted through the deviation rectifying rod 310 to correct the deviation of the raw materials.

[0042] Among them, the feeding mechanical shaft 4 includes a mechanical shaft 401. A taper sleeve 402 is arranged on the outer surface of the mechanical shaft 401. A nut one 403 is arranged outside the mechanical shaft 401 and is located outside the taper sleeve 402. A bearing three 404 is arranged outside the mechanical shaft 401. A retaining ring one 409 is arranged outside the bearing three 404. A flange two 408 is sleeved on the outer surface of the bearing three 404. A coupling one 407 is arranged at the end of the mechanical shaft 401. The coupling one 407 is connected to the magnetic powder brake 210. An encoder one 405 is arranged outside the mechanical shaft 401. Bearings four 406 and five 410 are respectively arranged outside the mechanical shaft 401 and on both sides of the encoder one 405. The bearing five 410 and the bearing four 406 are respectively connected to the vertical plate one 206 and the vertical plate two 207. The flange two 408 is fixed on the vertical plate two 207 through bolts;

[0043] Through the installation between the fifth bearing 410 and the fourth bearing 406 and the first vertical plate 206 and the second vertical plate 207, it is convenient to integrally install the feeding mechanical shaft 4 on the feeding assembly 2. And by using the taper sleeve 402 to hold the raw material, and then using the first nut 403 to lock the raw material on the deviation rectifying shaft 301, the raw material is fixed on the feeding mechanical shaft 4 for feeding treatment of the raw material.

[0044] Among them, the feeding air shaft 5 includes an air shaft 501. On the outer surface of the air shaft 501, there are respectively arranged a sixth bearing 502, an eighth bearing 508, an encoder two 503 and a seventh bearing 504. On the outside of the sixth bearing 502, there is arranged a second retaining ring 507. A third flange 506 is sleeved on the outer surface of the sixth bearing 502. At the end of the air shaft 501, there is arranged a second coupling 505. The second coupling 505 is connected to the magnetic powder brake 210. The eighth bearing 508 and the seventh bearing 504 are respectively connected to the first vertical plate 206 and the second vertical plate 207. The outside of the third flange 506 is installed on the second vertical plate 207 through bolts;

[0045] Through the seventh bearing 504 and the eighth bearing 508, the feeding air shaft 5 is integrally installed on the feeding assembly 2. When using the feeding air shaft 5, the air shaft 501 is inflated, causing the air shaft 501 to expand, and then fixing the material on the air shaft 501, making it convenient to fix the raw material. By switching different feeding shafts, the use requirements can be met.

[0046] Among them, the deviation rectifying sensor 6 includes an installation bracket 603. On the outside of the installation bracket 603, there is arranged an adjusting bracket 602. The outside of the installation bracket 603 is connected to the outer wall of the profile housing 1. On the adjusting bracket 602, there is arranged a sensor 601;

[0047] The position of the raw material is sensed by the sensor 601. When it is detected that the raw material is displaced, a signal is sent to the sixth bearing 502, and then the deviation of the raw material installed on the feeding mechanical shaft 4 or the feeding air shaft 5 is rectified by the deviation rectifying roller 3.

[0048] Among them, the roller structure 7 includes a support seat 701. The outside of the support seat 701 is connected to the outside of the profile housing 1. On the outer surface of the support seat 701, there is arranged a roller barrel 703. On both sides of the inner cavity of the roller barrel 703, there are arranged ninth bearings 702. The ninth bearings 702 are connected to the support seat 701. At the end of the roller barrel 703, there is arranged a bearing cover 704;

[0049] By arranging the ninth bearings 702 on both sides of the support seat 701, the roller barrel 703 on the ninth bearings 702 has a good sliding effect, facilitating the transmission of the raw material. At the same time, through the ninth bearings 702, the friction between the support seat 701 and the roller barrel 703 is reduced, improving the mechanical efficiency and reducing energy consumption.

[0050] Among them, the magnet structure 8 includes a magnet sleeve 804 sleeved on a magnet base 801. The inner side of the magnet sleeve 804 is connected to the outer side of the profile housing 1. A magnetic block 802 is arranged inside the magnet sleeve 804, and a magnet cover 803 is arranged at the end of the magnet sleeve 804;

[0051] When the raw material is conveyed between the magnet structures 8, the iron powder on the front and back sides of the raw material is removed by the magnet structures 8. Since there are two magnet structures 8, the two magnet structures 8 are installed in a staggered manner, improving the adsorption effect on the iron powder.

[0052] Embodiment 3

[0053] As Figure 1 and Figure 2 shown, this embodiment includes the features of Embodiment 1. The distinguishing technical features are that there are two sets of edging material components 12 and two sets of material receiving mechanisms 13. The two sets of edging material components 12 and material receiving mechanisms 13 are respectively arranged on both sides of the profile housing 1;

[0054] The capacitor aluminum foil is wound left and right by the leather roller 11 and the two material receiving mechanisms 13. At the same time, the two edging material components 12 are used to wind the lotus leaf edge material, improving the working efficiency.

[0055] Among them, there are two clutches 14, two speed regulators 15 and two length meters 16. The two clutches 14, two speed regulators 15 and two length meters 16 are arranged on both sides of the profile housing 1;

[0056] The two clutches 14 facilitate the transmission of the entire device to be more stable, facilitate the adjustment of the overall machine speed. At the same time, the overall machine speed is adjusted through the two speed regulators 15, and through the two length meters 16, it is calculated how many meters of capacitor aluminum foil are wound, which is convenient for packing it. Thus, through the cooperation of the clutch 14, speed regulator 15 and length meter 16, it is possible to prevent the phenomenon of belt breakage or belt loosening due to inconsistent speeds when the whole machine is running.

[0057] The working principle and usage process of the present invention:

[0058] First of all, the feeding component 2 adjusts the raw material placed on the device through the deviation correction sensor 6. The whole machine is connected by the operation of the motor drive component 17 and the gears, driving the whole machine to operate. During the operation, the raw material is transmitted through the roller structure 7, and then the front and back sides are de-ironed by the magnet structure 8. The tension roller 9 applies a constant tension to the raw material, and the die 10 cuts the conveyed raw material. Then, the dust generated by the cutting is sucked away by the dust collection component 19. During this process, through the cooperation between the clutch 14, speed regulator 15 and length meter 16, the stable transmission between the materials is ensured. Then, the edging material component 12 winds the cut lotus leaf edge, and at the same time, the material receiving mechanism 13 winds the capacitor aluminum foil. Thus, the lotus leaf edge is collected by the edging material component 12, reducing the waste of raw materials and making the utilization rate of raw materials higher.

[0059] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0060] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A capacitor aluminum foil ruffle winding device, comprising a profile cover (1), characterized in that: The profile cover (1) is provided with a discharge assembly (2), the discharge assembly (2) includes a correction roller (3), a discharge mechanical shaft (4) and a discharge air shaft (5), the profile cover (1) is provided with a roller structure (7), the outer side of the profile cover (1) is provided with a correction sensor (6) located outside the roller structure (7), a magnet structure (8) is provided between the roller structures (7), the outer side of the magnet structure (8) is connected to the profile cover (1), a tension roller (9) is provided on the outer side of the profile cover (1), a knife die (10) is provided on the profile cover (1), a tension roller (9) is provided on the outer side of the knife die (10), and leather rollers (11) are provided on both sides of the top of the knife die (10). ), a receiving mechanism (13) located on the profile cover (1) is arranged above the leather roller (11), and edge material receiving components (12) away from the cutting die (10) are arranged on both sides of the profile cover (1), and a clutch (14), a speed regulation (15) and a meter (16) are arranged on the back of the profile cover (1), and the clutch (14), the speed regulation (15) and the meter (16) are connected to the roller structure (7), the leather roller (11) and the receiving mechanism (13), and a motor transmission component (17) is arranged on the back of the roller structure (7), the leather roller (11) and the receiving mechanism (13), and an electric box (18) is arranged on the top of the profile cover (1), and dust collection components (19) are arranged on both sides of the cutting die (10); The edge trimming component (12) comprises a second mounting seat (1201), the outer side of the second mounting seat (1201) is connected to the inner wall of the profile cover (1), a second support rod (1202) is installed on the second mounting seat (1201), a connecting rod (1203) is arranged on the outer side of the second support rod (1202), the other end of the connecting rod (1203) is connected to a second mounting plate (1204), a reducer (1205) is arranged on the outer side of the second mounting plate (1204), a servo motor (1206) is connected to the outer side of the reducer (1205), a material trimming shaft (1207) is connected to the servo motor (1206) via a coupling three (1208), and the material trimming shaft A bearing ten (1211) is arranged on the outer side of the bearing ten (1211), a bearing seat (1210) is arranged on the outer side of the bearing ten (1211), the inner side of the bearing seat (1210) is connected to the outer side of the mounting seat two (1201), a sleeve two (1212) is arranged on the outer side of the receiving shaft (1207), a positioning ring (1213) is arranged on the inner side of the sleeve two (1212), a retaining edge (1214) located on the outer side of the sleeve two (1212) is arranged on the outer surface of the receiving shaft (1207), a spacer (1215) located on the inner side of the retaining edge (1214) is arranged on the outer side of the receiving shaft (1207), and a nut two (1209) is arranged on the end of the receiving shaft (1207).

2. A capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The material discharging assembly (2) further comprises a mounting plate (201), a guide rail slider (202) being arranged on the top of the mounting plate (201), a bottom plate (204) being arranged at the bottom of the guide rail slider (202), a baffle (203) being arranged on both sides of the guide rail slider (202) on the top of the bottom plate (204), a deviation correction driver (205) being arranged at the bottom of the bottom plate (204), and two sides of the top of the bottom plate (204) being arranged respectively. A vertical plate 1 (206) and a vertical plate 2 (207) are provided, a support rod 1 (208) is provided between the vertical plate 1 (206) and the vertical plate 2 (207), a mounting seat 1 (209) is provided on the outer side of the vertical plate 1 (206), a magnetic powder brake (210) is provided on the outer side of the mounting seat 1 (209), and the outer side of the vertical plate 2 (207) is respectively connected to a deviation correction roller (3), a material discharge mechanical shaft (4) and a material discharge air shaft (5).

3. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The deflection correction roller (3) comprises a deflection correction shaft (301), on which a bearing 1 (302) and a bearing 2 (303) are arranged, on which a sleeve 1 (304) is arranged, and one end of the sleeve 1 (304) is provided with a flange 1 (305) and is close to the bearing 1 (302), and both sides of the flange 1 (305) are provided with cushion blocks (306), and inside the deflection correction shaft (301) a ball cover 1 (307) and a ball cover 2 (308) are arranged, and a deflection correction roller (304) is arranged between the ball cover 1 (307) and the ball cover 2 (308). The deflection ball (309) is provided with a fixing block (311) and a fixing block (312) located above and below the deflection correction ball (309) on the outer side of the flange (305); a deflection correction rod (310) is provided on the top of the fixing block (311); a screw (313) is provided on the top of the deflection correction rod (310); a display sleeve (314) is provided on the outer side of the fixing block (311) and the fixing block (312); a screw (315) is provided on the outer side of the fixing block (311); the inner side of the screw (315) passes through the fixing block (311) and extends to the bottom of the deflection correction rod (310).

4. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The material discharge mechanical shaft (4) comprises a mechanical shaft (401), the outer surface of the mechanical shaft (401) is provided with a tapered sleeve (402), the outer side of the mechanical shaft (401) is provided with a nut (403) located outside the tapered sleeve (402), the outer side of the mechanical shaft (401) is provided with a bearing (404) (404), the outer side of the bearing (404) is provided with a retaining ring (409), the outer surface of the bearing (404) is sleeved with a flange (408), and the end of the mechanical shaft (401) is provided with a coupling ( 407), the coupling 1 (407) is connected to the magnetic powder brake (210), an encoder 1 (405) is arranged on the outside of the mechanical shaft (401), and a bearing 4 (406) and a bearing 5 (410) are respectively arranged on the outside of the mechanical shaft (401) and located on both sides of the encoder 1 (405), the bearing 5 (410) and the bearing 4 (406) are respectively connected to the vertical plate 1 (206) and the vertical plate 2 (207), and the flange 2 (408) is fixed to the vertical plate 2 (207) by bolts.

5. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The discharge air shaft (5) comprises an air shaft (501), the outer surface of which is respectively provided with a bearing six (502), a bearing eight (508), an encoder two (503) and a bearing seven (504), a retaining ring two (507) is arranged on the outer side of the bearing six (502), a flange three (506) is sleeved on the outer surface of the bearing six (502), a coupling two (505) is arranged at the end of the air shaft (501), the coupling two (505) is connected to the magnetic powder brake (210), the bearing eight (508) and the bearing seven (504) are respectively connected to the vertical plate one (206) and the vertical plate two (207), and the outer side of the flange three (506) is mounted on the vertical plate two (207) by bolts.

6. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The deviation correction sensor (6) comprises a mounting bracket (603), an adjusting bracket (602) is arranged on the outer side of the mounting bracket (603), the outer side of the mounting bracket (603) is connected to the outer wall of the profile cover (1), and a sensor (601) is arranged on the adjusting bracket (602).

7. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The roller structure (7) comprises a support seat (701), the outer side of the support seat (701) is connected to the outside of the profile cover (1), the outer surface of the support seat (701) is provided with a roller (703), both sides of the inner cavity of the roller (703) are provided with bearings nine (702), the bearing nine (702) is connected to the support seat (701), and the end of the roller (703) is provided with a bearing cover (704).

8. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The magnet structure (8) comprises a magnet seat (801) on which a magnet sleeve (804) is sleeved, the inner side of the magnet sleeve (804) is connected to the outer side of the profile outer cover (1), a magnetic block (802) is arranged inside the magnet sleeve (804), and a magnet cover (803) is arranged at the end of the magnet sleeve (804).

9. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The edge material collecting components (12) and the material collecting mechanism (13) are each provided with two groups, and the two groups of the edge material collecting components (12) and the material collecting mechanism (13) are respectively provided on both sides of the profile outer cover (1).

10. The capacitor aluminum foil ruffle winding device according to claim 1, characterized in that: The clutch (14), speed regulator (15) and meter (16) are each provided with two, and the two clutches (14), speed regulator (15) and meter (16) are arranged on both sides of the profile outer cover (1).

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