Chemical synthetic material purification and separation device

By designing a chemical synthetic material purification and separation device containing a cleaning mechanism and a nozzle, the problem of insufficient cleaning force of the stirring rod inside the separation kettle is solved, and the product purity and equipment service life are significantly improved.

CN120094526APending Publication Date: 2025-06-06LINYI UNIVERSITY
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Patent Information

Application Number
CN202510263438.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

In the prior art, the cleaning force of the stirring rod inside the separator is small, resulting in the residue of chemical synthetic material that may adhere to the stirring rod, affecting the purity of the product and possibly causing equipment contamination.

Method used

A chemical synthetic material purification separation device is designed, including a separator, a rotating rod, a stirring shaft and a cleaning mechanism. The cleaning mechanism consists of a moving ring, a fourth connecting plate and a cleaning sleeve. Driven by the reciprocating mechanism, the cleaning sleeve can effectively clean up residues on the agitating shaft. At the same time, a spray head is provided on the surface of the rotating rod, and a water source is provided through the water supply mechanism, and the spraying water flow cleans the interior of the separator.

Benefits of technology

The device can more effectively remove residues on the stirring shaft, improve product purity, extend the service life of the equipment, and ensure the continuity and stability of the purification and separation process.

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Abstract

The invention discloses a chemical synthetic material purification and separation device, and relates to the technical field of chemical synthetic materials, the chemical synthetic material purification and separation device comprises a separation kettle, the interior of the separation kettle is rotatably connected with a rotating rod, the rotating rod penetrates through the separation kettle and extends to the upper part of the separation kettle, and the rotating rod is fixedly connected with a plurality of stirring shafts enabling materials to fully react; the surface of the rotating rod is provided with a cleaning mechanism used for cleaning the stirring shaft, the upper portion of the separation kettle is provided with a reciprocating mechanism, the reciprocating mechanism drives and controls the cleaning mechanism to operate, and the surface of the rotating rod is provided with a plurality of spray heads used for spraying water flow to clean the interior of the separation kettle. Compared with the prior art, residues adhered to the stirring shaft can be more effectively removed and are prevented from continuously participating in subsequent reaction, so that the purity of a final product is remarkably improved, the service life of equipment is prolonged, and the continuity and stability of a purification and separation process are ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of chemical synthesis materials, and in particular to a chemical synthesis material purification and separation device. Background Art

[0002] Purification and separation of chemical synthetic materials have a wide range of applications in many fields, such as chemistry, medicine, food, etc. These fields have extremely high requirements for the purity of chemical synthetic materials, so purification and separation technology has become the key to obtaining high-purity chemical synthetic materials. With the continuous development of science and technology, people have higher and higher requirements for the performance of chemical synthetic materials, which has also prompted the continuous progress and innovation of purification and separation technology.

[0003] In the prior art, when flushing and cleaning the inside of the separation kettle, the inner wall of the reactor is mainly flushed and cleaned, while the cleaning force for the stirring rod inside the reactor is relatively small, which may cause the chemical synthesis material residues to adhere to the stirring rod and continue to participate in the next reaction, resulting in a decrease in product purity and even causing equipment pollution. Therefore, there is a need to propose a chemical synthesis material purification and separation device. Summary of the invention

[0004] The purpose of the present invention is to solve the problem in the prior art that, when flushing and cleaning the inside of the separation kettle, the inner wall of the reactor is mainly flushed and cleaned, while the cleaning force for the stirring rod inside the reactor is relatively small, which may cause the chemical synthesis material residues to adhere to the stirring rod and continue to participate in the next reaction, resulting in a decrease in product purity and even causing equipment pollution. A chemical synthesis material purification and separation device is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A chemical synthesis material purification and separation device comprises a separation kettle, wherein a rotating rod is rotatably connected inside the separation kettle, the rotating rod penetrates the separation kettle and extends to the upper part of the separation kettle, the rotating rod is fixedly connected with a plurality of stirring shafts for fully reacting the materials, the surface of the rotating rod is provided with a cleaning mechanism for cleaning the stirring shaft, the cleaning mechanism comprises a moving ring sleeved on the surface of the rotating rod, the moving ring is movably connected to the rotating rod, the moving ring is rotatably connected with a plurality of fourth connecting plates, the side of the fourth connecting plate away from the moving ring is rotatably connected with a cleaning sleeve for cleaning the stirring shaft, the cleaning sleeve is always in contact with the stirring shaft, the cleaning sleeve is slidably connected with the stirring shaft, the upper part of the separation kettle is provided with a reciprocating mechanism, the reciprocating mechanism drives and controls the operation of the cleaning mechanism, the surface of the rotating rod is provided with a plurality of nozzles for spraying water to clean the inside of the separation kettle, and the upper part of the separation kettle is provided with a water supply mechanism, the water supply mechanism is used to provide a water source to the nozzles.

[0007] The above technical solution further includes:

[0008] The reciprocating mechanism comprises a fixed plate arranged on the upper part of the separation kettle, a motor is fixedly installed on one side of the fixed plate, a first rotating shaft is arranged at the output end of the motor, the first rotating shaft is rotatably connected to the fixed plate, a rotating disk is fixedly connected to the first rotating shaft, and two first fixing rods are fixedly connected to the edge of one side of the rotating disk away from the fixed plate;

[0009] The first fixing rod facilitates pushing the first connecting plate to rotate and the third connecting plate to move.

[0010] The fixed plate is rotatably connected to a first connecting plate on one side close to the rotating disk, the first connecting plate and the first fixed rod are movably connected, the fixed plate is slidably connected to a second connecting plate on one side close to the rotating disk, the second connecting plate is fixedly connected to a second fixing rod on one side away from the fixed plate, and the second fixing rod and a groove on the surface of the first connecting plate are slidably connected.

[0011] A third connecting plate is fixedly connected to a side of the second connecting plate close to the second fixed rod, and the third connecting plate is movably connected to the first fixed rod. A push-pull rod is fixedly connected to a side of the second connecting plate close to the separation kettle, and a side of the push-pull rod away from the second connecting plate is fixedly connected to the rotating rod of the cleaning mechanism.

[0012] The water supply mechanism comprises a water tank fixedly connected to the upper part of the separation kettle, the upper part of the water tank is provided with a water inlet for adding water into the water tank, a side of the water tank close to the rotating rod is provided with a water inlet pipe, a side of the water inlet pipe away from the water tank passes through the rotating rod and extends to the lower part of the rotating rod, and a water pump is provided at the connection between the water inlet pipe and the water tank;

[0013] The water inlet pipe facilitates the water flow inside the water tank to be sent into the nozzle for spraying.

[0014] The upper part of the separation kettle is provided with a feed inlet for adding materials into the separation kettle, the lower part of the separation kettle is fixedly connected with a plurality of support columns for supporting the separation kettle, the lower part of the separation kettle is provided with a discharge pipe for discharging materials, and a suction pump is provided at the connection between the discharge pipe and the separation kettle.

[0015] The cleaning mechanism is provided with three groups, the lower part of the cleaning mechanism is fixedly connected with a third fixing rod, and the side of the third fixing rod away from the cleaning mechanism is fixedly connected with another group of cleaning mechanisms;

[0016] Wherein, the two adjacent groups of cleaning mechanisms are fixedly connected by a third fixing rod, so that the cleaning mechanisms can operate simultaneously.

[0017] The first rotating shaft is fixedly connected with a bevel gear set, the bevel gear set is fixedly connected with a second rotating shaft, the second rotating shaft is rotationally connected to a fixed plate, the second rotating shaft is transmission-connected with a belt, and the belt is transmission-connected to a rotating rod.

[0018] A cleaning head for cleaning the inner wall of the separation kettle and limiting the position of the cleaning sleeve is fixedly connected to the side of the stirring shaft away from the rotating rod, and a limiting wheel for limiting the position of the second connecting plate is arranged on the side of the fixed plate close to the second connecting plate, and the limiting wheel is in rolling connection with the second connecting plate;

[0019] The limiting wheel facilitates the second connecting plate to remain stable when it is lifted and lowered reciprocatingly.

[0020] The present invention has the following beneficial effects:

[0021] 1. In the present invention, the cleaning mechanism, driven by the reciprocating mechanism, can more effectively remove the residues adhered to the stirring shaft, preventing these residues from continuing to participate in subsequent reactions, thereby significantly improving the purity of the final product, while also extending the service life of the equipment and ensuring the continuity and stability of the purification and separation process.

[0022] 2. In the present invention, the reciprocating mechanism drives the cleaning mechanism to operate, and at the same time, the rotating rod will rotate, that is, the multiple nozzles arranged on the surface of the rotating rod can fully spray water inside the separation kettle, solving the problem of cleaning dead corners caused by the fixed position of the nozzles, ensuring that all areas inside the separation kettle can be fully cleaned, and avoiding residual chemicals due to incomplete cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of a chemical synthesis material purification and separation device proposed by the present invention;

[0024] Figure 2 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 3 It is a schematic diagram of the upper parts of the separation kettle in the present invention;

[0026] Figure 4 It is a side view of the upper parts of the separation kettle in the present invention;

[0027] Figure 5 It is a schematic diagram of the internal parts of the separation kettle in the present invention;

[0028] Figure 6 for Figure 5 A schematic diagram of the structure enlargement in the middle;

[0029] Figure 7 for Figure 5 Enlarged schematic diagram of the structure at point B in the middle.

[0030] In the figure: 1. separation kettle; 2. fixed plate; 3. water storage tank; 4. rotating rod; 5. stirring shaft; 6. discharge pipe; 7. suction pump; 8. support column; 9. motor; 10. first rotating shaft; 11. bevel gear set; 12. second rotating shaft; 13. belt; 14. moving ring; 15. feed inlet; 16. water inlet; 17. water pump; 18. water inlet pipe; 19. rotating disk; 20. first fixed rod; 21. first connecting plate; 22. second connecting plate; 23. second fixed rod; 24. third connecting plate; 25. push-pull rod; 26. limit wheel; 27. cleaning head; 28. fourth connecting plate; 29. ​​nozzle; 30. third fixed rod; 31. cleaning sleeve. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Embodiment 1

[0033] like Figure 1 - Figure 7 As shown, a chemical synthesis material purification and separation device comprises a separation kettle 1, wherein a rotating rod 4 is rotatably connected inside the separation kettle 1, the rotating rod 4 penetrates the separation kettle 1 and extends to the upper part of the separation kettle 1, a plurality of stirring shafts 5 for fully reacting the materials are fixedly connected to the rotating rod 4, a cleaning mechanism for cleaning the stirring shafts 5 is arranged on the surface of the rotating rod 4, the cleaning mechanism comprises a moving ring 14 sleeved on the surface of the rotating rod 4, the moving ring 14 and the rotating rod 4 are movably connected, a plurality of fourth connecting plates 28 are rotatably connected to the moving ring 14, a cleaning sleeve 31 for cleaning the stirring shaft 5 is rotatably connected on the side of the fourth connecting plate 28 away from the moving ring 14, the cleaning sleeve 31 and the stirring shaft 5 are always kept in contact, the cleaning sleeve 31 and the stirring shaft 5 are slidably connected, a reciprocating mechanism is arranged on the upper part of the separation kettle 1, the reciprocating mechanism drives and controls the operation of the cleaning mechanism, a plurality of nozzles 29 for spraying water to clean the inside of the separation kettle 1 are arranged on the surface of the rotating rod 4, a water supply mechanism is arranged on the upper part of the separation kettle 1, and the water supply mechanism is used to provide a water source to the nozzles 29;

[0034] The reciprocating mechanism includes a fixed plate 2 arranged on the upper part of the separation kettle 1, a motor 9 is fixedly installed on one side of the fixed plate 2, a first rotating shaft 10 is arranged at the output end of the motor 9, the first rotating shaft 10 is rotatably connected to the fixed plate 2, a rotating disk 19 is fixedly connected to the first rotating shaft 10, and two first fixing rods 20 are fixedly connected to the edge of one side of the rotating disk 19 away from the fixed plate 2;

[0035] The side of the fixed plate 2 close to the rotating disk 19 is rotatably connected with the first connecting plate 21, and the first connecting plate 21 is movably connected to the first fixing rod 20. The side of the fixed plate 2 close to the rotating disk 19 is slidably connected with the second connecting plate 22, and the side of the second connecting plate 22 away from the fixed plate 2 is fixedly connected with the second fixing rod 23, and the second fixing rod 23 is slidably connected to the groove provided on the surface of the first connecting plate 21;

[0036] A third connecting plate 24 is fixedly connected to one side of the second connecting plate 22 close to the second fixing rod 23, and the third connecting plate 24 is movably connected to the first fixing rod 20. A push-pull rod 25 is fixedly connected to one side of the second connecting plate 22 close to the separation kettle 1, and a push-pull rod 25 is fixedly connected to the rotating rod 4 of the cleaning mechanism on one side away from the second connecting plate 22.

[0037] The water supply mechanism includes a water tank 3 fixedly connected to the upper part of the separation kettle 1, and a water inlet 16 for adding water to the inside of the water tank 3 is arranged on the upper part of the water tank 3. A water inlet pipe 18 is arranged on the side of the water tank 3 close to the rotating rod 4. The side of the water inlet pipe 18 away from the water tank 3 passes through the rotating rod 4 and extends to the lower part of the rotating rod 4. A water pump 17 is arranged at the connection between the water inlet pipe 18 and the water tank 3.

[0038] In this embodiment, when it is needed to clean the inside of the separation kettle 1 during use, the motor 9 fixedly installed on one side of the fixed plate 2 is started, and the motor 9 drives the first rotating shaft 10 arranged at its output end to rotate. The rotation of the first rotating shaft 10 drives the fixedly connected rotating disk 19 to rotate, and the rotating disk 19 causes the two first fixed rods 20 fixedly connected at the edges to rotate. When one of the first fixed rods 20 rotates to contact the first connecting plate 21, the first fixed rod 20 pushes the first connecting plate 21 to rotate. The rotation of the first connecting plate 21 causes the second connecting plate 22 to move away from the second fixed rod 23 fixedly connected to one side of the fixed plate 2 to slide inside the groove provided on the surface of the first connecting plate 21.

[0039] That is, the first connecting plate 21 will eventually drive the second connecting plate 22 to slide upward through the second fixing rod 23, and the second connecting plate 22 will drive the fixedly connected third connecting plate 24 to slide toward the second fixing rod 23 until the angle of the first connecting plate 21 changes to no longer contact the first fixing rod 20. At this time, the first fixing rod 20 continues to rotate and contacts the third connecting plate 24. At this time, under the action of the first fixing rod 20, the third connecting plate 24 will drive the second connecting plate 22 to slide downward, that is, the rotation of the rotating disk 19 will eventually drive the second connecting plate 22 to slide up and down reciprocatingly on the surface of the fixing plate 2;

[0040] The sliding of the second connecting plate 22 will drive the push-pull rod 25 to slide, and the push-pull rod 25 will drive the moving ring 14 to slide up and down. When the moving ring 14 slides downward, it will drive the rotatably connected fourth connecting plate 28 to rotate. The rotation of the fourth connecting plate 28 will cause the cleaning sleeve 31 rotatably connected to the side of the fourth connecting plate 28 away from the moving ring 14 to slide on the stirring shaft 5. The cleaning sleeve 31 and the stirring shaft 5 always maintain a close connection, which makes it easy for the cleaning sleeve 31 to fully clean the adhesion on the surface of the stirring shaft 5, so as to prevent the adhesion from continuing to participate in the reaction in the next reaction, resulting in a decrease in product purity.

[0041] Embodiment 2

[0042] like Figure 1 - Figure 7 As shown, a feed port 15 for adding materials into the separation kettle 1 is provided at the upper part of the separation kettle 1, a plurality of support columns 8 for supporting the separation kettle 1 are fixedly connected to the lower part of the separation kettle 1, a discharge pipe 6 for discharging materials is provided at the lower part of the separation kettle 1, and a suction pump 7 is provided at the connection between the discharge pipe 6 and the separation kettle 1;

[0043] There are three groups of cleaning mechanisms, the lower part of the cleaning mechanism is fixedly connected with a third fixing rod 30, and the side of the third fixing rod 30 away from the cleaning mechanism is fixedly connected with another group of cleaning mechanisms;

[0044] The first rotating shaft 10 is fixedly connected to a bevel gear set 11, the bevel gear set 11 is fixedly connected to a second rotating shaft 12, the second rotating shaft 12 is rotationally connected to the fixed plate 2, the second rotating shaft 12 is transmission-connected to a belt 13, and the belt 13 is transmission-connected to the rotating rod 4;

[0045] A cleaning head 27 for cleaning the inner wall of the separation kettle 1 and limiting the cleaning sleeve 31 is fixedly connected to the side of the stirring shaft 5 away from the rotating rod 4, and a limiting wheel 26 for limiting the second connecting plate 22 is provided on the side of the fixed plate 2 close to the second connecting plate 22, and the limiting wheel 26 and the second connecting plate 22 are in rolling connection.

[0046] In this embodiment, the feed port 15 provided at the upper part of the separation kettle 1 is convenient for adding materials into the separation kettle 1 during purification and separation. The support columns 8 provided at the lower part of the separation kettle 1 are multiple, which is convenient for supporting the separation kettle 1. The discharge pipe 6 and the suction pump 7 provided at the lower part of the separation kettle 1 are convenient for discharging materials after purification and separation and discharging cleaning liquid and residues after cleaning the inside of the separation kettle 1.

[0047] The two adjacent cleaning mechanisms are fixedly connected by the third fixing rod 30, so that the three cleaning mechanisms arranged inside the separation kettle 1 can be operated simultaneously. When the motor 9 is started to drive the reciprocating mechanism to operate, the first rotating shaft 10 can rotate the fixedly connected bevel gear set 11, and the bevel gear set 11 can rotate the fixedly connected second rotating shaft 12, and the second rotating shaft 12 can drive the rotating rod 4 to rotate through the belt 13, so that the rotating rod 4 can be rotated when the inside of the separation kettle 1 is cleaned, and the multiple nozzles 29 arranged on the surface of the rotating rod 4 can rotate to spray water, thereby solving the problem of cleaning dead corners and ensuring that all areas inside the separation kettle 1 can be fully cleaned;

[0048] The cleaning head 27 arranged on the side of the stirring shaft 5 away from the rotating rod 4 is convenient for cleaning the inner wall of the separation kettle 1, and can also limit the cleaning sleeve 31 attached to the surface of the stirring shaft 5 to prevent the cleaning sleeve 31 from detaching.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chemical synthesis material purification and separation device, comprising a separation kettle (1), characterized in that: The separation kettle (1) is rotatably connected to a rotating rod (4) inside, the rotating rod (4) passes through the separation kettle (1) and extends to the upper part of the separation kettle (1), the rotating rod (4) is fixedly connected to a plurality of stirring shafts (5) for fully reacting the materials, the surface of the rotating rod (4) is provided with a cleaning mechanism for cleaning the stirring shafts (5), the cleaning mechanism comprises a moving ring (14) sleeved on the surface of the rotating rod (4), the moving ring (14) and the rotating rod (4) are movably connected, the moving ring (14) is rotatably connected to a plurality of fourth connecting plates (28), the fourth connecting plates (28 ) is rotatably connected to a cleaning sleeve (31) for cleaning the stirring shaft (5) on the side away from the moving ring (14); the cleaning sleeve (31) and the stirring shaft (5) are always kept in contact with each other; the cleaning sleeve (31) and the stirring shaft (5) are slidably connected; a reciprocating mechanism is arranged on the upper part of the separation kettle (1); the reciprocating mechanism drives and controls the operation of the cleaning mechanism; a plurality of nozzles (29) for spraying water to clean the interior of the separation kettle (1) are arranged on the surface of the rotating rod (4); a water supply mechanism is arranged on the upper part of the separation kettle (1); the water supply mechanism is used to provide water to the nozzles (29).

2. A chemical synthesis material purification and separation device according to claim 1, characterized in that: The reciprocating mechanism comprises a fixed plate (2) arranged on the upper part of the separation kettle (1), a motor (9) is fixedly mounted on one side of the fixed plate (2), a first rotating shaft (10) is arranged at the output end of the motor (9), the first rotating shaft (10) and the fixed plate (2) are rotatably connected, the first rotating shaft (10) is fixedly connected to a rotating disk (19), and two first fixed rods (20) are fixedly connected to an edge of a side of the rotating disk (19) away from the fixed plate (2).

3. A chemical synthesis material purification and separation device according to claim 3, characterized in that: The fixed plate (2) is rotatably connected to a first connecting plate (21) on a side close to the rotating disk (19); the first connecting plate (21) and the first fixing rod (20) are movably connected; the fixed plate (2) is slidably connected to a second connecting plate (22) on a side close to the rotating disk (19); the second connecting plate (22) is fixedly connected to a second fixing rod (23) on a side away from the fixed plate (2); the second fixing rod (23) and a groove provided on the surface of the first connecting plate (21) are slidably connected.

4. A chemical synthesis material purification and separation device according to claim 4, characterized in that: A third connecting plate (24) is fixedly connected to a side of the second connecting plate (22) close to the second fixing rod (23); the third connecting plate (24) is movably connected to the first fixing rod (20); a push-pull rod (25) is fixedly connected to a side of the second connecting plate (22) close to the separation kettle (1); and a side of the push-pull rod (25) away from the second connecting plate (22) is fixedly connected to a rotating rod (4) of the cleaning mechanism.

5. The chemical synthesis material purification and separation device according to claim 1, characterized in that: The water supply mechanism comprises a water tank (3) fixedly connected to the upper part of the separation kettle (1); a water inlet (16) for adding water into the water tank (3) is arranged at the upper part of the water tank (3); a water inlet pipe (18) is arranged on the side of the water tank (3) close to the rotating rod (4); a side of the water inlet pipe (18) away from the water tank (3) passes through the rotating rod (4) and extends to the lower part of the rotating rod (4); a water pump (17) is arranged at the connection between the water inlet pipe (18) and the water tank (3).

6. A chemical synthesis material purification and separation device according to claim 1, characterized in that: The upper portion of the separation kettle (1) is provided with a feed port (15) for adding materials into the separation kettle (1), the lower portion of the separation kettle (1) is fixedly connected with a plurality of support columns (8) for supporting the separation kettle (1), the lower portion of the separation kettle (1) is provided with a discharge pipe (6) for discharging materials, and a suction pump (7) is provided at the connection between the discharge pipe (6) and the separation kettle (1).

7. A chemical synthesis material purification and separation device according to claim 1, characterized in that: The cleaning mechanism is provided with three groups, the lower part of the cleaning mechanism is fixedly connected with a third fixing rod (30), and the side of the third fixing rod (30) away from the cleaning mechanism is fixedly connected with another group of cleaning mechanisms.

8. The chemical synthesis material purification and separation device according to claim 3, characterized in that: The first rotating shaft (10) is fixedly connected to a bevel gear set (11), the bevel gear set (11) is fixedly connected to a second rotating shaft (12), the second rotating shaft (12) is rotationally connected to the fixed plate (2), the second rotating shaft (12) is transmission-connected to a belt (13), and the belt (13) is transmission-connected to the rotating rod (4).

9. A chemical synthesis material purification and separation device according to claim 3, characterized in that: A cleaning head (27) for cleaning the inner wall of the separation kettle (1) and limiting the position of the cleaning sleeve (31) is fixedly connected to the side of the stirring shaft (5) away from the rotating rod (4), and a limiting wheel (26) for limiting the position of the second connecting plate (22) is provided on the side of the fixed plate (2) close to the second connecting plate (22), and the limiting wheel (26) and the second connecting plate (22) are in rolling connection.