Surface additive spraying device for curtain fabric production
By designing a curtain cloth spraying device that includes a front-end cleaning device, a spraying device and a drying device, the problem of lack of cleaning functions and low integration in existing equipment is solved, and efficient spraying quality and operational convenience are achieved.
Patent Information
- Application Number
- CN202510325060.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-30
AI Technical Summary
The existing curtain cloth surface spraying equipment lacks cleaning equipment, which cannot ensure the spraying effect. At the same time, the integration is low, resulting in poor spraying quality and inconvenient operation.
A surface additive spraying device for curtain fabric production is designed, including a front-end cleaning device, a material spraying device and a drying device. The cleaning device cleans the dust on the surface of the curtain cloth by cleaning the shaft and brushing sheet, and the spraying device sprays and drys the surface additives on both sides through the upper and lower processing chambers respectively.
It effectively avoids the influence of dust and impurities, improves the spray quality, enhances the integration and operation convenience of the equipment, and ensures the stability of the spray effect.
Smart Images

Figure CN120061069A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textiles, and particularly to a surface assistant spraying device for curtain fabric production. Background Art
[0002] Curtains are mainly made by cutting and sewing curtain fabrics. In order to meet the requirements of dust prevention, wear resistance, anti-aging, etc. during the use of curtains, it is often necessary to add corresponding surface assistants to the surface of the curtain fabric during the production of the curtain fabric.
[0003] The patent with the authorization announcement number CN214766284U and the patent name of a surface assistant spraying device for curtain fabric production provides a device for spraying surface assistants onto curtain fabrics. This device sprays and dries the surface assistants on both sides of the curtain fabric in different regions through corresponding spraying mechanisms, effectively avoiding the problem that it is difficult to control the spraying accuracy when spraying the surface assistants on both sides of the curtain fabric simultaneously, and avoiding the problem that the surface assistants are easily adhered to the guide rollers due to unreasonable drying design. However, the surface of the curtain fabric is relatively rough and prone to accumulating dust before processing. Therefore, this device lacks a mechanism for cleaning the surface of the curtain fabric, and is easily interfered by dust and impurities during spraying, making it difficult to effectively guarantee the spraying effect.
[0004] Therefore, we need a surface assistant spraying device for curtain fabric production to solve the problems that the existing surface spraying equipment for curtain fabrics lacks a cleaning device and cannot guarantee the spraying effect, and at the same time has a low integration degree, which can effectively improve the spraying quality of curtain fabrics and the device is easier to operate. Summary of the Invention
[0005] The purpose of the present invention is to solve the problems that the existing surface spraying equipment for curtain fabrics lacks a cleaning device and cannot guarantee the spraying effect, and at the same time has a low integration degree. The present application provides a surface assistant spraying device for curtain fabric production, which can effectively improve the spraying quality of curtain fabrics and the device is easier to operate.
[0006] To achieve the above object, the present invention provides the following technical solution: A surface assistant spraying device for curtain fabric production, comprising:
[0007] A frame, an upper and lower connected two-layer processing cavity is formed inside the frame, and a first guiding shaft and a second guiding shaft for carrying the curtain fabric are arranged from top to bottom between the two-layer processing cavities, and a third roller pair for clamping and driving the movement of the curtain fabric is arranged at the end of the lower-layer processing cavity;
[0008] Front-end cleaning device. The front-end cleaning device includes a connecting frame installed at the end of the processing cavity located on the upper layer, and a first roller pair and a second roller pair for clamping and driving the movement of the curtain are installed on the connecting frame. A pair of cleaning shafts for cleaning the dust on the curtain cloth are arranged between the first roller pair and the second roller pair, and a power device for driving the movement of the cleaning shafts is arranged on the frame. A third motor for driving the movement of the first roller pair, the second roller pair and the third roller pair is arranged on the frame.
[0009] Spraying device. Spraying devices for spraying surface additives on the curtain cloth are respectively arranged in the upper and lower processing cavities, and the two spraying devices respectively perform spraying operations on both sides of the curtain cloth. Drying devices for drying the curtain cloth are respectively arranged at the outlet ends corresponding to the respective spraying devices in the upper and lower processing cavities.
[0010] Preferably, the first roller pair, the second roller pair and the third roller pair are all composed of a pair of metal shafts for clamping the curtain cloth and capable of rotating, and the metal shafts located in the first roller pair, the second roller pair and the third roller pair are respectively connected to the output end of the third motor through gears or belts and are driven by the third motor to rotate.
[0011] Preferably, the spraying device includes a connecting shell fixedly installed on the frame, and a spraying cavity is formed inside the connecting shell. The connecting shell is provided with a second pair of interfaces for threading the curtain cloth into the spraying cavity. The connecting shell is provided with a diversion box, and the inside of the diversion box is connected to an external surface additive supply device through a feeding pipe. The diversion box is provided with a spraying nozzle communicated with the inside of the diversion box and used for spraying surface additives on the curtain cloth located in the spraying cavity.
[0012] Preferably, the diversion box is slidably installed in the connecting shell through a guide rail, and a linear motor is fixedly installed on the connecting shell. The output end of the linear motor is connected to the diversion box and is used for driving the diversion box to slide back and forth.
[0013] Preferably, the drying device includes a drying box fixedly installed on the frame, and the drying box is provided with a third pair of interfaces for threading the curtain cloth. An infrared heater for heating the curtain cloth is fixedly installed in the inner cavity of the drying device.
[0014] Preferably, a first air inlet housing and a first air exhaust housing are fixedly installed on the drying box. A first air inlet fan blade is rotatably installed in the first air inlet housing, and a first air exhaust fan blade is rotatably installed in the first air exhaust housing. The first air exhaust fan blade and the first air inlet fan blade are respectively fixedly installed at both ends of the same rotating shaft, and a driven wheel is coaxially fixed in the middle of the rotating shaft. A first motor is fixedly installed on the drying box, and a driving wheel meshed with the driven wheel is installed at the output end of the first motor. A return cavity for collecting the gas inside the drying box is arranged inside the drying box, and the return cavity is communicated with the first air exhaust housing. At least two unit heating boxes are arranged in an array inside the drying box, and heating coils are arranged in the unit heating boxes. The unit heating boxes blow hot air to the curtain through a blowing pipe, and all the unit heating boxes are jointly communicated with the first air inlet housing through a distribution pipe.
[0015] Preferably, a brush piece for cleaning the surface of the curtain is fixedly installed on the cleaning shaft, and the cleaning shaft is installed between the connecting frames through bearings.
[0016] Preferably, the power device includes a mounting bracket fixedly installed on the frame, and a second motor is fixedly installed on the mounting bracket. A first gear is driven at the output end of the second motor. A second gear is rotatably installed on the mounting bracket, and a third gear is coaxially installed on the second gear. A docking gear meshed with the third gear is coaxially fixed on the cleaning shaft.
[0017] Preferably, an air inlet device and an air exhaust device are installed on the mounting bracket, and both the air inlet device and the air exhaust device are driven by the second motor. A blowing and cleaning device for blowing and cleaning the curtain is arranged on the front-end cleaning device. The blowing and cleaning device includes a diversion housing fixedly installed on the connecting frame and wrapping the cleaning shaft. A first docking port for conveniently inserting the curtain is opened on the diversion housing, and air jet nozzles for blowing the curtain are arranged at both the upper and lower ends of the diversion housing. The air jet nozzles are communicated with the air inlet device through an air inlet pipe, and both the front and rear ends of the inner cavity of the diversion housing are communicated with the air exhaust device through an exhaust pipe.
[0018] Preferably, the air inlet device includes a second air inlet housing fixedly installed on the mounting bracket, and a second air inlet fan blade is rotatably installed in the second air inlet housing. The output end of the second motor is coaxially installed with the second air inlet fan blade and drives the second air inlet fan blade to rotate. The air exhaust device includes a second air exhaust housing fixedly installed on the mounting bracket. A second air exhaust fan blade is rotatably installed in the second air exhaust housing, and a first bevel gear is coaxially installed at the output end of the second motor. A second bevel gear meshed with the first bevel gear is rotatably installed on the mounting bracket, and the second bevel gear is coaxially installed with the second air exhaust fan blade and is used to drive the second air exhaust fan blade to rotate.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] A surface assistant spraying device for curtain fabric production proposed by the present invention can tension the curtain fabric by means of a front-end cleaning device, a third roller pair, a first guiding device and a second guiding device, then clean the surface of the curtain fabric through a cleaning shaft, and then spray and dry both sides of the curtain fabric through a spraying device and a drying device, thus avoiding the influence of dust and impurities, and having a high equipment integration degree, a small floor area, being easier to operate and more stable. It solves the problems that the existing curtain fabric surface spraying equipment lacks a cleaning device and cannot guarantee the spraying effect, and at the same time has a low integration degree, can effectively improve the spraying quality of the curtain fabric and the equipment is easier to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic structural diagram of the present invention;
[0022] Figure 2 It is a side view of the structure of the present invention;
[0023] Figure 3 It is a sectional view of the structure of the present invention;
[0024] Figure 4 It is a schematic structural diagram of the frame of the present invention;
[0025] Figure 5 It is an installation schematic diagram of the blowing cleaning device and the front-end cleaning device of the present invention;
[0026] Figure 6 It is an installation schematic diagram of the air intake device and the power device of the present invention;
[0027] Figure 7 It is an internal sectional view of the blowing cleaning device and the front-end cleaning device of the present invention;
[0028] Figure 8 It is a schematic structural diagram of the power device of the present invention;
[0029] Figure 9 It is an internal sectional view of the blowing cleaning device of the present invention;
[0030] Figure 10 It is a schematic structural diagram of the front-end cleaning device of the present invention;
[0031] Figure 11 It is a sectional view of the structure of the spraying device of the present invention;
[0032] Figure 12 It is a schematic structural diagram of the drying device of the present invention.
[0033] In the figure: 1, frame; 2, jet cleaning device; 201, exhaust pipe; 202, first pair of interfaces; 203, jet nozzle; 204, diversion housing; 205, intake pipe; 3, front-end cleaning device; 301, first pair of rollers; 302, cleaning shaft; 303, connecting frame; 304, docking gear; 305, second pair of rollers; 306, brush strip; 4, spraying device; 401, linear motor; 402, connecting housing; 403, second pair of interfaces; 404, diversion box; 405, spraying chamber; 406, spraying nozzle; 407, feeding pipe; 5, drying device; 501, first intake fan blade; 502, first intake housing; 503, distribution pipe; 504, unit heating box; 505, heating coil; 506, jet pipe; 507, rotating shaft; 508, driven wheel; 509, driving wheel; 510, first motor; 511, drying box; 512, infrared heater; 513, first exhaust housing; 514, first exhaust fan blade; 515, reflux chamber; 516, third pair of interfaces; 6, third pair of rollers; 7, intake device; 701, second intake housing; 702, second intake fan blade; 8, power device; 801, third gear; 802, second motor; 803, second gear; 804, first bevel gear; 805, mounting frame; 806, first gear; 9, exhaust device; 901, second exhaust housing; 902, second exhaust fan blade; 903, second bevel gear; 10, second guide shaft; 11, first guide shaft; 12, curtain cloth; 13, processing cavity; 14, third motor. Detailed implementation manners
[0034] In order to clearly and completely describe the purpose, technical solutions of the present invention and make the advantages more clear, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0035] Embodiment 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 10 , Figure 11 and Figure 12, the present invention provides a surface assistant spraying device for curtain fabric production, including a frame 1, a front-end cleaning device 3 and a material spraying device 4. The interior of the frame 1 forms two vertically connected processing cavities 13. Between the two processing cavities 13, a first guiding shaft 11 and a second guiding shaft 10 for carrying the curtain fabric 12 are arranged from top to bottom. At the end of the processing cavity 13 in the lower layer, a third roller pair 6 for clamping and driving the movement of the curtain fabric 12 is provided. The first guiding shaft 11 and the second guiding shaft 10 are used to change the movement direction of the curtain fabric 12 and tension the curtain fabric 12. The first guiding shaft 11 and the second guiding shaft 10 are installed on the frame 1 through bearings.
[0036] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 10, the front-end cleaning device 3 includes a connecting frame 303 installed at the end of the processing cavity 13 located on the upper layer. A first roller pair 301 and a second roller pair 305 for clamping and driving the movement of the curtain 12 are installed on the connecting frame 303. A pair of cleaning shafts 302 for cleaning the dust on the curtain cloth 12 are arranged between the first roller pair 301 and the second roller pair 305. A power device 8 for driving the movement of the cleaning shaft 302 is arranged on the frame 1. A third motor 14 for driving the first roller pair 301, the second roller pair 305, and the third roller pair 6 to move is arranged on the frame 1. A brush piece 306 for cleaning the surface of the curtain cloth 12 is fixedly installed on the cleaning shaft 302. The cleaning shaft 302 is installed between the connecting frame 303 through bearings. The first roller pair 301, the second roller pair 305, and the third roller pair 6 are all composed of a pair of metal shafts for clamping the curtain cloth 12 and capable of rotating. Rubber sleeves or anti-slip patterns for increasing the friction with the curtain cloth 12 can also be provided on the metal shafts according to the needs of use. The metal shafts located in the first roller pair 301, the second roller pair 305, and the third roller pair 6 are respectively connected to the output end of the third motor 14 through gears or belts and are driven by the third motor 14 to rotate. When the curtain cloth 12 enters the front-end cleaning device 3, it will be clamped and tensioned by the first roller pair 301 and the second roller pair 305. Then the curtain cloth 12 is wound around the first guiding shaft 11 and its movement direction is changed by the first guiding shaft 11. Then the curtain cloth 12 is wound around the second guiding shaft 10 and its direction is changed by the second guiding shaft 10. Then the curtain cloth 12 enters the processing cavity 13 located on the lower layer and is clamped by the third roller pair 6. When the third motor 14 works, it will drive the metal shafts in the first roller pair 301, the second roller pair 305, and the third roller pair 6 to rotate, so as to drive the curtain cloth 12 to pass through the two processing cavities 13 by these metal shafts. During the movement of the curtain cloth 12, the cleaning shaft 302 will also be driven by the power device 8 and start to rotate. The cleaning shaft 302 will use the brush piece 306 on its own surface to scrape the surface of the curtain cloth 12, so that the dust and impurities on the surface of the curtain cloth 12 are cleaned off. And because the distance between the first roller pair 301 and the second roller pair 305 is generally set not to exceed fifty centimeters, the curtain cloth 12 between the first roller pair 301 and the second roller pair 305 will be in a good tension state. At this time, the brush piece 306 on the cleaning shaft 302 can effectively contact every corner of the surface of the curtain cloth 12 to achieve efficient scraping, so as to avoid the situation that the folds or pattern areas on the curtain cloth 12 cannot be well scraped due to poor tension effect, resulting in poor dust removal effect. Moreover, the curtain cloth 12 in a good tension state can also provide good resilience, so as to use the elasticity of the curtain cloth 12 to bounce the dust and impurities on the surface of the curtain cloth into the air, further improving the cleaning effect of the dust and impurities on the surface of the curtain cloth 12.Specifically, in order to further improve the scraping effect of the cleaning shaft 302, the brush pieces 306 on the cleaning shaft 302 can be inserted into the surface of the cleaning shaft 302 in the form of metal inserts protruding from the surface of the cleaning shaft 302, and bristles are arranged on the surface of the metal inserts. The brush pieces 306 themselves are arranged in a circumferential array of at least three on the cleaning shaft 302, and there is a gap between adjacent brush pieces 306. In this way, a height difference is formed between the end of the metal insert and the surface of the cleaning shaft 302. When the cleaning shaft 302 rotates, the surface of the cleaning shaft 302 and the end of the brush piece 306 will pass through the same position on the curtain fabric 12. However, due to the height difference formed between the surface of the cleaning shaft 302 and the end of the brush piece 306, the curtain fabric 12 will deform in this area, and during the deformation process, the dust and impurities on the surface of the curtain fabric 12 will be ejected into the air by relying on its own elastic force, so as to achieve a better cleaning effect.
[0037] Please refer to Figure 1 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 , the power device 8 includes a mounting bracket 805 fixedly installed on the frame 1, and a second motor 802 is fixedly installed on the mounting bracket 805. A first gear 806 is driven by the output end of the second motor 802. A second gear 803 is rotatably installed on the mounting bracket 805, and a third gear 801 is coaxially installed on the second gear 803. A docking gear 304 meshing with the third gear 801 is coaxially fixed on the cleaning shaft 302. The output end of the second motor 802 can drive the second gear 803 to rotate through the first gear 806, and the second gear 803 can drive the coaxially installed third gear 801 to rotate. The third gear 801 can drive the docking gear 304 to rotate, and the docking gear 304 can drive the coaxially installed cleaning shaft 302 to rotate. In this way, the purpose of driving the cleaning shaft 302 to move through the second motor 802 is achieved. By adjusting the rotation speed of the second motor 802, the rotation speed of the cleaning shaft 302 can be adjusted, so that the cleaning shaft 302 can clean the dust and impurities on the surface of the curtain fabric 12 at an appropriate speed.
[0038] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 11, spraying devices 4 for spraying surface auxiliaries onto the curtain fabric 12 are respectively arranged in the upper and lower processing cavities 13, and the two spraying devices 4 respectively perform spraying operations on both sides of the curtain fabric 12. The spraying device 4 includes a connection housing 402 fixedly installed on the frame 1, and a spraying cavity 405 is formed inside the connection housing 402. A second pair of interfaces 403 for threading the curtain fabric 12 into the spraying cavity 405 are arranged on the connection housing 402. A diversion box 404 is arranged on the connection housing 402, and the inside of the diversion box 404 is connected to an external surface auxiliary supply device through a supply pipe 407. A spray nozzle 406 that communicates with the inside of the diversion box 404 and is used for spraying surface auxiliaries onto the curtain fabric 12 located in the spraying cavity 405 is arranged on the diversion box 404. The diversion box 404 is slidably installed in the connection housing 402 through a guide rail, and a linear motor 401 is fixedly installed on the connection housing 402. The output end of the linear motor 401 is connected to the diversion box 404 and is used for driving the diversion box 404 to reciprocate. Taking the upper and lower end faces of the curtain fabric 12 when it just enters the first roller pair 301 as the upper surface and the lower surface, when the curtain fabric 12 enters the upper processing cavity 13, the spraying device 4 inside the upper processing cavity 13 is used for spraying the upper surface of the curtain fabric 12. When the curtain fabric 12 changes direction after passing through the first guide shaft 11 and the second guide shaft 10 and enters the lower processing cavity 13, the lower surface of the curtain fabric 12 will be flipped to the upward position. At this time, the spraying device 4 inside the lower processing cavity 13 is used for spraying the lower surface of the curtain fabric 12. In this way, the spraying operations on the upper and lower surfaces of the curtain fabric 12 can be staggered, thereby avoiding mutual interference. When the spraying device 4 is operating, first, the curtain fabric 12 is in a state of being threaded into the spraying cavity 405 through the second pair of interfaces 403. At this time, the corresponding surface auxiliaries are sent into the inside of the diversion box 404 by an external surface auxiliary supply device through the supply pipe 407. Subsequently, the surface auxiliaries located inside the diversion box 404 will be sprayed onto the surface of the curtain fabric 12 by the spray nozzle 406. According to the usage requirements, an atomization device can also be arranged on the spray nozzle 406 to atomize the surface auxiliaries and then spray them onto the surface of the curtain fabric 12.When the surface agent is sprayed on the surface of the curtain fabric 12 by the spray nozzle 406, the linear motor 401 will also drive the diversion box 404 to perform a reciprocating linear motion, so that each spray nozzle 406 can spray reciprocally within a certain range, thereby eliminating the area that cannot be sprayed between the nozzles, effectively improving the spraying uniformity. In addition, since the spraying process is carried out inside the spray chamber 405, and the connecting housing 402 is in a sealed state at other positions except for the second pair of interfaces 403 for the curtain fabric 12 to enter and exit, the sprayed surface agent is difficult to leave the spray chamber 405 even if it does not adhere to the surface of the curtain fabric 12, thus avoiding the risk of a large amount of surface agent leaking into the air, and it is also convenient to collect the residual surface agent directly through the bottom of the spray chamber 405 and then process it uniformly.
[0039] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 12 ,upper and lower processing cavities 13 are respectively provided with drying devices 5 for drying the curtain fabric 12 at the outlet ends corresponding to the corresponding spray devices 4. The drying device 5 includes a drying box 511 fixedly installed on the frame 1, and the drying box 511 is provided with a third pair of interfaces 516 for the curtain fabric 12 to pass through. An infrared heater 512 for heating the curtain fabric 12 is fixedly installed in the inner cavity of the drying device 5. After the spray device 4 sprays the surface agent on the surface of the curtain fabric 12, in order to enable the surface agent to quickly and firmly bond with the curtain fabric 12, it is necessary to use the drying device 5 to dry the surface agent on the surface of the curtain fabric 12. Therefore, an upper and lower processing cavity 13 needs to be provided with a drying device 5 at the outlet end corresponding to the corresponding spray device 4 for drying work. When the curtain fabric 12 enters the drying box 511 from the third pair of interfaces 516, the infrared heater 512 inside the drying box 511 will use infrared rays to heat the surface agent adhering to the surface of the curtain fabric 12, thereby accelerating the curing of the surface agent, and effectively avoiding the problems that the surface agent is not completely cured and is prone to falling off or is unevenly distributed after being subjected to extrusion pressure.
[0040] The surface agent spraying device for curtain fabric production provided by this embodiment can use the front cleaning device 3, the third roller pair 6, the first guide 11 and the second guide 10 to tension the curtain fabric 12, then clean the surface of the curtain fabric 12 through the cleaning shaft 302, and then spray and dry both sides of the curtain fabric 12 through the spray device 4 and the drying device 5, thereby avoiding the influence of dust and impurities, and having a high equipment integration degree, a small floor area, being easier to operate and more stable, solving the problems that the existing curtain fabric surface spraying equipment lacks a cleaning device and cannot guarantee the spraying effect, and at the same time has a low integration degree, and can effectively improve the spraying quality of the curtain fabric and the equipment is easier to operate.
[0041] Example 2: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 12, on the basis of the first embodiment, a first intake housing 502 and a first exhaust housing 513 are fixedly installed on the drying box 511. A first intake fan blade 501 is rotatably installed in the first intake housing 502, and a first exhaust fan blade 514 is rotatably installed in the first exhaust housing 513. The first exhaust fan blade 514 and the first intake fan blade 501 are respectively fixedly installed at both ends of the same rotating shaft 507, and a driven wheel 508 is coaxially fixed in the middle of the rotating shaft 507. A first motor 510 is fixedly installed on the drying box 511, and a driving wheel 509 engaged with the driven wheel 508 is installed at the output end of the first motor 510. A return chamber 515 for collecting the gas inside the drying box 511 is arranged inside the drying box 511, and the return chamber 515 is communicated with the first exhaust housing 513. At least two unit heating boxes 504 are arranged in an array inside the drying box 511, and heating coils 505 are arranged inside the unit heating boxes 504. The unit heating boxes 504 blow hot air to the curtain fabric 12 through the blowing pipes 506, and all the unit heating boxes 504 are jointly communicated with the first intake housing 502 through the air distribution pipe 503. When the first motor 510 works, it can drive the first intake fan blade 501 and the first exhaust fan blade 514 to work simultaneously through the rotating shaft 507. Thus, the first intake fan blade 501 is used to draw external air into the first intake housing 502, and then it is sent into each unit heating box 504 through the air distribution pipe 503. Then these gases are heated by the heating coils 505 and then sent into the interior of the drying box 511 to dry the curtain fabric 12. Subsequently, these gases enter the return chamber 515, and when the first exhaust fan blade 514 rotates, it will draw the gas in the return chamber 515 into the first exhaust housing 513 and then discharge it from the first exhaust housing 513. In this way, not only can the surface auxiliaries on the surface of the curtain fabric 12 be heated by hot air to accelerate the drying speed, but also the volatile substances generated by the surface auxiliaries during the drying process can be taken away from the interior of the drying box 511 by the flowing hot air, thus avoiding problems such as precipitation caused by the long-term accumulation of these volatile substances in the drying box 511 and affecting the normal operation of the drying device 5. On the other hand, the entire drying process is completed inside the drying box 511, and the side of the curtain fabric 12 that does not need to be dried is in contact with and tensioned by the third docking port 516. In this way, it can effectively prevent the disturbance of the hot air flowing inside the drying box 511 to the area of the curtain fabric 12 outside the drying box 511, thus avoiding the shedding of the surface auxiliaries on the surface of the curtain fabric 12 caused by the shaking of the curtain fabric and ensuring the effect of coating and drying the surface auxiliaries.In this way, only one first motor 510 is required as the power component to achieve the intake and exhaust inside the drying box 511. Therefore, the control process is simpler and the equipment integration degree is higher. It further solves the problems of the existing curtain fabric surface spraying equipment lacking a cleaning device and being unable to guarantee the spraying effect, as well as the low integration degree. It can effectively improve the spraying quality of the curtain fabric and make the equipment easier to operate.
[0042] Embodiment 3: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9, on the basis of Embodiment 2, an air intake device 7 and an exhaust device 9 are installed on the mounting frame 805, and both the air intake device 7 and the exhaust device 9 are driven by the second motor 802. A blowing and cleaning device 2 for blowing and cleaning the curtain fabric 12 is provided on the front-end cleaning device 3, and the blowing and cleaning device 2 includes a diversion housing 204 fixed to the connecting frame 303 and wrapping the cleaning shaft 302. A first pair of interfaces 202 for the curtain fabric 12 to pass through are provided on the diversion housing 204, and air jet nozzles 203 for blowing the curtain fabric 12 are provided at both the upper and lower ends of the diversion housing 204. The air jet nozzles 203 are communicated with the air intake device 7 through an air inlet pipe 205, and both the front and rear ends of the inner cavity of the diversion housing 204 are communicated with the exhaust device 9 through an exhaust pipe 201. The air intake device 7 includes a second air intake housing 701 fixedly installed on the mounting frame 805, and a second air intake fan blade 702 is rotatably installed in the second air intake housing 701. The output end of the second motor 802 is coaxially installed with the second air intake fan blade 702 and drives the second air intake fan blade 702 to rotate. The exhaust device 9 includes a second exhaust housing 901 fixedly installed on the mounting frame 805, and a second exhaust fan blade 902 is rotatably installed in the second exhaust housing 901. A first bevel gear 804 is coaxially installed at the output end of the second motor 802, and a second bevel gear 903 meshing with the first bevel gear 804 is rotatably installed on the mounting frame 805. The second bevel gear 903 is coaxially installed with the second exhaust fan blade 902 and is used to drive the second exhaust fan blade 902 to rotate. When the cleaning shaft 302 is working, the dust and impurities on the surface of the curtain fabric 12 will be brushed into the air by the brush pieces 306 on the cleaning shaft 302 and thus fill the inner cavity of the diversion housing 204. When the second motor 802 is working, it will also directly drive the second air intake fan blade 702 to rotate, so that external air is drawn into the second air intake housing 701 by the air intake fan blade. Then, this air is sent from the inside of the second air intake housing 701 into the air jet nozzles 203 through the air inlet pipe 205, and then sprayed into the inner cavity of the diversion housing 204 by the air jet nozzles 203. At the same time, the second motor 802 will also drive the second bevel gear 903 to rotate through the first bevel gear 804, so as to drive the second exhaust fan blade 902 to rotate by using the second bevel gear 903. The second exhaust fan blade 902 draws the gas inside the diversion housing 204 into the second exhaust housing 901 through the exhaust pipe 201. At this time, the dust and impurities inside the diversion housing 204 will also be drawn into the second exhaust housing 901. Then, these dust and impurities will be sent out of the second exhaust housing 901 along with the air flow, thus ensuring that the dust and impurities will not accumulate in the diversion housing 204 for a long time and fall back onto the curtain fabric 12, and in this way, the cleaning effect on the curtain fabric 12 can be further improved.In this way, only one second motor 802 is needed as the power component to simultaneously complete the air supply and air extraction inside the diversion housing 204, and it can also be used to drive the cleaning shaft 302 to clean the surface of the curtain fabric 12. Therefore, the usage amount of the power component is reduced, the integration degree of the device is improved, and at the same time, the control method becomes simpler, making the working reliability of the device higher. Further, it solves the problems that the existing spraying device for the curtain fabric surface lacks a cleaning device and cannot guarantee the spraying effect, and has a low integration degree, and can effectively improve the spraying quality of the curtain fabric and make the device easier to operate.
[0043] Embodiment 4: On the basis of Embodiment 3, the present invention further provides a usage method of a surface auxiliary agent spraying device for curtain fabric production, including the following steps:
[0044] Step 1: First, pass the curtain fabric 12 through the correct positions of the first roller pair 301, the cleaning shaft 302, and the second roller pair 305 in sequence. Then, pass the curtain fabric 12 through the spraying device 4 and the drying device 5 in the upper processing cavity 13 in sequence, and then wind the curtain fabric 12 around the first guiding shaft 11 and the second guiding shaft 10 in sequence. Subsequently, pass the curtain fabric 12 through the spraying device 4 and the drying device 5 in the lower processing cavity 13 in sequence, and then pass the curtain fabric 12 through the correct position of the third roller pair 6.
[0045] Step 2: After the curtain fabric 12 is installed, turn on the first motor 510, the second motor 802, the third motor 14, and the linear motor 401. At the same time, set the heating coil 505 and the infrared heater 512 to the working state. Subsequently, the corresponding surface auxiliary agent can be provided by an external surface auxiliary agent supply device. At this time, the curtain fabric 12 will move at a constant speed under the traction of the first roller pair 301, the second roller pair 305, and the third roller pair 6. During the movement of the curtain fabric 12, the cleaning shaft 302 will clean the dust and impurities on the surface of the curtain fabric 12, and at the same time, cooperate with the air intake device 7 and the exhaust device 9 to discharge these dust and impurities. Meanwhile, the spraying device 4 will spray the surface auxiliary agent onto the surface of the curtain fabric 12, and then the drying device 5 will cure the surface auxiliary agent onto the surface of the curtain fabric 12.
[0046] Step 3: After the curtain fabric 12 is sent out by the third roller pair 6, use an external winding device to wind up the curtain fabric 12.
[0047] Although the above describes the illustrative specific embodiments of the present application for the convenience of those skilled in the art to understand the present application, the present application is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the appended claims, all application creations using the concept of the present application are within the scope of protection.
Claims
1. A surface additive spraying device for curtain fabric production, characterized in that: include: A frame (1), wherein two layers of processing cavities (13) connected to each other in an upper and lower manner are formed inside the frame (1), and a first guide shaft (11) and a second guide shaft (10) for carrying a curtain fabric (12) are arranged from top to bottom between the two layers of processing cavities (13), and a third roller pair (6) for clamping and driving the curtain fabric (12) to move is arranged at the end of the processing cavity (13) located at the lower layer; A front-end cleaning device (3), the front-end cleaning device (3) comprising a connecting frame (303) mounted on the end of a processing cavity (13) located at an upper layer, and a first roller pair (301) and a second roller pair (305) for clamping and driving the curtain (12) to move are mounted on the connecting frame (303), a pair of cleaning shafts (302) for cleaning dust on the curtain fabric (12) are arranged between the first roller pair (301) and the second roller pair (305), and a power device (8) for driving the cleaning shafts (302) to move is arranged on the frame (1), and a third motor (14) for driving the first roller pair 301, the second roller pair (305) and the third roller pair (6) to move is arranged on the frame (1); A spraying device (4) is provided in each of the upper and lower processing chambers (13) for spraying a surface additive on the curtain fabric (12), and the two spraying devices (4) respectively spray the two surfaces of the curtain fabric (12). A drying device (5) for drying the curtain fabric (12) is provided in each of the upper and lower processing chambers (13) at the outlet ends corresponding to the corresponding spraying devices (4).
2. The surface additive spraying device for curtain fabric production according to claim 1 is characterized in that: The first roller pair (301), the second roller pair (305) and the third roller pair (6) are all composed of a pair of rotatable metal shafts for clamping the curtain fabric (12), and the metal shafts in the first roller pair (301), the second roller pair (305) and the third roller pair (6) are respectively connected to the output end of the third motor (14) through gears or belts and are driven to rotate by the third motor (14).
3. The surface additive spraying device for curtain fabric production according to claim 1 is characterized in that: The spraying device (4) comprises a connecting shell (402) fixedly mounted on the frame (1), and a spraying chamber (405) is formed inside the connecting shell (402), a second port (403) is provided on the connecting shell (402) for inserting the curtain fabric (12) into the spraying chamber (405), a flow guide box (404) is provided on the connecting shell (402), and the interior of the flow guide box (404) is connected to an external surface additive supply device via a supply pipe (407), and a spray nozzle (406) is provided on the flow guide box (404) which is connected to the interior of the flow guide box (404) and is used for spraying the surface additive onto the curtain fabric (12) located in the spraying chamber (405).
4. The surface additive spraying device for curtain fabric production according to claim 3 is characterized in that: The guide box (404) is slidably mounted in the connection housing (402) via a guide rail, and a linear motor (401) is fixedly mounted on the connection housing (402), wherein an output end of the linear motor (401) is connected to the guide box (404) and is used to drive the guide box (404) to slide back and forth.
5. The surface additive spraying device for curtain fabric production according to claim 1 is characterized in that: The drying device (5) comprises a drying box (511) fixedly mounted on the frame (1), and the drying box (511) is provided with a third docking port (516) for inserting the curtain fabric (12), and an infrared heater (512) for heating the curtain fabric (12) is fixedly mounted in the inner cavity of the drying device (5).
6. The surface additive spraying device for curtain fabric production according to claim 5, characterized in that: The drying box (511) is fixedly mounted with a first air intake shell (502) and a first air exhaust shell (513), and a first air intake fan blade (501) is rotatably mounted in the first air intake shell (502), and a first air exhaust fan blade (514) is rotatably mounted in the first air exhaust shell (513), the first air exhaust fan blade (514) and the first air intake fan blade (501) are respectively fixedly mounted at two ends of a same rotating shaft (507), and a driven wheel (508) is coaxially fixed in the middle of the rotating shaft (507), the drying box (511) is fixedly mounted with a first motor (510), and an output end of the first motor (510) is mounted with a motor connected to the driven wheel (508). 08) a driving wheel (509) meshingly connected thereto, the interior of the drying box (511) is provided with a reflux chamber (515) for collecting the gas inside the drying box (511), and the reflux chamber (515) is communicated with the first exhaust shell (513), the interior of the drying box (511) is provided with at least two unit heating boxes (504) in an array, and a heating coil (505) is provided in the unit heating box (504), the unit heating box (504) sprays hot air toward the curtain fabric (12) through a spray pipe (506), and all the unit heating boxes (504) are communicated with the first air inlet shell (502) through an air distribution pipe (503).
7. The surface additive spraying device for curtain fabric production according to claim 1 is characterized in that: A brush sheet (306) for cleaning the surface of the curtain fabric (12) is fixedly mounted on the cleaning shaft (302), and the cleaning shaft (302) and the connecting frame (303) are mounted via a bearing.
8. The surface additive spraying device for curtain fabric production according to claim 1, characterized in that: The power device (8) comprises a mounting frame (805) fixedly mounted on the frame (1), and a second motor (802) is fixedly mounted on the mounting frame (805), an output end of the second motor (802) drives a first gear (806), a second gear (803) is rotatably mounted on the mounting frame (805), a third gear (801) is coaxially mounted on the second gear (803), and a docking gear (304) meshing with the third gear (801) is coaxially fixed on the cleaning shaft (302).
9. The surface additive spraying device for curtain fabric production according to claim 8, characterized in that: An air intake device (7) and an exhaust device (9) are installed on the mounting frame (805), and both the air intake device (7) and the exhaust device (9) are driven by a second motor (802). The front cleaning device (3) is provided with a spray cleaning device (2) for spray cleaning the curtain fabric (12), and the spray cleaning device (2) comprises a flow guide shell (204) fixed on the connecting frame (303) and wrapping the cleaning shaft (302). The flow guide shell (204) is provided with a first port (202) for conveniently inserting the curtain fabric (12), and the upper and lower ends of the flow guide shell (204) are provided with air nozzles (203) for spraying the curtain fabric (12), and the air nozzles (203) are connected to the air intake device (7) through the air intake pipe (205), and the front and rear ends of the inner cavity of the flow guide shell (204) are connected to the exhaust device (9) through the exhaust pipe (201).
10. A surface additive spraying device for curtain fabric production according to claim 9, characterized in that: The air intake device (7) comprises a second air intake housing (701) fixedly mounted on a mounting frame (805), and a second air intake blade (702) is rotatably mounted in the second air intake housing (701), and an output end of the second motor (802) is coaxially mounted with the second air intake blade (702) and drives the second air intake blade (702) to rotate, and the exhaust device (9) comprises a second exhaust housing (901) fixedly mounted on the mounting frame (805), a second exhaust blade (902) is rotatably mounted in the second exhaust housing (901), and a first bevel gear (804) is coaxially mounted at the output end of the second motor (802), a second bevel gear (903) meshingly connected with the first bevel gear (804) is rotatably mounted on the mounting frame (805), and the second bevel gear (903) is coaxially mounted with the second exhaust blade (902) and is used to drive the second exhaust blade (902) to rotate.