Fine wire winding machine

Abstract

The invention discloses a fine wire winding machine, and relates to the technical field of inductance coil winding. The winding machine comprises a winding machine box and an inductance coil, and further comprises a wire feeding table, a wire feeding mechanism, a winding mechanism, a winding mechanism and a moving mechanism which are arranged on the winding machine box. The feeding table comprises a positioning unit and a paying-off unit, and the paying-off unit comprises an erecting assembly and a limiting assembly; and the moving mechanism is matched with the wire feeding table. The winding device has the advantages that the position and the angle of the wire storage roller can be flexibly adjusted according to the position of an inductance fine wire during winding, so that the inductance fine wire is smoothly rotated out of the wire storage roller for paying off, the winding condition is avoided, meanwhile, the inductance fine wire can be kept at the same angle and the same position for constant-voltage paying off all the time, the wire breaking condition is not prone to occurring, and the winding speed is high. And after wire cutting, the position of the thin wire can be limited through cooperation of the limiting rubber ring, so that the thin wire cannot be rolled back to the wire storage roller after wire cutting, and the efficiency of re-wiring is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of inductor coil winding, and particularly relates to a thin wire winding machine. Background Art

[0002] A thin wire winding machine is a device used to wind metal thin wires or other types of thin wire materials into coils, reels, or other specific shapes, mainly for the automatic winding of components such as electromagnetic coils, transformer coils, and motor windings. The thin wire winding machine is widely used in fields such as electronics, motors, transformers, and household appliances.

[0003] Existing winding machines use various methods to achieve the automatic winding of inductive thin wires on inductance coils. For example, a thin wire magnetic ring winding machine with the publication number CN215496377U includes a machine table, a vibrating disk feeding mechanism, a magnetic ring clamping mechanism, a wire feeding mechanism, a wire storage mechanism, a wire cutting mechanism, a magnetic ring feeding mechanism, a finished product clamping manipulator mechanism, a cleaning component, a waste wire recycling mechanism, and a machine cover. One side of the top end face of the machine table is fixedly installed with a vibrating disk feeding mechanism, and one end of the bottom of the vibrating disk feeding mechanism is connected and installed with a magnetic ring feeding mechanism. A cleaning component is installed on the outer side of the vibrating disk feeding mechanism. One side of the top end face of the machine table is fixedly installed with a wire storage mechanism, and a magnetic ring clamping mechanism and a wire cutting mechanism are respectively arranged on one side of the top of the wire storage mechanism;

[0004] When the existing winding machine winds the wire, it usually uses a winding method in which a winding ring pulls the wire from the wire storage roller and winds it around the electromagnetic coil. This kind of wire pulling method will exert a large pulling force on the wire storage roller and synchronously drive the wire storage roller to rotate. However, if there is a situation such as thin wire winding on the wire storage roller, at this time, the winding ring cannot pull the wire storage roller to rotate when pulling the wire, which is likely to cause the thin wire to break. For example, in the above-mentioned existing technology for reference, this device realizes automatic wire pulling by using the traction method of the wire feeding mechanism. If there is a situation of thin wire winding, it cannot continue to pull the wire. Moreover, in this kind of wire pulling method, the thin wire is in a taut state. When the wire needs to be cut after winding, the taut thin wire will wind back onto the wire storage roller after breaking, and when winding again, the thin wire needs to be taken off the wire storage roller before continuing to wind, which is rather troublesome and has certain limitations;

[0005] Therefore, it is urgently necessary to design a thin wire winding machine to solve the above problems. Summary of the Invention

[0006] Aiming at the deficiencies of the existing technology, the present invention provides a thin wire winding machine, which solves the problems raised in the above background art.

[0007] To achieve the above objectives, the present invention is realized through the following technical solutions: A thin wire winding machine includes a winding machine case and an inductor coil to be wound, and further includes a wire feeding platform, a wire feeding mechanism, a wire winding mechanism, a winding mechanism, and a moving mechanism provided on the winding machine case;

[0008] The wire feeding mechanism is used to store a wire storage roller, and an inductor thin wire is wound around the wire storage roller;

[0009] The wire feeding platform includes a positioning unit and a wire releasing unit. The positioning unit is provided with a positioning component and an adjustment component. The positioning of the wire storage roller is realized through the positioning component, and the rotation and propulsion of the wire storage roller are realized through the adjustment component. The wire releasing unit includes a mounting component and a limiting component. The mounting component is provided with a plurality of clamping collar rings for mounting the wire storage roller, and the limiting component is provided with a limiting rubber ring for limiting the inductor thin wire;

[0010] The moving mechanism cooperates with the wire feeding platform to adjust the horizontal and angular positions of the wire feeding platform and adjust the wire outlet position of the inductor thin wire on the wire feeding platform.

[0011] Preferably, a plurality of horizontal rotating wheels are provided in the wire winding mechanism. The positioning of the inductor coil is realized through the cooperation of the plurality of horizontal rotating wheels. The wire winding mechanism drives the plurality of horizontal rotating wheels to rotate, and then drives the inductor coil to rotate, realizing the full rotation and winding of the inductor coil.

[0012] Preferably, a winding ring for pulling the inductor thin wire is provided in the winding mechanism. The winding mechanism drives the winding ring to rotate to pull the inductor thin wire and wind it into the inductor coil on the wire winding mechanism, and cooperates with the wire winding mechanism to complete automatic winding.

[0013] Preferably, a material taking mechanism is provided in the wire winding mechanism. A material receiving platform and a placing platform for storing the inductor coil to be wound are provided on the winding machine case. The material taking mechanism is used to take out the inductor coil after winding and place it in the material receiving platform, and take out a new inductor coil and place it between the plurality of horizontal rotating wheels in the wire winding mechanism;

[0014] A control console for controlling the automatic operation of the winding process is provided on the winding machine case.

[0015] Preferably, the positioning component includes a hydraulic push rod fixedly installed in the wire feeding platform, and a push shaft is fixedly installed on the driving end of the hydraulic push rod. A positioning ring is rotatably installed on the push shaft, and a clamping mechanism for realizing the automatic positioning of the wire storage roller is provided in the positioning ring.

[0016] Preferably, the clamping mechanism includes a bearing platform fixedly installed inside the positioning ring. An extrusion frame is slidably installed inside the bearing platform, and hydraulic oil is filled in the lower part of the extrusion frame inside the bearing platform. An arc-shaped bearing plate for bearing the wire storage roller is fixedly installed on the upper part of the extrusion frame. An electromagnetic plate I is fixedly installed on the lower part of the extrusion frame, and an electromagnetic plate II matched with the electromagnetic plate I is fixedly installed inside the bearing platform;

[0017] A plurality of reset springs are fixedly installed between the upper part of the extrusion frame and the bearing platform. A plurality of liquid guide and propulsion pipes for conducting hydraulic oil are fixedly communicated with the bearing platform. A piston part is slidably installed inside each liquid guide and propulsion pipe. A positioning clamping ring for clamping the side part of the wire storage roller is fixedly installed on a plurality of piston parts on the same side.

[0018] Preferably, the position adjustment component includes a moving frame fixedly installed on the pushing shaft. A servo motor is fixedly installed on the moving frame. A driving gear is fixedly installed on the driving end of the servo motor. A transmission gear ring is fixedly sleeved outside the positioning ring, and the transmission gear ring is meshed with the driving gear.

[0019] Preferably, the erection component includes a support platform fixedly installed on the upper wire platform. A fixing frame is fixedly installed on the support platform. A moving platform is slidably installed on the support platform. An elastic telescopic rod is fixedly installed between the moving platform and the fixing frame. A plurality of symmetrically arranged clamping rings are rotatably installed on the elastic telescopic rod, and the wire storage roller is clamped between the plurality of clamping rings.

[0020] Preferably, the limiting component includes a propulsion rod fixedly installed between the moving frame and the moving platform. A connecting rod is fixedly installed on the moving platform, and a wire positioning mechanism is arranged on the connecting rod.

[0021] Preferably, the wire positioning mechanism includes a limiting rubber ring fixedly installed on the connecting rod. The limiting rubber ring is matched with the inductive thin wire. A wire clamping opening is formed on the limiting rubber ring. A steering restraint ring is rotatably installed on the limiting rubber ring, and a wire outlet opening matched with the wire clamping opening is formed on the steering restraint ring.

[0022] The present invention provides a thin wire winding machine. It has the following beneficial effects:

[0023] 1. When winding the inductive thin wire on the inductive coil, by adopting the method of pushing with a hydraulic push rod and driving with a servo motor, the automatic forward movement and rotation of the wire storage roller can be realized. When the wire storage roller rotates to release the wire, the position and angle of the wire storage roller can be flexibly adjusted in coordination with the pulling and discharging speed of the inductive thin wire, so that the inductive thin wire can be smoothly and automatically released, with high wire releasing efficiency and no curling and winding situations.

[0024] 2. When the thin wire winding machine winds the inductive thin wire on the inductance coil, by using the downward pressure of the wire storage roller in cooperation with the transmission and propulsion of the hydraulic oil, it can automatically drive the two positioning clamping rings on both sides to move when the wire storage roller is placed, clamp and position the two side parts of the wire storage roller, achieve the rapid positioning of the wire storage roller, and maintain its stability during wire release.

[0025] 3. When the thin wire winding machine winds the inductive thin wire on the inductance coil, through the cooperation of the limit rubber ring and the steering restraint ring, it can limit the release end of the inductive thin wire, so that the inductive thin wire always releases wire at the same angle and position under equal pressure, and there will be no wire release deviation. Moreover, after wire cutting, the limit rubber ring can restrain and limit the inductive thin wire, so that it will not be rolled back to the wire storage roller, which is more convenient for re-wiring and pulling the wire.

[0026] 4. When the thin wire winding machine winds the inductive thin wire on the inductance coil, it can always limit the wire release position of the inductive thin wire on the wire storage roller when the wire storage roller moves to release wire, so that the wire release position on the wire storage roller always remains relatively consistent with the wire outlet position of the limit rubber ring, thereby avoiding a large pulling force on the inductive thin wire during wire release and further improving the protection effect on the inductive thin wire.

[0027] In summary, when the present invention winds the wire, it can flexibly adjust the position and angle of the wire storage roller according to the position of the inductive thin wire, so that the inductive thin wire smoothly turns out from the wire storage roller to release wire, avoiding winding. At the same time, the inductive thin wire can always release wire at the same angle and position under constant pressure, and it is not easy to break. After wire cutting, the limit rubber ring can be used to limit the position of the thin wire, so that it will not be rolled back to the wire storage roller after wire cutting, improving the efficiency of re-wiring.

[0028] Other features and advantages of the present invention will be described in the following specification, and some of them will become obvious from the specification or be understood by implementing the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the structures specifically pointed out in the written specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The following further describes in detail the specific embodiments of the present invention with reference to the drawings, where:

[0030] Figure 1 is a schematic structural diagram of a thin wire winding machine proposed by the present invention;

[0031] Figure 2 is Figure 1 a schematic structural diagram after removing the winding machine case;

[0032] Figure 3 is Figure 2Schematic diagrams of the upper middle platform, wire winding mechanism, and moving mechanism;

[0033] Figure 4 For Figure 3 Schematic diagrams of the upper middle platform and wire winding ring;

[0034] Figure 5 For Figure 4 Enlarged view of the structure of the upper middle platform;

[0035] Figure 6 For Figure 5 Schematic diagram of the internal structure of the upper middle platform;

[0036] Figure 7 For Figure 6 Schematic diagrams of the middle hydraulic push rod and wire storage roller;

[0037] Figure 8 For Figure 7 Schematic diagrams of the positioning ring and push shaft;

[0038] Figure 9 For Figure 8 Schematic diagram of the upper structure of the positioning clamping ring;

[0039] Figure 10 For Figure 9 Schematic diagram of the internal structure of the bearing platform;

[0040] Figure 11 For Figure 6 Schematic diagrams of the wire storage roller and support platform;

[0041] Figure 12 For Figure 11 Schematic diagrams of the support platform and elastic telescopic rod;

[0042] Figure 13 For Figure 11 Schematic diagram of the structure of the limit rubber ring;

[0043] Figure 14 For Figure 13 Front view.

[0044] In the figure: 1 winding machine case, 2 control console, 3 wire feeding table, 4 wire feeding mechanism, 5 material receiving table, 6 wire winding mechanism, 7 moving mechanism, 8 wire winding loop, 9 horizontal rotating wheel, 10 inductance coil, 11 hydraulic push rod, 12 wire storage roller, 13 inductance thin wire, 14 clamping ring, 15 positioning ring, 16 push shaft, 17 support table, 18 moving frame, 19 servo motor, 20 driving gear, 21 transmission gear ring, 22 push rod, 23 positioning clamping ring, 24 bearing arc plate, 25 bearing table, 26 liquid guiding push pipe, 27 extrusion frame, 28 electromagnetic plate 1, 29 electromagnetic plate 2, 30 return spring, 31 moving table, 32 elastic telescopic rod, 33 connecting rod, 34 limiting rubber ring, 35 fixing frame, 36 steering restraint ring. Specific embodiments

[0045] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0046] Embodiment 1: Refer to Figures 1 - 4 , a thin wire winding machine, including a winding machine case 1 and an inductance coil 10. The inductance coil 10 is a component to be wound with wire. The inductance thin wire 13 is evenly wound around the side of the inductance coil 10 by the thin wire winding machine onto the inductance coil 10;

[0047] This thin wire winding machine further includes a wire feeding table 3, a wire feeding mechanism 4, a wire winding mechanism 6, a winding mechanism and a moving mechanism 7 provided on the winding machine case 1;

[0048] The wire feeding mechanism 4 is used to store the wire storage roller 12, and the inductance thin wire 13 is wound on the wire storage roller 12. A placement box for storing the wire storage roller 12 is provided inside the wire feeding mechanism 4. When the wire feeding mechanism 4 is started, the wire storage roller 12 can be clamped and taken out from the placement box and clamped and placed into the wire feeding table 3.

[0049] The wire feeding table 3 includes a positioning unit and a wire releasing unit. The positioning unit is used to receive the wire storage roller 12 clamped and taken out by the wire feeding mechanism 4 and automatically clamp and position the wire storage roller 12;

[0050] The wire releasing unit drives the wire storage roller 12 to move by adopting a pushing and steering method, so that the wire storage roller 12 can gradually rotate and release the inductance thin wire 13 thereon, realizing the automatic wire release of the inductance thin wire 13.

[0051] In a further embodiment, the moving mechanism 7 cooperates with the wire feeding table 3 to adjust the horizontal and angular positions of the wire feeding table 3 and the wire outlet position of the inductance thin wire 13 on the wire feeding table 3. The wire feeding table 3 is arranged on the moving mechanism 7. When the moving mechanism 7 is started, the horizontal and angular positions of the wire feeding table 3 can be adjusted, so that the wire feeding table 3 can be adapted to the wire feeding mechanism 4 to realize the automatic placement of the wire storage roller 12, and can also be adapted to the wire winding mechanism 6 to move the inductance thin wire 13 on the wire storage roller 12 into the wire winding mechanism 6 to realize automatic wire feeding.

[0052] In a further embodiment, a plurality of horizontal rotating wheels 9 are arranged in the wire winding mechanism 6. The positioning of the inductance coil 10 is realized through the cooperation of the plurality of horizontal rotating wheels 9. The wire winding mechanism 6 drives the plurality of horizontal rotating wheels 9 to rotate, and then drives the inductance coil 10 to rotate, so as to realize the full rotation and winding of the inductance coil 10;

[0053] The inductance coil 10 is placed between the plurality of horizontal rotating wheels 9. When the wire winding mechanism 6 is started, it will drive the plurality of horizontal rotating wheels 9 to rotate synchronously, and then drive the inductance coil 10 located in the middle of the plurality of horizontal rotating wheels 9 to rotate synchronously, so that the position of the inductance coil 10 can be flexibly changed during winding, so that the inductance thin wire 13 can be wound to different positions on the inductance coil 10, and then the full circumferential winding of the inductance coil 10 is completed.

[0054] In a further embodiment, a wire winding ring 8 for pulling the inductance thin wire 13 is arranged in the winding mechanism. The winding mechanism drives the wire winding ring 8 to rotate to pull and wind the inductance thin wire 13 into the inductance coil 10 on the wire winding mechanism 6, and cooperates with the wire winding mechanism 6 to complete automatic winding;

[0055] A wire hanging hook cooperating with the inductance thin wire 13 is arranged on the wire winding ring 8. The inductance thin wire 13 is automatically hooked out from the wire storage roller 12 through the wire hanging hook. When the wire winding ring 8 is working, it cooperates with the placed inductance coil 10, that is, the wire winding ring 8 and the inductance coil 10 are in a mutually sleeved state;

[0056] When the winding mechanism is started, it can drive the wire winding ring 8 to rotate. When the wire winding ring 8 rotates, it will pull out the inductance thin wire 13 from the wire storage roller 12, and drive the inductance thin wire 13 to move into the inductance coil 10 during rotation, wind the inductance thin wire 13 into the inductance coil 10, and complete the automatic winding of the inductance thin wire 13 on the inductance coil 10. During winding, cooperate with the wire winding mechanism 6 to drive the position of the inductance coil 10, and then change the winding position of the inductance thin wire 13 on the inductance coil 10, so as to realize the full circumferential winding of the inductance coil 10.

[0057] In a further embodiment, a material taking mechanism is arranged in the wire winding mechanism 6. A material receiving table 5 and a placing table for storing the inductance coils 10 to be wound are arranged on the winding machine case 1. The placing table is used for placing the inductance coils 10 to be wound, and the material receiving table 5 is used for storing the wound inductance coils 10;

[0058] The material taking mechanism is used to take out the inductance coil 10 after the winding of the inductance coil 10 is completed, place it in the material receiving table 5, and take out a new inductance coil 10 and put it between multiple horizontal runners 9 in the wire winding mechanism 6, so that the winding of the new inductance coil 10 can be carried out again.

[0059] A console 2 for controlling the automatic operation of the winding process is arranged on the winding machine case 1. The console 2 is used to control the opening and closing and operating states of the wire feeding table 3, the wire feeding mechanism 4, the wire winding mechanism 6, the winding mechanism and the moving mechanism 7, so as to realize the automatic and rapid winding of the inductance coil 10 and improve the winding efficiency of the inductance coil 10.

[0060] Embodiment 2: Refer to Figures 3 - 10 , the different technical solutions of this embodiment compared with Embodiment 1 are as follows: A positioning component and an adjustment component are arranged in the positioning unit. The positioning of the wire storage roller 12 is realized through the positioning component, and the rotation and propulsion of the wire storage roller 12 are realized through the adjustment component;

[0061] The positioning component includes a hydraulic push rod 11 fixedly installed in the wire feeding table 3, and a push shaft 16 is fixedly installed on the driving end of the hydraulic push rod 11. A positioning ring 15 is rotatably installed on the push shaft 16, and a clamping mechanism for realizing the automatic positioning of the wire storage roller 12 is arranged in the positioning ring 15;

[0062] After the wire feeding mechanism 4 takes out the wire storage roller 12 from the placement box, it will put it into the wire feeding table 3;

[0063] The clamping mechanism includes a bearing table 25 fixedly installed in the positioning ring 15. An extrusion frame 27 is slidably installed in the bearing table 25, and hydraulic oil is filled in the lower part of the bearing table 25 where the extrusion frame 27 is located. A bearing arc plate 24 for bearing the wire storage roller 12 is fixedly installed on the upper part of the extrusion frame 27. An electromagnetic plate 1 28 is fixedly installed on the lower part of the extrusion frame 27, and an electromagnetic plate 2 29 matched with the electromagnetic plate 1 28 is fixedly installed in the bearing table 25;

[0064] When the wire storage roller 12 is put in, one end of the wire storage roller 12 will first be clamped onto the bearing arc plate 24 in the positioning ring 15, and the wire storage roller 12 will be further pressed down to squeeze the bearing arc plate 24, driving the bearing arc plate 24 to move downward. When the bearing arc plate 24 moves downward, it will drive the lower extrusion frame 27 to move downward in the bearing table 25 until the electromagnetic plate 1 28 at the lower part of the extrusion frame 27 fits with the electromagnetic plate 2 29 in the bearing table 25. At this time, the electromagnetic plate 1 28 and the electromagnetic plate 2 29 will be activated to generate an attractive force between them and adsorb and fix, so as to limit and fix the extrusion frame 27.

[0065] A plurality of reset springs 30 are fixedly installed between the upper part of the extrusion frame 27 and the bearing platform 25. A plurality of liquid guide propulsion pipes 26 for conducting hydraulic oil are fixedly communicated with the bearing platform 25. A piston member is slidably installed in each liquid guide propulsion pipe 26. A positioning clamp ring 23 for clamping the side part of the wire storage roller 12 is fixedly installed on the plurality of piston members on the same side.

[0066] When the extrusion frame 27 moves downward, it will squeeze the hydraulic oil in the lower bearing platform 25 below it (and at the same time stretch a plurality of reset springs 30), so that the hydraulic oil is injected into the liquid guide propulsion pipe 26. When the hydraulic oil in the liquid guide propulsion pipe 26 increases, it will push the piston member to move, and then push the positioning clamp ring 23 on the side to move. When the two positioning clamp rings 23 move synchronously, they will respectively squeeze the side part of the wire storage roller 12. The cooperation of the two positioning clamp rings 23 can clamp and fix the wire storage roller 12, and the clamping and positioning of the wire storage roller 12 can be automatically completed during the downward movement of the wire storage roller 12.

[0067] When the inductive thin wire 13 on the wire storage roller 12 has finished paying out, the electromagnetic plate one 28 and the electromagnetic plate two 29 can be closed at this time to release the positioning of the extrusion frame 27. At this time, the extrusion frame 27 will automatically rise and reset under the action of the reset spring 30, thereby pushing the bearing arc plate 24 to move upward and reset. When the extrusion frame 27 moves upward, it will suck the hydraulic oil in the liquid guide propulsion pipe 26 back into the bearing platform 25, and then drive the two positioning clamp rings 23 to reset and separate from the wire storage roller 12, so as to automatically release the positioning state of the wire storage roller 12 and at the same time push the wire storage roller 12 to move upward. Therefore, after the wire storage roller 12 has finished paying out, the automatic detachment and disassembly of the wire storage roller 12 can be realized, and the replacement efficiency of the wire storage roller 12 can be improved.

[0068] In a further embodiment, the position adjustment assembly includes a moving frame 18 fixedly installed on the pushing shaft 16. A servo motor 19 is fixedly installed on the moving frame 18. A driving gear 20 is fixedly installed on the driving end of the servo motor 19. A transmission gear ring 21 is fixedly sleeved on the outside of the positioning ring 15, and the transmission gear ring 21 meshes with the driving gear 20.

[0069] When the servo motor 19 is started, it will drive the driving gear 20 to rotate. When the driving gear 20 rotates, it will drive the transmission gear ring 21 meshing with it to rotate, thereby driving the positioning ring 15 to rotate. When the positioning ring 15 rotates, it will drive the wire storage roller 12 positioned inside it to rotate synchronously.

[0070] During the wire pay-off process of the wire storage roller 12, as the pay-off amount of the inductive thin wire 13 on the wire storage roller 12 increases, the wire storage roller 12 is gradually pushed forward by the hydraulic push rod 11, and while being pushed forward, the wire storage roller 12 is driven to rotate to cooperate with the pay-off work of the inductive thin wire 13 thereon, thus realizing the self-rotating wire pay-off of the wire storage roller 12. This wire pay-off method can not only improve the wire pay-off efficiency, but also avoid the wire storage roller 12 from being subjected to a large pulling force during wire pay-off, improve the stability of the wire pay-off process, and at the same time avoid the wire breakage caused by excessive pulling force.

[0071] Embodiment 3: Refer to Figures 4 - 8 and Figures 11 - 14 The difference technical solution of this embodiment compared with Embodiment 2 is that: the wire pay-off unit includes an erection assembly and a limit assembly. Among them, a plurality of clamping rings 14 for erecting the wire storage roller 12 are arranged in the erection assembly, and a limit rubber ring 34 for limiting the inductive thin wire 13 is arranged in the limit assembly;

[0072] The erection assembly includes a support table 17 fixedly installed on the upper wire table 3. A fixed frame 35 is fixedly installed on the support table 17. A moving table 31 is slidably installed on the support table 17. An elastic telescopic rod 32 is fixedly installed between the moving table 31 and the fixed frame 35. A plurality of symmetrically arranged clamping rings 14 are rotatably installed on the elastic telescopic rod 32, and the wire storage roller 12 is clamped between the plurality of clamping rings 14;

[0073] When the wire storage roller 12 pays off wire, its middle part will be clamped between the plurality of clamping rings 14. At this time, the plurality of clamping rings 14 will automatically clamp and sleeve the wire storage roller 12 under the action of the elastic telescopic rod 32, further improving the sleeving stability of the wire storage roller 12 and ensuring that the placement position of the wire storage roller 12 will not deviate.

[0074] The hydraulic push rod 11 is started to drive the push shaft 16 to move. When the push shaft 16 moves, it will push the positioning ring 15 to move, and then push the wire storage roller 12 to move. When the push shaft 16 moves, it will drive the moving frame 18 thereon to move. When the moving frame 18 moves, it will drive the moving table 31 to move through the action of the push rod 22. When the moving table 31 moves, it will squeeze the elastic telescopic rod 32, and then gradually push the moving table 31 closer to the fixed frame 35;

[0075] When the elastic telescopic rod 32 expands and contracts, it will synchronously drive the plurality of clamping rings 14 thereon to move. At the same time, by cooperating with the movement of the wire storage roller 12, the wire storage roller 12 can be driven to gradually leave the upper wire table 3, realizing that the positioning ring 15 drives the wire storage roller 12 to move while synchronously moving with the moving table 31, that is, realizing the synchronous movement of the moving table 31 and the positioning ring 15, so as to keep the distance between the moving table 31 and the positioning ring 15 always the same and avoid the positioning ring 15 from being blocked by the moving table 31 when moving.

[0076] The limiting component includes a push rod 22 fixedly installed between the moving frame 18 and the moving table 31. A connecting rod 33 is fixedly installed on the moving table 31, and a wire-aligning mechanism is arranged on the connecting rod 33. The wire-aligning mechanism includes a limiting rubber ring 34 fixedly installed on the connecting rod 33, and the limiting rubber ring 34 cooperates with the inductive thin wire 13. A wire-clamping opening is formed on the limiting rubber ring 34. A steering restraint ring 36 is rotatably installed on the limiting rubber ring 34, and a wire-outlet opening matching the wire-clamping opening is formed on the steering restraint ring 36;

[0077] After the wire storage roller 12 is positioned, first rotate the steering restraint ring 36 to make the wire-outlet opening on it rotate to be flush with the wire-clamping opening on the limiting rubber ring 34. Then, press the inductive thin wire 13 at the end of the wire storage roller 12 into the limiting rubber ring 34 through the wire-outlet opening and the wire-clamping opening. Then rotate the steering restraint ring 36 to make the wire-outlet opening on it rotate to the lower part of the limiting rubber ring 34, forming the state as shown in the attached Figure 14 figure. At this time, the cooperation between the limiting rubber ring 34 and the steering restraint ring 36 can limit the inductive thin wire 13, making it unable to separate from the steering restraint ring 36, but only allowing the wire to come out through the end of the limiting rubber ring 34. This can avoid the reverse winding of the inductive thin wire 13 when the wire is broken or cut. At the same time, the wire-releasing angle of the steering restraint ring 36 is fixed, enabling the inductive thin wire 13 to be released at the same angle, and realizing the fixed-angle wire release of the inductive thin wire 13 without deviation.

[0078] Since the limiting rubber ring 34 is fixed on the support table 17 through the connecting rod 33, the movement of the moving table 31 will not affect the position of the limiting rubber ring 34, that is, the wire-outlet position of the inductive thin wire 13 always remains unchanged. When the wire storage roller 12 releases the wire, the wire-releasing position on the wire storage roller 12 always remains relatively consistent with the position of the limiting rubber ring 34, which can provide good protection for the wire release of the inductive thin wire 13, preventing it from being subjected to a large pulling force due to an increased moving distance and further avoiding the breakage of the inductive thin wire 13.

[0079] The specific working principle of this thin wire winding machine is as follows:

[0080] When winding the inductive coil 10, first use the material-taking mechanism to take out the inductive coil 10 from the placement table and place it between multiple horizontal rotating wheels 9 in the winding mechanism 6. Then start the upper wire mechanism 4 to clamp and engage the wire storage roller 12 to be released from the placement box and place it in the upper wire table 3;

[0081] When the wire storage roller 12 is placed, one end of the wire storage roller 12 will first be engaged with the bearing arc plate 24 in the positioning ring 15, and then the wire storage roller 12 is further pressed down to squeeze the bearing arc plate 24, driving the bearing arc plate 24 to move downward. When the bearing arc plate 24 moves downward, it will drive the extrusion frame 27 below it to move downward in the bearing table 25 until the electromagnetic plate one 28 at the lower part of the extrusion frame 27 is attached to the electromagnetic plate two 29 in the bearing table 25. At this time, the electromagnetic plate one 28 and the electromagnetic plate two 29 will be activated to generate an attractive force between them and adsorb and fix, so as to limit and fix the extrusion frame 27;

[0082] When the extrusion frame 27 moves downward, it will squeeze the hydraulic oil in the bearing table 25 below it, causing the hydraulic oil to be injected into the liquid guide propulsion pipe 26. When the hydraulic oil in the liquid guide propulsion pipe 26 increases, it will push the piston part to move, and then push the positioning clamping ring 23 on the side to move. When the two positioning clamping rings 23 move synchronously, they will respectively squeeze the side of the wire storage roller 12. The cooperation of the two positioning clamping rings 23 can clamp and fix the wire storage roller 12, so as to automatically complete its clamping and positioning during the downward movement of the wire storage roller 12;

[0083] When the wire storage roller 12 pays out wire, its middle part will be engaged between multiple engaging clamping rings 14. At this time, the multiple engaging clamping rings 14 will automatically clamp and sleeve the wire storage roller 12 under the action of the elastic telescopic rod 32, so as to complete the positioning of the wire storage roller 12;

[0084] Then rotate the steering restraint ring 36 so that the wire outlet opening on it rotates to be flush with the wire clamping opening on the limit rubber ring 34. Then press the inductive thin wire 13 at the end of the wire storage roller 12 into the limit rubber ring 34 through the wire outlet opening and the wire clamping opening, and then rotate the steering restraint ring 36 so that the wire outlet opening on it rotates to the lower part of the limit rubber ring 34 to complete the wire outlet of the inductive thin wire 13.

[0085] Then, the hanging wire hook in the winding mechanism automatically hooks out the inductive thin wire 13 in the limit rubber ring 34 and winds it around the winding ring 8. Then, the winding mechanism drives the winding ring 8 to rotate. When the winding ring 8 rotates, it will pull out the inductive thin wire 13 from the wire storage roller 12 and drive the inductive thin wire 13 to move into the inductive coil 10 during rotation, winding the inductive thin wire 13 into the inductive coil 10 to complete the automatic winding of the inductive thin wire 13 on the inductive coil 10. During winding, the winding position of the inductive thin wire 13 on the inductive coil 10 is changed by cooperating with the winding mechanism 6 to drive the position of the inductive coil 10, so as to realize the full winding of the inductive coil 10;

[0086] During the wire release process of the wire storage roller 12, as the wire release amount of the inductive thin wire 13 on the wire storage roller 12 increases, the wire storage roller 12 is gradually pushed forward by the hydraulic push rod 11, and while being pushed forward, the wire storage roller 12 is driven to rotate to cooperate with the wire release work of the inductive thin wire 13 thereon, so as to realize the self-rotation wire release of the wire storage roller 12. Until the wire storage roller 12 is completely pushed out of the moving table 31, the automatic wire release of the wire storage roller 12 is completed;

[0087] After the winding of the inductive coil 10 is completed, the material taking mechanism will start to take out the inductive coil 10 and place it in the material receiving table 5, and take out a new inductive coil 10 and place it between the multiple horizontal rotating wheels 9 in the wire winding mechanism 6, so as to perform the re-winding of the new inductive coil 10.

[0088] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A fine wire winding machine, comprising a winding machine box (1) and an inductor coil (10) to be wound, characterized in that: It also includes a wire loading platform (3), a wire loading mechanism (4), a wire winding mechanism (6), a wire winding mechanism and a moving mechanism (7) arranged on the wire winding machine box (1); The wire feeding mechanism (4) is used to store a wire storage roller (12), and an inductive fine wire (13) is wound around the wire storage roller (12); The wire-laying platform (3) comprises a positioning unit and a wire-releasing unit, wherein a positioning component and a position adjustment component are arranged in the positioning unit, the positioning of the wire storage roller (12) is realized by the positioning component, and the steering and advancement of the wire storage roller (12) are realized by the position adjustment component, and the wire-releasing unit comprises a setting component and a limiting component, wherein a plurality of clamping rings (14) for setting up the wire storage roller (12) are arranged in the setting component, and a limiting rubber ring (34) for limiting the position of the inductive thin wire (13) is arranged in the limiting component; The moving mechanism (7) cooperates with the thread-on platform (3) and is used to adjust the horizontal and angular position of the thread-on platform (3) and adjust the outlet position of the inductor thin wire (13) on the thread-on platform (3).

2. A thin wire winding machine according to claim 1, characterized in that: The winding mechanism (6) is provided with a plurality of horizontal rotating wheels (9), and the positioning of the inductor (10) is achieved through the cooperation of the plurality of horizontal rotating wheels (9). The winding mechanism (6) drives the plurality of horizontal rotating wheels (9) to rotate and then drives the inductor (10) to rotate, thereby achieving comprehensive rotational winding of the inductor (10).

3. A thin wire winding machine according to claim 1, characterized in that: The winding mechanism is provided with a winding ring (8) for pulling the inductor thin wire (13); the winding mechanism drives the winding ring (8) to rotate to pull the inductor thin wire (13) into the inductor coil (10) on the winding mechanism (6), and cooperates with the winding mechanism (6) to complete automatic winding.

4. A thin wire winding machine according to claim 2, characterized in that: The winding mechanism (6) is provided with a material taking mechanism, and the winding machine box (1) is provided with a material receiving platform (5) and a placement platform for storing the inductor coil (10) to be wound. The material taking mechanism is used to take out the inductor coil (10) and place it in the material taking platform (5) after the winding of the inductor coil (10) is completed, and to take out a new inductor coil (10) and place it between the multiple horizontal rotating wheels (9) in the winding mechanism (6); The winding machine box (1) is provided with a control console (2) for controlling the automatic operation of the winding process.

5. A thin wire winding machine according to claim 4, characterized in that: The positioning assembly comprises a hydraulic push rod (11) fixedly mounted in the thread loading platform (3), a push shaft (16) fixedly mounted on the driving end of the hydraulic push rod (11), a positioning ring (15) rotatably mounted on the push shaft (16), and a clamping mechanism for realizing automatic positioning of the thread storage roller (12) is arranged in the positioning ring (15).

6. A thin wire winding machine according to claim 5, characterized in that: The clamping mechanism comprises a bearing platform (25) fixedly mounted in a positioning ring (15), an extrusion frame (27) being slidably mounted in the bearing platform (25), and a portion of the bearing platform (25) located below the extrusion frame (27) is filled with hydraulic oil, a bearing arc plate (24) for carrying a wire storage roller (12) is fixedly mounted on the upper portion of the extrusion frame (27), an electromagnetic plate 1 (28) is fixedly mounted on the lower portion of the extrusion frame (27), and an electromagnetic plate 2 (29) matching the electromagnetic plate 1 (28) is fixedly mounted in the bearing platform (25); A plurality of return springs (30) are fixedly installed between the upper part of the extrusion frame (27) and the bearing platform (25), a plurality of liquid guiding propulsion tubes (26) for conducting hydraulic oil are fixedly connected to the bearing platform (25), and a piston member is slidably installed in each liquid guiding propulsion tube (26), and a positioning clamping ring (23) for clamping the side of the wire storage roller (12) is fixedly installed on the plurality of piston members located on the same side.

7. A thin wire winding machine according to claim 6, characterized in that: The positioning assembly comprises a moving frame (18) fixedly mounted on a pushing shaft (16), a servo motor (19) fixedly mounted on the moving frame (18), a driving gear (20) fixedly mounted on a driving end of the servo motor (19), and a transmission gear ring (21) is provided on an external fixed sleeve of the positioning ring (15), and the transmission gear ring (21) is meshed with the driving gear (20).

8. A thin wire winding machine according to claim 7, characterized in that: The erection assembly comprises a support platform (17) fixedly mounted on the upper line platform (3), a fixed frame (35) fixedly mounted on the support platform (17), a movable platform (31) slidably mounted on the support platform (17), an elastic telescopic rod (32) fixedly mounted between the movable platform (31) and the fixed frame (35), a plurality of symmetrically arranged clamping rings (14) rotatably mounted on the elastic telescopic rod (32), and a wire storage roller (12) is clamped between the plurality of clamping rings (14).

9. A thin wire winding machine according to claim 8, characterized in that: The position limiting assembly comprises a propulsion rod (22) fixedly mounted between a moving frame (18) and a moving platform (31); a connecting rod (33) is fixedly mounted on the moving platform (31); and a line-fixing mechanism is arranged on the connecting rod (33).

10. A thin wire winding machine according to claim 9, characterized in that: The line setting mechanism comprises a limiting rubber ring (34) fixedly mounted on the connecting rod (33), and the limiting rubber ring (34) matches with the inductor thin wire (13), and a wire clamping opening is provided on the limiting rubber ring (34), and a steering restraining ring (36) is rotatably mounted on the limiting rubber ring (34), and a wire outlet opening matching with the wire clamping opening is provided on the steering restraining ring (36).

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