A device for resource utilization and disposal of municipal solid waste incineration fly ash
Through the combination of centrifugal drive rotary discharge member and spoiler structure, efficient cleaning and uniform stirring of fly ash incinerated domestic waste are achieved, and the problems of chloride interference and safety hazards in fly ash are solved, and the stability of the solidified body and the safety of resource utilization are improved.
Patent Information
- Application Number
- CN202510581482.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-05-07
AI Technical Summary
When dealing with fly ash incinerating domestic waste, the problem of soluble chloride salt reacting with a curing agent to reduce the strength of the cured body and increase the risk of heavy metal leaching. At the same time, water injection can easily cause fly ash to agglomerate or exothermic, affecting the curing effect and safety.
The centrifugal drive rotary tray is used to intermittently quantitatively inject water, and combined with the spoiler structure, through the mechanical linkage between the agitating shovel part and the pre-washing part, uniform contact between the fly ash and the cleaning liquid is achieved, avoiding agglomeration and exothermic reaction caused by one-time water injection.
Significantly reduce the interference of chloride salt residue on subsequent curing, improve the stability of cured body and the safety of resource utilization, and improve the stirring efficiency and mixing uniformity of curing agent.
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Figure CN120079682B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of resource utilization and disposal of waste incineration fly ash, and in particular to a device for resource utilization and disposal of domestic waste incineration fly ash. Background Art
[0002] Usually, fly ash generated by the incineration of domestic waste needs to be collected for recycling. Since the fly ash from the incineration of domestic waste is rich in heavy metals and soluble chloride salts, it needs to be stabilized and solidified before resource utilization. The incineration fly ash needs to be injected into a mixing container and mixed with a solidifying agent to solidify the incineration fly ash so that the incineration fly ash can be recycled and used as building materials. However, traditional domestic waste incineration fly ash resource utilization and disposal equipment still has problems that need to be solved urgently.
[0003] For example, existing technologies usually use the method of directly stirring the solidifying agent to treat fly ash, but the soluble chloride salts remaining in the fly ash are easy to react with the solidifying agent, reducing the strength of the solidified body and increasing the risk of heavy metal leaching. Some technologies attempt to clean and remove the chloride salts, but the rough water injection causes the fly ash to agglomerate or release heat when it comes into contact with water, which directly affects the subsequent solidification effect and disposal safety. Summary of the Invention
[0004] The present invention provides a device for resource utilization and disposal of fly ash from the incineration of domestic waste. The device utilizes a centrifugal-driven rotary element to intermittently and quantitatively inject water, and combines a turbulent flow structure to fully disperse the fly ash and cleaning liquid, thereby achieving efficient removal of chloride salts and avoiding fly ash agglomeration and exothermic reaction caused by one-time water injection.
[0005] In order to solve the above technical problems, the technical solutions of the present invention are as follows:
[0006] In a first aspect, a domestic waste incineration fly ash resource utilization and disposal device comprises a cylinder and an end cap fixed to the cylinder, a transmission fixed to the end cap, a motor connected to the transmission, a filling cylinder symmetrically arranged through the interior of the end cap, a fan-shaped plate rotatably inserted below the cylinder to open and close the discharge end of the cylinder, a transmission rod connected to the output end of the transmission, and a stirring rod rotatably connected to the outer side of the transmission rod, and further comprising:
[0007] The stirring shovel part is arranged on the outside of the transmission rod to scoop up and stir the fly ash in the cylinder;
[0008] The stirring shovel part includes a supporting and pushing member and a stirring shovel member, the supporting and pushing member is connected to the transmission rod, and the stirring shovel member is arranged on the supporting and pushing member and is located in the cylinder;
[0009] The pre-washing part is arranged on the inner side of the end cover, outside the transmission rod, and above the stirring shovel part, so as to clean the fly ash;
[0010] The pre-washing part includes a container support member and a disturbing member, wherein the container support member is arranged on the inner side of the end cover, the disturbing member is rotatably connected to the container support member, and the disturbing member is in contact with the supporting member;
[0011] The injection part is arranged on the pre-washing part and contacts the stirring shovel part, so as to be driven by the stirring shovel part to intermittently and slowly inject water into the pre-washing part;
[0012] The annotation part includes an injection guide and a rotary member. The injection guide is arranged through the end cover and is connected to the disturbing member. The rotary member is arranged through the disturbing member and is located in the supporting member.
[0013] Furthermore, the pushing member includes:
[0014] A bracket is fixed to the outside of the transmission rod and is located inside the cylinder;
[0015] The rotating rod is symmetrically arranged through the bracket and is fixedly connected to the stirring rod;
[0016] There are two arc rubber blocks, which are symmetrically fixed on the bracket.
[0017] Furthermore, the stirring shovel comprises:
[0018] There are two stirring rods, which are symmetrically arranged through the bracket and staggered with the rotating rod;
[0019] a stirring plate, fixed to the bottom end of one of the stirring rods;
[0020] A shovel plate is fixed to the bottom end of the other stirring rod.
[0021] Furthermore, the support member includes:
[0022] The ring cylinder is welded to the inner wall of the end cover and is located on the outer side of the transmission rod;
[0023] The inclined cylinder has one end welded to the end of the ring cylinder away from the end cover and has an inclination angle;
[0024] The supporting parts are arranged at the other end of the inclined cylinder.
[0025] Furthermore, the supporting parts include:
[0026] An oblique ring support, one end of which is welded to the other end of the oblique cylinder, and is inclined toward the direction away from the center line of the oblique cylinder near the inner wall of the oblique cylinder;
[0027] Support ring, welded to the other end of the oblique ring support;
[0028] The solenoid valve has multiple, evenly arranged through the oblique ring support;
[0029] The flange pipe is provided on one side of the support ring and the end cover;
[0030] The filter is fixed on the inner side of the flange pipe.
[0031] Furthermore, the disrupting member includes:
[0032] The shaft seal has multiple ones, which are evenly fixed throughout the inclined cylinder;
[0033] There are multiple spiral tubes, each of which penetrates the shaft seal and is rotatably connected;
[0034] The rubber wheel is fixed on the outside of the spiral tube and is located on the inclined cylinder close to the transmission rod;
[0035] There are multiple disruptors, which are evenly distributed and fixed on the outside of the spiral and located between the inclined cylinder and the support ring;
[0036] The oblique disturbing part is rotatably arranged above the spiral tube.
[0037] Furthermore, the oblique interference part includes:
[0038] a first inclined wheel, fixed to the outer side of the coil and having a first inclined surface;
[0039] There are multiple support pillars, which are evenly distributed and fixed on the outside of the ring tube;
[0040] There are multiple support rods, each of which is rotatably connected to the support column through one end;
[0041] The second bevel wheel is fixed to the other end of the support rod and has a second bevel surface that matches the first bevel surface of the first bevel wheel.
[0042] Furthermore, the injection guide comprises:
[0043] The L tube has one end passing through the end cover and the other end extending to the inside of the inclined cylinder;
[0044] Inner ring tube, fixed to the other end of the L tube;
[0045] An outer ring tube is arranged on the outer side of the end cover;
[0046] There are multiple connecting pipes, which are evenly distributed and fixed on the outside of the inner ring pipe and the inside of the outer ring pipe, one end of which is connected to the inner ring pipe and the outer ring pipe respectively, and the other end is inserted into the inner side of the spiral pipe for rotational sealing connection;
[0047] The drainage pipe passes through one side of the outer ring pipe and is fixedly connected.
[0048] Furthermore, the rotating element includes:
[0049] The row of pipes has a plurality of them and is symmetrically arranged throughout the coil;
[0050] A piston movably disposed in the discharge pipe;
[0051] The annular groove is provided on the outer side of the piston;
[0052] The rubber ring is arranged on the inner side of the circular groove and fits the inner wall of the row pipe;
[0053] Auxiliary parts are arranged on the outside of the spiral tube.
[0054] Furthermore, the auxiliary parts include:
[0055] There are multiple L-plates, which are symmetrically fixed on the outside of the coil and extend to the end of the row pipe away from the coil;
[0056] A T-rod, which is movable and passes through the L-plate, and one end of which is fixedly connected to the piston;
[0057] The spring is sleeved on the outside of the T rod and is located between the L plate and the piston.
[0058] The above solution of the present invention includes at least the following beneficial effects:
[0059] By arranging a stirring shovel part, a pre-washing part and an annotation part, the pushing part arranged in the stirring shovel part is used to drive the stirring part arranged in the pre-washing part to rotate, and the rotary discharge part arranged in the annotation part is driven by the stirring part and uses centrifugal force to periodically open the drainage channel, and release water flow intermittently and slowly in batches, which not only ensures the uniform contact between fly ash and water, but also improves the cleaning efficiency through the dynamic stirring of the disturbance plate and the disturbance plate, significantly reduces the interference of chloride salt residue on subsequent solidification, and improves the stability of the solidified body and the safety of resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0060] Figure 1 A schematic diagram of the overall three-dimensional structure of a domestic waste incineration fly ash resource utilization and disposal device provided by an embodiment of the present invention;
[0061] Figure 2 A bottom-view schematic diagram of the three-dimensional structure of the cylinder and sector plate combination provided by an embodiment of the present invention;
[0062] Figure 3 A schematic cross-sectional plan view of a device for resource utilization and disposal of fly ash from incineration of domestic waste provided in an embodiment of the present invention;
[0063] Figure 4 A schematic diagram of the three-dimensional structure of the motor, bracket, stirring rod and stirring rod combination provided in an embodiment of the present invention;
[0064] Figure 5 A schematic diagram of the three-dimensional structure of a sector plate and an electric rod combination provided by an embodiment of the present invention;
[0065] Figure 6 A three-dimensional exploded view of the annular tube, oblique tube, oblique ring support, outer annular tube, inner annular tube, spiral tube, and support rod assembly provided in an embodiment of the present invention;
[0066] Figure 7 The embodiment of the present invention provides Figure 3 Schematic diagram of the structure at D in FIG;
[0067] Figure 8 The embodiment of the present invention provides Figure 3 Schematic diagram of the structure at A in FIG;
[0068] Figure 9 The embodiment of the present invention provides Figure 3 Schematic diagram of the structure at B in FIG;
[0069] Figure 10 A three-dimensional exploded view of the combination of the pipe, L-plate, piston and rubber ring provided in an embodiment of the present invention;
[0070] Figure 11 A schematic cross-sectional plan view of the flange pipe and filter assembly provided in an embodiment of the present invention;
[0071] Figure 12 The embodiment of the present invention provides Figure 4 Schematic diagram of the structure at C in FIG;
[0072] Figure 13 The embodiment of the present invention provides Figure 3 Schematic diagram of the structure at E in FIG;
[0073] Figure 14 A schematic diagram of the three-dimensional structure of a drainage pipe, spiral pipe, support rod and drainage pipe combination provided in an embodiment of the present invention.
[0074] Description of reference numerals:
[0075] In the figure: 1, cylinder; 2, support frame; 3, sector plate; 4, connecting plate; 5, rotating rod; 6, electric rod; 7, end cover; 8, transmission; 9, motor; 10, transmission rod; 11, bracket; 12, stirring rod; 13, stirring plate; 14, shovel plate; 15, fixed gear; 16, rotating rod; 17, moving gear; 18, stirring rod; 19, filling cylinder; 20, sealing cap; 21, ring cylinder; 22, inclined cylinder; 23, inclined ring support; 24, support ring; 25, solenoid valve; 26, arc rubber block; 27. Shaft seal; 28. Rotary tube; 29. Rubber wheel; 30. Disturbing plate; 31. First inclined wheel; 32. Support column; 33. Support rod; 34. Second inclined wheel; 35. Disturbing plate; 36. L-tube; 37. Inner ring tube; 38. Connecting tube; 39. Sealing ring; 40. Drain tube; 41. L-plate; 42. T-rod; 43. Spring; 44. Piston; 45. Circular groove; 46. Rubber ring; 47. Flange tube; 48. Filter screen; 49. Outer ring tube; 50. Drain pipe; 51. Support cylinder. DETAILED DESCRIPTION
[0076] Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0077] like Figures 1 to 14 As shown, an embodiment of the present invention provides a domestic waste incineration fly ash resource utilization and disposal device, including a cylinder 1 and an end cover 7 fixed to the cylinder 1, a transmission 8 fixed to the end cover 7, a motor 9 connected to the transmission 8, a filling cylinder 19 is symmetrically arranged through the end cover 7, a fan-shaped plate 3 is rotatably inserted at the bottom of the cylinder 1 to open and close the discharge end of the cylinder 1, a transmission rod 10 is connected to the output end of the transmission 8, and a stirring rod 18 is rotatably connected to the outer side of the transmission rod 10, and further includes:
[0078] The stirring shovel is provided on the outside of the transmission rod 10 to scoop up and stir the fly ash in the cylinder 1;
[0079] The stirring shovel part includes a supporting and pushing member and a stirring shovel member. The supporting and pushing member is connected to the transmission rod 10. The stirring shovel member is arranged on the supporting and pushing member and is located in the cylinder 1.
[0080] The pre-washing part is arranged on the inner side of the end cover 7, outside the transmission rod 10, and above the stirring shovel part to clean the fly ash;
[0081] The pre-washing part includes a container support member and a disturbing member. The container support member is arranged on the inner side of the end cover 7. The disturbing member is rotatably connected to the container support member and contacts the supporting member.
[0082] The injection part is arranged on the pre-washing part and contacts the stirring shovel part, so as to be driven by the stirring shovel part to intermittently and slowly inject water into the pre-washing part;
[0083] The annotation part includes an injection guide and a rotary discharge member. The injection guide is set through the end cover 7 and is connected to the disturbing member. The rotary discharge member is set through the disturbing member and is located in the supporting member.
[0084] Specifically, a support frame 2 is fixed to the bottom of the cylinder 1, a connecting plate 4 is fixed to one end of the fan-shaped plate 3, a rotary switch is fixed to the outside of the cylinder 1, and a rotating rod 5 is rotatably connected to the end of the fan-shaped plate 3, and an electric rod 6 is rotatably connected to the outside of the cylinder 1. The telescopic end of the electric rod 6 is rotatably connected to the fan-shaped plate 3, and the electric rod 6 is located on one side of the rotating rod 5. The cylinder 1 can provide a stable support for the end cover 7, the support frame 2 can support the cylinder 1, and a discharge port is opened at the position corresponding to the cylinder 1 and the fan-shaped plate 3. The fan-shaped plate 3 is as shown in FIG. Figure 2The state shown can seal the discharge port. The electric rod 6 can provide support for the fan plate 3 through the connecting plate 4 under the support of the cylinder 1, and the rotating rod 5 can also provide support for the fan plate 3 through the connecting plate 4. The end cover 7 can provide support for the transmission 8, and the transmission 8 can support the motor 9, and the motor 9 can use the driving end to drive the transmission 8 to operate. The transmission 8 can adjust the output rotation speed and can drive the transmission rod 10 to rotate together. The transmission rod 10 can provide support for the bracket 11 and can provide rotation support for the stirring rod 12. The end cover 7 can provide stable support for the filling cylinder 19. The filling cylinder 19 can provide a filling channel for domestic waste incineration fly ash. The cylinder 1 is symmetrically and rotatably connected with a cover 20, and the cover 20 cooperates with the filling cylinder 19.
[0085] In the actual application process of this embodiment: the staff needs to place the cylinder 1 at the work site with the support of the support frame 2, and rotate the cover 20 to open the opening of the filling cylinder 19 under the support of the end cover 7, so as to facilitate the filling of the incineration fly ash. When the incineration fly ash falls into the cylinder 1, the staff needs to control the motor 9 to start, so that the motor 9 drives the transmission rod 10 to rotate through the transmission 8, so that the transmission rod 10 can drive the bracket 11 and the stirring rod 18 to rotate together, so that the stirring plate 13 can use the rotational power to stir the incineration fly ash. At the same time, it is necessary to add a curing agent, including but not limited to a polyacrylate solution, into the cylinder 1 through the filling cylinder 19 to make the incineration fly ash The fly ash is stirred and mixed with the curing agent, so that the fly ash reacts to achieve solidification. After the solidification of the fly ash is completed, the staff needs to control the extension of the electric rod 6 so that the electric rod 6 uses the telescopic end to push the fan-shaped plate 3 through the connecting plate 4. At the same time, the fixed end of the electric rod 6 will rotate under the support of the cylinder 1, and the telescopic end of the electric rod 6 will rotate at the same time under the support of the connecting plate 4, so that the connecting plate 4 can rotate counterclockwise under the support of the rotating rod 5, and the connecting plate 4 drives the fan-shaped plate 3 to move out from the bottom of the cylinder 1, and then open the discharge port, so that the fly ash after solidification in the cylinder 1 can be discharged and collected for resource utilization.
[0086] As a preferred embodiment of the present invention, the pushing member includes:
[0087] The bracket 11 is fixed to the outside of the transmission rod 10 and is located inside the cylinder 1;
[0088] The rotating rod 16 is symmetrically arranged through the bracket 11 and is fixedly connected to the stirring rod 18;
[0089] There are two arc rubber blocks 26 symmetrically fixed on the bracket 11 .
[0090] Specifically, a support cylinder 51 is fixed to the bottom end of the transmission 8, and the support cylinder 51 is located on the inner side of the end cover 7. A fixed gear 15 is fixed to the outer side of the support cylinder 51, and a movable gear 17 is fixed to the outer side of the rotating rod 16, and the movable gear 17 is engaged with the fixed gear 15. The rotating rod 16 is fixedly connected to the stirring rod 18 and can drive the stirring rod 18 to rotate together. The transmission rod 10 can provide support for the bracket 11, and the arc rubber block 26 can use friction to push the rubber wheel 29 in contact with it to rotate under the support of the bracket 11.
[0091] The stirring shovel parts include:
[0092] There are two stirring rods 12, which are symmetrically arranged through the bracket 11 and staggered with the rotating rod 16;
[0093] A stirring plate 13 is fixed to the bottom end of one of the stirring rods 12;
[0094] The shovel plate 14 is fixed to the bottom end of the other stirring rod 12.
[0095] Specifically, the bracket 11 can provide stable support for the stirring rod 12, and the stirring rod 12 can provide stable support for the stirring plate 13 and the shovel plate 14. The stirring plate 13 can rotate with the bracket 11 under the drive of the stirring rod 12, and participate in the work of stirring fly ash during the rotation process. At the same time, the shovel plate 14 will rotate with the bracket 11 under the support of another stirring rod 12, and use the inclination angle and rotational power to shovel up the fly ash on the bottom wall of the cylinder 1 during the rotation process.
[0096] In actual application of this embodiment, when the motor 9 is started and drives the transmission rod 10 to rotate through the transmission 8, the transmission rod 10 will drive the bracket 11 to rotate together, so that the bracket 11 can drive the rotating rod 16 and the stirring rod 18 to rotate together. At the same time, the rotating rod 16 will use the rotational power to drive the movable gear 17 to rotate along with the transmission rod 10, and the movable gear 17 will use the meshing effect with the fixed gear 15 to roll along the outer side of the fixed gear 15 during the rotation process, so that the movable gear 17 can rotate the rotating rod 16 with the support of the bracket 11 under the action of the fixed gear 15, and then the rotating rod 16 can drive the stirring rod 18 to rotate together with the support of the bracket 11. Thereby, the stirring rod 18 can rotate while revolving around the transmission rod 10 as the center, thereby improving the stirring efficiency and effect. At the same time, the bracket 11 will drive the shovel plate 14 and the stirring plate 13 to rotate together with the transmission rod 10 through the stirring rod 12, so that the stirring plate 13 can stir the incineration fly ash during the rotation process. At the same time, the shovel plate 14 will rotate clockwise together with the stirring rod 12 driven by the bracket 11, so that the shovel plate 14 can use its own inclination angle to shovel up the incineration fly ash near the bottom wall of the cylinder 1 during the rotation process. Through the above working process, the stirring dead zone of the incineration fly ash can be greatly reduced, and the fly ash can be prevented from rotating at the same speed as the stirring rod 12, and the stirring and mixing effect and efficiency can be improved.
[0097] In another preferred embodiment of the present invention, the support member comprises:
[0098] The ring cylinder 21 is welded to the inner wall of the end cover 7 and is located outside the transmission rod 10;
[0099] The inclined cylinder 22 has one end welded to the end of the annular cylinder 21 away from the end cover 7 and has an inclination angle;
[0100] The supporting parts are arranged at the other end of the inclined cylinder 22.
[0101] Specifically, the end cover 7 can provide stable support for the annular cylinder 21 , and the annular cylinder 21 can stably support the inclined cylinder 22 .
[0102] The support parts include:
[0103] The oblique ring support 23 has one end welded to the other end of the oblique cylinder 22, and is inclined toward the direction away from the center line of the oblique cylinder 22 near the inner wall of the oblique cylinder 22;
[0104] The support ring 24 is welded to the other end of the oblique ring support 23;
[0105] There are multiple solenoid valves 25, which are evenly arranged throughout the oblique ring support 23;
[0106] The flange pipe 47 is provided through one side of the support ring 24 and the end cover 7;
[0107] The filter screen 48 is fixed on the inner side of the flange pipe 47 .
[0108] Specifically, the inclined cylinder 22 can provide support for the inclined ring support 23, the inclined ring support 23 can firmly support the support ring 24, and the ring cylinder 21 can provide support for the other end of the support ring 24, so that a cleaning space can be formed between the support ring 24, the inclined ring support 23, the inclined cylinder 22, the ring cylinder 21 and the end cover 7, and can provide storage space for incineration fly ash and water, and the inclined ring support 23 can provide support for the solenoid valve 25. The inclined ring support 23 has an inclined angle, which can provide an inclined guide for the fly ash, so that the fly ash can fall into the solenoid valve 25 conveniently. After the solenoid valve 25 is opened, the fly ash in the cleaning space can fall into the cylinder body 1. The flange pipe 47 can provide stable support for the filter screen 48 under the support of the support ring 24. The staff can control the pipeline flow of the flange pipe 47 by connecting the valve to the flange pipe 47, and the flange pipe 47 can provide a discharge channel for the water in the cleaning space after the valve is opened, and the filter screen 48 can provide a through channel for water and resist fly ash under the support of the flange pipe 47, preventing fly ash from entering the flange pipe 47.
[0109] Disruptors include:
[0110] The shaft seal 27 is provided in multiple pieces and is evenly fixed throughout the inclined cylinder 22;
[0111] There are multiple coils 28, each of which passes through the shaft seal 27 and is rotatably connected;
[0112] The rubber wheel 29 is fixed to the outside of the spiral tube 28 and is located on the inclined cylinder 22 near the transmission rod 10;
[0113] There are multiple spoiler plates 30, evenly distributed and fixed on the outside of the spiral tube 28, and located between the inclined tube 22 and the support ring 24;
[0114] The oblique disturbing part is rotatably arranged above the spiral tube 28.
[0115] Specifically, the shaft seal 27 can play a sealing role between the inclined cylinder 22 and the coil 28, and can provide rotational support for the coil 28. The coil 28 can provide stable support for the rubber wheel 29 and can firmly support the disruptor plate 30. The rubber wheel 29 can use external force to push the coil 28 to rotate under the support of the shaft seal 27, so that the coil 28 can drive the disruptor plate 30 to rotate together in the cleaning space, and then the disruptor plate 30 can use the rotational force to disturb the fly ash in the cleaning space.
[0116] The oblique interference parts include:
[0117] A first inclined wheel 31 is fixed to the outside of the coil 28 and has a first inclined surface;
[0118] There are multiple support pillars 32, which are evenly distributed and fixed on the outside of the ring tube 21;
[0119] There are multiple support rods 33, each of which is rotatably connected to the support column 32 through one end;
[0120] The second bevel wheel 34 is fixed to the other end of the support rod 33 and has a second bevel surface that cooperates with the first bevel surface of the first bevel wheel 31 .
[0121] Specifically, a plurality of disrupting plates 35 are evenly fixed on the outer side of the support rod 33 .
[0122] The spiral tube 28 can provide support for the first bevel wheel 31 and can drive the first bevel wheel 31 to rotate together. The first bevel wheel 31 can use the rotational power and friction force to push the second bevel wheel 34 through the first inclined surface. The support column 32 can provide rotational support for the support rod 33 under the support of the ring tube 21. The support rod 33 can support the second bevel wheel 34, and the first bevel wheel 31 can provide support for the second bevel wheel 34. The second bevel wheel 34 can drive the support rod 33 to rotate under the support of the support column 32 under the push of the first bevel wheel 31.
[0123] In actual application of this embodiment, when the staff rotates the cover 20 to open the filling cylinder 19 and injects the incineration fly ash into the filling cylinder 19, the incineration fly ash will pass through the filling cylinder 19 and fall into the cleaning space, and be supported by the inclined cylinder 22, the ring cylinder 21, the inclined ring support 23 and the support ring 24. After that, the staff needs to start the motor 9, so that the motor 9 drives the bracket 11 to rotate clockwise through the transmission 8 and the transmission rod 10, and then the bracket 11 drives the arc rubber block 26 to rotate together, so that the arc rubber block 26 uses the rotational power and friction force to intermittently push the rubber wheel 29 as it rotates, so that when the rubber wheel 29 contacts the arc rubber block 26, it is pushed by the arc rubber block 26 using the rotational power, so that The rubber wheel 29 can drive the spiral tube 28 to rotate together, so that the spiral tube 28 can use the rotational power to drive the first inclined wheel 31 and the disruptor plate 30 to rotate together. At the same time, the first inclined wheel 31 will use the rotational power and friction force to drive the second inclined wheel 34 to rotate, so that the second inclined wheel 34 can drive the disruptor plate 35 to rotate together through the support rod 33, and the cleaning space can provide storage support space for water, so that the disruptor plate 35 and the disruptor plate 30 push the water and fly ash in the cleaning space to mix and disturb during the rotation process, and then use the water and the push of the disruptor plate 35 and the disruptor plate 30 to clean the fly ash to remove soluble chloride salts and prevent chloride ions from interfering with the subsequent chelating and curing reaction.
[0124] As a preferred embodiment of the present invention, the injection guide comprises:
[0125] An L-tube 36 has one end passing through the end cap 7 and the other end extending to the inside of the inclined cylinder 22;
[0126] Inner ring tube 37, fixed to the other end of L tube 36;
[0127] The outer ring tube 49 is arranged on the outside of the end cover 7;
[0128] There are multiple connecting pipes 38, which are evenly distributed and fixed on the outside of the inner ring pipe 37 and the inside of the outer ring pipe 49. One end is connected to the inner ring pipe 37 and the outer ring pipe 49 respectively, and the other end is inserted into the inner side of the spiral pipe 28 for rotational sealing connection;
[0129] The drainage pipe 50 passes through one side of the outer ring pipe 49 and is fixedly connected.
[0130] Specifically, the outer side of the connecting pipe 38 is sleeved with multiple sealing rings 39, and the sealing rings 39 are in contact with the inner wall of the coil 28, which can play a sealing role. The sealing rings 39 are elastic and can be deformed under the action of external force, and can rebound using the rebound force. When the coil 28 rotates, it can rotate with the coil 28 using the friction force. The connecting pipe 38 can provide rotational support for the sealing ring 39, and the L tube 36 can provide support for the inner ring tube 37 under the support of the end cover 7. The connecting pipe 38 can provide support for the inner ring tube 37 and the outer ring tube 49 under the support of the coil 28. The outer ring tube 49 can provide support for the drain pipe 40, and the outer ring tube 49, the inner ring tube 37, the coil 28, the connecting pipe 38, the L tube 36 and the drain pipe 50 can provide a circulation channel for water or steam.
[0131] The rotating parts include:
[0132] There are multiple rows of pipes 40, which are symmetrically arranged throughout the coil 28;
[0133] A piston 44 is movably disposed in the discharge pipe 40;
[0134] An annular groove 45 is provided on the outer side of the piston 44;
[0135] The rubber ring 46 is arranged inside the annular groove 45 and fits against the inner wall of the drain pipe 40;
[0136] Auxiliary parts are arranged on the outside of the coil 28.
[0137] Specifically, the drain pipe 40 can provide a discharge channel for the water in the coil 28, and can provide a moving space and guide for the piston 44 under the support of the coil 28. The piston 44 can provide an opening space for the annular groove 45. The annular groove 45 can provide a clamping space for the rubber ring 46 and can provide rotational positioning for the rubber ring 46. The rubber ring 46 is elastic and can fit with the drain pipe 40 to play a sealing role.
[0138] Auxiliary parts include:
[0139] There are multiple L-plates 41 , which are symmetrically fixed to the outside of the coil 28 and extend to the end of the row tube 40 away from the coil 28 ;
[0140] A T-rod 42 is movably provided through the L-plate 41 and has one end fixedly connected to the piston 44;
[0141] The spring 43 is sleeved on the outside of the T-rod 42 and is located between the L-plate 41 and the piston 44 .
[0142] Specifically, a drain pipe 50 is connected to one side of the outer ring tube 49. The L-plate 41 can provide a through channel and guide for the T-rod 42 under the support of the spiral tube 28. The end of the T-rod 42 away from the spiral tube 28 is a counterweight. The spring 43 can use its own elastic force to resist the piston 44 and keep it in the drain pipe 40 under the resistance of the L-plate 41.
[0143] In actual application of this embodiment, after the staff injects the incineration fly ash into the cleaning space, it is necessary to use a fixing component to connect the pipeline for conveying clean water to the L-tube 36 and the drain pipe 50. At the same time, it is necessary to connect the pipeline for discharging the cleaned water to the flange pipe 47 through a valve, and close the valve channel. Thereafter, when the coil 28 is driven by the rubber wheel 29 and the arc rubber block 26 to rotate intermittently, the coil 28 will use the rotational force to drive the drain pipe 40 and the L-plate 41 to rotate together, so that the drain pipe 40 drives the piston 44 to rotate together. At the same time, the L-plate 41 will use the rotational force to drive the T-rod 42 and the spring 43 to rotate together, so that the piston 44 uses the centrifugal force generated by the rotation to move in the direction away from the central axis of the coil 28, and then the piston 44 drives the rubber ring 46 to move outward along the drain pipe 40. At the same time, the piston 44 will use the centrifugal force to squeeze the spring 43 to contract during the movement, and at the same time push the T-rod 42 to pass through the L-plate 41 to move in the direction away from the coil 28. Then the piston 44 is moved out of the drain pipe 40, opening the pipe passage of the drain pipe 40. Subsequently, the clean water in the coil 28 will enter the drain pipe 40 under the action of the rotating power by centrifugal force, and pass through the drain pipe 40 after the piston 44 is moved out of the drain pipe 40 and is discharged into the incineration fly ash in the cleaning space, and contact and mix with the incineration fly ash, thereby intermittently and slowly injecting water in batches to prevent the fly ash from containing alkaline substances, such as CaO, from agglomerating or violently releasing heat when encountering the extensively injected water, thereby improving safety. The water discharged from the drain pipe 40 is used to clean the incineration fly ash in the cleaning space in conjunction with the rotation of the disruptor plate 30 and the disruptor plate 35 as time goes by and the amount of water increases, and the excess water in the coil 28 will pass through the coil 28 and, under the sealing action of the rubber ring 46, penetrate the connecting pipe 38 into the outer ring pipe 49, and flow along the outer ring pipe 49 to be discharged into the drain pipe 50, and pass through the drain pipe 50 to be discharged from the connecting pipe for recycling.
[0144] When the cleaning time is reached, the staff can control the valve connected to the flange pipe 47 to open, so that the water in the cleaning space can carry the cleaned soluble chloride salt through the filter 48 into the flange pipe 47 and pass through the flange pipe 47 to be discharged from the connecting pipe. At the same time, the filter 48 will intercept the cleaned incineration fly ash to prevent the incineration fly ash from entering the flange pipe 47 and being discharged. Then, the staff can replace the steam delivery pipeline with the clean water delivery pipeline and connect it to the L pipe 36 and the drain pipe 50 according to actual needs, so that the steam can be distributed to each coil 28 through the L pipe 36, the inner ring pipe 37 and the connecting pipe 38, so that the steam enters the coil 28 and is discharged into the outer ring pipe 49 in conjunction with the connecting pipe 38, and finally passes through the drain pipe 50 to be discharged from the connecting pipe, so that the coil 28 can use the steam entering its inner side to heat and dry the incineration fly ash in the cleaning space, and the staff can use the humidity sensor to measure the dryness of the incineration fly ash through the filling cylinder 19. When the dryness reaches a suitable range, the solenoid valve 25 can be controlled to open;
[0145] After the cleaning water is discharged or when the incineration fly ash needs to be dried and the dryness reaches an appropriate range, the staff can control the solenoid valve 25 to open, so that the incineration fly ash in the cleaning space can move into the solenoid valve 25 under the action of the inclination angle of the inclined ring support 23 and the inclined cylinder 22, so that the cleaned incineration fly ash can be discharged through the solenoid valve 25 into the cylinder 1 for stirring and solidification. After the solenoid valve 25 is opened, the staff can add the curing agent into the cylinder 1 through the cleaning space and the solenoid valve 25.
[0146] Working principle: fly ash is injected into the disposal device through the filling cylinder 19, and the opening and closing of the discharge port is controlled by the linkage between the electric rod 6 and the sector plate 3 to ensure that the fly ash is discharged only after solidification is completed;
[0147] Fly ash first enters the cleaning chamber formed by annular cylinder 21, inclined cylinder 22, and support ring 24. Motor 9 drives transmission rod 10, which rotates the stirring shovel. The arc rubber block 26 of the stirring shovel intermittently pushes rubber wheel 29, causing spiral tube 28 to rotate disruptor plate 30 and disruptor plate 35. This washes and disturbs the fly ash, removing soluble chloride salts and preventing chloride ion interference in the subsequent solidification reaction. Centrifugal force-controlled water injection (rotating element) and steam drying technology prevent uncontrolled heat release when the fly ash contacts water, improving safety.
[0148] The annotation part drives the discharge pipe 40 and the piston 44 outward by centrifugal force, and uses the centrifugal force to open the pipeline, so that clean water is slowly injected into the pre-wash space in batches to prevent the fly ash (containing alkaline substances such as CaO) from releasing heat violently when it comes into contact with water. The cleaning water is filtered through the filter 48 and then discharged. After the fly ash is dried, it enters the cylinder 1 through the solenoid valve 25.
[0149] After the fly ash enters the cylinder 1, the transmission rod 10 drives the stirring rod 18 to revolve and rotate (the moving gear 17 and the fixed gear 15 are engaged and driven), the shovel plate 14 scoops up the fly ash at the bottom, and the stirring plate 13 stirs in multiple directions to eliminate the stirring dead zone. The curing agent (such as polyacrylate) is injected through the filling cylinder 19, fully mixed with the fly ash and chelated and solidified. The dual-mode stirring of revolution and rotation is adopted (the transmission rod 10 drives the stirring rod 18 to rotate and the moving gear 17 is engaged and rotated). Combined with the shoveling design of the shovel plate 14, the stirring efficiency is improved, the mixing uniformity of the curing agent is improved, and the stirring dead zone is significantly reduced.
[0150] After solidification is completed, the electric rod 6 drives the fan-shaped plate 3 to open the discharge port, and the solidified fly ash is discharged for resource utilization (such as building materials). Steam can be introduced into the pre-washing space through the injection part to assist drying, realizing energy circulation.
[0151] Through the innovation of multi-stage coordinated mechanical structure, the present invention solves industry problems such as low solidification efficiency of incineration fly ash, chloride and salt interference, and safety hazards, and realizes efficient and harmless disposal of fly ash and high-value resource utilization, with significant economic and environmental benefits.
[0152] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A domestic waste incineration fly ash resource utilization and disposal device, comprising a cylinder and an end cover fixed to the cylinder, a transmission fixed to the end cover, a motor connected to the transmission, a filling cylinder penetrating and symmetrically arranged inside the end cover, a fan-shaped plate rotatably inserted below the cylinder to open and close the discharge end of the cylinder, a transmission rod connected to the output end of the transmission, and a stirring rod rotatably connected to the outer side of the transmission rod, characterized in that: Also includes: The stirring shovel part is arranged on the outside of the transmission rod to scoop up and stir the fly ash in the cylinder; The stirring shovel part includes a supporting and pushing member and a stirring shovel member, the supporting and pushing member is connected to the transmission rod, and the stirring shovel member is arranged on the supporting and pushing member and is located in the cylinder; The supporting member comprises: A bracket is fixed to the outside of the transmission rod and is located inside the cylinder; The rotating rod is symmetrically arranged through the bracket and is fixedly connected to the stirring rod; There are two arc rubber blocks, which are symmetrically fixed on the bracket; The pre-washing part is arranged on the inner side of the end cover, outside the transmission rod, and above the stirring shovel part, so as to clean the fly ash; The pre-washing section includes a container support member and a disturbing member, the container support member is arranged on the inner side of the end cover, the disturbing member is rotatably connected to the container support member, and the disturbing member is in contact with the support and pushing member, the container support member is composed of an annular cylinder, an inclined cylinder and a supporting row of parts, and the disturbing member includes a plurality of spiral tubes, a disturbing plate and a rubber wheel in contact with the support and pushing member, for dispersing fly ash and cleaning liquid; The disturbing member includes: a rubber wheel fixed on the outside of the spiral tube and located in the direction of the inclined cylinder close to the transmission rod; The injection part is arranged on the pre-washing part and contacts the stirring shovel part, so as to be driven by the stirring shovel part to intermittently and slowly inject water into the pre-washing part; The injection portion includes a guide and a rotary member. The guide is set through the end cover and is connected to the disturbance member. The rotary member is set through the disturbance member and is located in the support member. The guide includes an L-tube connected to an external water source through the L-tube. The rotary member includes a drainage pipe, a piston and a spring to intermittently open the drainage channel through centrifugal force. The rotating element comprises: The row of pipes has a plurality of them and is symmetrically arranged throughout the coil; A piston movably disposed in the discharge pipe; Auxiliary parts, arranged on the outside of the coil; The auxiliary parts include: There are multiple L-plates, which are symmetrically fixed on the outside of the coil and extend to the end of the row pipe away from the coil; A T-rod, which is movable and passes through the L-plate, and one end of which is fixedly connected to the piston; The spring is sleeved on the outside of the T rod and is located between the L plate and the piston.
2. The domestic waste incineration fly ash resource utilization and disposal device according to claim 1 is characterized in that: The stirring shovel member includes: There are two stirring rods, which are symmetrically arranged through the bracket and staggered with the rotating rod; a stirring plate, fixed to the bottom end of one of the stirring rods; A shovel plate is fixed to the bottom end of the other stirring rod.
3. The domestic waste incineration fly ash resource utilization and disposal device according to claim 2 is characterized in that: The support member includes: The ring cylinder is welded to the inner wall of the end cover and is located on the outer side of the transmission rod; The inclined cylinder has one end welded to the end of the ring cylinder away from the end cover and has an inclination angle; The supporting parts are arranged at the other end of the inclined cylinder.
4. The domestic waste incineration fly ash resource utilization and disposal device according to claim 3 is characterized in that: The supporting parts include: An oblique ring support, one end of which is welded to the other end of the oblique cylinder, and is inclined toward the direction away from the center line of the oblique cylinder near the inner wall of the oblique cylinder; Support ring, welded to the other end of the oblique ring support; The solenoid valve has multiple, evenly arranged through the oblique ring support; The flange pipe is provided on one side of the support ring and the end cover; The filter is fixed on the inner side of the flange pipe.
5. The domestic waste incineration fly ash resource utilization and disposal device according to claim 4 is characterized in that: The disturbing member comprises: The shaft seal has multiple ones, which are evenly fixed throughout the inclined cylinder; There are multiple spiral tubes, each of which penetrates the shaft seal and is rotatably connected; There are multiple disruptors, which are evenly distributed and fixed on the outside of the spiral and located between the inclined cylinder and the support ring; The oblique disturbing part is rotatably arranged above the spiral tube.
6. The domestic waste incineration fly ash resource utilization and disposal device according to claim 5 is characterized in that: The oblique interference parts include: a first inclined wheel, fixed to the outer side of the coil and having a first inclined surface; There are multiple support pillars, which are evenly distributed and fixed on the outside of the ring tube; There are multiple support rods, each of which is rotatably connected to the support column through one end; The second bevel wheel is fixed to the other end of the support rod and has a second bevel surface that matches the first bevel surface of the first bevel wheel.
7. The domestic waste incineration fly ash resource utilization and disposal device according to claim 6 is characterized in that: The injection guide comprises: The L tube has one end passing through the end cover and the other end extending to the inside of the inclined cylinder; Inner ring tube, fixed to the other end of the L tube; An outer ring tube is arranged on the outer side of the end cover; There are multiple connecting pipes, which are evenly distributed and fixed on the outside of the inner ring pipe and the inside of the outer ring pipe, one end of which is connected to the inner ring pipe and the outer ring pipe respectively, and the other end is inserted into the inner side of the spiral pipe for rotational sealing connection; The drainage pipe passes through one side of the outer ring pipe and is fixedly connected.
8. The domestic waste incineration fly ash resource utilization and disposal device according to claim 7 is characterized in that: The rotating element comprises: The annular groove is provided on the outer side of the piston; The rubber ring is arranged on the inner side of the circular groove and fits with the inner wall of the row pipe.
Citation Information
Patent Citations
Harmless recycling treatment method and equipment for household garbage incineration fly ash
CN114101295A
Curing treatment device for hazardous waste incineration fly ash
CN221453814U