Intelligent assembly equipment and method for electric cabinet manufacturing
By designing intelligent assembly equipment, using rotating mechanism, feeding mechanism, correction components, side cleaning components and collection components, the problem of manual handling and labor-intensive manual handling during installation of distribution cabinets is solved, automatic installation is achieved, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202510235010.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-06-03
AI Technical Summary
When installing distribution cabinets in the prior art, it requires manual handling and supporting side panels, which is time-consuming and labor-intensive, and is prone to artificial damage and dust pollution.
An intelligent assembly equipment for electrical cabinet manufacturing is designed, including a rotating mechanism, a feeding mechanism, a correction assembly, a side cleaning assembly and a collection assembly. The side panels are conveyed through the conveyor belt, and these components are used for cleaning, calibration and fixing, reducing manual operation.
It realizes the installation of the side panel of the distribution cabinet without manual handling, reducing the risk of manual operation and dust pollution, and improving installation efficiency and safety.
Smart Images

Figure CN120090077A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cabinet assembly, and particularly relates to an intelligent assembly device and method for manufacturing electric cabinets. Background Art
[0002] When a power distribution cabinet is actually used, it needs to be fixed on a wall-type building through a mounting rack. Most of the existing mounting racks are simple fixed racks. Designers mostly consider their fixing, anti-theft, and lightning protection structures. There are a large number of components and many complex wiring lines in the installed electric cabinet.
[0003] When installing the power distribution cabinet, it is necessary to fix the side plates of the power distribution cabinet to the frame one by one. Due to the large volume and weight of the power distribution cabinet, when installing the side plates, they are manually carried and supported, and then the side plates are fixed to the frame, which is time-consuming and laborious. Summary of the Invention
[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve its technical problems is: An intelligent assembly device for manufacturing electric cabinets according to the present invention includes a machine table. A conveyor belt is arranged on the top of the machine table. A rotating mechanism is arranged below the machine table on the side away from the conveyor belt. One end of the rotating mechanism away from the conveyor belt is fixedly connected to a weighing rod, and a locking block is arranged on the outer surface of the weighing rod;
[0005] The intelligent assembly device for manufacturing electric cabinets further includes:
[0006] A feeding mechanism, the outer wall of which is rotatably connected to the side of the machine table away from the conveyor belt;
[0007] The feeding mechanism includes a rotating frame, the outer wall of which is rotatably connected to the side of the machine table away from the conveyor belt. There are two rotating frames. Diagonal rods are fixedly connected to the opposite sides of the rotating frames. A correction assembly is slidably connected to the bottom of the diagonal rod on the side away from the conveyor belt. A collection assembly is rotatably connected to the bottom of the end of the rotating frame away from the correction assembly. Side cleaning assemblies are evenly arranged at one end of the rotating frame close to the diagonal rod.
[0008] Further, the inner wall of the locking block is slidably connected to the outer surface of the weighing rod. The rotating mechanism is located directly below the feeding mechanism, and the outer wall of the locking block is fixedly connected to one end of the rotating mechanism close to the conveyor belt.
[0009] Further, the rotating mechanism includes motors, and there are two motors. A cylinder is fixedly connected to the opposite side of the motors. A rotating plate is rotatably connected to the outer wall of the cylinder. A connecting block is rotatably connected to the side of the rotating plate away from the motors. Electric push rods are evenly arranged on the outer surface of the connecting block. The outer wall of the electric push rod is fixedly connected to the outer surface of the connecting block. A cushion block is fixedly connected to the end of the electric push rod away from the connecting block. A limiting plate is fixedly connected to the outer wall of the cushion block. First telescopic rods are symmetrically arranged at the bottom of the cushion block. The top of the first telescopic rod is fixedly connected to the bottom of the cushion block. A pressing plate is fixedly connected to the bottom of the first telescopic rod.
[0010] Further, the feeding mechanism further includes a second telescopic column. The outer wall of the second telescopic column is fixedly connected to the outer wall of the rotating frame. A connecting plate is fixedly connected to the end of the second telescopic column away from the rotating frame. Guide shafts are evenly arranged on the side of the connecting plate close to the rotating frame. The end of the guide shaft away from the rotating frame is rotatably connected to the outer surface of the connecting plate. The outer surface of the guide shaft is sleeved with the inner wall of the rotating frame. Before installation, clean the bottom and side of the side plate to prevent sundries from being clamped in the gap during installation, keep the inside of the power distribution cabinet clean, ensure stability during feeding, enable the side plate to be aligned with the frame for feeding, eliminate manual handling, and perform correction detection after feeding to assist workers in placing the side plate, avoiding dangers such as pinching and scratching during manual handling and calibration of the side plate position.
[0011] Further, the correction component includes a second telescopic rod. The top of the second telescopic rod is slidably connected to the bottom of the inclined rod away from the conveyor belt. The bottom of the second telescopic rod is rotatably connected to a driving block. Suction cups are symmetrically arranged on the top of the driving block. The bottom of the suction cup is fixedly connected to the top of the driving block. A turntable is rotatably connected to the side of the driving block away from the suction cup on the top. A limiting column is fixedly connected to the side of the turntable away from the central axis on the top. A movable plate is arranged on the outer surface of the limiting column. The inner wall of the movable plate is sleeved with the outer surface of the limiting column. The inner wall of the movable plate near the suction cup is sleeved with the outer surface of the suction cup. Check the position of the side plate and re-place the side plate that is not fully placed in the groove, reduce manual operation, avoid being easily injured during manual adjustment of the corners, and enhance the stability of the side plate during transmission.
[0012] Further, the side cleaning component includes a fixed pipe, the outer wall of the fixed pipe is fixedly connected to the inner wall of the rotating frame, a collar is slidably connected to the inner wall of the fixed pipe, connecting rods are uniformly arranged on the outer surface of the collar, a scraping blade is fixedly connected to the outer surface of the connecting rod, a cleaning block is rotatably connected to the side of the outer wall of the fixed pipe away from the sleeve, and the outer surface of the scraping blade is in contact with the inner wall of the cleaning block, so as to keep the relative position between the side plate and the frame stable, strengthen the transmission effect, and clean the side of the side plate to prevent sundries from being clamped in the gap between the side plate and the frame during installation, affecting the sealing and cleanliness of the power distribution cabinet.
[0013] Further, the collection component includes a bent rod, the outer wall of the bent rod is rotatably connected to the bottom of the rotating frame, a first telescopic column is fixedly connected to the end of the bent rod away from the rotating frame, a support plate is fixedly connected to the top of the first telescopic column, springs are uniformly arranged on the top of the support plate, the bottom of the spring is fixedly connected to the top of the support plate, a collection box is fixedly connected to the top of the spring, rotating rods are uniformly arranged on the inner wall of the collection box, the outer wall of the rotating rod is rotatably connected to the inner wall of the collection box, a cleaning strip is fixedly connected to the top of the rotating rod, and a cover plate is rotatably connected to the end of the collection box away from the cleaning strip, preventing dust on the side plate from causing dust accumulation inside the power distribution cabinet after installation, reducing the heat dissipation effect of electrical components and affecting their service life.
[0014] A method for using an intelligent assembly device for manufacturing an electric cabinet includes the following steps:
[0015] S1: Place the motors at both ends of the power distribution cabinet frame, adjust the position of the locking block on the measuring rod according to the length of the frame, so as to determine the distance between the motors;
[0016] S2: After the rotating mechanism fixes the frame, lift the frame away from the ground by rotation, the conveyor belt conveys the side plate above the frame, and cooperate with the correction component to place the side plate on the frame;
[0017] S3: During the feeding process of the side plate, the side cleaning component and the collection component clean the bottom and side of the side plate;
[0018] S4: After the side plate is placed, the collection component and the correction component rotate, so that the rotating frame can rotate away from the frame, and the staff screws in the screws, the rotating mechanism flips the frame, and the rotating frame returns to its position, and repeat the above operation again.
[0019] The beneficial effects of the present invention are as follows:
[0020] 1. Since the power distribution cabinet is large in volume and weight, when installing the side plates, manual handling and support are required, and then the side plates are fixed on the frame. This is time-consuming and laborious. By setting up a rotating mechanism, the present invention supports and rotates the frame during installation, facilitating the installation of the three side plates. At the same time, the frame is kept away from the ground, avoiding the need to turn the frame when manually laying down the power distribution cabinet for installation, which not only consumes a lot of manpower but also easily causes scratches. At the same time, it avoids a large amount of dust adhering to the surface of the side plates and the frame, affecting the use of the electrical components inside the power distribution cabinet.
[0021] 2. During installation, the side plates are usually placed on the frame manually. Whether the power distribution cabinet is erected or laid down for installation, multiple workers are required. The installation process is likely to increase the dust inside the power distribution cabinet. By setting up a feeding mechanism, the present invention cleans the bottom and sides of the side plates, avoiding clamping debris in the gaps during installation, keeping the inside of the power distribution cabinet clean, maintaining stability during feeding, enabling the side plates to be aligned with the frame for feeding, eliminating the need for manual handling, and performing correction detection after feeding to assist workers in placing the side plates, avoiding dangers such as pinching and scratching during manual handling and calibration of the side plate position.
[0022] 3. When the side plate is placed on the frame, it is necessary to determine whether its position conforms to the grooves on the frame to avoid misalignment when installing the screws. By setting up a correction component, the present invention checks the position of the side plate and repositions the side plate that is not fully placed in the groove, reducing manual operations, avoiding easy injury during manual adjustment of the corners, and enhancing the stability of the side plate during transmission.
[0023] 4. In the prior art, the side plates are not cleaned during installation. Excessive dust will affect the use of the circuit components in the power distribution cabinet. By setting up a side cleaning component and a collection component, the present invention helps to keep the relative position between the side plates and the frame stable, enhances the transmission effect, and cleans the sides and bottom of the side plates, avoiding debris being clamped in the gaps between the side plates and the frame during side plate installation, affecting the sealing and cleanliness of the power distribution cabinet. At the same time, it can complete the self-cleaning of the cleaning block, reducing the work of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is the structural schematic diagram of the present invention;
[0025] Figure 2 is the bottom view of the present invention;
[0026] Figure 3 is the structural schematic diagram of the rotating mechanism of the present invention;
[0027] Figure 4 is the partial structural schematic diagram of the rotating mechanism of the present invention;
[0028] Figure 5 is the structural schematic diagram of the feeding mechanism of the present invention;
[0029] Figure 6 is a schematic structural view of the connecting plate of the present invention;
[0030] Figure 7 is a cross-sectional view of the side cleaning component of the present invention;
[0031] Figure 8 is the present invention Figure 7 schematic structural view at position A in;
[0032] Figure 9 is a schematic structural view of the correction component of the present invention;
[0033] Figure 10 is a schematic structural view of the collection component of the present invention;
[0034] Figure 11 is a flowchart of the assembly method of the present invention.
[0035] In the figure: 1, machine table; 2, conveyor belt; 3, rotating mechanism; 301, motor; 302, rotating plate; 303, connecting block; 304, electric push rod; 305, cushion block; 306, limiting plate; 307, first telescopic rod; 308, pressing plate; 309, cylinder; 4, weighing rod; 5, locking block; 6, feeding mechanism; 601, rotating frame; 602, inclined rod; 603, correction component; 6031, second telescopic rod; 6032, driving block; 6033, suction cup; 6034, movable plate; 6035, limiting column; 6036, turntable; 604, side cleaning component; 6041, fixed pipe; 6042, collar; 6043, cleaning block; 6044, connecting rod; 6045, scraping blade; 605, collection component; 6051, bent rod; 6052, first telescopic column; 6053, support plate; 6054, spring; 6055, collection box; 6056, rotating rod; 6057, cleaning strip; 6058, cover plate; 606, connecting plate; 607, guiding shaft; 608, second telescopic column. Detailed Description of the Invention
[0036] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed form. Many modifications and variations will be obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for specific purposes.
[0037] Embodiment 1, use Figures 1-6 An intelligent assembly device and method for manufacturing electric cabinets according to an embodiment of the present invention will be described as follows.
[0038] As Figures 1-6 shown, an intelligent assembly device and method for manufacturing an electric cabinet according to the present invention include a machine table 1. A conveyor belt 2 is provided on the top of the machine table 1. A rotating mechanism 3 is provided below one side of the machine table 1 away from the conveyor belt 2. One end of the rotating mechanism 3 away from the conveyor belt 2 is fixedly connected to a weighing rod 4. A locking block 5 is provided on the outer surface of the weighing rod 4;
[0039] The intelligent assembly device for manufacturing the electric cabinet further includes:
[0040] A feeding mechanism 6, the outer wall of the feeding mechanism 6 is rotatably connected to one side of the machine table 1 away from the conveyor belt 2;
[0041] The feeding mechanism 6 includes a rotating frame 601. The outer wall of the rotating frame 601 is rotatably connected to one side of the machine table 1 away from the conveyor belt 2. There are two rotating frames 601. Diagonal rods 602 are fixedly connected to the opposite sides of the rotating frames 601. A correction assembly 603 is slidably connected to one side of the bottom of the diagonal rod 602 away from the conveyor belt 2. A collection assembly 605 is rotatably connected to the bottom of one end of the rotating frame 601 away from the correction assembly 603. Side cleaning assemblies 604 are evenly arranged at one end of the rotating frame 601 close to the diagonal rod 602.
[0042] The inner wall of the locking block 5 is slidably connected to the outer surface of the weighing rod 4. The rotating mechanism 3 is located directly below the feeding mechanism 6. The outer wall of the locking block 5 is fixedly connected to one end of the rotating mechanism 3 close to the conveyor belt 2.
[0043] During operation, before assembly, place the frame of the power distribution cabinet on the ground. Place two sets of motors 301 at both ends of the frame. Refer to the length of the frame and adjust the position of the locking block 5 on the measuring rod 4 to fix the relative position between the motors 301. The rotating mechanism 3 fixes both ends of the frame and drives the frame to rotate 180 degrees. Place the frame at the discharge end of the conveyor belt 2. Then, the conveyor belt 2 transports the side plates to the feeding mechanism 6. The side plates are clamped in the slots of the frame. The side cleaning assembly 604 and the collection assembly 605 clean the side plates. The correction assembly 603 places the side plates in the slots of the frame. Subsequently, the rotating frame 601 rotates 90 degrees. Workers fix the frame and the side plates with screws. Then, the rotating mechanism 3 flips the frame 90 degrees. Repeat the above steps again. Three side plates need to be installed on the frame, and both the collection assembly 605 and the correction assembly 603 work below the side plates. Also, since the collection assembly 605 and the correction assembly 603 are only provided on the left rotating frame 601, during the initial installation, the first side plate needs to be installed on the left side of the cabinet door side of the frame first. Then, after each side plate is installed, the rotating mechanism 3 needs to rotate 90 degrees clockwise to install the left side plate, the back side plate, and the right side plate in sequence, so as to ensure that there is no side plate blocking in the working space of the collection assembly 605 and the correction assembly 603 when the side plates are above the frame.
[0044] The rotating mechanism 3 includes two motors 301. On the opposite sides of the motors 301, there are fixedly connected cylinders 309. The outer wall of the cylinder 309 is rotatably connected with a rotating plate 302. On the side of the rotating plate 302 away from the motor 301, there is a rotatable connection with a connecting block 303. The outer surface of the connecting block 303 is evenly provided with electric push rods 304. The outer wall of the electric push rod 304 is fixedly connected with the outer surface of the connecting block 303. The end of the electric push rod 304 away from the connecting block 303 is fixedly connected with a cushion block 305. The outer wall of the cushion block 305 is fixedly connected with a limiting plate 306. Symmetrically arranged at the bottom of the cushion block 305 are first telescopic rods 307. The top of the first telescopic rod 307 is fixedly connected with the bottom of the cushion block 305. The bottom of the first telescopic rod 307 is fixedly connected with a pressing plate 308.
[0045] Initially, place the right side of the frame door facing up and the left side facing down on the ground. The rotating plate 302 drives the connecting block 303 close to the ground. When the positions of the measuring rod 4 and the locking block 5 are fixed, the cylinder 309 drives the rotating plate 302 close to the frame. During the process of approaching the frame, when the limiting plates 306 come into contact with both ends of the frame, the electric push rod 304 pushes the cushion block 305 to contact the inner wall of the frame and gradually clamps it, so that the four cushion blocks 305 contact the inner wall of the frame and generate an outward thrust, thereby forming a support for the frame. Since three side plates need to be installed on the frame, therefore, the three limiting plates 306 only contact the inner wall of the frame. The first telescopic rod 307 provided on the remaining limiting plate 306 can, together with the pressing plate 308, clamp the frame to strengthen the support and rotation. The cushion block 305 is made of rubber to avoid damaging the shape of the frame. After clamping the frame, the rotating plate 302 rotates 180 degrees to lift the frame from the ground, making the left side of the frame face up relative to the door, and waiting for the installation of the side plate.
[0046] The feeding mechanism 6 further includes a second telescopic column 608. The outer wall of the second telescopic column 608 is fixedly connected to the outer wall of the rotating frame 601. One end of the second telescopic column 608 away from the rotating frame 601 is fixedly connected to a connecting plate 606. Guide shafts 607 are uniformly arranged on one side of the connecting plate 606 close to the rotating frame 601. One end of the guide shaft 607 away from the rotating frame 601 is rotatably connected to the outer surface of the connecting plate 606. The outer surface of the guide shaft 607 is sleeved with the inner wall of the rotating frame 601.
[0047] Before use, adjust the side cleaning component 604 so that the distance between the two sets of opposite side cleaning components 604 is consistent with the width of the side plate. The second telescopic column 608 contracts, driving the guide shaft 607 on the connecting plate 606 to insert into the rotating frame 601, supporting the side plate when the side plate gradually detaches from the conveyor belt 2. The height of the guide shaft 607 decreases in sequence, making the distance between the side plate and the frame body gradually approach, and finally placing the end of the side plate far from the conveyor belt 2 on the groove of the frame body. Due to the positional relationship of the side cleaning component 604, the side plate is limited, enabling the side plate to slide along the groove on the frame body. During the inward movement of the side plate, the collection component 605 cleans and supports the bottom of the side plate. When the side plate completely detaches from the conveyor belt 2, the second telescopic column 608 drives the guide shaft 607 on the connecting plate 606 to be pulled outwards. The end of the side plate close to the conveyor belt 2 is supported and buffered on the collection component 605, and then the collection component 605 rotates to the outside of the frame body. The correction component 603 sucks the side plate and corrects and detects its position in the groove of the frame body. Subsequently, the rotating frame 601 rotates and lifts, providing a space for workers to screw. After installation is completed, the rotating mechanism 3 rotates 90 degrees, and the rotating frame 601 returns to its original position. Then repeat the above operations to clean the bottom and side of the side plate before installation, avoid clamping debris in the gaps during installation, keep the inside of the power distribution cabinet body clean, maintain stability during feeding, enable the side plate to align with the frame body for feeding, eliminate the need for manual handling, and perform correction detection after feeding is completed to assist workers in placing, avoiding dangers such as pinching and scratching easily occurring when manually handling and calibrating the position of the side plate.
[0048] Embodiment 2, use Figures 1-11 A smart assembly device and method for manufacturing an electric cabinet according to an embodiment of the present invention will be described as follows.
[0049] As Figures 1-11 shown, in a smart assembly device and method for manufacturing an electric cabinet according to the present invention, on the basis of Embodiment 1, the correction component 603 includes a second telescopic rod 6031. The top of the second telescopic rod 6031 is slidably connected to the bottom end of the inclined rod 602 far from the conveyor belt 2. The bottom of the second telescopic rod 6031 is rotatably connected to a driving block 6032. Symmetrically arranged on the top of the driving block 6032 are suction cups 6033. The bottom of the suction cup 6033 is fixedly connected to the top of the driving block 6032. Rotatably connected to one side of the top of the driving block 6032 far from the suction cup 6033 is a turntable 6036. Fixedly connected to one side of the top of the turntable 6036 far from the central axis is a limit post 6035. An activity plate 6034 is arranged on the outer surface of the limit post 6035. The inner wall of the activity plate 6034 is sleeved with the outer surface of the limit post 6035. The inner wall of the activity plate 6034 near one end of the suction cup 6033 is sleeved with the outer surface of the suction cup 6033.
[0050] Initially, the second telescopic rod 6031 is located in the middle of the inclined rod 602, and the driving block 6032 is located outside the frame body. After the frame body is fixed by the rotating plate 302, the second telescopic rod 6031 drives the driving block 6032 to rotate 180 degrees so that it is perpendicular to the cross-section of the side plate inside the frame body. After the side plate is gradually conveyed onto the frame body by the guide shaft 607, the second telescopic rod 6031 contracts. The driving block 6032 is internally provided with a suction fan, so that the suction cup 6033 contacts and sucks the bottom of the side plate, making the side plate approach the groove of the frame body. During the movement of the side plate, the second telescopic rod 6031 slides on the inclined rod 602 following the side plate until the side plate moves to one end of the groove of the frame body, and the other end contacts the top of the collection assembly 605. Subsequently, the collection assembly 605 rotates to the outside of the frame body. At this time, the turntable 6036 rotates, driving the movable plate 6034 to drive the suction cup 6033 to move in a circular motion. Due to the position of the limit post 6035 on the turntable 6036, when the turntable 6036 rotates around its axis, the limit post 6035 drives the movable plate 6034 to rotate, so that the movable plate 6034 drives the suction cup 6033 to move. The suction cup 6033 is made of hard rubber and will undergo a certain deformation during the movement of the movable plate 6034 to detect whether the side plate in the groove completely fits the shape of the groove. When the side plate is completely placed in the groove, the side plate does not move with the movement of the suction cup 6033. When the side plate does not completely enter the groove, it will be driven by the suction cup 6033 to move. And because the side cleaning assembly 604 limits the width of the side plate, the side plate can only move back and forth. With the help of the second telescopic column 608, the side plate is moved into the groove of the frame body to check the position of the side plate and re-place the side plate that is not completely placed in the groove, reducing manual operation, avoiding easy injury during manual adjustment of the corners, and strengthening the stability of the side plate during transmission.
[0051] The side cleaning assembly 604 includes a fixed pipe 6041. The outer wall of the fixed pipe 6041 is fixedly connected to the inner wall of the rotating frame 601. A collar 6042 is slidably connected to the inner wall of the fixed pipe 6041. Connecting rods 6044 are uniformly arranged on the outer surface of the collar 6042. A scraping blade 6045 is fixedly connected to the outer surface of the connecting rod 6044. The scraping blade 6045 is a thin metal sheet. A cleaning block 6043 is rotatably connected to the side of the outer wall of the fixed pipe 6041 away from the sleeve. Triangular gaps are uniformly formed in the cleaning block 6043. The outer surface of the scraping blade 6045 contacts the inner wall of the cleaning block 6043.
[0052] At the beginning, it is necessary to adjust the distance between the cleaning blocks 6043 so that the distance between two opposite cleaning blocks 6043 is the same as the width of the side plate. Install the cleaning blocks 6043 with the adjusted distance on the outer wall of the fixed pipe 6041. A power system is arranged inside the fixed pipe 6041 to make the cleaning blocks 6043 rotate when the side plate passes by, and the rotation direction is opposite to the moving direction of the side plate. When the side plate passes by the cleaning blocks 6043, the grooves on the cleaning blocks 6043 will scrape and clean the side of the side plate, and the dust and sundries cleaned will easily get stuck in the gap. Initially, the connecting rod 6044 is located inside the gap and causes the scraping blade 6045 to deform, so that the outer wall of the scraping blade 6045 maintains the supporting force of the gap of the cleaning block 6043. When it is necessary to clean the sundries in the gap, the fixed pipe 6041 drives the sleeve to move outwards, so that the connecting rod 6044 moves the scraping blade 6045 outwards. The scraping blade 6045 gradually unfolds during the movement, scoops up the sundries in the gap and pushes them outwards, so that the relative position between the side plate and the frame body remains stable, enhancing the transmission effect. The cleaning of the side of the side plate avoids the sundries being clamped in the gap between the side plate and the frame body during installation, affecting the sealing and cleanliness of the power distribution cabinet.
[0053] The collecting assembly 605 includes a bent rod 6051. The outer wall of the bent rod 6051 is rotatably connected to the bottom of the rotating frame 601. One end of the bent rod 6051 away from the rotating frame 601 is fixedly connected with a first telescopic column 6052. The top of the first telescopic column 6052 is fixedly connected with a support plate 6053. Springs 6054 are uniformly arranged on the top of the support plate 6053. The bottom of the spring 6054 is fixedly connected with the top of the support plate 6053. The top of the spring 6054 is fixedly connected with a collecting box 6055. Rotating rods 6056 are uniformly arranged on the inner wall of the collecting box 6055. The outer wall of the rotating rod 6056 is rotatably connected to the inner wall of the collecting box 6055. The top of the rotating rod 6056 is fixedly connected with a cleaning strip 6057. The cleaning strip 6057 is made of sponge. One end of the collecting box 6055 away from the cleaning strip 6057 is rotatably connected with a cover plate 6058.
[0054] Initially, the bent rod 6051 is located outside the rotating frame 601. When the side plate is fed through the guide shaft 607, the bent rod 6051 rotates to the inside of the frame body, drives the first telescopic column 6052 to horizontally place the collection box 6055 and the support plate 6053 inside the frame body. Then, the first telescopic column 6052 extends, making the top of the collection box 6055 contact the bottom of the side plate. A power source is arranged inside the collection box 6055 to rotate the rotating rod 6056, drive the cleaning strip 6057 to lift and contact the bottom of the side plate, and through the reciprocating movement of the rotating rod 6056, the cleaning strip 6057 supports and cleans the bottom of the side plate, collecting large impurities in the collection box 6055, preventing dust on the side plate from causing dust accumulation inside the power distribution cabinet after installation, reducing the heat dissipation effect of electrical components and affecting their service life. When the side plate moves away from the conveyor belt 2 and the guide shaft 607 is pulled out, the side plate drops onto the collection box 6055, and through the buffering of the spring 6054 and the support plate 6053, the side plate can move stably on the frame body. After the side plate is placed, the rotating rod 6056 rotates to retract the cleaning strip 6057, and the cover plate 6058 rotates to fasten the collection box 6055 and the cover plate 6058 to prevent sundries from falling into the power distribution cabinet. Driven by the bent rod 6051, it moves away from the frame body, causing the rotating frame 601 to lift for the installation of the side plate.
[0055] A method for using an intelligent assembly device for manufacturing electric cabinets includes the following steps:
[0056] S1: Place the motors 301 at both ends of the power distribution cabinet frame body, and adjust the position of the locking blocks 5 on the cross bar 4 according to the length of the frame body to determine the distance between the motors 301.
[0057] S2: After the rotating mechanism 3 fixes the frame body, rotate to lift the frame body away from the ground. The conveyor belt 2 conveys the side plate above the frame body and cooperates with the correction component 603 to place the side plate on the frame body.
[0058] S3: During the feeding process of the side plate, the side cleaning component 604 and the collection component 605 clean the bottom and side of the side plate.
[0059] S4: After the side plate is placed, the collection component 605 and the correction component 603 rotate, enabling the rotating frame 601 to rotate away from the frame body. The worker screws in the screws, the rotating mechanism 3 flips the frame body, and the rotating frame 601 returns to its position. Repeat the above operations again.
[0060] The specific working process is as follows:
[0061] During operation, before assembly, place the frame on the ground with its right side facing up and left side facing down relative to the door. The rotating plate 302 drives the connecting block 303 closer to the ground. When the positions of the measuring rod 4 and the locking block 5 are fixed, the cylinder 309 drives the rotating plate 302 closer to the frame. During the process of approaching the frame, when the limiting plates 306 come into contact with both ends of the frame, the electric push rod 304 pushes the cushion block 305 to contact the inner wall of the frame and gradually clamp it, causing the four cushion blocks 305 to contact the inner wall of the frame and generate an outward thrust, thus forming a support for the frame. Since three side plates need to be installed on the frame, the three limiting plates 306 only contact the inner wall of the frame. The first telescopic rod 307 provided on the remaining limiting plate 306 can, together with the pressing plate 308, clamp the frame to strengthen the support and rotation. The cushion block 305 is made of rubber to avoid damaging the shape of the frame. After clamping the frame, the rotating plate 302 rotates 180 degrees to lift the frame from the ground, making the left side of the frame face up relative to the door, waiting for the installation of the side plates. Adjust the side cleaning assembly 604 so that the distance between the two opposite side cleaning assemblies 604 is the same as the width of the side plate. The second telescopic column 608 contracts, driving the guide shaft 607 on the connecting plate 606 to insert into the rotating frame 601 to support the side plate when it gradually separates from the conveyor belt 2. The heights of the guide shafts 607 decrease in sequence, making the distance between the side plate and the frame gradually approach, and finally placing the end of the side plate away from the conveyor belt 2 on the groove of the frame. And due to the positional relationship of the side cleaning assembly 604, the side plate is limited, enabling it to slide along the groove on the frame. During the process of the side plate moving inward, the collecting assembly 605 cleans and supports the bottom of the side plate. When the side plate completely separates from the conveyor belt 2, the second telescopic column 608 drives the guide shaft 607 on the connecting plate 606 to pull outwards. The end of the side plate close to the conveyor belt 2 is supported and buffered on the collecting assembly 605, and then the collecting assembly 605 rotates to the outside of the frame. The correction assembly 603 sucks the side plate to correct and detect its position in the groove of the frame. Subsequently, the rotating frame 601 rotates and lifts to provide space for workers to tighten the screws. After the installation is completed, the rotating mechanism 3 rotates 90 degrees, and the rotating frame 601 returns to its original position, and then repeat the above operations. Three side plates need to be installed on the frame, and both the collecting assembly 605 and the correction assembly 603 work below the side plate. Also, since the collecting assembly 605 and the correction assembly 603 are only provided on the left rotating frame 601, during the initial installation, the first side plate needs to be installed on the left side of the cabinet door side of the frame first. Then, after each side plate is installed, the rotating mechanism 3 needs to rotate 90 degrees clockwise to install the left side plate, the back side plate, and the right side plate in sequence, so as to ensure that when the side plate is above the frame, there is no side plate blocking in the working space of the collecting assembly 605 and the correction assembly 603.
[0062] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments in the present invention without creative efforts shall fall within the scope of protection of the present invention. Structures, devices, and operation methods not specifically described and explained in the present invention shall be implemented by conventional means in the art unless otherwise specified and limited.
Claims
1. An intelligent assembly device for manufacturing electrical cabinets, specifically comprising: A machine (1), wherein a conveyor belt (2) is arranged on the top of the machine (1), and the feature is that a rotating mechanism (3) is arranged below the side of the machine (1) away from the conveyor belt (2), and a measuring rod (4) is fixedly connected to one end of the rotating mechanism (3) away from the conveyor belt (2), and a locking block (5) is arranged on the outer surface of the measuring rod (4); The intelligent assembly equipment for electric cabinet manufacturing also includes: A feeding mechanism (6), wherein the outer wall of the feeding mechanism (6) is rotatably connected to a side of the machine platform (1) away from the conveyor belt (2); The feeding mechanism (6) comprises a rotating frame (601), the outer wall of which is rotatably connected to a side of the machine platform (1) away from the conveyor belt (2), two rotating frames (601) are provided, the opposite sides of the rotating frames (601) are fixedly connected with inclined rods (602), the bottom of the inclined rod (602) away from the conveyor belt (2) is slidably connected with a correction component (603), the bottom of one end of the rotating frame (601) away from the correction component (603) is rotatably connected with a collecting component (605), and one end of the rotating frame (601) close to the inclined rod (602) is evenly provided with a side cleaning component (604).
2. The intelligent assembly equipment for manufacturing electric cabinets according to claim 1 is characterized in that: The inner wall of the locking block (5) is slidably connected to the outer surface of the measuring rod (4); the rotating mechanism (3) is located directly below the feeding mechanism (6); and the outer wall of the locking block (5) is fixedly connected to one end of the rotating mechanism (3) close to the conveyor belt (2).
3. The intelligent assembly equipment for manufacturing electric cabinets according to claim 2 is characterized in that: The rotating mechanism (3) comprises a motor (301), wherein two motors (301) are provided, and a cylinder (309) is fixedly connected to the opposite side of the motor (301), and the outer wall of the cylinder (309) is rotatably connected to a rotating plate (302), and the side of the rotating plate (302) away from the motor (301) is rotatably connected to a connecting block (303), and the outer surface of the connecting block (303) is evenly provided with electric push rods (304), and the outer wall of the electric push rods (304) is fixedly connected to the outer surface of the connecting block (303).
4. The intelligent assembly equipment for manufacturing electric cabinets according to claim 3 is characterized in that: One end of the electric push rod (304) away from the connecting block (303) is fixedly connected to a cushion block (305), the outer wall of the cushion block (305) is fixedly connected to a limiting plate (306), the bottom of the cushion block (305) is symmetrically provided with a first telescopic rod (307), the top of the first telescopic rod (307) is fixedly connected to the bottom of the cushion block (305), and the bottom of the first telescopic rod (307) is fixedly connected to a pressing plate (308).
5. The intelligent assembly equipment for manufacturing electric cabinets according to claim 1 is characterized in that: The feeding mechanism (6) further comprises a second telescopic column (608), an outer wall of which is fixedly connected to the outer wall of the rotating frame (601), an end of the second telescopic column (608) away from the rotating frame (601) is fixedly connected to a connecting plate (606), a guide shaft (607) is evenly arranged on a side of the connecting plate (606) close to the rotating frame (601), an end of the guide shaft (607) away from the rotating frame (601) is rotatably connected to the outer surface of the connecting plate (606), and an outer surface of the guide shaft (607) is sleeved with an inner wall of the rotating frame (601).
6. The intelligent assembly equipment for manufacturing electric cabinets according to claim 1 is characterized in that: The correction component (603) comprises a second telescopic rod (6031), the top of the second telescopic rod (6031) is slidably connected to the end of the bottom of the inclined rod (602) away from the conveyor belt (2), the bottom of the second telescopic rod (6031) is rotatably connected to a driving block (6032), the top of the driving block (6032) is symmetrically provided with a suction cup (6033), the bottom of the suction cup (6033) is fixedly connected to the top of the driving block (6032), and the driving block (6032) is rotatably connected to the bottom of the driving block (6032). ) is rotatably connected to a turntable (6036) on one side of the top away from the suction cup (6033), and a limiting column (6035) is fixedly connected to the top of the turntable (6036) on one side away from the central axis. A movable plate (6034) is provided on the outer surface of the limiting column (6035), and the inner wall of the movable plate (6034) is sleeved with the outer surface of the limiting column (6035), and the inner wall of the movable plate (6034) at one end close to the suction cup (6033) is sleeved with the outer surface of the suction cup (6033).
7. The intelligent assembly equipment for manufacturing electric cabinets according to claim 1 is characterized in that: The side cleaning assembly (604) comprises a fixed tube (6041), the outer wall of the fixed tube (6041) is fixedly connected to the inner wall of the rotating frame (601), the inner wall of the fixed tube (6041) is slidably connected to a collar (6042), the outer surface of the collar (6042) is evenly provided with connecting rods (6044), the outer surface of the connecting rod (6044) is fixedly connected to a scraper (6045), the outer wall of the fixed tube (6041) is rotatably connected to a cleaning block (6043) at a side away from the sleeve, and the outer surface of the scraper (6045) is in contact with the inner wall of the cleaning block (6043).
8. The intelligent assembly equipment for manufacturing electric cabinets according to claim 1 is characterized in that: The collecting assembly (605) comprises a bent rod (6051), the outer wall of which is rotatably connected to the bottom of the rotating frame (601), one end of the bent rod (6051) away from the rotating frame (601) is fixedly connected to a first telescopic column (6052), the top of the first telescopic column (6052) is fixedly connected to a support plate (6053), the top of the support plate (6053) is evenly provided with springs (6054), the bottom of the springs (6054) is connected to the support plate The top of the spring (6053) is fixedly connected, the top of the spring (6054) is fixedly connected with a collection box (6055), the inner wall of the collection box (6055) is evenly provided with rotating rods (6056), the outer wall of the rotating rod (6056) is rotatably connected to the inner wall of the collection box (6055), the top of the rotating rod (6056) is fixedly connected with a cleaning strip (6057), and the end of the collection box (6055) away from the cleaning strip (6057) is rotatably connected with a cover plate (6058).
9. A method for using intelligent assembly equipment for manufacturing electrical cabinets, characterized in that: The following steps are involved: S1: placing the motors (301) at both ends of the distribution cabinet frame, and adjusting the position of the locking block (5) on the measuring rod (4) according to the length of the frame, so as to determine the distance between the motors (301); S2: After the rotating mechanism (3) fixes the frame, the frame is rotated away from the ground, and the conveyor belt (2) conveys the side plate to the top of the frame, and the side plate is placed on the frame in cooperation with the correction component (603); S3: The side cleaning component (604) and the collecting component (605) clean the bottom and side of the side plate during the side plate feeding process; S4: After the side panels are placed, the collecting assembly (605) and the correcting assembly (603) are rotated so that the rotating frame (601) can be rotated away from the frame body. The staff screws in the screws, and the rotating mechanism (3) turns the frame body over, and the rotating frame (601) returns to its original position, and the above operation is repeated again.
Citation Information
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