Uniform adding equipment for functional bacteria of liquid bio-organic fertilizer
By designing a uniform addition equipment for functional bacteria of liquid biological organic fertilizers, and using premix, decomposition, heating and mixing mechanisms, the problems of uneven mixing of functional bacteria and biological organic fertilizers and impurities in traditional equipment are solved, achieving efficient and uniform mixing and improving fertilizer quality.
Patent Information
- Application Number
- CN202510348886.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional functional bacteria additive equipment is difficult to achieve a uniform mixing of biological organic fertilizers and functional bacteria, and the impurities in biological organic fertilizers will poison functional bacteria and affect the quality and production efficiency of fertilizers.
A liquid biological organic fertilizer functional bacterial uniform addition equipment is designed, including a premixing mechanism, impurity removal mechanism, heating mechanism and agitating mechanism. It removes impurities through a multi-layer filter, pretreats and heats materials, and combines a telescopic stirring assembly to achieve efficient and uniform mixing.
The uniform mixing of functional bacteria and biological organic fertilizer is achieved, impurities are removed, the purity of fertilizers and the activity of functional bacteria are improved, and the quality and production efficiency of fertilizers are ensured.
Smart Images

Figure CN120058402A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fertilizer processing equipment, and particularly to a device for uniformly adding functional bacteria to liquid biological organic fertilizer. Background Art
[0002] Liquid biological organic fertilizer is a new type of high-efficiency organic fertilizer and plays an important role in agricultural production. It mainly uses organic wastes such as livestock and poultry manure, crop straws, and agricultural and sideline product processing wastes as raw materials, and is made through a series of processes such as microbial fermentation. In this process, beneficial microorganisms multiply in large numbers and play a key role. These microorganisms can decompose macromolecular substances in organic materials and convert them into small-molecule nutrient components that are more easily absorbed by plants, such as amino acids, humic acids, and small-molecule sugars, thus significantly improving the utilization rate of fertilizers.
[0003] However, traditional functional bacteria adding devices have many drawbacks. Some biological organic fertilizers and functional bacteria themselves have high viscosity, adhere to each other during mixing, and are difficult to achieve uniform dispersion, resulting in uneven fertilizer quality and affecting the fertilization effect. When dealing with large doses of biological organic fertilizers and functional bacteria, conventional devices have limited stirring strength and methods, and cannot ensure their full mixing, easily resulting in large local concentration differences, reducing the fertilizer efficiency stability. Moreover, various impurities such as plant residues and soil clods are often mixed in the raw materials of biological organic fertilizers. These impurities not only interfere with the normal growth and reproduction of functional bacteria but may also damage the normal operation of the equipment during the mixing process, increasing the equipment maintenance cost and failure rate. Traditional devices lack targeted pretreatment, efficient mixing, and impurity treatment mechanisms, and are difficult to meet the requirements of high-quality production of modern liquid biological organic fertilizers. There is an urgent need for a new type of functional bacteria uniform adding device to solve these problems. Summary of the Invention
[0004] In view of the deficiencies of the prior art, the present invention provides a device for uniformly adding functional bacteria to liquid biological organic fertilizer, which solves the problems in the prior art that some biological organic fertilizers and functional bacteria have high viscosity and are difficult to mix, large doses of biological organic fertilizers and functional bacteria are not evenly mixed, and impurities in biological organic fertilizers are harmful to functional bacteria.
[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A device for uniformly adding functional bacteria to liquid biological organic fertilizer, including a base. It is characterized in that a main mixing tank is arranged on the upper part of the base. A pre-mixing mechanism is arranged outside the main mixing tank, which is used for pre-treating biological organic fertilizer. A impurity removing mechanism is arranged outside the main mixing tank, which is used for removing large particle impurities in biological organic fertilizer. A heating mechanism is arranged outside the pre-mixing mechanism, which is used to form a suitable temperature environment. A stirring mechanism is arranged inside the main mixing tank, which is used to uniformly mix biological organic fertilizer and functional bacteria.
[0006] Preferably, the premixing mechanism includes a secondary mixing tank fixedly connected to the outer wall of the base. The outer wall of the secondary mixing tank is communicated with a first feed inlet, a second feed inlet and a discharge outlet. A first stirring paddle is rotatably connected inside the secondary mixing tank. A first liquid pump is communicated with the outer wall of the secondary mixing tank. The input end of the first liquid pump is communicated with the outer wall of the discharge outlet. The output end of the first liquid pump is communicated with a first feed pipe. A first liquid level gauge is communicated with the outer wall of the secondary mixing tank.
[0007] Preferably, the impurity removal mechanism includes a first impurity removal tank and a second impurity removal tank fixedly connected to the outer wall of the base. A first motor is fixedly connected to the outer walls of the first impurity removal tank and the second impurity removal tank. The output end of the first motor is fixedly connected to a rotating rod rotatably connected to the inner walls of the first impurity removal tank and the second impurity removal tank. A filter screen is fixedly connected to the outer wall of the rotating rod. The mesh number of multiple filter screens gradually increases along the material flow direction. One ends of a first discharge pipe and a second discharge pipe are communicated with the outer walls of the first impurity removal tank and the second impurity removal tank. The other ends of the first discharge pipe and the second discharge pipe are respectively communicated with the outer walls of the first feed inlet and the second feed inlet.
[0008] Preferably, the heating mechanism includes a heat preservation jacket fixedly connected to the outer wall of the secondary mixing tank. An electric heating belt is fixedly connected to the inner wall of the heat preservation jacket and wound between the heat preservation jacket and the secondary mixing tank. A first temperature sensor is fixedly connected to the inner wall of the secondary mixing tank. A first PCB controller is fixedly connected to the outer wall of the secondary mixing tank.
[0009] Preferably, the stirring mechanism includes a second motor fixedly connected to the outer wall of the main mixing tank. The output end of the second motor is fixedly connected to a rotating shaft. A second stirring paddle is fixedly connected to the outer wall of the rotating shaft. A sliding groove is formed inside the second stirring paddle. A telescopic assembly is slidably connected to the inner wall of the sliding groove. The inside of the rotating shaft is hollow. One end of an adding pipe is rotatably connected to one end of the rotating shaft. The other end of the adding pipe penetrates through the main mixing tank and is communicated with the outer wall of the first impurity removal tank. A spray head is communicated with the outer wall of the rotating shaft. The connection between the spray head and the outer wall of the rotating shaft is spherical.
[0010] Preferably, the telescopic assembly includes a support plate which is slidably connected to the inner wall of the sliding groove. A third motor is fixedly connected to the outer wall of the support plate. The output end of the third motor is fixedly connected to a first gear. One end of a rotating rod is fixedly connected to one side of the outer wall of the first gear. The other end of the rotating rod is rotatably connected to a fitting plate. Stirring blocks are fixedly connected to the outer wall of the rotating rod. A plurality of rotating rods are rotatably connected to the outer wall of the fitting plate. Transmission gears are arranged between adjacent first gears. The first gears are meshed with the transmission gears. A closing plate is rotatably connected to the outer wall of the rotating rod. The closing plate is installed between the first gear and the stirring block.
[0011] Preferably, a heat preservation sleeve is fixedly connected to the outer wall of the main mixing tank. An electric heating belt is fixedly connected to the outer wall of the main mixing tank. The electric heating belt is wound between the heat preservation sleeve and the main mixing tank. A second temperature sensor is fixedly connected to the inner wall of the main mixing tank. A second PCB controller is fixedly connected to the outer wall of the main mixing tank.
[0012] Preferably, a maintenance ladder is fixedly connected to the outer wall of the main mixing tank. An observation port is arranged at the top of the main mixing tank.
[0013] Preferably, a plurality of secondary mixing tanks are fixedly connected to the outer wall of the base. A heat preservation sleeve is fixedly connected to the outer wall of the first feed pipe.
[0014] Preferably, a second liquid level gauge is arranged at the top of the main mixing tank.
[0015] The present invention provides a device for uniformly adding functional bacteria to liquid biological organic fertilizer. It has the following beneficial effects:
[0016] 1. By using filters with gradually increasing mesh numbers in multiple layers to intercept impurities in the biological organic fertilizer, such as plant fiber fragments, tiny mineral particles, and microbial flocs, etc., can be removed, achieving the effect of preventing impurity poisoning of functional bacteria, improving the purity of the biological organic fertilizer and the activity of functional bacteria, and ensuring the fertilizer quality.
[0017] 2. Through the secondary mixing tank in the pre-mixing mechanism, in combination with the first stirring paddle, the first liquid pump, and the heating mechanism, the materials are pre-treated at an appropriate temperature. For common functional bacteria, heating can make the enzyme activity of the functional bacteria at the best, promoting their growth and reproduction by utilizing fertilizer nutrients; for common organic fertilizers, heating can reduce their viscosity and make the mixing with functional bacteria more uniform, improving the mixing effect and solving the problem of difficult mixing due to high viscosity.
[0018] 3. In the present invention, the stirring paddle two in the main mixing tank is combined with the telescopic component. When the viscosity of the material is too high, the motor three drives the stirring block to rotate to cut the material and break the adhesion. The hollow rotating shaft cooperates with the adding pipe and the nozzle, and can continuously add functional bacteria during stirring and enhance the mixing effect by using the special structure of the nozzle, achieving the effect of efficient and uniform mixing, overcoming the defect of uneven mixing in large doses, and improving the production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a perspective view of the adding device in the present invention;
[0020] Figure 2 is a schematic diagram of the adding device in the present invention;
[0021] Figure 3 is a schematic diagram of the impurity removal mechanism in the present invention;
[0022] Figure 4 is a schematic diagram of the main mixing tank in the present invention;
[0023] Figure 5 is a schematic diagram of the stirring paddle two in the present invention;
[0024] Figure 6 is an internal view of the stirring paddle two in the present invention;
[0025] Figure 7 is a schematic diagram of the nozzle in the present invention;
[0026] Figure 8 is a schematic diagram of the auxiliary mixing tank in the present invention.
[0027] Among them, 1. Base; 2. Main mixing tank; 3. Auxiliary mixing tank; 4. Feed inlet one; 5. Feed inlet two; 6. Discharge outlet; 7. Stirring paddle one; 8. Liquid pump one; 9. Feed pipe one; 10. Liquid level gauge one; 11. Impurity removal tank one; 12. Impurity removal tank two; 13. Motor one; 14. Rotating rod; 15. Filter screen; 16. Discharge pipe one; 17. Discharge pipe two; 18. Heat preservation sleeve; 19. Electric heating belt; 20. Temperature sensor one; 21. PCB controller one; 22. Motor two; 23. Rotating shaft; 24. Stirring paddle two; 25. Sliding groove; 26. Adding pipe; 27. Nozzle; 28. Support plate; 29. Motor three; 30. Gear one; 31. Rotating rod; 32. Fitting plate; 33. Stirring block; 34. Transmission gear; 35. Sealing plate; 36. Temperature sensor two; 37. PCB controller two; 38. Maintenance ladder; 39. Observation port; 40. Liquid level gauge two. DETAILED DESCRIPTION OF THE INVENTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0029] Please refer to the attached Figure 1 - attached Figure 8 The embodiments of the present invention provide a device for uniformly adding functional bacteria to liquid biological organic fertilizer, including a base 1. A main mixing tank 2 is arranged on the upper part of the base 1. A pre-mixing mechanism is arranged outside the main mixing tank 2 for pre-treating the biological organic fertilizer. An impurity removing mechanism is arranged outside the main mixing tank 2 for removing large particle impurities in the biological organic fertilizer. A heating mechanism is arranged outside the pre-mixing mechanism for forming a suitable temperature environment. A stirring mechanism is arranged inside the main mixing tank 2 for uniformly mixing the biological organic fertilizer and the functional bacteria.
[0030] The pre-mixing mechanism includes a secondary mixing tank 3. The secondary mixing tank 3 is fixedly connected to the outer wall of the base 1. A feed inlet 4, a feed inlet 5, and a discharge outlet 6 are communicated with the outer wall of the secondary mixing tank 3. A stirring paddle 7 is rotatably connected inside the secondary mixing tank 3. A liquid pump 1 is communicated with the outer wall of the secondary mixing tank 3. The input end of the liquid pump 1 is communicated with the outer wall of the discharge outlet 6. The output end of the liquid pump 1 is communicated with a feed pipe 1. A liquid level gauge 10 is communicated with the outer wall of the secondary mixing tank 3.
[0031] Please refer to the attached Figure 1 、attached Figure 8 and attached Figure 8 Specifically, the secondary mixing tank 3 serves as a reaction container for pre-mixing treatment. The communicated feed inlet 4, feed inlet 5, and discharge outlet 6 serve as receiving and conveying ports. The liquid pump 1 is used to provide transportation power. A liquid level gauge 10 is communicated with the outer wall of the secondary mixing tank 3 for detecting the capacity of the material inside the secondary mixing tank 3.
[0032] The impurity removing mechanism includes an impurity removing tank 11 and an impurity removing tank 12. The impurity removing tank 11 and the impurity removing tank 12 are fixedly connected to the outer wall of the base 1. A motor 13 is fixedly connected to the outer walls of the impurity removing tank 11 and the impurity removing tank 12. The output end of the motor 13 is fixedly connected to a rotating rod 14. The rotating rod 14 is rotatably connected to the inner walls of the impurity removing tank 11 and the impurity removing tank 12. A filter screen 15 is fixedly connected to the outer wall of the rotating rod 14. The mesh numbers of multiple filter screens 15 gradually increase along the material flow direction. One ends of a discharge pipe 16 and a discharge pipe 17 are communicated with the outer walls of the impurity removing tank 11 and the impurity removing tank 12. The other ends of the discharge pipe 16 and the discharge pipe 17 are respectively communicated with the outer walls of the feed inlet 4 and the feed inlet 5.
[0033] Please refer to the attachedFigure 1 , attached Figure 2 and attached Figure 3 , specifically, the impurity removal mechanism includes an impurity removal tank one 11 and an impurity removal tank two 12 which are used as impurity removal containers for biological organic fertilizer and functional bacteria respectively. The filter screens 15 installed inside the impurity removal tank one 11 and the impurity removal tank two 12 are used to intercept impurities in the materials. The outer walls of the impurity removal tank one 11 and the impurity removal tank two 12 are fixedly connected with a motor one 13. The output end of the motor one 13 is fixedly connected with a rotating rod 14. The outer wall of the rotating rod 14 is fixedly connected with a filter screen 15. The motor one 13 is used to provide power, and the rotating rod 14 is used to drive the filter screen 15 to rotate.
[0034] The heating mechanism includes a heat preservation sleeve 18. The heat preservation sleeve 18 is fixedly connected to the outer wall of the secondary mixing tank 3. The inner wall of the heat preservation sleeve 18 is fixedly connected with an electric heating belt 19. The electric heating belt 19 is wound between the heat preservation sleeve 18 and the secondary mixing tank 3. The inner wall of the secondary mixing tank 3 is fixedly connected with a temperature sensor one 20. The outer wall of the secondary mixing tank 3 is fixedly connected with a PCB controller one 21.
[0035] Please refer to the attached Figure 2 , specifically, the heat preservation sleeve 18 is fixedly connected to the outer wall of the secondary mixing tank 3 to reduce heat loss. The inner wall of the heat preservation sleeve 18 is fixedly connected with an electric heating belt 19 as a heat source to provide heat for the materials in the tank. The inner wall of the secondary mixing tank 3 is fixedly connected with a temperature sensor one 20 to monitor the temperature of the materials in the mixing tank in real time. The outer wall of the secondary mixing tank 3 is fixedly connected with a PCB controller one 21 to adjust the output power of the electric heating belt 19.
[0036] The stirring mechanism includes a motor two 22. The motor two 22 is fixedly connected to the outer wall of the main mixing tank 2. The output end of the motor two 22 is fixedly connected with a rotating shaft 23. The outer wall of the rotating shaft 23 is fixedly connected with a stirring paddle two 24. A sliding groove 25 is opened inside the stirring paddle two 24. The inner wall of the sliding groove 25 is slidably connected with a telescopic component. The inside of the rotating shaft 23 is hollow. One end of the rotating shaft 23 is rotatably connected with one end of an adding pipe 26. The other end of the adding pipe 26 penetrates through the main mixing tank 2 and is communicated with the outer wall of the impurity removal tank one 11. The outer wall of the rotating shaft 23 is communicated with a nozzle 27. The connection between the nozzle 27 and the outer wall of the rotating shaft 23 is spherical.
[0037] Please refer to the attached Figure 4 , attached Figure 5 , attached Figure 6 , attached Figure 7, Specifically, the second motor 22 is fixedly connected to the outer wall of the main mixing tank 2 as the power source of the stirring mechanism. The output end of the second motor 22 is fixedly connected with a rotating shaft 23. The outer wall of the rotating shaft 23 is fixedly connected with a second stirring paddle 24 for stirring materials to improve the mixing degree of the materials. The inside of the rotating shaft 23 is hollow. One end of the rotating shaft 23 is rotatably connected to one end of an adding pipe 26. The other end of the adding pipe 26 penetrates through the main mixing tank 2 and is connected to the outer wall of the first impurity removal tank 11 for adding functional bacteria. The outer wall of the rotating shaft 23 is communicated with a spray head 27. The connection part between the spray head 27 and the outer wall of the rotating shaft 23 is spherical for controlling the spraying direction of the functional bacteria.
[0038] The telescopic assembly includes a support plate 28. The support plate 28 is slidably connected to the inner wall of the sliding groove 25. The outer wall of the support plate 28 is fixedly connected with a third motor 29. The output end of the third motor 29 is fixedly connected with a first gear 30. One side of the outer wall of the first gear 30 is fixedly connected with one end of a rotating rod 31. The other end of the rotating rod 31 is rotatably connected to a fitting plate 32. The outer wall of the rotating rod 31 is fixedly connected with a stirring block 33. A plurality of rotating rods 31 are rotatably connected to the outer wall of the fitting plate 32. A transmission gear 34 is arranged between adjacent first gears 30. The first gear 30 is meshed with the transmission gear 34. The outer wall of the rotating rod 31 is rotatably connected with a closing plate 35. The closing plate 35 is installed between the first gear 30 and the stirring block 33.
[0039] Please refer to the appendix Figure 5 and the appendix Figure 6 , Specifically, the support plate 28 is slidably connected to the inner wall of the sliding groove 25 to provide an installation position. The outer wall of the support plate 28 is fixedly connected with a third motor 29. The output end of the third motor 29 is fixedly connected with a first gear 30. One side of the outer wall of the first gear 30 is fixedly connected with one end of a rotating rod 31. The other end of the rotating rod 31 is rotatably connected to a fitting plate 32. The outer wall of the rotating rod 31 is fixedly connected with a stirring block 33. A plurality of rotating rods 31 are rotatably connected to the outer wall of the fitting plate 32. A transmission gear 34 is arranged between adjacent first gears 30. The first gear 30 is meshed with the transmission gear 34. The outer wall of the rotating rod 31 is rotatably connected with a closing plate 35. The closing plate 35 is installed between the first gear 30 and the stirring block 33. The first gear 30 and the rotating rod 31 are driven by the third motor 29 to rotate, and then the stirring block 33 is driven to flip. The power of the third motor 29 is transmitted among multiple groups of stirring blocks 33 by the transmission gear 34.
[0040] The outer wall of the main mixing tank 2 is fixedly connected with a heat preservation sleeve 18. The outer wall of the main mixing tank 2 is fixedly connected with an electric heating belt 19. The electric heating belt 19 is wound between the heat preservation sleeve 18 and the main mixing tank 2. The inner wall of the main mixing tank 2 is fixedly connected with a second temperature sensor 36. The outer wall of the main mixing tank 2 is fixedly connected with a second PCB controller 37.
[0041] Please refer to the appendix Figure 2, specifically, the heat insulation jacket 18 is fixedly connected to the outer wall of the main mixing tank 2 to reduce heat loss. An electric heating belt 19 is fixedly connected to the inner wall of the heat insulation jacket 18 as a heat source to provide heat for the materials in the tank. A temperature sensor II 36 is fixedly connected to the inner wall of the main mixing tank 2 to monitor the temperature of the materials in the mixing tank in real time. A PCB controller II 37 is fixedly connected to the outer wall of the main mixing tank 2 to adjust the output power of the electric heating belt 19.
[0042] A maintenance ladder 38 is fixedly connected to the outer wall of the main mixing tank 2, and an observation port 39 is provided at the top of the main mixing tank 2.
[0043] Please refer to the appendix Figure 2 , specifically, the maintenance ladder 38 provides a maintenance path, and the observation port 39 provides an observation position.
[0044] A plurality of auxiliary mixing tanks 3 are fixedly connected to the outer wall of the base 1, and a heat insulation jacket 18 is fixedly connected to the outer wall of the first feed pipe 9.
[0045] Please refer to the appendix Figure 1 , specifically, a plurality of auxiliary mixing tanks 3 are fixedly connected to the outer wall of the base 1, and the plurality of auxiliary mixing tanks 3 improve the mixing efficiency. A heat insulation jacket 18 is fixedly connected to the outer wall of the first feed pipe 9 to reduce heat loss during transportation.
[0046] A level gauge II 40 is provided at the top of the main mixing tank 2.
[0047] Please refer to the appendix Figure 2 , specifically, a level gauge II 40 is provided at the top of the main mixing tank 2 to detect the material capacity in the main mixing tank 2.
[0048] Working principle: In the production process of liquid bio-organic fertilizer, first, the bio-organic fertilizer raw materials and functional bacteria enter the impurity removal tank 11 and the impurity removal tank 12 respectively. Under the influence of their own gravity, the bio-organic fertilizer raw materials and functional bacteria flow down from the top of the impurity removal tank 11 and the impurity removal tank 12. During the movement of the bio-organic fertilizer raw materials and functional bacteria, the multi-layer filter screens 15 on the inner walls of the impurity removal tank 11 and the impurity removal tank 12 filter out the impurities and lumps in the bio-organic fertilizer raw materials and functional bacteria, and the mesh number of the filter screen 15 gradually increases along the material flow direction, intercepting the impurities in the bio-organic fertilizer layer by layer (the mesh number of the filter screen 15 generally gradually expands from 10 - 20 meshes to 100 - 200 meshes. The 10 - 20 mesh filter screen 15 is mainly used to intercept larger particles of impurities, such as plant fiber fragments and larger soil clods in the organic fertilizer; the 100 - 200 mesh filter screen 15 can intercept tiny impurities, such as mineral particles and microbial flocs suspended in the liquid. The specific mesh number is determined by the type of bio-organic fertilizer actually used), avoiding the poisoning effect of impurities in the bio-organic fertilizer on the functional bacteria. On the other hand, the motor 13 on the outer wall of the impurity removal tank 11 and the impurity removal tank 12 is started to rotate the rotating rod 14, driving the filter screen 15 installed on the rotating rod 14 to rotate, realizing the shaking off of the impurities accumulated on the filter screen 15.
[0049] After the impurity-removed biological organic fertilizer raw materials and functional bacteria enter the secondary mixing tank 3, the first stirring paddle 7 rotates continuously and steadily driven by the motor, preliminarily stirring and mixing the materials to make the material distribution more uniform. At this time, the heating mechanism operates synchronously, and the heat preservation jacket 18 tightly wraps the secondary mixing tank 3. The electric heating belt 19 inside it, under the coordinated action of the first temperature sensor 21 (the sensor can be a PT100 or K-type thermocouple temperature sensor) and the PCB controller 21 (the controller can be an XMTD-2202 temperature controller or an OMRON E5CN-Q2HBT temperature controller), maintains a suitable pre-treatment temperature environment (each functional bacterium has its optimal growth temperature range. For example, Bacillus is a commonly used functional bacterium in biological organic fertilizers. The optimal growth temperature of Bacillus subtilis, for instance, is generally between 25-37°C. Within this temperature range, the enzyme activity in the functional bacterium is in the best state, and the metabolic activities are vigorous; when the temperature exceeds the appropriate range, the activity of the functional bacterium will be inhibited or even damaged. If the temperature is too high, such as exceeding 45°C, biological macromolecules such as proteins and enzymes in the functional bacterium will denature. The spatial structure of the protein will be destroyed, resulting in the loss of its function, and the enzyme will also lose its catalytic function due to the change in the structure of the active center). As a catalyst in living organisms, enzymes can efficiently participate in various biochemical reactions at suitable temperatures, such as the absorption, decomposition, and utilization of nutrients, as well as the processes of cell division and reproduction. When the liquid biological organic fertilizer and functional bacteria are mixed at a suitable temperature, the functional bacteria can quickly adapt to the new environment and use the nutrients in the fertilizer for growth and reproduction. This not only helps the functional bacteria to be evenly distributed in the fertilizer but also ensures that they can exert better fertilizer efficiency in the subsequent use process; after reaching the appropriate temperature, the first temperature sensor continuously monitors the temperature inside the secondary mixing tank 3 and quickly feeds back the data to the PCB controller 21. If the temperature deviates from the set value, the PCB controller 21 immediately adjusts the heating power of the electric heating belt 19 to ensure temperature stability. On the other hand, when the temperature rises, the viscosity of the biological organic fertilizer will decrease, making the mixing degree with the functional bacteria more uniform (temperature has a significant impact on the viscosity of liquid biological organic fertilizers. Generally speaking, as the temperature rises, the viscosity of the liquid decreases. Liquid biological organic fertilizers contain various organic and inorganic components, such as polysaccharides, proteins, minerals, etc. The presence of these components makes the fertilizer have a higher viscosity at low temperatures. For example, some biological organic fertilizers containing more polysaccharide substances are viscous at low temperatures because the interaction between the polysaccharide molecular chains is enhanced. When the temperature rises, the thermal motion of the molecules intensifies, the force between the molecular chains weakens, and the fluidity of the liquid increases. This change is beneficial to the diffusion and uniform mixing of functional bacteria in the liquid because the lower viscosity makes it easier for functional bacteria to move in the fertilizer and reduces the resistance to mixing).After the biological organic fertilizer and functional bacteria reach a certain degree of mixing (the degree of mixing is determined by sampling and testing. Generally, when there is no obvious layering phenomenon in the sample (for example, for the pre-mixing of some functional bacteria containing Bacillus and liquid organic fertilizer, if there is no white bacterial film formed on the liquid surface and no obvious precipitation at the bottom, it indicates that the functional bacteria are relatively evenly distributed in the liquid, and it can be considered to enter the main mixing container), they can enter the main mixing tank 2). The first liquid pump 8 transports the treated material in the secondary mixing tank 3 to the main mixing tank 2 through the first feed pipe 9 for further treatment.
[0050] When the material arrives at the main mixing tank 2, the second motor 22 drives the rotating shaft 23 to rotate at a high speed. The stirring paddle two 24 on the rotating shaft 23 stirs the material. The sliding groove inside the stirring paddle two 24 provides a moving space for the telescopic assembly. When the stirring paddle two 24 rotates, the telescopic assembly is thrown out by its centrifugal force until the fitting plate 32 contacts the inner wall of the main mixing tank 2. When the viscosity of the material in the tank is too high, the third motor 29 starts, driving the first gear 30 to rotate. The adjacent first gears 30 cooperate with each other through the transmission gear 34, causing the rotating rod 31 to rotate accordingly, driving the stirring block 33 on the rotating rod 31 to rotate. The rotating block is elliptical and can cut the material to achieve the effect of breaking the adhesion of the material and improving the mixing degree of the material. On the other hand, the inside of the rotating shaft 23 is hollow and is connected to the first impurity removal tank 11 through the adding pipe 26, and functional bacteria can be continuously added during mixing. Moreover, the connection between the nozzle 27 and the outer wall of the rotating shaft 23 is spherical. When the stirring paddle two 24 rotates, the nozzle 27 is impacted by the material to form a phenomenon where the spraying direction is opposite to the material flow, further improving the mixing degree of the functional bacteria. At the same time, the heat preservation sleeve 18, the electric heating belt 19, the second temperature sensor 36, and the second PCB controller 37 of the main mixing tank 2 also cooperate closely to maintain a stable reaction temperature. The second temperature sensor 36 monitors the temperature inside the main mixing tank 2 in real time. Once the temperature fluctuates, the second PCB controller 37 quickly adjusts the heating power of the electric heating belt 19 to ensure that the biological organic fertilizer and functional bacteria are fully and evenly mixed in the optimal temperature environment without being interfered by the change of the external environmental temperature.
[0051] The first liquid level gauge 10 and the second liquid level gauge 40 respectively monitor the liquid levels in the secondary mixing tank 3 and the main mixing tank 2 accurately and in real time to ensure that the material quantity is always within a reasonable range, avoiding affecting the mixing effect and equipment operation due to too much or too little material. Moreover, the setting of multiple secondary mixing tanks 3 can realize the parallel processing of materials, improving the production efficiency. The equipped maintenance ladder 38 on the outer wall of the main mixing tank 2 facilitates the daily maintenance and repair work of the equipment. The operator can safely and conveniently check and repair the equipment through the maintenance ladder 38. The design of the observation port 39 facilitates the operator to view the mixing situation in the main mixing tank 2 in real time, discover problems in time and make adjustments to ensure the efficient, stable and orderly progress of the entire production process.
[0052] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A liquid bio-organic fertilizer functional bacteria uniform addition device, comprising a base (1), characterized in that: A main mixing tank (2) is arranged on the upper part of the base (1); a pre-mixing mechanism is arranged outside the main mixing tank (2) for pre-treating the bio-organic fertilizer; an impurity removal mechanism is arranged outside the main mixing tank (2) for removing large particles of impurities in the bio-organic fertilizer; a heating mechanism is arranged outside the pre-mixing mechanism for forming a suitable temperature environment; and a stirring mechanism is arranged inside the main mixing tank (2) for uniformly mixing the bio-organic fertilizer and the functional bacteria.
2. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 1, characterized in that, The premixing mechanism comprises a secondary mixing tank (3), the secondary mixing tank (3) is fixedly connected to the outer wall of the base (1), the outer wall of the secondary mixing tank (3) is connected to a feed port 1 (4), a feed port 2 (5) and a discharge port (6), the interior of the secondary mixing tank (3) is rotatably connected to a stirring paddle 1 (7), the outer wall of the secondary mixing tank (3) is connected to a liquid pump 1 (8), the input end of the liquid pump 1 (8) is connected to the outer wall of the discharge port (6), the output end of the liquid pump 1 (8) is connected to a feed pipe 1 (9), and the outer wall of the secondary mixing tank (3) is connected to a liquid level meter 1 (10).
3. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 2, characterized in that, The impurity removal mechanism comprises an impurity removal tank 1 (11) and an impurity removal tank 2 (12), wherein the impurity removal tank 1 (11) and the impurity removal tank 2 (12) are fixedly connected to the outer wall of the base (1), and the outer walls of the impurity removal tank 1 (11) and the impurity removal tank 2 (12) are fixedly connected to a motor 1 (13), and the output end of the motor 1 (13) is fixedly connected to a rotating rod (14), and the rotating rod (14) is rotatably connected to the impurity removal tank 1 (11) and the impurity removal tank 2 (12). 2), the outer wall of the rotating rod (14) is fixedly connected with a filter screen (15), the mesh size of the plurality of filter screens (15) gradually increases along the material flow direction, the outer walls of the impurity removal tank 1 (11) and the impurity removal tank 2 (12) are connected with one end of the discharge pipe 1 (16) and the discharge pipe 2 (17), and the other ends of the discharge pipe 1 (16) and the discharge pipe 2 (17) are respectively connected to the outer walls of the feed port 1 (4) and the feed port 2 (5).
4. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 2, characterized in that, The heating mechanism comprises a heat-insulating sleeve (18), the heat-insulating sleeve (18) is fixedly connected to the outer wall of the auxiliary mixing tank (3), the inner wall of the heat-insulating sleeve (18) is fixedly connected to an electric heating belt (19), the electric heating belt (19) is wound between the heat-insulating sleeve (18) and the auxiliary mixing tank (3), the inner wall of the auxiliary mixing tank (3) is fixedly connected to a temperature sensor (20), and the outer wall of the auxiliary mixing tank (3) is fixedly connected to a PCB controller (21).
5. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 1, characterized in that, The stirring mechanism comprises a second motor (22), the second motor (22) is fixedly connected to the outer wall of the main mixing tank (2), the output end of the second motor (22) is fixedly connected to a rotating shaft (23), the outer wall of the rotating shaft (23) is fixedly connected to a second stirring paddle (24), a sliding groove (25) is provided inside the second stirring paddle (24), the inner wall of the sliding groove (25) is slidably connected to a telescopic component, the interior of the rotating shaft (23) is hollow, one end of the rotating shaft (23) is rotatably connected to one end of an addition pipe (26), the other end of the addition pipe (26) passes through the main mixing tank (2) and is connected to the outer wall of the impurity removal tank (11), the outer wall of the rotating shaft (23) is connected to a nozzle (27), and the connection point between the nozzle (27) and the outer wall of the rotating shaft (23) is spherical.
6. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 5, characterized in that: The telescopic assembly comprises a support plate (28), the support plate (28) is slidably connected to the inner wall of the sliding groove (25), the outer wall of the support plate (28) is fixedly connected to a motor three (29), the output end of the motor three (29) is fixedly connected to a gear one (30), one side of the outer wall of the gear one (30) is fixedly connected to one end of a rotating rod (31), the other end of the rotating rod (31) is rotatably connected to a bonding plate (32), the outer wall of the rotating rod (31) is fixedly connected to a stirring block (33), the outer wall of the bonding plate (32) is rotatably connected to a plurality of rotating rods (31), a transmission gear (34) is provided between adjacent gears one (30), the gear one (30) is meshed with the transmission gear (34), the outer wall of the rotating rod (31) is rotatably connected to a closing plate (35), and the closing plate (35) is installed between the gear one (30) and the stirring block (33).
7. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 4, characterized in that: The outer wall of the main mixing tank (2) is fixedly connected to a heat preservation sleeve (18), the outer wall of the main mixing tank (2) is fixedly connected to an electric heating belt (19), the electric heating belt (19) is wound between the heat preservation sleeve (18) and the main mixing tank (2), the inner wall of the main mixing tank (2) is fixedly connected to a second temperature sensor (36), and the outer wall of the main mixing tank (2) is fixedly connected to a second PCB controller (37).
8. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 1, characterized in that: An inspection ladder (38) is fixedly connected to the outer wall of the main mixing tank (2), and an observation port (39) is provided on the top of the main mixing tank (2).
9. A liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 4, characterized in that: The outer wall of the base (1) is fixedly connected to a plurality of auxiliary mixing tanks (3), and the outer wall of the feed pipe 1 (9) is fixedly connected to a heat insulation sleeve (18).
10. The liquid bio-organic fertilizer functional bacteria uniform addition device according to claim 1, characterized in that: A second liquid level gauge (40) is provided on the top of the main mixing tank (2).