Elliptical tube air cooler of high-efficiency air cooler
By adopting the structure and arrangement of elliptical refrigeration coils in the air cooler, the problem of low heat exchange efficiency of existing air coolers is solved, and more efficient heat exchange and cooling capabilities are achieved.
Patent Information
- Application Number
- CN202510420498.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing air coolers have low heat exchange efficiency, poor separation effect and complex structure, resulting in insufficient cooling capacity of the cooler.
The structure and arrangement of the elliptical refrigeration coil is adopted to increase the heat exchange area of the chiller, and the heat exchange between the air flow blowing air flow and the elliptical refrigeration coil is exchanged through the axial flow fan. The elliptical shape and dislocation arrangement design are used to form turbulent flow to improve the heat exchange efficiency.
It effectively improves the cooling capacity and heat exchange efficiency of the air cooler, increases the heat exchange area of the air cooler, and improves the heat exchange effect.
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Figure CN120094361A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air coolers, in particular to an elliptical tube air cooler of a high-efficiency air cooler. Background Art
[0002] Air drying systems are widely used in industry, and are commonly used as protective gas or diluent gas in oil and gas transportation, power, chemical and other industries. Air drying systems are mainly composed of Roots blowers or air compressors, air coolers, adsorption air dryers, and pre- and post-filters.
[0003] The existing coolers have low heat exchange efficiency, poor separation effect and complex structure. CN217988883U discloses a cooler in an air drying system, in which the finned tubes are spiral finned tubes and are densely arranged, with a small heat exchange area, and the air and the finned tubes cannot exchange heat efficiently, which leads to poor heat exchange efficiency between the finned tubes and the air in the patent. Summary of the invention
[0004] The object of the present invention is to provide a high-efficiency air cooler elliptical tube air cooler, which effectively increases the heat exchange area of the air cooler through a special refrigeration coil structure and arrangement, thereby improving the refrigeration capacity of the air cooler.
[0005] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme: The present invention provides a high-efficiency air cooler elliptical tube cold air blower, which comprises an axial flow fan, a fan fixing frame, an elliptical refrigeration coil and a casing, wherein a water distribution screen and a water receiving tray are further arranged in the casing, wherein the axial flow fan is fixedly assembled in front of the casing and is used to blow airflow into the casing in a positive direction, wherein the elliptical refrigeration coil passes through the casing along the length direction of the casing, and the long axis direction of the cross-section ellipse of the elliptical refrigeration coil is arranged parallel to the airflow blowing direction of the axial flow fan; The elliptical refrigeration coils in the same vertical plane perpendicular to the airflow blowing direction are called elliptical refrigeration coils in the same row. Multiple rows of interconnected elliptical refrigeration coils are arranged at equal intervals in the casing, and the elliptical refrigeration coils in adjacent rows are staggered in space. Fixed heat sinks are arranged at equal intervals in the casing perpendicular to the length direction of the elliptical refrigeration coils, and the fixed heat sinks are used to support the elliptical refrigeration coils.
[0006] As a preferred technical solution of the present invention, the casing is provided with the water distribution screen and the defrosting water inlet above the elliptical refrigeration coil.
[0007] As a preferred technical solution of the present invention, one end of one or more rows of elliptical refrigeration coils close to the axial flow fan is connected to a liquid separator plate to introduce refrigerant liquid, and the liquid separator plate is connected to a refrigerant liquid inlet.
[0008] As a preferred technical solution of the present invention, a row of elliptical refrigeration coils away from the axial flow fan are connected to a vertically arranged header, and a refrigerant gas outlet is arranged at the bottom of the header.
[0009] As a preferred technical solution of the present invention, a pair of axial flow fans are provided to synchronously and positively blow air into the casing.
[0010] As a preferred technical solution of the present invention, the water receiving tray having an inverted cone structure is fixed below the casing, and a drain outlet is provided at the bottom of the inverted cone structure of the water receiving tray.
[0011] As a preferred technical solution of the present invention, hanging holes are provided at the upper corners of the casing.
[0012] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects: In the present invention, the refrigerant liquid enters the liquid distribution plate from the refrigerant liquid inlet, and is distributed into the elliptical refrigeration coil by the liquid distribution plate. When the axial flow fan blows the airflow into the casing, the heat carried by the airflow will produce heat exchange with the elliptical refrigeration coil in the casing, and from near to far, after heat exchange with a row of elliptical refrigeration coils close to the axial flow fan, the specific elliptical shape of the coil will block the airflow into the upper and lower parts of the elliptical tube and then flow to the coil far behind. Since the adjacent rows of coils are staggered, the airflows disturb each other and further divert, so that the blown airflow forms turbulence to improve the heat exchange efficiency; at the same time, the elliptical shape of the elliptical refrigeration coil in the present invention is also conducive to increasing the heat exchange area compared to the circular coil. Therefore, the present invention is conducive to improving the refrigeration capacity of the air cooler. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0014] Figure 1 It is one of the structural schematic diagrams of the high-efficiency air cooler oval tube air cooler of the present invention.
[0015] Figure 2 This is the second structural schematic diagram of the high-efficiency air cooler oval tube air cooler of the present invention.
[0016] Figure 3 It is a front view of the high-efficiency air cooler oval tube air cooler of the present invention.
[0017] Figure 4 yes Figure 3 Schematic diagram of the cross section of the AA surface.
[0018] In the figure: 100, axial flow fan, 200, fan fixing frame, 300, elliptical cooling coil, 400, housing, 500, water distribution screen, 600, water tray, 700, fixed heat sink; 310, liquid distribution plate, 320, refrigerant liquid inlet, 330, collecting pipe, 340, refrigerant gas outlet, 410, hanging hole, 510, defrosting water inlet, 610, drain outlet. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0020] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0021] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0022] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0023] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0024] like Figures 1 to 4 As shown, a high-efficiency air cooler elliptical tube cold air blower comprises an axial flow fan 100, a fan fixing frame 200, an elliptical refrigeration coil 300 and a casing 400, wherein the casing 400 is further provided with a water distribution screen 500 and a water receiving tray 600, wherein the axial flow fan 100 is fixedly mounted in front of the casing 400 and is used to blow airflow into the casing 400 in a positive direction, wherein the elliptical refrigeration coil 300 passes through the casing 400 along the length direction of the casing 400, and the long axis direction of the cross-section ellipse of the elliptical refrigeration coil 300 is arranged parallel to the airflow blowing direction of the axial flow fan 100; The elliptical refrigeration coils 300 in the same vertical plane perpendicular to the airflow blowing direction are defined as elliptical refrigeration coils in the same row. Multiple rows of interconnected elliptical refrigeration coils 300 are evenly spaced in the casing 400, and the elliptical refrigeration coils 300 in adjacent rows are staggered in space. Fixed heat sinks 700 are evenly spaced in the casing 400 perpendicular to the length direction of the elliptical refrigeration coils 300, and the fixed heat sinks 700 are used to support the elliptical refrigeration coils 300.
[0025] Based on the structure and arrangement of the above-mentioned specific elliptical refrigeration coil 300, after the airflow blown by the axial flow fan 100 enters the casing 400, it will first exchange heat with a row of elliptical refrigeration coils 300 close to the axial flow fan 100. The cross-section of the refrigeration coil in the present invention is elliptical. After a special staggered arrangement, the heat exchange area with the airflow is larger, which is beneficial to improving the overall heat exchange efficiency and the cooling capacity of the air cooler; secondly, the refrigeration coil can disrupt the airflow passing through it, and disturb each other to form turbulence, so as to improve the heat exchange efficiency between the airflow and the refrigeration coil, and further enhance the cooling capacity of the air cooler.
[0026] Furthermore, in order to facilitate defrosting of the device, the housing 400 is provided with the water distribution screen 500 and the defrosting water inlet 510 above the elliptical refrigeration coil 300 .
[0027] It can be imagined that by flowing the refrigerant liquid from a position close to the axial flow fan 100 to a position far away from the axial flow fan 100, the refrigerant liquid can more fully exchange heat with the airflow blown by the axial flow fan 100. Therefore, in some embodiments, the refrigerant liquid is introduced into one end of one or more rows of elliptical refrigeration coils 300 close to the axial flow fan 100 through a connecting separator plate 310, and the separator plate 310 is connected to a refrigerant liquid inlet 320.
[0028] Furthermore, a row of elliptical refrigeration coils 300 away from the axial flow fan 100 are connected to a vertically arranged header 330 , and a refrigerant gas outlet 340 is arranged at the bottom of the header 330 .
[0029] In the present invention, a pair of axial flow fans 100 are provided to synchronously and positively blow air into the casing 400 .
[0030] In order to receive condensed water and defrosting water, the water receiving tray 600 having an inverted cone structure is fixed below the housing 400 , and a drain port 610 is provided at the bottom of the inverted cone structure of the water receiving tray 600 .
[0031] In order to facilitate the overall transportation of the device, in the present invention, a hanging hole 410 is provided at the upper corner of the housing 400 .
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A high-efficiency air cooler oval tube air cooler, characterized in that: It includes an axial flow fan, a fan fixing frame, an elliptical refrigeration coil and a casing. A water distribution screen and a water receiving tray are also arranged in the casing. The axial flow fan is fixedly installed in the front of the casing and is used to blow air into the casing in a positive direction. The elliptical refrigeration coil passes through the casing along the length direction of the casing, and the long axis direction of the cross-section ellipse of the elliptical refrigeration coil is arranged parallel to the airflow blowing direction of the axial flow fan. The elliptical refrigeration coils in the same vertical plane perpendicular to the airflow blowing direction are called elliptical refrigeration coils in the same row. Multiple rows of interconnected elliptical refrigeration coils are arranged at equal intervals in the casing, and the elliptical refrigeration coils in adjacent rows are staggered in space. Fixed heat sinks are arranged at equal intervals in the casing perpendicular to the length direction of the elliptical refrigeration coils, and the fixed heat sinks are used to support the elliptical refrigeration coils.
2. The high-efficiency air cooler oval tube air cooler according to claim 1, characterized in that: The casing is provided with the water distribution screen and the defrosting water inlet above the elliptical refrigeration coil.
3. The high-efficiency air cooler oval tube air cooler according to claim 1, characterized in that: One end of one or more rows of elliptical refrigeration coils close to the axial flow fan is connected to a liquid separation plate to introduce refrigerant liquid, and the liquid separation plate is connected to a refrigerant liquid inlet.
4. The high-efficiency air cooler oval tube air cooler according to claim 1, characterized in that: A row of elliptical refrigeration coils away from the axial flow fan are commonly connected to a vertically arranged header, and a refrigerant gas outlet is arranged at the bottom of the header.
5. The high efficiency air cooler oval tube air cooler according to claim 1, characterized in that: The axial flow fans are provided in a pair, which synchronously and positively blow air into the casing.
6. The high efficiency air cooler oval tube air cooler according to claim 1, characterized in that: The water receiving tray with an inverted cone structure is fixed below the casing, and a drain port is arranged at the bottom of the inverted cone structure of the water receiving tray.
7. The high efficiency air cooler oval tube air cooler according to claim 1, characterized in that: Hanging holes are arranged at the upper corners of the casing.
Citation Information
Patent Citations
Cooler in air drying system
CN217988883U