Enameled round aluminum wire production line suitable for photovoltaic inverter
By using a uniform dipping paint and a clean straightening mechanism on the enameled round aluminum wire production line, the vertical rising dipping paint of the aluminum wire in the paint storage cylinder and all-round paint reflow are achieved, which solves the problem of uneven paint coating thickness and improves product quality and production efficiency.
Patent Information
- Application Number
- CN202510527801.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2045-04-25
AI Technical Summary
After dynamic spraying of the existing enameled round aluminum wire production line, it is difficult to eliminate the excess insulating paint on the surface of the aluminum wire, resulting in uneven coating thickness of the cured paint.
Using a uniform paint impregnation mechanism and a miscellaneous straightening mechanism, the aluminum wire is vertically raised and moving paint impregnation in the paint storage cylinder. Combined with the movement of the annular push seat and the U-shaped frame, it realizes the return of the paint that falls vertically in a vertical manner in all directions and ensures uniform coating.
It effectively avoids the uneven coating thickness problem caused by paint flow, improves the quality and production efficiency of enameled round aluminum wire, and realizes the production of products of different sizes.
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Figure CN120089470A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of enameled round aluminum wire production, and particularly to an enameled round aluminum wire production line suitable for photovoltaic inverters. Background Art
[0002] In the field of photovoltaic inverter manufacturing, the selection of electrical connection materials is crucial. Compared with traditional copper wires, enameled round aluminum wires have significant advantages such as low density, light weight, and low cost, making them the preferred electrical connection materials in photovoltaic inverters. Especially in large-scale production, using enameled round aluminum wires can effectively reduce raw material costs and bring significant economic benefits. Moreover, an efficient and automated enameled round aluminum wire production line not only improves production efficiency but also ensures the quality control of aluminum wires, guaranteeing their reliability in high-precision equipment such as inverters.
[0003] For example, an enameled round aluminum wire production line suitable for energy storage inverters with the publication number CN119400522A adopts a splashing mechanism and an annular blowing mechanism, and combines the horizontal linear movement of the aluminum wire to achieve the paint coating treatment by dynamically spraying the aluminum wire of the production line. After that, through the uniform blowing of the annular air flow, although it can avoid the problem of excessive or uneven paint accumulation at some positions of the aluminum wire due to bubbles, particles, or other surface defects, however, during the period from dynamic spraying to curing, the excess insulating paint on the surface of the aluminum wire flows to its bottom and accumulates and drips under the action of gravity. Only by using the method of annular air flow blowing, it is difficult to perform a full-range elimination coating or separation treatment on the paint that has gathered into a water droplet shape and cannot drip, resulting in a certain problem of uneven coating thickness of the cured paint. Summary of the Invention
[0004] The purpose of the present invention is to provide an enameled round aluminum wire production line suitable for photovoltaic inverters to solve the above-mentioned technical defects.
[0005] The purpose of the present invention can be achieved by the following technical solutions: An enameled round aluminum wire production line suitable for photovoltaic inverters includes a mounting frame and a material leveling dipping mechanism arranged on the mounting frame. The material leveling dipping mechanism includes a paint storage cylinder fixedly installed on the mounting frame, and an auxiliary sleeve is slidably connected to the bottom of the paint storage cylinder. A hollow column is installed inside the auxiliary sleeve through bolts, and the top of the hollow column is fixedly connected with an elastic hollow plug head extending outside the auxiliary sleeve and having a conical structure. A cleaning and straightening mechanism is arranged on the paint storage cylinder. The cleaning and straightening mechanism includes a rotating sleeve rotatably connected to the bottom outer wall of the paint storage cylinder. Two groups of U-shaped frames I and two groups of U-shaped frames II are slidably connected inside the rotating sleeve. A plurality of straightening rollers are rotatably installed on the opposite sides of the U-shaped frame I, and an annular pushing seat is rotatably installed on the annular outer wall of the rotating sleeve.
[0006] Preferably, guide pins are fixedly connected to both the first U-shaped frame and the second U-shaped frame. An arc-shaped guide groove slidably connected to the corresponding guide pin is formed on the annular pushing seat, and an installation cavity is formed on the annular pushing seat. An electric push rod is hinged between one side of the installation cavity and the rotating sleeve.
[0007] Preferably, a cleaning brush is fixedly connected to the top of the second U-shaped frame, and a Y-shaped limiting plate is fixedly connected to the bottom. An auxiliary ring is rotatably connected to the outer side of the auxiliary sleeve, and a linkage rod is hinged between the top of the first U-shaped frame and the auxiliary ring.
[0008] Preferably, the straightening roller is inclined, and the middle part of the straightening roller is of an inwardly concave structure. A motor is installed on the outer side wall of the paint storage cylinder through bolts, and a gear is installed on the output shaft of the motor. A toothed ring meshing with the gear is installed on the rotating sleeve.
[0009] Preferably, a temporary storage cavity is fixedly connected to the outer wall of the paint storage cylinder, and a piston plate adapted to it slides inside the temporary storage cavity. An annular plate is arranged at the bottom of the temporary storage cavity, and a connecting rod that is hermetically slidable with the temporary storage cavity is fixedly connected between the annular plate and the piston plate. A communication port is formed between the temporary storage cavity and the paint storage cylinder and below the piston plate.
[0010] Preferably, a plurality of movable blocks are slidably installed at the bottom of the annular plate, and an L-shaped rod is fixedly connected to the movable block. An L-shaped track that slidably cooperates with the corresponding L-shaped rod is fixedly connected to the annular outer wall of the annular pushing seat. A limiting block that slides with the L-shaped rod is fixedly connected to the rotating sleeve.
[0011] Preferably, a filter screen is rotatably connected to one side inside the communication port, and an isosceles triangular drainage block is connected to the side of the filter screen close to the auxiliary sleeve through a support rod. The asymmetrical side of the isosceles triangular drainage block abuts against the side of the communication port where the filter screen is rotatably connected.
[0012] Preferably, a drying cylinder is fixedly installed above the paint storage cylinder on the mounting frame, and an annular heating network is arranged inside the drying cylinder. Two groups of guide wheels are installed on the mounting frame.
[0013] The beneficial effects of the present invention are as follows: In the present invention, the aluminum wire is subjected to dipping treatment in a vertical upward movement manner in the paint storage cylinder, which can promote the continuous and dead-angle-free wrapping coating treatment of the aluminum wire with the insulating paint material. While efficiently preparing the enameled round aluminum wire, it can also promote the redundant insulating paint material on the surface of the coated aluminum wire to flow back to the paint storage cylinder in a synchronous and vertical downward manner in all directions, thereby avoiding the problem of uneven coating thickness caused by the redundant insulating paint material flowing to one side of the aluminum wire first, gathering, and then dripping. The present invention also rotates the annular pushing seat to cause the relative movement of the first U-shaped frame and the second U-shaped frame, so that the two first U-shaped frames carry the corresponding straightening rollers arranged obliquely to relatively move and clamp the aluminum wire. Combining the rotation of the rotating sleeve carrying the first U-shaped frame, a comprehensive and dead-angle-free straightening treatment is realized before the aluminum wire is dipped in paint, so as to avoid the influence of local bending of the aluminum wire on the consistency of the synchronous vertical descent speed of the excess insulating paint after coating, and further improve the high-quality processing of the round aluminum wire by this enameled round aluminum wire production line; with the detachable connection of the elastic hollow sleeve head, the production of enameled round aluminum wires of different sizes can be realized, further improving the scope of application; the two second U-shaped frames carry the cleaning brushes to contact the straightened aluminum wire, which can clean the impurities on the surface of the aluminum wire, prevent the impurities from affecting the coating effect of the insulating paint on the aluminum wire, and the problem of greatly increasing the impurity content inside the insulating paint; The present invention also separates the first U-shaped frame to cause the auxiliary sleeve to descend, eliminating the problem that it is inconvenient to disassemble and replace the elastic hollow sleeve head when the auxiliary sleeve is located inside the rotating sleeve; in addition, by deflecting the annular pushing seat and combining the guiding of the L-shaped rod by the ⺁-shaped track, the movement of the piston plate is realized. It can not only extract the insulating paint in the paint storage cylinder above the auxiliary sleeve into the temporary cavity for temporary treatment to avoid the problem of insulating paint leakage caused by replacing the elastic hollow sleeve head, but also combine the filter screen during the discharge of the insulating paint from the temporary cavity to filter and intercept the impurities in the insulating paint, so as to prevent the problem that the impurities flow back to the paint storage cylinder and affect the coating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The following further describes the present invention with reference to the drawings; Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a schematic diagram of the cooperation between the equalizing paint dipping mechanism and the impurity cleaning and straightening mechanism of the present invention from the first perspective; Figure 3 is a schematic diagram of the cooperation between the equalizing paint dipping mechanism and the impurity cleaning and straightening mechanism of the present invention from the second perspective; Figure 4 is a schematic diagram of the cooperation between the paint storage cylinder and the rotating sleeve of the present invention; Figure 5 is a schematic diagram of the cooperation between the rotating sleeve and the annular pushing seat of the present invention; Figure 6 is a schematic diagram of the installation of the U-shaped frame of the present invention; Figure 7 is a schematic structural diagram of the first U-shaped frame of the present invention; Figure 8 is a schematic structural diagram of the second U-shaped frame of the present invention; Figure 9 is a schematic structural diagram of the temporary cavity of the present invention; Figure 10 is a schematic structural diagram of the paint storage cylinder of the present invention.
[0015] Legend Explanation: 1. Mounting frame; 11. Drying cylinder; 12. Guide wheel; 2. Uniform material dipping paint mechanism; 21. Paint storage cylinder; 22. Auxiliary sleeve; 23. Hollow column; 24. Elastic hollow plug; 25. Motor; 26. Gear; 27. Temporary storage cavity; 28. Piston plate; 29. Ring plate; 210. Communication port; 211. L-shaped rod; 212. ⺁-shaped track; 213. Filter screen; 214. Isosceles triangle drainage block; 3. Impurity cleaning and straightening mechanism; 31. Rotating sleeve; 32. U-shaped frame I; 33. U-shaped frame II; 34. Straightening roller; 35. Ring-shaped pushing seat; 36. Guide pin; 37. Arc-shaped guide groove; 38. Electric push rod; 39. Cleaning brush; 310. Y-shaped limit plate; 311. Linking rod; 312. Tooth ring. Specific Embodiment
[0016] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0017] Embodiment 1: Please refer to Figures 1 - 8 As shown, in this embodiment, an enamelled round aluminum wire production line applicable to a photovoltaic inverter includes a mounting frame 1 and a uniform material dipping paint mechanism 2 provided on the mounting frame 1. The uniform material dipping paint mechanism 2 includes a paint storage cylinder 21 fixedly installed on the mounting frame 1, and an auxiliary sleeve 22 is slidably connected to the bottom of the paint storage cylinder 21. A hollow column 23 is installed inside the auxiliary sleeve 22 through bolts, and an elastic hollow plug 24 extending to the outside of the auxiliary sleeve 22 and having a conical structure is fixedly connected to the top of the hollow column 23; The hollow hole size of the elastic hollow plug 24 is smaller than the diameter size of the corresponding aluminum wire in the natural state. After the aluminum wire passes through the inside of the elastic hollow plug 24, due to the elastic contraction performance of the material of the elastic hollow plug 24 itself, the gap between the aluminum wire and the elastic hollow plug 24 is blocked, and in cooperation with the upward movement mode of the aluminum wire, the problem of leakage of the insulating paint in the paint storage cylinder 21 is avoided; The detachable connection between the hollow column 23 and the auxiliary sleeve 22 enables the replacement of the elastic hollow plug 24 with different inner diameters inside, and can realize the production of enamelled round aluminum wires of different sizes, further improving the scope of application; Thread the aluminum wire through the elastic hollow plug 24 into the paint storage cylinder 21, and adopt the upward movement in a vertical state for dipping treatment, which can promote the continuous and dead-angle-free wrapping coating treatment of the aluminum wire by the insulating paint. While efficiently preparing the enameled round aluminum wire, it can also make the excess insulating paint on the surface of the coated aluminum wire flow back to the paint storage cylinder 21 in a synchronous and vertical downward manner in all directions. Furthermore, it can avoid the problem of uneven coating thickness caused by the excess insulating paint flowing to one side of the aluminum wire, gathering first and then dripping. A cleaning and straightening mechanism 3 is provided on the paint storage cylinder 21. The cleaning and straightening mechanism 3 includes a rotating sleeve 31 rotatably connected to the bottom of the outer wall of the paint storage cylinder 21. Two groups of U-shaped frames 32 and two groups of U-shaped frames 33 are slidably connected inside the rotating sleeve 31. A plurality of straightening rollers 34 are rotatably installed on the opposite sides of the U-shaped frame 32. The two groups of U-shaped frames 32 move relatively, carrying a plurality of straightening rollers 34 to clamp the aluminum wire, and then straightening the moving aluminum wire. Combining with the rotation of the rotating sleeve 31 carrying the U-shaped frame 32, a comprehensive straightening treatment is carried out on the aluminum wire before dipping to avoid the problem that the local bending of the aluminum wire affects the consistency of the synchronous vertical downward speed of the excess insulating paint after coating, further improving the high-quality processing of the round aluminum wire by this enameled round aluminum wire production line, and preventing the problem that the gap between the aluminum wire and the elastic hollow plug 24 cannot be effectively sealed, resulting in the leakage of insulating paint. A ring-shaped pushing seat 35 is rotatably installed on the outer ring wall of the rotating sleeve 31.
[0018] Guide pins 36 are fixedly connected to both the U-shaped frame 32 and the U-shaped frame 33. An arc-shaped guide groove 37 slidably connected to the corresponding guide pins 36 is provided on the ring-shaped pushing seat 35. And an installation cavity is provided on the ring-shaped pushing seat 35. An electric push rod 38 is hinged between one side of the installation cavity and the rotating sleeve 31. When the piston rod of the electric push rod 38 contracts or extends, it drives the ring-shaped pushing seat 35 to deflect. Combining with the guidance of the arc-shaped guide groove 37 and the guide pins 36, it promotes the synchronous relative or separating movement of the plurality of U-shaped frames 32 and the U-shaped frames 33.
[0019] A cleaning brush 39 is fixedly connected to the top of the U-shaped frame 33. The two groups of cleaning brushes 39 move relatively with the U-shaped frame 33 and contact the straightened aluminum wire to clean the impurities on its surface, preventing the impurities from affecting the coating effect of the insulating paint on the aluminum wire and greatly increasing the impurity content inside the insulating paint. And a Y-shaped limiting plate 310 is fixedly connected to the bottom. The two groups of Y-shaped limiting plates 310 move relatively with the U-shaped frame 33 to perform centering limiting treatment on the aluminum wire, avoiding the problem of the aluminum wire shaking during movement. An auxiliary ring is rotatably connected to the outer side of the auxiliary sleeve 22. A linkage rod 311 is hinged between the top of the U-shaped frame 1 32 and the auxiliary ring. Through the rotatable connection between the auxiliary ring and the auxiliary sleeve 22, it is avoided that the U-shaped frame 1 32 rotates around and drives the auxiliary sleeve 22 to rotate through the linkage rod 311, thereby preventing the problem of generating a twisting force on the aluminum wire; Through the relative movement of the U-shaped frame 1 32, combined with the linkage rod 311 pushing the auxiliary sleeve 22 to move upward in the paint storage cylinder 21, the height of the elastic hollow plug 24 is lifted. When the U-shaped frame 1 32 moves away, the bottom of the auxiliary sleeve 22 is pushed out of the rotating sleeve 31, increasing the disassembly space for the hollow column 23 to improve the convenience of replacing the elastic hollow plug 24.
[0020] The straightening roller 34 is inclined, and the middle part of the straightening roller 34 is of a concave structure. Through the special setting of the straightening roller 34, it is used to increase the contact area between the straightening roller 34 and the aluminum wire, and when the straightening roller 34 rotates around, it will not cause the aluminum wire to generate a rotational twisting force; A motor 25 is installed on the outer side wall of the paint storage cylinder 21 through bolts, and a gear 26 is installed on the output shaft of the motor 25. A toothed ring 312 meshing with the gear 26 is installed on the rotating sleeve 31. The annular pushing seat 35 rotates, causing the two U-shaped frames 1 32 to move relatively, carrying multiple inclined straightening rollers 34 to clamp the aluminum wire. Then, the motor 25 is driven to rotate the gear 26, and the rotating sleeve 31 is driven to rotate through the meshing of the gear 26 and the toothed ring 312, performing a circumferential and comprehensive straightening treatment on the moving aluminum wire.
[0021] A drying cylinder 11 is fixedly installed on the mounting frame 1 and above the paint storage cylinder 21, and an annular heating network is arranged inside the drying cylinder 11. Two guide wheels 12 are installed on the mounting frame 1. After guiding the aluminum wire through the lower guide wheel 12, it passes through the rotating sleeve 31, the hollow column 23, and the elastic hollow plug 24 in sequence and enters the paint storage cylinder 21, then exits the paint storage cylinder 21 and enters the drying cylinder 11. The coated enameled round aluminum wire enters the drying cylinder 11; Through the energization and heating of the annular heating network inside the drying cylinder 11 for curing treatment, and then guided by the upper guide wheel 12 into the next processing step. By arranging multiple drying cylinders 11 and paint storage cylinders 21 on the mounting frame 1, it is used for synchronous processing of multiple enameled round aluminum wires, thereby improving the processing efficiency of the overall production line.
[0022] Embodiment 2: Please refer to Figures 3 - 7 、 Figure 9 And Figure 10As shown in the figure, in this embodiment, a temporary storage cavity 27 is fixedly connected to the outer wall of the paint storage cylinder 21. A piston plate 28 that fits is slidably arranged inside the temporary storage cavity 27. An annular plate 29 is arranged at the bottom of the temporary storage cavity 27. A connecting rod that is hermetically slidable in the temporary storage cavity 27 is fixedly connected between the annular plate 29 and the piston plate 28. A communication port 210 is opened between the temporary storage cavity 27 and the paint storage cylinder 21 and below the piston plate 28. When the piston plate 28 moves downward in the temporary storage cavity 27, the insulating paint material in the temporary storage cavity 27 is discharged into the paint storage cylinder 21 through the communication port 210, thereby submerging the elastic hollow plug 24 with the aluminum wire passing through it, and prompting the insulating paint material to perform a wrapping coating treatment on the aluminum wire. When the piston plate 28 moves upward in the temporary storage cavity 27, the temporary storage cavity 27 extracts the insulating paint material in the paint storage cylinder 21 above the auxiliary sleeve 22, avoiding the problem that the insulating paint material above the auxiliary sleeve 22 will be discharged through the auxiliary sleeve 22 during the replacement of the elastic hollow plug 24.
[0023] A plurality of movable blocks are slidably installed at the bottom of the annular plate 29, and an L-shaped rod 211 is fixedly connected to the movable blocks. The arrangement of the movable blocks and their sliding installation with the annular plate 29 avoid interfering with the rotation of the rotating sleeve 31. An L-shaped track 212 that slidably cooperates with the corresponding L-shaped rod 211 is fixedly connected to the annular outer wall of the annular pushing seat 35. During the deflection of the annular pushing seat 35 carrying the L-shaped track 212, through the guidance of the L-shaped track 212 on the L-shaped rod 211, the annular plate 29 drives the piston plate 28 to move downward or upward in combination with the connecting rod. A limiting block that slidably contacts the L-shaped rod 211 is fixedly connected to the rotating sleeve 31, which is used to limit the problem that the L-shaped rod 211 follows the annular pushing seat 35 to translate.
[0024] A filter screen 213 is rotatably connected to one side inside the communication port 210. An isosceles triangular drainage block 214 is connected to the side of the filter screen 213 close to the auxiliary sleeve 22 through a support rod. The non-symmetric side of the isosceles triangular drainage block 214 abuts against one side of the communication port 210 where the filter screen 213 is rotatably connected. A torsion spring is installed between the rotation connection point of the filter screen 213 and the communication port 210 for the reset process after the filter screen 213 is opened, thereby improving the interception effect of impurities during the discharge of the insulating paint material from the temporary storage cavity 27. A waste discharge port is opened on one side of the bottom of the temporary storage cavity 27, and a valve is provided in the waste discharge port for discharging the accumulated impurities inside. During the extraction of the insulating paint material in the paint storage cylinder 21 by the temporary storage cavity 27, by partially blocking the communication port 210 with the isosceles triangular drainage block 214, the insulating paint material moves to push the isosceles triangular drainage block 214 to carry the filter screen 213 to deflect during the movement, causing the impurities that enter the paint storage cylinder 21 in small amounts following the aluminum wire to enter the temporary storage cavity 27. When the insulating paint in the temporary storage cavity 27 is discharged into the paint storage cylinder 21 through the communication port 210, the filter screen 213 in the communication port 210 filters the impurities in the insulating paint to prevent the impurities from flowing back into the paint storage cylinder 21 and affecting the coating effect. During the movement of the insulating paint, the isosceles triangular drainage block 214 is pushed, and one side of it abuts against the communication port 210, thereby strengthening the closed state of the filter screen 213 and enhancing the impurity interception effect.
[0025] Embodiment 3: Please refer to Figures 1 - 10 As shown, the present invention also proposes a use method for an enameled round aluminum wire production line applicable to a photovoltaic inverter, including the following steps: Step 1: After guiding the aluminum wire through the lower guide wheel 12, the aluminum wire passes through the rotating sleeve 31, the hollow column 23, and the elastic hollow plug 24 in sequence and enters the paint storage cylinder 21, then exits from the paint storage cylinder 21 and enters the drying cylinder 11, and then is guided by the upper guide wheel 12 and enters the next processing step; Step 2: The piston rod of the electric push rod 38 contracts, driving the annular pushing seat 35 to rotate. With the guidance of the arc-shaped guiding groove 37 and the guiding pin 36, multiple U-shaped frames 32 and U-shaped frames 33 move relative to each other, and two groups of Y-shaped limiting plates 310 move relative to each other to perform centering and limiting treatment on the aluminum wire. Multiple obliquely arranged straightening rollers 34 clamp the aluminum wire. The motor 25 drives the gear 26 to rotate, and through the meshed gears 26 and the gear ring 312, the rotating sleeve 31 is driven to rotate to perform circumferential and comprehensive straightening treatment on the moving aluminum wire. Two groups of cleaning brushes 39 contact the straightened aluminum wire to clean the impurities on its surface, preventing the impurities from affecting the coating effect of the insulating paint on the aluminum wire and greatly increasing the impurity content inside the insulating paint; Step 3: Through the relative movement of the U-shaped frame 32, the auxiliary sleeve 22 is pushed to rise in the paint storage cylinder 21 by the linkage rod 311 to lift the height of the elastic hollow plug 24; during the rotation of the annular pushing seat 35, through the guidance of the ⺁-shaped track 212 on the L-shaped rod 211, the annular plate 29 drives the piston plate 28 to descend through the connecting rod, and the insulating paint in the temporary storage cavity 27 is discharged into the paint storage cylinder 21 through the communication port 210, thereby submerging the elastic hollow plug 24 with the aluminum wire passing through its interior, and enabling the insulating paint to perform a wrapped coating treatment on the aluminum wire. When the insulating paint is discharged into the paint storage cylinder 21 through the communication port 210, the filter screen 213 in the communication port 210 filters the impurities in the insulating paint to prevent the impurities from flowing back into the paint storage cylinder 21 and affecting the coating effect; Step Four: After the aluminum wire passes through the elastic hollow plug 24 and contacts the insulating paint in the paint storage cylinder 21, during the process of passing through the paint storage cylinder 21, the insulating paint continuously wraps and coats the aluminum wire to form an enameled round aluminum wire. During the vertically upward movement of the enameled round aluminum wire, the excess insulating paint on its outer wall vertically falls back to the paint storage cylinder 21 in all directions synchronously, eliminating the uneven coating thickness caused by the flow of the excess insulating paint to a certain part of the aluminum wire. The enameled round aluminum wire after coating enters the drying cylinder 11 and is cured by being heated through the annular heating network inside the drying cylinder 11. Step Five: When the coating process of the current enameled round aluminum wire is completed or when enameled round aluminum wires with different diameters are processed, the piston rod of the electric push rod 38 extends, driving the annular push seat 35 to rotate in the reverse direction. The plurality of U-shaped frames I 32 and the U-shaped frames II 33 move away from each other, causing the bottom of the auxiliary sleeve 22 to be pushed out of the rotating sleeve 31. The temporary storage cavity 27 extracts the insulating paint in the paint storage cylinder 21 above the auxiliary sleeve 22. During the extraction process, a part of the communication port 210 is blocked by the isosceles triangular drainage block 214, causing the insulating paint to push the isosceles triangular drainage block 214 to deflect with the filter screen 213 during movement, so that the impurities that enter the paint storage cylinder 21 following the aluminum wire in a small amount enter the temporary storage cavity 27. The hollow column 23 is disassembled and the corresponding elastic hollow plug 24 is replaced, and then the above process is repeated.
[0026] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. An enameled round aluminum wire production line suitable for photovoltaic inverters, comprising a mounting frame (1), and a uniform coating mechanism (2) arranged on the mounting frame (1), characterized in that: The uniform paint dipping mechanism (2) comprises a paint storage cylinder (21) fixedly mounted on a mounting frame (1), and an auxiliary sleeve (22) is slidably connected to the bottom of the paint storage cylinder (21), a hollow column (23) is installed inside the auxiliary sleeve (22) by means of bolts, and an elastic hollow plug head (24) having a conical structure and extending to the outside of the auxiliary sleeve (22) is fixedly connected to the top of the hollow column (23); The paint storage barrel (21) is provided with a debris-clearing straightening mechanism (3), and the debris-clearing straightening mechanism (3) comprises a rotating sleeve (31) rotatably connected to the bottom of the outer wall of the paint storage barrel (21), two groups of U-shaped frames (32) and two groups of U-shaped frames (33) are slidably connected inside the rotating sleeve (31), and a plurality of straightening rollers (34) are rotatably mounted on opposite sides of the U-shaped frame (32), and an annular pushing seat (35) is rotatably mounted on the annular outer wall of the rotating sleeve (31).
2. The enameled round aluminum wire production line suitable for photovoltaic inverters according to claim 1, characterized in that: The U-shaped frame 1 (32) and the U-shaped frame 2 (33) are both fixedly connected with a guide pin (36); the annular push seat (35) is provided with an arc-shaped guide groove (37) slidably connected to the corresponding guide pin (36); and the annular push seat (35) is provided with a mounting cavity; an electric push rod (38) is hinged between one side of the mounting cavity and the rotating sleeve (31).
3. The enameled round aluminum wire production line suitable for photovoltaic inverters according to claim 2, characterized in that: The top of the U-shaped frame 2 (33) is fixedly connected to a cleaning brush (39), and the bottom is fixedly connected to a Y-shaped limit plate (310); the outer side of the auxiliary sleeve (22) is rotatably connected to an auxiliary ring; and a linkage rod (311) is hinged between the top of the U-shaped frame 1 (32) and the auxiliary ring.
4. The enameled round aluminum wire production line suitable for photovoltaic inverters according to claim 1, characterized in that: The straightening roller (34) is arranged obliquely, and the middle part of the straightening roller (34) is in a concave structure. A motor (25) is mounted on the outer wall of the paint storage cylinder (21) via bolts, and a gear (26) is mounted on the output shaft of the motor (25). A gear ring (312) meshing with the gear (26) is mounted on the rotating sleeve (31).
5. The enameled round aluminum wire production line suitable for photovoltaic inverters according to claim 1, characterized in that: A temporary storage cavity (27) is fixedly connected to the outer wall of the paint storage cylinder (21), and a matching piston plate (28) is slidably mounted inside the temporary storage cavity (27). An annular plate (29) is disposed at the bottom of the temporary storage cavity (27), and a connecting rod is fixedly connected between the annular plate (29) and the piston plate (28) and is sealed and slidably mounted on the temporary storage cavity (27). A communication port (210) is provided between the temporary storage cavity (27) and the paint storage cylinder (21) and below the piston plate (28).
6. The enameled round aluminum wire production line suitable for photovoltaic inverters according to claim 5, characterized in that: A plurality of movable blocks are slidably mounted on the bottom of the annular plate (29), and an L-shaped rod (211) is fixedly connected to the movable block. A ⺁-shaped track (212) slidably matched with the corresponding L-shaped rod (211) is fixedly connected to the annular outer wall of the annular pushing seat (35), and a limit block slidably matched with the L-shaped rod (211) is fixedly connected to the rotating sleeve (31).
7. The enameled round aluminum wire production line suitable for photovoltaic inverters according to claim 5, characterized in that: A filter screen (213) is rotatably connected to one side of the communication port (210), and an isosceles triangle drainage block (214) is connected to one side of the filter screen (213) close to the auxiliary sleeve (22) via a support rod, and an asymmetric side of the isosceles triangle drainage block (214) abuts against one side of the communication port (210) located at a rotation connection point of the filter screen (213).
8. The enameled round aluminum wire production line suitable for photovoltaic inverters according to claim 1, characterized in that: A drying cylinder (11) is fixedly mounted on the mounting frame (1) and located above the paint storage cylinder (21), and an annular heating net is arranged inside the drying cylinder (11). Two sets of guide wheels (12) are mounted on the mounting frame (1).
Citation Information
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Enameled round aluminum wire production line suitable for energy storage inverter
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