Anchor cable high-pressure grouting control device

By designing a control device for high-pressure grouting of anchor cables, the clamping plate structure of the steel pad plate and the control shell, combined with the locking positioning function of the locking member, the clamping looseness and slurry leakage caused by pipeline vibration during high-pressure grouting of anchor cables is solved, and better sealing effect and stability are achieved.

CN120083545AActive Publication Date: 2025-06-03BEIJING URBAN CONSTRUCTION DESIGN & DEVELOPMENT GROUP CO LIMITED +1
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Patent Information

Application Number
CN202510561681.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-06-03
Estimated Expiration
2045-04-30

AI Technical Summary

Technical Problem

When the anchor cable is grouted at high pressure, the clamping is loose due to the vibration of the pipeline, resulting in the problem of slurry leakage.

Method used

A high-pressure grouting control device for anchor cables is designed, including a steel pad plate and a control shell mounted on the outside of the steel strand and grouting tube. A clamping plate adapted to the outside of the grouting tube is provided in the control shell. The clamping plate is driven to fit to the grouting tube through the adjustment part, and the clamping plate is locked and positioned by a locking member to avoid loosening.

Benefits of technology

It effectively avoids loosening caused by vibration of pipelines during high-pressure grouting, ensures the close connection between the slurry outlet pipe on the grouting pump and the grouting pipe butt, improves the sealing effect, and avoids slurry seepage.

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Abstract

The invention relates to the technical field of anchor cable high-pressure grouting, in particular to an anchor cable high-pressure grouting control device which comprises a steel base plate arranged on the outer side of a steel strand and a grouting pipe in a sleeving mode and further comprises a control shell arranged on the outer side of the steel strand and the grouting pipe in a sleeving mode, and a clamping plate matched with the outer side of the grouting pipe is arranged in the control shell. The high-pressure grouting control equipment comprises a control shell, a clamping plate is arranged on the outer side of the control shell, a connecting part in butt joint with the clamping plate and an adjusting part fixed to the outer side of the control shell are installed in the control shell, and the adjusting part is used for driving the clamping plate to be attached to the grouting pipe. According to the clamping device, clamping operation can be guaranteed at the butt joint position of the grout outlet pipe on the grouting pump and the grouting pipe, the locking piece is designed in a matched mode, the clamping plate is locked and positioned, and therefore looseness caused by pipeline vibration during high-pressure grouting can be avoided, and grout seepage is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of anchor cable high pressure grouting, in particular to an anchor cable high pressure grouting control device. Background Art

[0002] High-pressure grouting of anchor cables is to inject slurry with a certain pressure into the anchor cable borehole through a grouting pipe. The slurry penetrates into the pores and cracks of the surrounding rock and soil under pressure. After the slurry solidifies, the anchor cable and the rock and soil are tightly bonded together to form a whole, thereby improving the strength and stability of the rock and soil and enhancing the anchoring force of the anchor cable.

[0003] Currently, before high-pressure grouting, personnel will first lower the anchor cable into the bottom of the hole, and then connect the grouting pipe in the anchor cable through the grouting pump's outlet pipe, and then use pliers to clamp the grouting pipe and the outlet pipe at the joint, and then start grouting. However, during high-pressure grouting, the grouting pressure will change, which will cause the pipeline to vibrate, and the clamping range of the pliers is narrow, and it is easy to loosen due to vibration, resulting in slurry seepage during high-pressure grouting. Summary of the invention

[0004] The object of the present invention is to provide an anchor cable high pressure grouting control device to solve the problem of slurry leakage caused by loose clamping due to pipeline vibration during anchor cable high pressure grouting proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anchor cable high-pressure grouting control device, comprising a steel pad sleeved on the outside of a steel strand and a grouting pipe, and also comprising a control shell sleeved on the outside of the steel strand and the grouting pipe, wherein a clamping plate adapted to the outside of the grouting pipe is arranged in the control shell, a connecting component connected to the clamping plate, and an adjusting part fixed on the outside of the control shell are installed in the control shell, and the adjusting part is used to drive the clamping plate to fit toward the grouting pipe.

[0006] Preferably, the connecting component includes a connecting plate fixed on both sides of the clamping plate, two limit plates are fixed in the control shell, a limit column is fixed between the two limit plates, the connecting plate on the outside of the clamping plate is located between the two limit plates, and a docking interface for slidingly docking with the limit column is opened on the outside of the connecting plate, and a reset member is installed between the two connecting plates.

[0007] Preferably, the reset member comprises a spring sheet, the arched portion of the spring sheet is fixed to one of the connecting plates, and two ends of the spring sheet abut against the other connecting plate.

[0008] Preferably, adjacent sides of two adjacent connecting plates are provided with receiving grooves, and the spring sheet is located at the receiving grooves.

[0009] Preferably, the adjusting part includes an adjusting cylinder fixed on the outer side of the control shell. An adjusting rod is slidably inserted into the adjusting cylinder. A compression spring that abuts against the adjusting rod is installed in the adjusting cylinder. The outer end of the adjusting rod is fixed with an adjusting seat. An adjusting opening is formed in the control shell corresponding to the clamping plate. The adjusting seat is slidably inserted into the adjusting opening. An inclined plate is fixed on the outer side of the clamping plate, and the adjusting seat is in contact with the inclined plate. A locking part adapted to the adjusting seat is installed on the control shell.

[0010] Preferably, a roller is installed on one side of the adjusting seat close to the inclined plate, and the roller is in contact with the inclined plate.

[0011] Preferably, the locking part includes a locking block on the outer side of the control shell. A locking opening is formed in the locking block. An adjusting plate is rotatably installed on the adjusting seat, and the adjusting plate is adapted to the locking opening.

[0012] Preferably, a pressing component is arranged in the clamping plate. The pressing component includes an airbag tube arranged on the inner side of the clamping plate. The outer end of the adjusting cylinder is fixedly communicated with an inflation tube, and one end of the inflation tube is fixed in the clamping plate and communicated with a plurality of airbag tubes. A piston plate that is in contact with the inner wall of the adjusting cylinder is fixed on the outer side of the adjusting rod.

[0013] Preferably, a groove is formed on the inner side of the clamping plate, and the airbag tube is installed in the groove.

[0014] Preferably, a plurality of arc-shaped structures are arranged on the control shell, and the plurality of arc-shaped structures are respectively sleeved on the outer sides of a plurality of steel strands.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: The high-pressure grouting control equipment designed by the present invention drives the clamping plate to squeeze towards the grouting pipe through the adjusting part on the control shell sleeved on the steel strand, so as to ensure the clamping operation at the butt joint of the slurry outlet pipe on the grouting pump and the grouting pipe. With the designed locking part, the clamping plate is locked and positioned, so as to avoid loosening caused by pipeline vibration during high-pressure grouting and prevent slurry leakage. The pressing component designed by the present invention cooperates with the clamping of the clamping plate, and can further press the butt joint of the slurry outlet pipe and the grouting pipe, achieving a better sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the overall structure of the present invention from another angle; Figure 3 is the front view of the present invention; Figure 4 is a schematic diagram of the outer side structure of the control shell of the present invention; Figure 5 It is a partial cutaway rear side view of the control housing of the present invention; Figure 6 for Figure 5 Enlarged view of point A in the middle; Figure 7 This is a schematic diagram of the present invention in which the clamping plate and the grouting pipe are separated; Figure 8 This is a schematic diagram of the clamping plate and the grouting pipe of the present invention in a tight state; Figure 9 It is a schematic diagram of the structure of the clamping component in the clamping plate of the present invention.

[0017] In the figure: 1. steel pad; 2. control shell; 3. clamping plate; 4. connecting component; 5. adjusting part; 6. connecting plate; 7. limit plate; 8. limit column; 9. docking port; 10. reset member; 11. spring sheet; 12. storage groove; 13. adjustment cylinder; 14. adjustment rod; 15. extrusion spring; 16. adjustment seat; 17. adjustment port; 18. inclined plate; 19. locking member; 20. roller; 21. locking block; 22. locking port; 23. adjusting plate; 24. pressing component; 25. airbag tube; 26. inflation tube; 27. piston plate; 28. groove; 29. ​​arc structure. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Example 1: Please refer to Figure 1 - Figure 6 , an anchor cable high-pressure grouting control device shown in the figure includes a steel pad 1 sleeved on the outside of the steel strand and the grouting pipe, and also includes a control shell 2 sleeved on the outside of the steel strand and the grouting pipe, a clamping plate 3 adapted to the outside of the grouting pipe is arranged in the control shell 2, a connecting component 4 connected to the clamping plate 3 is installed in the control shell 2, and an adjusting part 5 fixed on the outside of the control shell 2 is used to drive the clamping plate 3 to fit toward the grouting pipe; In this solution, personnel adjust the clamping plate 3 through the adjustment part 5 so that the clamping plate 3 clamps the grouting pipe, thereby effectively connecting the slurry outlet pipe on the grouting pump with the grouting pipe. Compared with the traditional clamping method with pliers, the clamping range of the clamping plate 3 is wide and the sealing effect is better, which can avoid slurry seepage during high-pressure grouting.

[0020] For further information, see Figure 7 -Figure 9 and Figure 3 The connecting component 4 includes connecting plates 6 fixed on both sides of the clamping plate 3. Two limiting plates 7 are fixed inside the control housing 2, and a limiting post 8 is fixed between the two limiting plates 7. The connecting plates 6 on the outer side of the clamping plate 3 are located between the two limiting plates 7. A docking port 9 for slidingly docking with the limiting post 8 is formed on the outer side of the connecting plate 6, and a reset member 10 is installed between the two connecting plates 6; Among them, the reset member 10 includes a spring piece 11. The arched part of the spring piece 11 is fixed to one of the connecting plates 6, and both ends of the spring piece 11 abut against the other connecting plate 6; In this solution, when the clamping plate 3 is adjusted by the adjusting part 5, the two clamping plates 3 will move towards the grouting pipe until they abut against the outer side of the grouting pipe, so as to realize the tight docking between the slurry outlet pipe and the grouting pipe; After the grouting is completed, the operator manipulates the adjusting part 5 to cancel the force applied to the clamping plate 3, and under the action of the spring piece 11 in the reset member 10, the two connecting plates 6 are pushed apart from each other, so that the two clamping plates 3 are separated from the grouting pipe, which is convenient for the operator to pull out the slurry outlet pipe.

[0021] It should also be noted that in order to make the extrusion reset of the spring piece 11 more stable, a receiving groove 12 is formed on the adjacent side of two adjacent connecting plates 6, and the spring piece 11 is located at the receiving groove 12.

[0022] Furthermore, referring to Figure 4 - Figure 6 The adjusting part 5 includes an adjusting cylinder 13 fixed on the outer side of the control housing 2. An adjusting rod 14 is slidably inserted into the adjusting cylinder 13. An extrusion spring 15 that abuts against the adjusting rod 14 is installed in the adjusting cylinder 13. The outer end of the adjusting rod 14 is fixed with an adjusting seat 16. An adjusting opening 17 corresponding to the clamping plate 3 is formed on the control housing 2. The adjusting seat 16 is slidably inserted into the adjusting opening 17. An inclined plate 18 is fixed on the outer side of the clamping plate 3. The adjusting seat 16 is in contact with the inclined plate 18, and a locking member 19 adapted to the adjusting seat 16 is installed on the control housing 2; Among them, referring to Figure 4 and Figure 5 The locking member 19 includes a locking block 21 on the outer side of the control housing 2. A locking opening 22 is formed on the locking block 21. An adjusting plate 23 is rotatably installed on the adjusting seat 16, and the adjusting plate 23 is adapted to the locking opening 22.

[0023] In this solution, the principle of the adjusting part 5 adjusting the clamping plate 3 is as follows: First, put the control shell 2 on the outside of the steel strand. Then, during grouting, the operator inserts the slurry outlet pipe on the grouting pump into the grouting pipe. Subsequently, move the adjustment seat 16. When the adjustment seat 16 moves, it will squeeze the inclined plate 18 through the adjustment seat 16, realizing the pushing and squeezing of the clamping plate 3, making the clamping plate 3 move towards the grouting pipe and applying pressure between the slurry outlet pipe and the grouting pipe. After moving to the limit position, the operator rotates the adjustment plate 23 to insert it into the locking port 22 on the locking block 21 to complete the clamping adjustment of the clamping plate 3; When canceling the force application operation on the clamping plate 3, the operator first rotates the adjustment plate 23 to disengage from the locking port 22. Then, under the action of the compression spring 15, the push rod 14 is pushed to move outwards, so that the adjustment seat 16 retracts along the inclined plate 18 and no longer squeezes the inclined plate 18, facilitating the separation between the clamping plate 3 and the grouting pipe.

[0024] Further, refer to Figure 3 、 Figure 7 and Figure 8 There are several arc-shaped structures 29 provided on the control shell 2, and several arc-shaped structures 29 are respectively sleeved on the outside of several steel strands; In this solution, multiple arc-shaped structures 29 are sleeved on the outside of the steel strands, so as to be able to limit the steel strands, so that during subsequent high-pressure grouting, vibration between the grouting pipe and the steel strands can be avoided, and the stability during grouting can be improved.

[0025] In this solution, during the construction of drilling holes in the soil layer, the specific process of high-pressure grouting in the hole includes the following steps: The first step is that the operator first inserts the steel backing plate 1 outside the steel strand and the grouting pipe to fix its outer end; The second step is to put the control shell 2 on the outside of the steel strand and use the arc-shaped structure 29 to be sleeved with the outside of the steel strand; The third step is that the operator inserts the slurry outlet pipe on the grouting pump into the grouting pipe, and by pulling the adjustment seat 16, the adjustment seat 16 squeezes the inclined plate 18, controlling the clamping plate 3 to squeeze towards the docking place of the grouting pipe and the slurry outlet pipe to ensure the sealing performance of the docking place, and at the same time use the locking part 19 to lock and position the adjustment seat 16; The fourth step is to start grouting using the grouting pump to realize high-pressure grouting in the hole; The fifth step is that after grouting is completed, first disengage the adjustment seat 16 from the locking part 19. Then, under the action of the connecting part 4, the clamping plate 3 is separated from the grouting pipe. Then the operator withdraws the slurry outlet pipe and removes the control shell 2.

[0026] In this solution, in order to make the adjustment seat 16 adjust the inclined plate 18 more smoothly during the movement process, a roller 20 is installed on the side of the adjustment seat 16 close to the inclined plate 18, and the roller 20 is in contact with the inclined plate 18.

[0027] Embodiment 2: Please refer to Figure 5 - Figure 9 , this embodiment further illustrates Embodiment 1. The difference lies in optimizing the clamping plate 3 and adding a pressing component 24 to improve the abutting tightness between the clamping plate 3 and the butt joint of the slurry outlet pipe and the grouting pipe.

[0028] Specifically, a pressing component 24 is arranged inside the clamping plate 3. The pressing component 24 includes an airbag tube 25 arranged on the inner side of the clamping plate 3. The outer end of the adjusting cylinder 13 is fixedly communicated with an air charging pipe 26. One end of the air charging pipe 26 is fixed inside the clamping plate 3 and communicated with a plurality of airbag tubes 25. A piston plate 27 that fits against the inner wall of the adjusting cylinder 13 is fixed on the outer side of the adjusting rod 14.

[0029] It should be noted that in this solution, when the adjusting seat 16 drives the adjusting rod 14 to move, it will drive the piston plate 27 to move inside the adjusting cylinder 13, squeezing the gas inside the adjusting cylinder 13 and injecting it into a plurality of airbag tubes 25 through the air charging pipe 26. The airbag tube 25 has a certain deformation ability, so as to expand and squeeze between the clamping plate 3 and the grouting pipe, realizing the extrusion of the butt joint of the grouting pipe and the slurry outlet pipe. The clamping plate 3 is subjected to the extrusion of the inclined plate 18 when the adjusting seat 16 moves, and the secondary force of the airbag tube 25 on the clamping plate 3, so as to improve the sealing performance of the butt joint of the slurry outlet pipe and the grouting pipe; Similarly, when the adjusting seat 16 retracts and resets, the piston plate 27 correspondingly retracts, so that the airbag tube 25 correspondingly changes from expansion to deflation, realizing the detachment from the extrusion state with the grouting pipe; It should also be noted that in order to satisfy that the airbag tube 25 has a large deformation range, a groove 28 is opened on the inner side of the clamping plate 3, and the airbag tube 25 is installed in the groove 28.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anchor cable high pressure grouting control device, comprising: A steel backing plate (1) sleeved on the outside of the steel strand and the grouting pipe; It is characterized by further comprising: A control shell (2), wherein a clamping plate (3) adapted to the outer side of the grouting pipe is arranged in the control shell (2), and a connecting component (4) connected to the clamping plate (3) is installed in the control shell (2); and; An adjusting portion (5) fixed on the outside of the control shell (2), the adjusting portion (5) being used to drive the clamping plate (3) to fit toward the grouting pipe.

2. The anchor cable high pressure grouting control device according to claim 1, characterized in that: The connecting component (4) comprises a connecting plate (6) fixed on both sides of the clamping plate (3); two limit plates (7) are fixed in the control shell (2); a limit column (8) is fixed between the two limit plates (7); the connecting plate (6) outside the clamping plate (3) is located between the two limit plates (7); and a docking port (9) for slidably docking with the limit column (8) is provided on the outside of the connecting plate (6); and a reset member (10) is installed between the two connecting plates (6).

3. The anchor cable high pressure grouting control device according to claim 2, characterized in that: The resetting member (10) comprises a spring sheet (11), wherein the arched portion of the spring sheet (11) is fixed to one of the connecting plates (6), and the two ends of the spring sheet (11) are in contact with the other connecting plate (6).

4. The anchor cable high pressure grouting control device according to claim 3, characterized in that: Adjacent sides of two adjacent connecting plates (6) are provided with receiving grooves (12), and the spring sheets (11) are located at the receiving grooves (12).

5. The anchor cable high pressure grouting control device according to claim 1, characterized in that: The adjusting portion (5) comprises an adjusting cylinder (13) fixed to the outside of the control housing (2), an adjusting rod (14) being slidably inserted in the adjusting cylinder (13), an extrusion spring (15) being mounted in the adjusting cylinder (13) and abutting against the adjusting rod (14), an adjusting seat (16) being fixed to the outer end of the adjusting rod (14), an adjusting opening (17) being provided on the control housing (2) at a position corresponding to the clamping plate (3), the adjusting seat (16) being slidably inserted in the adjusting opening (17), an inclined plate (18) being fixed on the outside of the clamping plate (3), and the adjusting seat (16) being in contact with the inclined plate (18), and a locking member (19) being matched with the adjusting seat (16) being mounted on the control housing (2).

6. The anchor cable high pressure grouting control device according to claim 5, characterized in that: A roller (20) is installed on one side of the adjustment seat (16) close to the inclined plate (18), and the roller (20) is in close contact with the inclined plate (18).

7. The anchor cable high pressure grouting control device according to claim 6, characterized in that: The locking member (19) comprises a locking block (21) on the outside of the control housing (2), a locking opening (22) being provided on the locking block (21), an adjusting plate (23) being rotatably mounted on the adjusting seat (16), and the adjusting plate (23) being adapted to the locking opening (22).

8. The anchor cable high pressure grouting control device according to claim 5, characterized in that: A pressing component (24) is arranged inside the clamping plate (3), and the pressing component (24) includes an airbag tube (25) arranged inside the clamping plate (3). The outer end of the regulating tube (13) is fixedly connected to an inflation tube (26), and one end of the inflation tube (26) is fixed inside the clamping plate (3) and is connected to a plurality of airbag tubes (25). A piston plate (27) that fits the inner wall of the regulating tube (13) is fixed to the outer side of the regulating rod (14).

9. The anchor cable high pressure grouting control device according to claim 8, characterized in that: A groove (28) is provided on the inner side of the clamping plate (3), and the airbag tube (25) is installed in the groove (28).

10. The anchor cable high pressure grouting control device according to claim 1, characterized in that: A plurality of arc-shaped structures (29) are provided on the control housing (2), and the plurality of arc-shaped structures (29) are respectively sleeved on the outside of a plurality of steel strands.

Citation Information

Patent Citations

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