A sewage treatment filter membrane corrosion resistance detection equipment

Through the design of positioning auxiliary components and surrounding test components, the ultra-hydrophobic villi and magnetic adsorption are used to quickly and accurately mark the damaged parts of the sewage treatment filter membrane corrosion detection equipment, improving the level of automation and reducing manual operation errors.

CN120079251BActive Publication Date: 2025-08-08JIANGSU ULAN FILM TECH CO LTD
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Patent Information

Application Number
CN202510588647.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-08-08
Estimated Expiration
2045-05-08

AI Technical Summary

Technical Problem

Existing sewage treatment filter membrane corrosion-resistant detection equipment is difficult to quickly mark the damaged parts of the membrane, and the operation is prone to errors and the automation level is low.

Method used

Using positioning auxiliary components and surround test components, the hydrophobicity and magnetic adsorption of superhydrophobic villus is used to damage the protective film through bubble impacts of the hydrophobic villus. The trigger button is pressed, and the LED light shows the broken position, providing automated marking.

Benefits of technology

It realizes rapid and accurate marking of membrane damage, improves the level of automation, and reduces manual operation errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a sewage treatment filter membrane corrosion resistance detection device, comprising a positioning auxiliary component, a surround test component, a mobile control component, a device base, and a water storage tank. The present invention belongs to the field of sewage treatment filter membrane testing technology, and specifically refers to a sewage treatment filter membrane corrosion resistance detection device; in order to solve the problem that the existing sewage treatment filter membrane corrosion resistance detection scheme is difficult to quickly mark the damaged part of the membrane, the present invention proposes a positioning auxiliary component and a surround test component. Through the magnetic adsorption effect between the sliding magnetic block and the adsorption magnetic plate, the trigger button is also pressed by the sliding magnetic block. The operator only needs to observe the lighting or extinguishing status of several groups of LED lights arranged around several groups of external fixed rings in several groups of positioning auxiliary components and surround test components to understand the specific condition of the damage on the membrane bundle, providing an automated experience.
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Description

Technical Field

[0001] The invention belongs to the technical field of sewage treatment filter membrane testing, and in particular relates to a sewage treatment filter membrane corrosion resistance testing device. Background Art

[0002] MBR, or membrane bioreactor, is an innovative sewage treatment device that cleverly combines ultrafiltration and microfiltration membrane separation technology with bioreactors in sewage treatment, thereby giving full play to the advantages of both. In this reactor, ultrafiltration and microfiltration membrane components play an important role in mud-water separation, completely replacing traditional secondary sedimentation tanks. Through the application of membrane components, the bioreactor can maintain a high concentration of activated sludge, thereby increasing the organic load of biological treatment, which not only reduces the footprint of sewage treatment facilities, but also effectively reduces the generation of residual sludge.

[0003] The strong polar solvents present in industrial wastewater can dissolve membrane materials such as PVDF, causing irreversible damage to the membrane filaments. During long-term use, the membrane filaments may be contaminated by inorganic salt scaling, oil, organic matter, colloids and other substances in the water, resulting in degradation of membrane performance or even damage. Most of the existing MBR membrane corrosion resistance tests are carried out by introducing compressed air of a certain pressure into the water production flange of the membrane component. The operator is required to observe whether there are bubbles in the water. If the membrane filaments are damaged, bubbles will emerge from the damaged area. The operator then marks the damaged area of the membrane with a label and repairs it later. These steps all require staff to operate in water, which is not only inconvenient but also prone to errors and has a low level of automation. Therefore, it is necessary to propose a sewage treatment filter membrane corrosion resistance detection equipment. Summary of the Invention

[0004] In view of the above situation, in order to overcome the defects of the existing technology, the present invention provides a sewage treatment filter membrane anti-corrosion detection equipment, which effectively solves the problems of the existing sewage treatment filter membrane anti-corrosion detection equipment being difficult to quickly mark the damaged parts of the membrane, prone to errors in operation, and low level of automation.

[0005] The technical solution adopted by the present invention is as follows: The present invention provides a sewage treatment filter membrane corrosion resistance detection device, including a positioning auxiliary component, a surround test component, a mobile control component, an equipment base and a water storage tank. The water storage tank is arranged on the equipment base, the mobile control component is arranged on the equipment base, the mobile control component is provided with a water collecting membrane box, the water collecting membrane box is provided with a membrane fiber bundle, the positioning auxiliary component is provided on the membrane fiber bundle, and the surround test component is provided on the positioning auxiliary component.

[0006] Preferably, the surrounding test component includes a surrounding ring, an LED light, a trigger operation slot, an impact passing slot, a drop through slot, superhydrophobic hairs, a central connecting column, a magnetic shielding plate, a trigger button and an adsorption magnetic plate. The surrounding ring is arranged on the positioning auxiliary component, the LED light is arranged on the positioning auxiliary component, the trigger operation slot is opened on the outer wall of the surrounding ring, the impact passing slot is opened on the inner wall of the surrounding ring, the drop through slot is arranged in the surrounding ring, the magnetic shielding plate is movably arranged in the trigger operation slot, the central connecting column is fixed on the magnetic shielding plate, and several groups of positioning holes are arranged around the central connecting column. One end of the superhydrophobic hairs is plugged in and out of the positioning hole, and the other end of the superhydrophobic hairs is arranged on the inner wall of the trigger operation slot. The adsorption magnetic plate is embedded and slidably arranged in the trigger operation slot, and the trigger button is arranged on the adsorption magnetic plate.

[0007] Furthermore, the positioning auxiliary component includes an arc-shaped clamping plate, a silicone pad, a guide rail, an external fixing ring and a sliding magnetic block. The arc-shaped clamping plate is arranged on the outer wall of the membrane bundle, one end of the silicone pad is arranged on the arc-shaped clamping plate, and the other end of the silicone pad is arranged on the surrounding ring. The guide rail is arranged at the junction of the surrounding ring and the trigger operation groove, the external fixing ring is fixed on the guide rail, and the sliding magnetic block is slidably engaged on the guide rail.

[0008] Preferably, the mobile control component includes a screw slide, a screw guide rail, a middle guide platform, a positioning auxiliary plate, a screw lever and a screw control console. The screw control console is arranged on the equipment base, the screw lever is arranged between the screw control consoles, the middle guide platform is fixed to the equipment base, the screw guide rail is arranged between the middle guide platforms, the screw slide is slidably arranged on the screw lever, the positioning auxiliary plate is slidably arranged on the screw guide rail, and a movable connecting plate is provided between the screw slide and the positioning auxiliary plate.

[0009] Wherein, the trigger button and the LED light are electrically connected.

[0010] Preferably, two groups of water-collecting membrane boxes are provided, wherein one group of water-collecting membrane boxes is provided at the bottom of the lead screw slide and the positioning auxiliary plate, and the other group of water-collecting membrane boxes is provided on the inner wall of the water storage tank.

[0011] The trigger operation slot and the impact passage slot are communicated with each other.

[0012] Furthermore, the trigger button is a waterproof button.

[0013] Preferably, the LED lamp is arranged on the outer fixing ring.

[0014] Furthermore, the trigger operation slot is communicated with the drop through slot.

[0015] The magnetic shielding plate is not fixedly connected to the trigger operation slot, and the magnetic shielding plate is located right above the drop through slot.

[0016] Among them, the central connecting column and superhydrophobic hairs are located on the side close to the trigger button.

[0017] The beneficial effects achieved by the present invention using the above structure are as follows: This solution provides a sewage treatment filter membrane corrosion resistance detection device, which effectively solves the problems of existing sewage treatment filter membrane corrosion resistance detection devices such as difficulty in quickly marking membrane damage, easy operation errors, and low automation level. This method brings the following advantages:

[0018] (1) In order to solve the problem that the existing sewage treatment filter membrane corrosion resistance detection scheme is difficult to quickly mark the damaged part of the membrane, the present invention proposes a positioning auxiliary component and a surrounding test component. According to the hydrophobicity of the super-hydrophobic hairs, when bubbles impact the super-hydrophobic hairs, the protective film formed around the hydrophobic hairs is destroyed, and the hydrophobic hairs are detached from the positioning holes. As a result, the central connecting column loses its support for the magnetic shielding plate. The magnetic shielding plate cannot prevent the adsorption magnetic plate and the sliding magnetic block from adsorbing each other. The magnetic adsorption effect between the sliding magnetic block and the adsorption magnetic plate causes the trigger button to be pressed by the sliding magnetic block. Then, the LED lights corresponding to the group of trigger buttons light up, indicating that there is a damaged part at the corresponding position on the membrane bundle. The operator only needs to observe the lighting or extinguishing status of the several groups of LED lights arranged around the several groups of external fixing rings in the several groups of positioning auxiliary components and the surrounding test components to understand the specific situation of the damage on the membrane bundle, providing an automated experience.

[0019] (2) By controlling the rotation of the lead screw lever through the lead screw console, the movement of the lead screw slide can be controlled, and the positioning auxiliary plate can be driven to move by moving the connecting plate, thereby driving one end of the membrane bundle to move through the water collecting membrane box, and the membrane bundle can be straightened to prevent the membrane bundle from being entangled and affecting the detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a sewage treatment filter membrane corrosion resistance detection device provided by the present invention;

[0021] Figure 2 A perspective view of the mobile control assembly, device base, and water storage tank provided by the present invention;

[0022] Figure 3 A schematic diagram of the structure of the positioning auxiliary component and the surround test component provided by the present invention;

[0023] Figure 4 Cross-section of the positioning auxiliary component and the surrounding test component provided by the present invention Figure 1 ;

[0024] Figure 5 Cross-section of the positioning auxiliary component and the surrounding test component provided by the present invention Figure 2 ;

[0025] Figure 6 A top view of the positioning auxiliary component and the surrounding test component provided by the present invention;

[0026] Figure 7 A cross-sectional view from a top view of the positioning auxiliary component and the surrounding test component provided by the present invention;

[0027] Figure 8 for Figure 5 A partial enlarged view of part A;

[0028] Figure 9 for Figure 7 A partial enlarged view of part B.

[0029] Among them, 1. Positioning auxiliary component, 2. Surrounding test component, 3. Mobile control component, 4. Equipment base, 5. Water storage tank, 6. Water collection membrane box, 7. Membrane fiber bundle, 8. Surrounding ring, 9. LED light, 10. Trigger operation slot, 11. Impact through slot, 12. Drop through slot, 13. Super hydrophobic fluff, 14. Center connecting column, 15. Magnetic shielding plate, 16. Trigger button, 17. Adsorption magnetic plate, 18. Positioning hole, 19. Arc clamping plate, 20. Silicone pad, 21. Guide rail, 22. External fixing ring, 23. Sliding magnetic block, 24. Screw slide, 25. Screw guide rail, 26. Middle guide table, 27. Positioning auxiliary plate, 28. Screw lever, 29. Screw control console.

[0030] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0032] In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0033] like Figures 1-4As shown, the present invention provides a sewage treatment filter membrane corrosion resistance detection device, including a positioning auxiliary component 1, a surround test component 2, a mobile control component 3, an equipment base 4 and a water storage tank 5, the water storage tank 5 is arranged on the equipment base 4, the mobile control component 3 is arranged on the equipment base 4, the mobile control component 3 is provided with a water collecting membrane box 6, the water collecting membrane box 6 is provided with a membrane fiber bundle 7, the positioning auxiliary component 1 is provided on the membrane fiber bundle 7, and the surround test component 2 is provided on the positioning auxiliary component 1.

[0034] like Figure 3-Figure 5 and Figure 7-Figure 9 As shown, the surrounding test component 2 includes a surrounding ring 8, an LED light 9, a trigger operation slot 10, an impact through slot 11, a drop through slot 12, a super hydrophobic fluff 13, a central connecting column 14, a magnetic shielding plate 15, a trigger button 16 and an adsorption magnetic plate 17. The surrounding ring 8 is arranged on the positioning auxiliary component 1, the LED light 9 is arranged on the positioning auxiliary component 1, the trigger operation slot 10 is opened on the outer wall of the surrounding ring 8, the impact through slot 11 is opened on the inner wall of the surrounding ring 8, and the drop through slot 12 is opened. The drop-through groove 12 is arranged in the surrounding ring 8, the magnetic shielding plate 15 is movably arranged in the trigger operation groove 10, the central connecting column 14 is fixed on the magnetic shielding plate 15, and a plurality of positioning holes 18 are arranged around the central connecting column 14. One end of the superhydrophobic hair 13 is inserted and removed from the positioning hole 18, and the other end of the superhydrophobic hair 13 is arranged on the inner wall of the trigger operation groove 10. The adsorption magnetic plate 17 is embedded and slidably arranged in the trigger operation groove 10, and the trigger button 16 is arranged on the adsorption magnetic plate 17.

[0035] like Figure 3 and Figure 5-Figure 7 As shown, the positioning auxiliary component 1 includes an arc-shaped clamping plate 19, a silicone pad 20, a guide rail 21, an external fixed ring 22 and a sliding magnetic block 23. The arc-shaped clamping plate 19 is arranged on the outer wall of the membrane bundle 7, one end of the silicone pad 20 is arranged on the arc-shaped clamping plate 19, and the other end of the silicone pad 20 is arranged on the surrounding ring 8. The guide rail 21 is arranged at the junction of the surrounding ring 8 and the trigger operation groove 10, the external fixed ring 22 is fixed on the guide rail 21, and the sliding magnetic block 23 is arranged on the guide rail 21 in an embedded and sliding manner.

[0036] like Figure 1-Figure 2 As shown, the mobile control component 3 includes a screw slide 24, a screw guide rail 25, a middle guide platform 26, a positioning auxiliary plate 27, a screw lever 28 and a screw control console 29. The screw control console 29 is arranged on the equipment base 4, the screw lever 28 is arranged between the screw control consoles 29, the middle guide platform 26 is fixed to the equipment base 4, the screw guide rail 25 is arranged between the middle guide platform 26, the screw slide 24 is slidably arranged on the screw lever 28, the positioning auxiliary plate 27 is slidably arranged on the screw guide rail 25, and a movable connecting plate is provided between the screw slide 24 and the positioning auxiliary plate 27.

[0037] like Figure 4 and Figure 9 As shown, the trigger button 16 and the LED light 9 are electrically connected.

[0038] like Figure 1-Figure 2 As shown, there are two groups of water collecting membrane boxes 6 , one group of water collecting membrane boxes 6 is arranged at the bottom of the screw slide 24 and the positioning auxiliary plate 27 , and the other group of water collecting membrane boxes 6 is arranged on the inner wall of the water storage tank 5 .

[0039] like Figure 9 As shown, the trigger operation slot 10 is connected to the impact through slot 11, the trigger button 16 is a waterproof button, the trigger operation slot 10 is connected to the drop through slot 12, the magnetic shielding plate 15 is not fixed to the trigger operation slot 10, the magnetic shielding plate 15 is located directly above the drop through slot 12, and the central connecting column 14 and the super-hydrophobic hairs 13 are located on the side close to the trigger button 16.

[0040] like Figure 5 As shown, the LED lamp 9 is arranged on the outer fixing ring 22.

[0041] When in use, first pass the arc-shaped clamping plates 19 in the several groups of positioning auxiliary components 1 and the surrounding test components 2 through the membrane bundle 7, so that the arc-shaped clamping plates 19 can be located on the outside of the membrane bundle 7 through the silicone pad 20 without exerting pressure on the membrane bundle 7. Add water to the water storage tank 5, and introduce compressed air into the membrane bundle 7 through the water collecting membrane box 6. Bubbles will be ejected from the damaged part of the membrane bundle 7. The bubbles will enter a group of impact grooves 11 at the corresponding position through the position where they are ejected, and enter through the gap between the adsorption magnetic plate 17 and the trigger operation groove 10. When the air bubble enters the trigger operation groove 10, the air bubble impacts the super-hydrophobic hairs 13. Due to the hydrophobicity of the super-hydrophobic hairs 13, when the water surface in the water storage tank 5 is previously entered, several groups of evenly distributed hydrophobic hairs form a protective film in the surrounding water area. At this time, several groups of hydrophobic hairs will not separate from the positioning holes 18, and several groups of hydrophobic hairs will not fall off. When the air bubble impacts the super-hydrophobic hairs 13, the protective film formed around the hydrophobic hairs is destroyed, and the hydrophobic hairs separate from the positioning holes 18, so that the central connecting column 14 loses its connection. The support function of the magnetic shielding plate 15 is removed, and the magnetic shielding plate 15 falls from the drop groove 12, and cannot prevent the adsorption magnetic plate 17 and the sliding magnetic block 23 from adsorbing each other, so the sliding magnetic block 23 gradually slides along the guide rail 21 toward the adsorption magnetic plate 17, and enters the trigger operation groove 10 to adhere to the adsorption magnetic plate 17. At this time, the trigger button 16 is also pressed by the sliding magnetic block 23, so the LED light 9 corresponding to the group of trigger buttons 16 lights up, indicating that the corresponding position on the membrane bundle 7 has a damaged part, and the operator only needs to observe several groups of positioning auxiliary The lighting or extinguishing status of several groups of LED lights 9 arranged around several groups of external fixing rings 22 in the auxiliary component 1 and the surrounding test component 2 can mark the damage condition on the membrane filament bundle 7, providing an automated experience; by controlling the rotation of the screw lever 28 through the screw control console 29, the movement of the screw slide 24 can be controlled, and the positioning auxiliary plate 27 can be driven to move by the moving connecting plate, so that one end of the membrane filament bundle 7 is driven to move through the water collecting membrane box 6, which can straighten the membrane filament bundle 7 to prevent the membrane filament bundle 7 from being entangled and affecting the progress of the detection process.

[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0043] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions, and alterations can be made to the embodiments without departing from the principles and spirit of the invention.

[0044] The present invention and its embodiments are described above. This description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs structures and embodiments similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.

Claims

1. A sewage treatment filter membrane corrosion resistance detection device, comprising a device base (4) and a water storage tank (5), wherein the water storage tank (5) is arranged on the device base (4), and is characterized in that: It also includes a positioning auxiliary component (1), a surround test component (2) and a movement control component (3), wherein the movement control component (3) is arranged on the device base (4), a water collecting membrane box (6) is provided on the movement control component (3), a membrane fiber bundle (7) is provided on the water collecting membrane box (6), the positioning auxiliary component (1) is arranged on the membrane fiber bundle (7), and the surround test component (2) is arranged on the positioning auxiliary component (1); The surround test component (2) includes a surround ring (8), an LED light (9), a trigger operation slot (10), an impact through slot (11), a drop through slot (12), super hydrophobic hair (13), a central connecting column (14), a magnetic shielding plate (15), a trigger button (16) and an adsorption magnetic plate (17), wherein the surround ring (8) is provided on the positioning auxiliary component (1), the LED light (9) is provided on the positioning auxiliary component (1), the trigger operation slot (10) is provided on the outer side wall of the surround ring (8), the impact through slot (11) is provided on the inner side wall of the surround ring (8), and the The drop groove (12) is provided in the surrounding ring (8), the magnetic shielding plate (15) is movably provided in the trigger operation groove (10), the central connecting column (14) is fixed on the magnetic shielding plate (15), and a plurality of positioning holes (18) are provided around the central connecting column (14), one end of the super-hydrophobic hair (13) is inserted and pulled out in the positioning hole (18), and the other end of the super-hydrophobic hair (13) is provided on the inner wall of the trigger operation groove (10), the adsorption magnetic plate (17) is slidably provided in the trigger operation groove (10), and the trigger button (16) is provided on the adsorption magnetic plate (17); The positioning auxiliary component (1) includes an arc-shaped clamping plate (19), a silicone pad (20), a guide rail (21), an external fixed ring (22) and a sliding magnetic block (23), wherein the arc-shaped clamping plate (19) is arranged around the outer wall of the membrane bundle (7), one end of the silicone pad (20) is arranged on the arc-shaped clamping plate (19), and the other end of the silicone pad (20) is arranged on the surrounding ring (8), the guide rail (21) is arranged at the junction of the surrounding ring (8) and the trigger operation groove (10), the external fixed ring (22) is fixed on the guide rail (21), and the sliding magnetic block (23) is arranged on the guide rail (21) in an engaging and sliding manner; The trigger button (16) and the LED light (9) are electrically connected; The trigger operation slot (10) and the impact passage slot (11) are in communication with each other; The trigger button (16) is a waterproof button; The LED lamp (9) is arranged on the external fixing ring (22); The trigger operation slot (10) and the drop through slot (12) are communicated with each other.

2. The sewage treatment filter membrane corrosion resistance detection device according to claim 1, characterized in that: The mobile control assembly (3) includes a screw slide (24), a screw guide rail (25), a middle guide platform (26), a positioning auxiliary plate (27), a screw lever (28) and a screw control console (29), wherein the screw control console (29) is arranged on the device base (4), the screw lever (28) is arranged between the screw control console (29), the middle guide platform (26) is fixed to the device base (4), the screw guide rail (25) is arranged between the middle guide platform (26), the screw slide (24) is slidably arranged on the screw lever (28), the positioning auxiliary plate (27) is slidably arranged on the screw guide rail (25), and a movable connecting plate is provided between the screw slide (24) and the positioning auxiliary plate (27).

3. The sewage treatment filter membrane corrosion resistance detection device according to claim 2, characterized in that: The water collecting membrane boxes (6) are provided in two groups, wherein one group of water collecting membrane boxes (6) is provided at the bottom of the screw slide (24) and the positioning auxiliary plate (27), and the other group of water collecting membrane boxes (6) is provided on the inner wall of the water storage tank (5).

Citation Information

Patent Citations

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