Stainless steel reed wire rust-proof processing device with auxiliary structure and stainless steel reed wire rust-proof processing technology

Abstract

The invention relates to the technical field of stainless steel reed wires, in particular to a stainless steel reed wire rust-proof machining device and process with an auxiliary structure, and the stainless steel reed wire rust-proof machining device comprises a mounting seat, a conveying block, a conveying groove, a machining cutter, a fixing block and an auxiliary mechanism; the mounting seat is rectangular, the conveying blocks are mounted on the side face of the mounting seat, the portion, close to the machining cutter, of each conveying block is conical, the conveying grooves are formed in the central axis positions of the upper surfaces of the conveying blocks, the machining cutter is mounted in the middles of the conveying blocks, and the fixing block is mounted on the left conveying block. The auxiliary mechanism is mounted in the fixed block; and a water inlet pipe in the auxiliary mechanism conveys liquid into the mounting block and the sleeve, and when the stainless steel reed wire passes through the auxiliary mechanism, surface coating is achieved through a rolling ball arranged in the auxiliary assembly.

Description

Technical Field

[0001] The invention relates to the technical field of stainless steel reed wires, and in particular to a rust-proof processing device and process for a stainless steel reed wire with an auxiliary structure. Background Art

[0002] Stainless steel reed wire is an important component in textile machinery. It is mainly used in the reed part of the loom to guide the weft yarn and fix the warp yarn. Due to its complex working environment and frequent exposure to high humidity, high temperature, chemical corrosion and other conditions, anti-rust treatment has become a key technology to ensure its service life and performance. Stainless steel itself has good corrosion resistance, which is mainly due to the passivation film formed on its surface. The passivation film is an extremely thin chromium oxide film that can effectively prevent oxygen and moisture from contacting the base metal, thereby preventing rust. However, in actual use, the passivation film may be destroyed due to mechanical wear, chemical corrosion or environmental factors, resulting in local rust. Although stainless steel has good corrosion resistance, the passivation film on its surface may fail in some extreme environments (such as high humidity, high salinity or strong acid and alkali environments). In addition, during processing and transportation, the surface of stainless steel reed wire may be contaminated or scratched, further reducing its anti-rust ability. Therefore, it has become a common practice in the industry to enhance its anti-rust performance through additional anti-rust treatment (such as passivation, coating with anti-rust oil, etc.).

[0003] Although existing anti-rust technologies can delay metal corrosion to a certain extent, they still have some defects. For example, although applying anti-rust oil is a common anti-rust method, its operation is not convenient enough, especially in large-scale production, the oiling process is time-consuming and it is difficult to ensure uniformity. In addition, anti-rust oil is easily affected by ambient temperature and usage conditions, and may fail in high temperature or humid environments. The oil film is easy to absorb dust and impurities, affecting the appearance and performance of the product. These problems have prompted the industry to continuously explore more efficient, environmentally friendly and convenient anti-rust solutions.

[0004] In view of the above situation, in order to overcome the above technical problems, the present invention designs a stainless steel reed wire rust-proof processing device and process with an auxiliary structure to solve the above technical problems. Summary of the invention

[0005] The technical purpose to be achieved by the present invention is to design a stainless steel reed wire anti-rust processing device and process with an auxiliary structure, which is faster and more uniform in coating anti-rust oil.

[0006] In order to achieve the above technical objectives, the present invention provides the following technical solutions: A stainless steel reed wire rust-proof processing device with an auxiliary structure comprises a mounting seat, a transport block, a transport trough, a processing knife, a fixing block and an auxiliary mechanism; the device can perform efficient rust-proof processing on the stainless steel reed wire, thereby improving product quality and service life.

[0007] The mounting seat is set to a rectangular structure and is made of high-strength material, which can provide stable support and ensure the stable operation of the entire processing device. The size and shape of the mounting seat are optimized to meet the processing requirements of stainless steel reed wires of different specifications. The transport block is installed on the side of the mounting seat, and the transport block is tightly connected to the mounting seat to ensure that it does not loosen or deviate during the processing. At the same time, the part of the transport block close to the processing knife is set to a cone, so as to better guide the reed wire into the processing area and improve the processing accuracy.

[0008] The transport trough is located at the central axis of the upper surface of the transport block. The shape of the transport trough is specially designed so that the stainless steel reed wire can pass smoothly without getting stuck or offset, thereby improving the continuity and stability of processing. The processing knife is installed in the middle of the transport block and is made of high-hardness alloy material to ensure good cutting effect when processing the reed wire and to maintain a sharp blade for a long time, reducing the need for frequent replacement.

[0009] The fixing block is installed on the left transport block to stabilize and support the machine, ensuring that the machining knife and auxiliary mechanism remain stable during operation and avoiding the reduction of machining accuracy due to vibration or external force. The material and design of the fixing block are optimized to withstand greater pressure and impact, thus increasing the service life of the equipment.

[0010] The auxiliary mechanism is installed inside the fixed block, and its core function is to perform surface rust prevention on the stainless steel reed wire. A water inlet pipe is provided inside the auxiliary mechanism, which is used to transport liquid to the mounting block and through the sleeve to ensure that the anti-rust liquid can be evenly transported to the surface of the reed wire. When the stainless steel reed wire passes through the auxiliary mechanism, the rolling ball arranged inside rotates to achieve uniform coating of the anti-rust liquid, ensuring that the surface of each reed wire can be fully covered, effectively improving the anti-rust effect.

[0011] The auxiliary mechanism comprises a mounting block, a water inlet pipe, a through sleeve, a mounting assembly and an auxiliary assembly, and the various components cooperate with each other to achieve a stable and efficient auxiliary function.

[0012] The mounting block is fixedly mounted inside the fixing block, and plays a supporting and connecting role to ensure the stability of the entire auxiliary mechanism. The water inlet pipe is respectively mounted on both sides of the mounting block, and is used to transport liquid or gas so that it can smoothly enter the system. The through sleeve is arranged in the middle position of the mounting block, and is connected to the water inlet pipe, and has a channel structure inside, which is used to guide the flow of fluid and improve the transportation efficiency.

[0013] The mounting assembly is fixed on the inner wall of the sleeve, and its structure fits tightly to ensure the firmness of the overall assembly, while providing support for the installation of the auxiliary assembly. The auxiliary assembly is installed inside the mounting assembly, and its specific function can be designed according to actual application requirements, such as improving the fluid control ability of the system or enhancing the mechanical performance of the structure.

[0014] A storage cavity is provided inside the mounting block, and the storage cavity is used to contain specific media, such as coolant, lubricant or other auxiliary materials, to meet the needs of system operation. At the same time, the mounting block is provided with a connecting flow channel near the through sleeve, and the flow channel is connected to the storage cavity, so that the fluid can flow smoothly, realizing the effective combination of storage and transportation, ensuring the stable operation of the system, and improving the overall work efficiency and reliability.

[0015] The water inlet pipe is provided with a water inlet channel inside, which is used to guide the flow of liquid and ensure that the water can smoothly enter the system. The water inlet channel is connected to the storage chamber, so that the liquid can be stored during the water inlet process and further transported to the required part. Such a design helps to regulate the fluid supply, ensure the stable flow of liquid, and at the same time improve the overall operating efficiency and reliability of the system to meet the use requirements under different working conditions.

[0016] The through sleeve is composed of multiple structural components, including a sleeve outer wall, an annular cavity, a sleeve inner wall and an interception plate, and the various parts are closely matched to ensure overall stability and effective function.

[0017] The outer wall of the sleeve is located in the outer part of the sleeve, plays a supporting and protective role, and provides the necessary strength for the internal structure. The annular cavity is opened inside the outer wall of the sleeve to form a closed or semi-closed fluid channel, which can be used for fluid storage, buffering or diversion to optimize the fluid delivery process and improve the operating efficiency of the system.

[0018] The inner wall of the sleeve is located inside the annular cavity and forms a complete cylindrical structure with the outer wall. Its design ensures the stability of the fluid channel and provides support for the internal components. The interceptor plate is installed in the annular cavity to play a role in fluid regulation or diversion. It can control the flow rate, direction or pressure of the fluid according to specific needs, thereby improving the operating performance of the entire system and ensuring smooth and efficient fluid delivery.

[0019] The interception plate is designed to be rectangular in shape and is installed beside the connecting flow channel. Its main function is to optimize the fluid flow path so that the liquid entering the connecting flow channel can fill the entire annular cavity faster and more evenly.

[0020] When the liquid enters the annular cavity through the connecting flow channel, the rectangular interceptor plate can guide the liquid flow direction to a certain extent, reduce turbulence, and improve the uniformity of liquid distribution. In addition, the existence of the interceptor plate can also play a certain buffering role, allowing the fluid to diffuse more smoothly when filling the annular cavity, avoiding reduced efficiency or uneven local pressure caused by excessive flow rate or uneven direction. This design not only helps to increase the filling speed of the annular cavity, but also optimizes the overall fluid delivery effect, ensuring that the system maintains a stable and efficient working state during operation.

[0021] The mounting assembly is composed of a mounting sleeve and a mounting groove, and each part cooperates with each other to ensure stable installation and effective operation of the auxiliary assembly.

[0022] The mounting sleeve is fixedly mounted on the inner wall of the sleeve, and its main function is to provide mounting support for the auxiliary components, ensuring that the components can be firmly positioned inside the system. The design of the mounting sleeve ensures the reliable fixation of the auxiliary components, and also facilitates the disassembly, replacement or maintenance of the components, thereby improving the flexibility of the overall structure.

[0023] The installation slot is provided inside the installation sleeve, and its main function is to limit the movement of the auxiliary components, ensure that the components move within a specified range, and avoid affecting the normal operation of the system due to shaking or offset. The structural design of the installation slot can be optimized according to actual needs, such as adjusting the size or shape of the slot to accommodate different types of auxiliary components, further improving the adaptability and stability of the system.

[0024] Through the synergy of the mounting sleeve and the mounting slot, the entire mounting assembly can provide stable support and effectively control its range of motion while ensuring the flexibility of the component, thereby improving the overall performance and service life of the system.

[0025] The auxiliary component is composed of multiple parts, including an auxiliary sleeve, a limit ring, a support spring, a coating plate, a receiving cavity and a rolling ball. The components cooperate with each other to ensure the stability and functionality of the auxiliary component, thereby improving the operating efficiency and reliability of the overall system.

[0026] The auxiliary sleeve is fixedly installed inside the installation sleeve and plays a supporting and protective role, providing a stable installation space for the component. The limit ring is installed at the bottom of the auxiliary sleeve to limit the movement range of the auxiliary component and prevent it from excessive displacement, thereby improving the stability of the component operation.

[0027] The support spring is arranged on the limiting ring, and its main function is to provide elastic support so that the auxiliary component can buffer and reset when subjected to force, thereby improving the durability and adaptability of the overall structure. The coating plate is installed under the auxiliary sleeve, and a receiving cavity is opened inside it, which is used to store specific media, such as lubricants or other functional materials, to meet the actual needs of the system.

[0028] In addition, the rolling ball is installed under the coating plate and can roll freely under the action of external force. Its design helps to reduce friction, improve the flexibility of the system, enable components to run more smoothly, and reduce wear caused by friction. The coating plate is designed to be curved, so that it can better adapt to the overall shape of the system and optimize the force distribution of the components, thereby improving overall stability and durability. The curved design not only enhances the structural strength of the coating plate, but also provides a more uniform coverage effect under the action of fluid or lubricant, which helps to reduce friction and increase the service life of moving parts.

[0029] The rolling balls are arranged in a rectangular array on the surface of the coating plate, and each rolling ball can roll freely. This array layout makes the force more uniform, thereby ensuring that the component can obtain stable rolling support in different directions. The free rolling characteristics of the rolling balls enable the component to effectively reduce friction resistance during movement, improve operating efficiency, and reduce wear caused by long-term friction, thereby improving the durability of the overall system.

[0030] Through the combination of the curved coated plate and the rectangular array rolling ball design, the entire auxiliary component can provide smoother and more efficient support, while optimizing the smoothness of the movement process, ensuring the stability and reliability of the system in long-term operation. A stainless steel reed wire rust prevention process with an auxiliary structure, the method is used to cooperate with the above-mentioned stainless steel reed wire rust prevention device with an auxiliary structure; the steps of the method are as follows: S1: Before anti-rust treatment, the stainless steel reed wire needs to be pre-treated to remove oil, dust and other impurities on the surface. It should be soaked and cleaned with alkaline detergent for about 10-15 minutes to ensure that the surface is completely clean. After cleaning, rinse with clean water and blow dry with compressed air. S2: Put the pretreated reed wire into a diluted hydrochloric acid or sulfuric acid solution. The pickling time is controlled to be 5-10 minutes. The specific time depends on the degree of rust on the material. After pickling, rinse it with clean water immediately to avoid corrosion to the material caused by residual acid. S3: Put the pickled reed wire into the passivation solution, which is usually composed of nitric acid and potassium dichromate. The passivation time is about 20-30 minutes. During the passivation process, a dense oxide film will form on the surface of the stainless steel. This film can effectively prevent oxygen and moisture from contacting the metal, thereby preventing rust. S4: After passivation treatment, a layer of anti-rust oil needs to be applied on the surface of the reed wire. The anti-rust oil can be mineral oil or synthetic oil. The coating method can be immersion or spraying. During coating, the reed wire enters the auxiliary mechanism and is coated by a rolling ball to ensure that the oil film evenly covers the entire surface. The thickness is controlled at 0.01-0.03 mm. After coating, the reed wire is placed in a ventilated place to dry naturally, or a drying equipment is used to accelerate drying; S5: The reed wires coated with anti-rust oil and dried are packaged, usually sealed with moisture-proof paper or plastic bags to prevent moisture and dust from the air from entering. The packaged reed wires should be stored in a dry and ventilated warehouse, avoiding direct sunlight and high temperature environment. The storage environment should maintain a relative humidity below 60% and a temperature between 10-30℃.

[0031] The beneficial effects of the present invention are as follows: (1) The present invention is capable of automatically completing the process of applying the anti-rust oil by setting up an auxiliary mechanism, thus avoiding the tediousness and inconsistency of manual operation. The auxiliary mechanism can accurately control the time and amount of the coating, making the coating process more efficient, which not only reduces the need for manual intervention, but also speeds up the overall speed of the processing line and improves production efficiency. The auxiliary mechanism design of the present invention ensures the uniformity and consistency of the anti-rust oil coating. During the coating process, the coating plate, rolling ball and other structures are used to ensure that the anti-rust oil can be evenly distributed on the surface of the stainless steel reed blade, thus avoiding the problems of missing coating or uneven coating that may occur in the traditional method, thereby greatly improving the coating quality and extending the service life of the stainless steel reed blade.

[0032] (2) Due to the automation function of the auxiliary mechanism, the operator only needs to perform simple monitoring and adjustment, which reduces tedious manual operations, not only improving production efficiency, but also reducing the incidence of human errors, ensuring the stability of product quality. Enhance the corrosion resistance of the product: By precisely controlling the thickness and uniformity of the coating, the anti-rust oil can better cover the surface of the stainless steel reed blade, enhance its corrosion resistance, and prevent oxidation and rust, especially when exposed to a humid or corrosive environment for a long time. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0034] The above and other aspects of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the auxiliary mechanism structure of the present invention; Figure 3 It is a schematic diagram of the internal structure of the auxiliary mechanism of the present invention; Figure 4 is a cross-sectional view of the auxiliary mechanism of the present invention; Figure 5 The present invention Figure 4 A partial enlarged view of the Figure 6 It is a cross-sectional view of the auxiliary mechanism of the present invention in another direction; Figure 7 The present invention Figure 6 A partial enlarged view of the Figure 8 It is a schematic diagram of the auxiliary component structure of the present invention; Fig. 9 It is a schematic diagram of the internal structure of the auxiliary component of the present invention.

[0035] In the figure: 1. mounting seat; 2. transport block; 3. transport slot; 4. processing knife; 5. fixing block; 6. auxiliary mechanism; 61. mounting block; 611. storage chamber; 612. connecting channel; 62. water inlet pipe; 621. water inlet channel; 63. through sleeve; 631. sleeve outer wall; 632. annular cavity; 633. sleeve inner wall; 634. intercepting plate; 64. mounting assembly; 641. mounting sleeve; 642. mounting slot; 65. auxiliary assembly; 651. auxiliary sleeve; 652. limiting ring; 653. supporting spring; 654. coating plate; 655. accommodating cavity; 656. rolling ball. DETAILED DESCRIPTION

[0036] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0037] like Figure 1-9 As shown, a stainless steel reed wire rust-proof processing device with an auxiliary structure includes a mounting seat 1, a transport block 2, a transport trough 3, a processing knife 4, a fixing block 5 and an auxiliary mechanism 6; the device can perform efficient rust-proof processing on the stainless steel reed wire to improve product quality and service life.

[0038] The mounting seat 1 is set to a rectangular structure and is made of high-strength material, which can provide stable support and ensure the stable operation of the entire processing device. The size and shape of the mounting seat 1 are optimized to meet the processing requirements of stainless steel reed wires of different specifications. The transport block 2 is installed on the side of the mounting seat 1, and the transport block 2 is tightly connected to the mounting seat 1 to ensure that it does not loosen or deviate during the processing. At the same time, the part of the transport block 2 close to the processing knife 4 is set to a cone, so as to better guide the reed wire into the processing area and improve the processing accuracy.

[0039] The transport trough 3 is provided at the central axis position of the upper surface of the transport block 2. The shape of the transport trough 3 is specially designed so that the stainless steel reed wire can pass smoothly without getting stuck or offset, thereby improving the continuity and stability of processing. The processing knife 4 is installed in the middle of the transport block 2 and is made of a high-hardness alloy material to ensure a good cutting effect when processing the reed wire and to maintain a sharp blade for a long time, thereby reducing the need for frequent replacement.

[0040] The fixing block 5 is installed on the left transport block 2 to stabilize and support the processing knife 4 and the auxiliary mechanism 6 to ensure that the processing knife 4 and the auxiliary mechanism 6 remain stable during the working process to avoid the reduction of processing accuracy due to vibration or external force. The material and design of the fixing block 5 are optimized to enable it to withstand greater pressure and impact force, thereby increasing the service life of the equipment.

[0041] The auxiliary mechanism 6 is installed inside the fixed block 5, and its core function is to perform surface rust prevention on the stainless steel reed wire. A water inlet pipe 62 is provided inside the auxiliary mechanism 6, and the water inlet pipe 62 is used to transport liquid to the mounting block 61 and through the sleeve 63, ensuring that the rust-proof liquid can be evenly transported to the surface of the reed wire. When the stainless steel reed wire passes through the auxiliary mechanism 6, the rolling ball 656 arranged inside realizes uniform coating of the rust-proof liquid through rotational motion, ensuring that the surface of each reed wire can be fully covered, effectively improving the rust-proof effect.

[0042] like Figure 2-3 As shown, the auxiliary mechanism 6 includes a mounting block 61, a water inlet pipe 62, a sleeve 63, a mounting component 64 and an auxiliary component 65, and the various components cooperate with each other to achieve stable and efficient auxiliary functions.

[0043] The mounting block 61 is fixedly mounted inside the fixing block 5, and plays a supporting and connecting role, ensuring the stability of the entire auxiliary mechanism 6. The water inlet pipe 62 is respectively mounted on both sides of the mounting block 61, and is used to transport liquid or gas so that it can smoothly enter the system. The through sleeve 63 is arranged in the middle position of the mounting block 61, and is connected to the water inlet pipe 62. It has a channel structure inside, which is used to guide the flow of fluid and improve the transportation efficiency.

[0044] The mounting assembly 64 is fixed on the inner wall of the sleeve 63, and its structure is tightly fitted to ensure the firmness of the overall assembly, while providing support for the installation of the auxiliary assembly 65. The auxiliary assembly 65 is installed inside the mounting assembly 64, and its specific function can be designed according to actual application requirements, such as improving the fluid control ability of the system or enhancing the mechanical performance of the structure.

[0045] like Figure 4 As shown, a storage chamber 611 is provided inside the mounting block 61, and the storage chamber 611 is used to contain specific media, such as coolant, lubricant or other auxiliary materials, to meet the needs of system operation. At the same time, the mounting block 61 is provided with a connecting flow channel 612 near the position of the sleeve 63, and the flow channel is connected to the storage chamber 611, so that the fluid can flow smoothly, realize the effective combination of storage and transportation, ensure the stable operation of the system, and improve the overall work efficiency and reliability.

[0046] The water inlet pipe 62 is provided with a water inlet channel 621 inside, which is used to guide the flow of liquid and ensure that the water can smoothly enter the system. The water inlet channel 621 is connected to the storage chamber 611, so that the liquid can be stored during the water inlet process and further transported to the required part. Such a design helps to regulate the fluid supply, ensure the stable flow of the liquid, and at the same time improve the overall operating efficiency and reliability of the system to meet the use requirements under different working conditions.

[0047] like Figure 5 As shown, the sleeve 63 is composed of multiple structural components, including a sleeve outer wall 631, an annular cavity 632, a sleeve inner wall 633 and an intercepting plate 634, and the various parts are closely matched to ensure the overall stability and effective function.

[0048] The sleeve outer wall 631 is located at the outer part of the sleeve 63, plays a supporting and protective role, and provides necessary strength for the internal structure. The annular cavity 632 is opened inside the sleeve outer wall 631 to form a closed or semi-closed fluid channel, which can be used for fluid storage, buffering or diversion to optimize the fluid delivery process and improve the operating efficiency of the system.

[0049] The sleeve inner wall 633 is located inside the annular cavity 632, and forms a complete cylindrical structure with the outer wall. Its design ensures the stability of the fluid channel and provides support for the internal components. The interception plate 634 is installed in the annular cavity 632 to play a role in fluid regulation or diversion. It can control the flow rate, direction or pressure of the fluid according to specific needs, thereby improving the operating performance of the entire system and ensuring smooth and efficient fluid delivery.

[0050] The intercepting plate 634 is designed to be rectangular in shape and is installed next to the connecting channel 612. Its main function is to optimize the fluid flow path so that the liquid entering the connecting channel 612 can fill the entire annular cavity 632 faster and more evenly.

[0051] When the liquid enters the annular cavity 632 through the connecting flow channel 612, the rectangular interception plate 634 can guide the liquid flow direction to a certain extent, reduce turbulence, and improve the uniformity of liquid distribution. In addition, the existence of the interception plate 634 can also play a certain buffering role, so that the fluid can diffuse more smoothly when filling the annular cavity 632, avoiding the reduction of efficiency or uneven local pressure caused by too fast flow rate or uneven direction. This design not only helps to increase the filling speed of the annular cavity 632, but also optimizes the overall fluid delivery effect, ensuring that the system maintains a stable and efficient working state during operation.

[0052] like Figure 7 As shown, the mounting assembly 64 is composed of a mounting sleeve 641 and a mounting groove 642 , and the various parts cooperate with each other to ensure stable installation and effective operation of the auxiliary assembly 65 .

[0053] The mounting sleeve 641 is fixedly mounted on the inner wall of the sleeve 63, and its main function is to provide mounting support for the auxiliary component 65, ensuring that the component can be firmly positioned inside the system. The design of the mounting sleeve 641 ensures the reliable fixation of the auxiliary component 65, and also facilitates the disassembly, replacement or maintenance of the component, thereby improving the flexibility of the overall structure.

[0054] The mounting groove 642 is provided inside the mounting sleeve 641, and its main function is to limit the movement of the auxiliary component 65, to ensure that the component moves within a specified range, and to avoid shaking or offsetting that may affect the normal operation of the system. The structural design of the mounting groove 642 can be optimized according to actual needs, such as adjusting the size or shape of the groove to accommodate different types of auxiliary components 65, further improving the adaptability and stability of the system.

[0055] Through the coordinated action of the mounting sleeve 641 and the mounting groove 642, the entire mounting assembly 64 can provide stable support and effectively control its range of motion while ensuring the flexibility of the assembly, thereby improving the overall performance and service life of the system.

[0056] like Figure 8-9 As shown, the auxiliary component 65 is composed of multiple parts, including an auxiliary sleeve 651, a limiting ring 652, a support spring 653, a coating plate 654, a receiving cavity 655 and a rolling ball 656. The components cooperate with each other to ensure the stability and functionality of the auxiliary component 65, thereby improving the operating efficiency and reliability of the overall system.

[0057] The auxiliary sleeve 651 is fixedly installed inside the installation sleeve 641, and plays a supporting and protective role, providing a stable installation space for the component. The limiting ring 652 is installed at the bottom of the auxiliary sleeve 651 to limit the movement range of the auxiliary component 65 to prevent it from excessive displacement, thereby improving the stability of the component operation.

[0058] The support spring 653 is arranged on the limiting ring 652, and its main function is to provide elastic support so that the auxiliary component 65 can buffer and reset when subjected to force, thereby improving the durability and adaptability of the overall structure. The coating plate 654 is installed below the auxiliary sleeve 651, and a receiving cavity 655 is opened inside it, which is used to store specific media, such as lubricants or other functional materials, to meet the actual needs of the system.

[0059] In addition, the rolling ball 656 is installed under the coating plate 654 and can roll freely under the action of external force. Its design helps to reduce friction, improve the flexibility of the system, enable components to run more smoothly, and reduce wear caused by friction. The coating plate 654 is designed to be curved so that it can better adapt to the overall shape of the system and optimize the force distribution of the components, thereby improving overall stability and durability. The curved design not only enhances the structural strength of the coating plate 654, but also provides a more uniform coverage effect under the action of fluid or lubricant, which helps to reduce friction and increase the service life of moving parts.

[0060] The rolling balls 656 are arranged in a rectangular array on the surface of the coating plate 654, and each rolling ball 656 can roll freely. This array layout makes the force more uniform, thereby ensuring that the component can obtain stable rolling support in different directions. The free rolling characteristics of the rolling balls 656 enable the component to effectively reduce friction resistance during movement, improve operating efficiency, and reduce wear caused by long-term friction, thereby improving the durability of the overall system.

[0061] Through the combined design of the arc-shaped coating plate 654 and the rectangular array rolling balls 656, the entire auxiliary component 65 can provide smoother and more efficient support, while optimizing the smoothness during movement and ensuring the stability and reliability of the system in long-term operation.

[0062] A stainless steel reed wire rust prevention process with an auxiliary structure, the method is used to cooperate with the above-mentioned stainless steel reed wire rust prevention device with an auxiliary structure; the steps of the method are as follows: S1: Before anti-rust treatment, the stainless steel reed wire needs to be pre-treated to remove oil, dust and other impurities on the surface. It should be soaked and cleaned with alkaline detergent for about 10-15 minutes to ensure that the surface is completely clean. After cleaning, rinse with clean water and blow dry with compressed air. S2: Put the pretreated reed wire into a diluted hydrochloric acid or sulfuric acid solution. The pickling time is controlled to be 5-10 minutes. The specific time depends on the degree of rust on the material. After pickling, rinse it with clean water immediately to avoid corrosion to the material caused by residual acid. S3: Put the pickled reed wire into the passivation solution, which is usually composed of nitric acid and potassium dichromate. The passivation time is about 20-30 minutes. During the passivation process, a dense oxide film will form on the surface of the stainless steel. This film can effectively prevent oxygen and moisture from contacting the metal, thereby preventing rust. S4: After the passivation treatment, a layer of anti-rust oil needs to be applied on the surface of the reed wire. The anti-rust oil can be mineral oil or synthetic oil. The coating method can be immersion or spraying. During coating, the reed wire enters the auxiliary mechanism 6, and the rolling ball 656 coats it to ensure that the oil film evenly covers the entire surface, and the thickness is controlled at 0.01-0.03 mm. After coating, the reed wire is placed in a ventilated place to dry naturally, or a drying device is used to accelerate drying; S5: The reed wires coated with anti-rust oil and dried are packaged, usually sealed with moisture-proof paper or plastic bags to prevent moisture and dust from the air from entering. The packaged reed wires should be stored in a dry and ventilated warehouse, avoiding direct sunlight and high temperature environment. The storage environment should maintain a relative humidity below 60% and a temperature between 10-30℃.

[0063] During operation of the present invention, the rust-proof oil and other liquids are pumped into the storage chamber 611 through the water inlet pipe 62 by an additionally provided water pump device, and then impact the interception plate 634 through the connecting flow channel 612, and fill the entire annular cavity 632 after being divided up and down, and enter the auxiliary sleeve 651 and the receiving cavity 655 through the installation assembly 64; The reed wire is installed in the transport trough 3, transported to the left from the transport block 2 on the right, processed by the processing knife 4, and enters the interior of the auxiliary mechanism 6. The surface of the reed wire is clamped by multiple auxiliary components 65. When the reed wire moves, it will drive the rolling ball 656 to roll and coat the anti-rust oil in the cavity 655.

[0064] Various modifications to the present disclosure will be apparent to those of ordinary skill in the art, and the general principles defined herein may be applied to other variations without departing from the scope of the present disclosure. Therefore, the present disclosure is not limited to the examples and designs described herein, but should be given the widest scope consistent with the principles and novel features disclosed herein. Although one or more exemplary embodiments of the present disclosure have been described with reference to the accompanying drawings, it will be understood by those of ordinary skill in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the present disclosure as defined in the appended claims.

Claims

1. A stainless steel reed wire anti-rust processing device with an auxiliary structure, characterized in that: It comprises a mounting seat (1), a transport block (2), a transport trough (3), a processing knife (4), a fixing block (5) and an auxiliary mechanism (6); The mounting seat (1) is arranged in a rectangular shape, the transport block (2) is mounted on the side of the mounting seat (1), the portion of the transport block (2) close to the processing knife (4) is arranged in a conical shape, the transport groove (3) is opened at the central axis position of the upper surface of the transport block (2), the processing knife (4) is mounted in the middle of the transport block (2), the fixed block (5) is mounted on the upper side of the transport block (2), and the auxiliary mechanism (6) is mounted inside the fixed block (5); The water inlet pipe (62) in the auxiliary mechanism (6) transports liquid to the mounting block (61) and through the sleeve (63). When the stainless steel reed wire passes through the auxiliary mechanism (6), surface coating is achieved through the rolling ball (656) provided inside the auxiliary component (65).

2. The stainless steel reed wire rust-proof processing device with auxiliary structure according to claim 1, characterized in that: The auxiliary mechanism (6) comprises a mounting block (61), a water inlet pipe (62), a through sleeve (63), a mounting assembly (64) and an auxiliary assembly (65); The mounting block (61) is mounted inside the fixing block (5), the water inlet pipe (62) is mounted on both sides of the mounting block (61), the through sleeve (63) is mounted in the middle of the mounting block (61), the mounting assembly (64) is mounted on the inner wall of the through sleeve (63), and the auxiliary assembly (65) is mounted inside the mounting assembly (64).

3. The stainless steel reed wire rust-proof processing device with auxiliary structure according to claim 2, characterized in that: A storage cavity (611) is provided inside the mounting block (61), and a connecting flow channel (612) is provided at a portion of the mounting block (61) close to the sleeve (63).

4. The stainless steel reed wire rust-proof processing device with auxiliary structure according to claim 3, characterized in that: A water inlet channel (621) is provided inside the water inlet pipe (62), and the water inlet channel (621) is communicated with the storage chamber (611).

5. The stainless steel reed wire rust-proof processing device with auxiliary structure according to claim 2, characterized in that: The through sleeve (63) comprises a sleeve outer wall (631), an annular cavity (632), a sleeve inner wall (633) and an interception plate (634); The sleeve outer wall (631) is arranged to pass through the outer portion of the sleeve (63), the annular cavity (632) is opened inside the sleeve outer wall (631), the sleeve inner wall (633) is arranged inside the annular cavity (632), and the interception plate (634) is installed in the annular cavity (632).

6. The stainless steel reed wire rust-proof processing device with auxiliary structure according to claim 5, characterized in that: The interception plate (634) is configured in a rectangular shape, and the interception plate (634) is installed beside the connecting flow channel (612).

7. The stainless steel reed wire rust-proof processing device with auxiliary structure according to claim 2, characterized in that: The mounting assembly (64) comprises a mounting sleeve (641) and a mounting groove (642); The installation sleeve (641) is installed on the inner wall of the sleeve (63), and the installation groove (642) is opened inside the installation sleeve (641).

8. The stainless steel reed wire anti-rust processing device with auxiliary structure according to claim 2, characterized in that: The auxiliary component (65) comprises an auxiliary sleeve (651), a limiting ring (652), a supporting spring (653), a coating plate (654), a receiving cavity (655), and a rolling ball (656); The auxiliary sleeve (651) is installed inside the installation sleeve (641), the limiting ring (652) is installed at the bottom of the auxiliary sleeve (651), the supporting spring (653) is installed on the limiting ring (652), the coating plate (654) is installed below the auxiliary sleeve (651), the accommodating cavity (655) is opened inside the coating plate (654), and the rolling ball (656) is installed below the coating plate (654).

9. The stainless steel reed wire rust-proof processing device with auxiliary structure according to claim 8, characterized in that: The coating plate (654) is arranged in an arc shape, and the rolling balls (656) are arranged in a rectangular array on the coating plate (654), and the rolling balls (656) can roll freely.

10. A stainless steel reed wire rust prevention process with an auxiliary structure, the process is used to cooperate with a stainless steel reed wire rust prevention device with an auxiliary structure as claimed in any one of claims 1 to 9; characterized in that: The steps of the process are as follows: S1: Before anti-rust treatment, the stainless steel reed wire needs to be pre-treated to remove oil, dust and other impurities on the surface. It should be soaked and cleaned with alkaline detergent for about 10-15 minutes to ensure that the surface is completely clean. After cleaning, rinse with clean water and blow dry with compressed air. S2: Put the pretreated reed wire into a diluted hydrochloric acid or sulfuric acid solution. The pickling time is controlled to be 5-10 minutes. The specific time depends on the degree of rust on the material. After pickling, rinse it with clean water immediately to avoid corrosion to the material caused by residual acid. S3: Put the pickled reed wire into the passivation solution, which is usually composed of nitric acid and potassium dichromate. The passivation time is about 20-30 minutes. During the passivation process, a dense oxide film will form on the surface of the stainless steel. This film can effectively prevent oxygen and moisture from contacting the metal, thereby preventing rust. S4: After the passivation treatment, a layer of anti-rust oil needs to be applied on the surface of the reed wire. The anti-rust oil can be mineral oil or synthetic oil. The coating method can be immersion or spraying. During coating, the reed wire enters the auxiliary mechanism (6) and is coated by the rolling ball (656) to ensure that the oil film evenly covers the entire surface and the thickness is controlled within 0.01-0.03 mm. After coating, the reed wire is placed in a ventilated place to dry naturally, or a drying device is used to accelerate drying. S5: The reed wires coated with anti-rust oil and dried are packaged, usually sealed with moisture-proof paper or plastic bags to prevent moisture and dust from the air from entering. The packaged reed wires should be stored in a dry and ventilated warehouse, avoiding direct sunlight and high temperature environment. The storage environment should maintain a relative humidity below 60% and a temperature between 10-30℃.

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