Shutter sand tray machining dust recovery device and using method thereof

By designing a dust recovery device for processing louver sand trays, using rotating pipes and snap-on connection technology, efficient dust recovery and stable operation of equipment are achieved, and the health threat to the environment and operators of dust is solved.

CN120094931APending Publication Date: 2025-06-06ZHENJIANG GOODSUN POWER TOOL FITTING CO LTD
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Patent Information

Application Number
CN202510478269.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The dust generated during the processing of louver sand trays poses a threat to the environment and the health of the operators and affects the normal operation of the equipment.

Method used

A dust recovery device for processing and dust recovery of louver sand trays is designed, including dust recovery chamber, recycling pipeline assembly and moving assembly. Through the coordination of the rotating pipe and the installation hole and the rolling support of the ball, 360° flexible rotation of the recycling pipeline assembly is achieved; the recycling hose and the docking plate are quickly connected through the inclined self-locking structure of the card block and the telescopic card block; the universal wheel of the moving component works in concert with the telescopic sleeve to achieve flexible movement and stable fixation of the device.

Benefits of technology

It realizes efficient dust recycling, improves dust collection efficiency, reduces environmental pollution and the health risks of operators, and improves the normal operation and maintenance efficiency of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a shutter sand tray machining dust recovery device and a using method thereof.The shutter sand tray machining dust recovery device comprises a dust recovery box, a recovery pipeline assembly, a moving assembly and a box door, a mounting hole is formed in the top of the box, a rotating pipe is mounted in the mounting hole, and a bottom base is connected with the moving assembly through a telescopic groove; the recycling pipeline assembly is composed of a rotating pipe, a butt joint disc, a recycling hose and a dust recycling hopper, the rotating pipe achieves 360-degree flexible steering through a rotating convex groove, a groove and a ball, the dust recycling hopper is aligned to a machining area in real time so as to improve the adsorption efficiency, and the recycling hose and the butt joint disc are rapidly connected through slope self-locking of a clamping block and a telescopic clamping block. An elastic block at the end of the dust recycling hopper and a locking hole are matched with a spring for limiting, tool-free disassembly and assembly are achieved, leakage is prevented, the moving assembly comprises universal wheels, a telescopic sleeve and a linkage pedal, the pedal is treaded during operation to enable the telescopic sleeve to make contact with the ground to lift the base, the universal wheels leave the ground to avoid vibration displacement, and the limiting assembly is clamped with a locking column through a rotating arc-shaped block to fix the telescopic sleeve. The operation stability is ensured.
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Description

Technical Field

[0001] The invention specifically relates to a dust recovery device for machining a louvered sand disc and a use method thereof. Background Art

[0002] The shutter sanding disc is a tool used for surface treatment, which is widely used in the grinding, polishing and deburring of metal, wood, plastic and other materials. It consists of multiple sandpaper or sandpaper blades, which are arranged at a certain angle on the base of the sanding disc to form a "shutter" structure. The shutter sanding disc uses the abrasive of the blades to process the surface of the material through high-speed rotation. The shutter sanding disc processing process includes raw material preparation, blade production, base processing, assembly and inspection.

[0003] During the processing of the shutter sand disc, a large amount of dust is generated, which not only pollutes the environment, but also has a serious impact on the health of operators. The dust may contain metal particles, wood fibers or other harmful substances, and long-term inhalation may cause respiratory diseases, allergic reactions and even occupational diseases. In addition, the accumulation of dust may also affect the normal operation of the equipment, causing equipment failure or reducing processing efficiency. Summary of the invention

[0004] 1. Purpose of the invention The object of the present invention is to provide a dust recovery device for machining a louvered sand tray and a method of using the same to solve the above-mentioned deficiencies in the technology.

[0005] (II) Technical solution In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a dust recovery device for processing a louvered sand tray, comprising a dust recovery box, wherein a recovery pipe assembly is installed on the top of the dust recovery box, a moving assembly is installed on the bottom, and a box door is installed on one side; The top of the dust recovery box is provided with a plurality of mounting holes, the recovery pipe assembly is mounted on the mounting holes, the bottom of the dust recovery box is connected with a base, the four corners of the bottom of the base are provided with telescopic slots, the middle of the telescopic slot is provided with a mounting block, and both sides of the base are provided with movable slots on the outside corresponding to the position of the telescopic slot, and the movable assembly is mounted in the telescopic slot and the movable slot; The recovery pipe assembly includes a rotating pipe, the bottom of which is mounted on the mounting hole, a docking plate is fixed to the other end of the rotating pipe, one end of the docking plate is connected to a recovery hose, and one end of the recovery hose is connected to a dust recovery bucket; The moving assembly includes a universal wheel fixed at the bottom of the mounting block, a telescopic sleeve is installed in the telescopic slot, the telescopic sleeve moves vertically in the telescopic slot, and a moving plate extends from one side thereof, the moving plate passes through the moving slot and extends to the outside, and a pedal is fixed between the moving plates on the same side; A hinge is installed between one side of the box door and the side of the dust recovery box.

[0006] Preferably, a rotating convex groove is provided on the outer side of the top of the mounting hole, and a rotating groove is provided on the outer side of the bottom. A rotating base docking with the mounting hole is installed at the bottom of the rotating tube, and an upper rotating disk and a lower rotating disk corresponding to the rotating convex groove and the rotating groove are respectively provided on the rotating base. A rotating bar corresponding to the rotating convex groove is provided at the bottom of the upper rotating disk, and an annular groove corresponding to the rotating groove is provided at the top of the lower rotating disk. A plurality of balls are provided in the annular groove, and the plurality of balls roll in the rotating groove and the annular groove.

[0007] Preferably, a fixing ring extends from one end of the docking plate, and the fixing ring is fixed on the inner wall of the rotating tube. The inner wall of the other end of the docking plate is provided with evenly spaced card blocks. The corresponding end of the recovery hose is provided with staggered matching docking blocks, and the docking blocks are longer than the card blocks. The docking blocks are provided with empty grooves on both sides of the front end beyond the card blocks, and telescopic card blocks are installed in the empty grooves. A telescopic spring is provided between the bottom of the telescopic card block and the bottom of the empty groove, and the telescopic card blocks on both sides are symmetrically arranged, the card-in end of the telescopic card block is an inclined surface, and the telescopic card blocks are evenly spaced at the front ends of multiple docking blocks.

[0008] Preferably, a plurality of evenly spaced locking holes are provided on the outer wall of the connecting tube at the other end of the recovery hose, and the locking holes correspond to and match the dust recovery bucket. A groove body is provided on the outer wall of the extended part of the end of the dust recovery bucket, and a limit frame is provided at the groove mouth of the groove body. A spring block is installed in the groove body, and a limit strip is provided at the bottom of the spring block to match the limit frame. A plurality of springs are provided between the bottom of the spring block and the bottom of the groove body, and the plurality of springs are arranged side by side. The mounting surface of the spring block is an inclined surface, and the other side is a vertical surface, and the overall size of the spring block matches the locking hole.

[0009] Preferably, the dust recovery bucket is bucket-shaped as a whole, the extension portion of the end of the dust recovery bucket is smaller than the docking tube portion of the recovery hose, and the number of locking holes matches the number of spring blocks, and the opening size of the dust recovery bucket should be at least larger than the cross-sectional size of the recovery hose.

[0010] Preferably, auxiliary positioning grooves are provided on the inner walls on both sides of the telescopic groove, and positioning strips are provided on the outer wall of the telescopic sleeve corresponding to the auxiliary positioning grooves on both sides. The movable plate is located at the outside of the movable groove and extends, and the pedal is connected with the movable plate on the same side. The cross-sectional size of the pedal is consistent with the external cross-sectional size of the movable plate, and a plurality of anti-slip grooves are provided on the top of the pedal. Limiting components are also provided on both sides of the base located outside the movable groove, and the limiting components assist in limiting the movable plate.

[0011] Preferably, the limiting assembly includes a locking column fixed on one side of the movable groove, a rotating shaft is also provided at the bottom of the locking column, a rotating arc block is provided on the rotating shaft, a limiting baffle is provided on the top of the rotating arc block, and a weight-reducing hole is opened in the middle of the rotating arc block.

[0012] Preferably, the rotating arc block is semicircular as a whole, and the corresponding weight reduction hole is also semicircular, the overall size of the limit baffle is larger than the top size of the rotating arc block, and the installation position of the limit assembly satisfies the requirement that when the movable plate moves downward, it contacts the limit baffle and rotates it 180 degrees, and after rotation, the weight reduction hole is pressed to match the corresponding locking column.

[0013] Preferably, when the telescopic sleeve is fully extended, its bottom surface exceeds the lowest surface of the universal wheel.

[0014] A method for using a dust recovery device for processing a louvered sand tray comprises the following steps: S1. Rotate the arc block in the limit assembly to disengage the weight-reducing hole from the locking column, release the restriction on the moving plate, and move the entire device to the vicinity of the processing area through the universal wheel; S2. Press down the pedal on the same side to drive the moving plate and the telescopic sleeve to move vertically downward along the telescopic slot until the bottom surface of the telescopic sleeve touches the ground and exceeds the lowest surface of the universal wheel, so that the base is lifted and the universal wheel is off the ground. Rotate the rotating arc block of the limit assembly by degrees so that the limit baffle is against the bottom of the moving plate, and align the weight-reducing hole with the locking column. Press the rotating arc block to complete the locking. S3, insert the rotating base at the bottom of the rotating tube into the mounting hole, and rotate clockwise to fix the upper rotating disk and the lower rotating disk to the dust recovery box through the engagement of the rotating bar and the rotating convex groove and the rolling of the ball in the rotating groove; S4, insert the docking block of the recovery hose into the gap between the card blocks of the docking plate, rotate the hose so that the telescopic card block is squeezed into the empty slot by the inclined surface, until it is fully inserted and the telescopic spring rebounds, the card block pops out and is locked in an interlaced manner; S5. Insert the end of the dust recovery bucket into the butt joint of the recovery hose, press the spring block so that its inclined surface is compressed into the groove body, and after the locking holes are aligned, the spring rebounds to make the spring block snap into the locking hole; S6. According to the processing position requirements, manually rotate the rotating tube and the recovery hose, and use the ball bearing to align the dust recovery bucket with the sand tray processing area; S7. Start the shutter sand disc processing equipment, and the dust is sucked in through the recovery bucket and enters the dust recovery box through the hose and the rotating tube. Observe the dust accumulation in the box; S8. Open the box door, clean the dust collected in the box, press the spring block to release the connection between the recovery bucket and the hose, rotate the recovery hose in the opposite direction to detach it from the docking plate, and clean or replace the parts after disassembly; S9, reversely rotate the rotating arc block of the limit assembly, release the moving plate, pull the pedal upward, retract the telescopic sleeve into the telescopic slot, and the universal wheel touches the ground again.

[0015] Compared with the prior art, the above technical solution of the present invention has the following beneficial effects: 1. The present invention realizes 360° flexible rotation of the recovery pipe assembly by cooperating with the rotating convex groove and the groove of the mounting hole through the rotating tube and the rolling support of the ball. The dust recovery bucket can adjust the direction in real time according to the processing position to ensure that the dust suction range covers the sand tray processing area, greatly improving the collection efficiency. The opening size of the dust recovery bucket is larger than the cross section of the recovery hose, forming a negative pressure diffusion area, effectively expanding the dust adsorption area; 2. The recovery hose and the docking plate of the present invention are quickly connected through the bevel self-locking structure of the clamp block and the telescopic clamp block. The fixation can be completed by simply rotating and aligning and pressing. When disassembling, the hose can be separated by reverse rotation. The operation is simple. The spring block of the dust recovery bucket cooperates with the locking hole, and the spring and the limit frame are double locked to prevent dust leakage. At the same time, it ensures that no tools are required during the disassembly and assembly process, and the maintenance efficiency is high. 3. The telescopic sleeve of the mobile component works with the universal wheel to retract the telescopic sleeve during movement, and the universal wheel touches the ground for easy pushing. During operation, step on the pedal to extend the telescopic sleeve to the ground, lift the base to lift the universal wheel off the ground to avoid displacement caused by equipment vibration. The limit assembly locks the mobile plate by rotating the arc block and the limit baffle, and uses the precise engagement of the weight-reducing hole and the locking column to ensure that the telescopic sleeve is firmly fixed after being fully extended to prevent accidental sliding during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the partial structure disassembly of the present invention; Figure 3 It is a schematic diagram of the connection structure between the dust recovery hopper and the recovery hose of the present invention; Figure 4 This is a schematic diagram of the installation structure of the bullet block on the dust recovery bucket of the present invention; Figure 5 It is a schematic diagram of the connection structure between the recovery hose and the docking plate of the present invention; Figure 6 It is a schematic diagram of the installation structure of the telescopic clamp block at the end of the recovery hose of the present invention; Figure 7 It is a schematic diagram of the overall structure of the recovery hose of the present invention; Figure 8 The connection structure between the rotating base and the mounting hole of the present invention is shown in FIG. Figure 1 ; Fig. 9 The connection structure between the rotating base and the mounting hole of the present invention is shown in FIG. Figure 2 ; Fig.10 It is a schematic diagram of the structure of the bottom part of the dust recovery box of the present invention; Fig.11 It is a schematic diagram of the extension structure of the telescopic sleeve of the present invention; Fig.12 Schematic diagram of the mobile component split structure of the present invention Figure 1 ; Fig.13 Schematic diagram of the mobile component split structure of the present invention Figure 2 .

[0018] Description of reference numerals: 1. Dust recovery box; 11. Mounting hole; 12. Base; 13. Telescopic slot; 14. Mounting block; 15. Moving slot; 16. Rotating convex slot; 17. Rotating groove; 18. Auxiliary positioning slot; 2. Recovery pipe assembly; 21. Rotating tube; 22. Docking plate; 221. Fixed ring; 222. Block; 23. Recovery hose; 231. Docking block; 232. Empty slot; 233. Telescopic block; 234. Telescopic spring; 235. Locking hole; 24. Dust recovery hopper; 241. Slot body; 242. Limit frame; 243. Spring block; 244. Limiting strip; 245. Spring; 25. Rotating base; 251. Upper rotating disk; 252. Lower rotating disk; 253. Rotating strip; 254. Ring groove; 255. Ball bearing; 3. Moving assembly; 31. Universal wheel; 32. Telescopic sleeve; 33. Moving plate; 34. Pedal; 35. Positioning strip; 36. Anti-skid pattern; 37. Limiting assembly; 371. Locking column; 372. Rotating shaft; 373. Rotating arc block; 374. Limiting baffle; 375. Weight-reducing hole; 4. Box door; 5. Hinge. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0020] The present invention provides Figure 1-13 The dust recovery device for processing a louvered sand tray shown in the figure comprises a dust recovery box 1, a recovery pipe assembly 2 is installed on the top of the dust recovery box 1, a moving assembly 3 is installed on the bottom, and a box door 4 is installed on one side; Furthermore, a plurality of mounting holes 11 are provided on the top of the dust recovery box 1, and the recovery pipe assembly 2 is installed on the mounting holes 11. A base 12 is connected to the bottom of the dust recovery box 1. Telescopic grooves 13 are provided at the four corners of the bottom of the base 12. A mounting block 14 is provided in the middle of the telescopic groove 13. Moving grooves 15 are provided on the outer sides of the two sides of the base 12 corresponding to the positions of the telescopic grooves 13. The moving assembly 3 is installed in the telescopic grooves 13 and the moving grooves 15. Further, the recovery pipe assembly 2 includes a rotating pipe 21, the bottom of the rotating pipe 21 is installed on the mounting hole 11, a docking plate 22 is fixed to the other end of the rotating pipe 21, one end of the docking plate 22 is connected to a recovery hose 23, and one end of the recovery hose 23 is connected to a dust recovery bucket 24; Furthermore, the moving assembly 3 includes a universal wheel 31 fixed to the bottom of the mounting block 14, a telescopic sleeve 32 is also installed in the telescopic slot 13, the telescopic sleeve 32 moves vertically in the telescopic slot 13, and a moving plate 33 extends from one side thereof, the moving plate 33 passes through the moving slot 15 and extends to the outside, and a pedal 34 is fixed between the moving plates 33 on the same side; Furthermore, a hinge 5 is installed between one side of the box door 4 and the side of the dust recovery box body 1.

[0021] In the present invention, the side opening design facilitates cleaning of dust in the box, and the hinge 5 structure supports large-angle opening and closing. In the present invention, the dust recovery box 1 is used as the core container for dust collection. The top is provided with a plurality of mounting holes 11 for connecting the recovery pipe, and the bottom is connected to the moving component 3 through the base 12. Reference Figure 8-9 A rotating convex groove 16 is provided on the outer side of the top of the mounting hole 11, and a rotating groove 17 is provided on the outer side of the bottom. A rotating base 25 docking with the mounting hole 11 is installed at the bottom of the rotating tube 21. An upper rotating disk 251 and a lower rotating disk 252 corresponding to the rotating convex groove 16 and the rotating groove 17 are respectively provided on the rotating base 25. A rotating bar 253 corresponding to the rotating convex groove 16 is provided at the bottom of the upper rotating disk 251, and an annular groove 254 corresponding to the rotating groove 17 is provided at the top of the lower rotating disk 252. A plurality of balls 255 are provided in the annular groove 254, and the plurality of balls 255 roll in the rotating groove 17 and the annular groove 254.

[0022] In the present invention, the rotating convex groove 16 and the rotating groove 17 cooperate with the rotating base 25 at the bottom of the rotating tube 21 to realize the 360° free rotation of the pipeline to adapt to different processing angles. The telescopic groove 13 and the movable groove 15 are built with a telescopic sleeve 32 and a movable plate 33, and the lifting and lowering of the universal wheel 31 is controlled by a pedal 34.

[0023] Reference Figure 5-7A fixing ring 221 extends from one end of the docking disc 22, and the fixing ring 221 is fixed on the inner wall of the rotating tube 21. A uniformly spaced card block 222 is provided on the inner wall of the other end of the docking disc 22. A staggered matching docking block 231 is provided at the corresponding end of the recovery hose 23, and the docking block 231 is longer than the card block 222. Empty grooves 232 are provided on both sides of the front end of the docking block 231 beyond the card block 222, and a telescopic card block 233 is installed in the empty groove 232. A telescopic spring 234 is provided between the bottom of the telescopic card block 233 and the bottom of the empty groove 232, and the telescopic card blocks 233 on both sides are symmetrically arranged, and the card-in end of the telescopic card block 233 is an inclined surface, and the telescopic card blocks 233 are evenly spaced at the front end of multiple docking blocks 231.

[0024] Reference Figure 3-4 A plurality of locking holes 235 are arranged at even intervals on the outer wall of the connecting pipe at the other end of the recovery hose 23, and the locking holes 235 correspond to and match the dust recovery bucket 24. A groove body 241 is arranged on the outer wall of the extension part at the end of the dust recovery bucket 24, and a limit frame 242 is arranged at the notch of the groove body 241. A spring block 243 is installed in the groove body 241, and a limit bar 244 is arranged at the bottom of the spring block 243 to match the limit frame 242. A plurality of springs 245 are arranged between the bottom of the spring block 243 and the bottom of the groove body 241, and the plurality of springs 245 are arranged side by side. The mounting surface of the spring block 243 is an inclined surface, and the other side is a vertical surface, and the overall size of the spring block 243 matches the locking hole 235.

[0025] In the present invention, the rotating tube 21 and the rotating tube in the docking plate 22 realize low-friction rotation through the upper and lower rotating plates and the ball bearing 255, ensuring that the pipeline can flexibly adjust its direction. The block 222 and the telescopic block 233 realize "insertion and locking" through the inclined surface design, and the spring 234 provides elastic pressure to ensure sealing. The bucket design of the dust recovery bucket 24 expands the dust capture range, and the spring block 243 is pressed into the locking hole 235 through the spring 245 to realize "one-button disassembly" cleaning. Figure 3-4 .

[0026] Reference Figure 1-2 The dust recovery bucket 24 is generally bucket-shaped outwardly, the size of the extended portion at the end of the dust recovery bucket 24 is smaller than the size of the connecting pipe portion of the recovery hose 23, and the number of locking holes 235 matches the number of spring blocks 243. The opening size of the dust recovery bucket 24 should be at least larger than the cross-sectional size of the recovery hose 23.

[0027] Reference Figure 10-13Auxiliary positioning grooves 18 are provided on the inner walls on both sides of the telescopic groove 13, and positioning strips 35 are provided on the outer wall of the telescopic sleeve 32 corresponding to the auxiliary positioning grooves 18 on both sides. The movable plate 33 is located outside the movable groove 15 and extends, and a pedal 34 is connected with the movable plate 33 on the same side. The cross-sectional size of the pedal 34 is consistent with the external cross-sectional size of the movable plate 33, and a plurality of anti-slip grooves 36 are provided on the top of the pedal 34. Limiting components 37 are also provided on both sides of the base 12 outside the movable groove 15, and the limiting components 37 assist in limiting the movable plate 33.

[0028] Furthermore, the limiting assembly 37 includes a locking column 371 fixed on one side of the movable groove 15, a rotating shaft 372 is provided at the bottom of the locking column 371, a rotating arc block 373 is provided on the rotating shaft 372, a limiting baffle 374 is provided on the top of the rotating arc block 373, and a weight reduction hole 375 is opened in the middle of the rotating arc block 373.

[0029] Furthermore, the rotating arc block 373 is semicircular as a whole, and the corresponding weight-reducing hole 375 is also semicircular. The overall size of the limit baffle 374 is larger than the top size of the rotating arc block 373. The installation position of the limit assembly 37 satisfies the requirement that the movable plate 33 contacts the limit baffle 374 and rotates it 180 degrees when moving downward, and after rotation, the weight-reducing hole 375 matches the corresponding locking column 371 after being pressed.

[0030] Furthermore, when the telescopic sleeve 32 is fully extended, its bottom surface exceeds the lowest surface of the universal wheel 31 .

[0031] In the present invention, the bottom surface of the universal wheel 31 and the telescopic sleeve 32 exceeds the universal wheel 31 when the telescopic sleeve 32 is fully extended, so that the device can be stably parked. The rotating arc block 373 in the limit assembly 37 locks the movable plate 33 through the limit baffle 374, and the weight-reducing hole 375 reduces the operating force to ensure smooth switching between the mobile and fixed states.

[0032] A method for using a dust recovery device for processing a louvered sand tray comprises the following steps: S1. Rotate the arc block 373 in the limit assembly 37 to disengage the weight-reducing hole 375 from the locking column 371, release the restriction on the movable plate 33, and move the entire device to the vicinity of the processing area through the universal wheel 31. The universal wheel 31 provides 360° steering, which can easily adjust the position in a narrow space and reduce the burden of manual handling. The weight-reducing hole (375) of the rotating arc block 373 is designed to reduce the operating force and ensure a smooth unlocking process; S2. Press the pedal 34 on the same side downward to drive the movable plate 33 and the telescopic sleeve 32 to move vertically downward along the telescopic slot 13 until the bottom surface of the telescopic sleeve 32 touches the ground and exceeds the lowest surface of the universal wheel 31, so that the base 12 is lifted and the universal wheel 31 is off the ground. The rotating arc block 373 of the limit assembly 37 is rotated 180° so that the limit baffle 374 is against the bottom of the movable plate 33. At the same time, the weight-reducing hole 375 is aligned with the locking column 371. Press the rotating arc block 373 to complete the locking. After the telescopic sleeve 32 is fully extended, the device is fixed by a rigid support surface to avoid vibration or displacement during processing. The limit baffle 374 is automatically locked to ensure that the device will not move accidentally during high-speed dust recovery. S3, insert the rotating base 25 at the bottom of the rotating tube 21 into the mounting hole 11, and rotate clockwise to fix the upper rotating disk 251 and the lower rotating disk 252 to the dust recovery box 1 through the engagement of the rotating bar 253 with the rotating convex groove 16 and the rolling of the ball 255 in the rotating groove 17. The ball 255 reduces friction, so that the rotating tube 21 can be easily adjusted in angle to adapt to different processing positions. The rotating convex groove 16 and the groove 17 ensure that the pipeline will not be loosened due to the impact of airflow; S4. Insert the docking block 231 of the recovery hose 23 into the gap between the block 222 of the docking plate 22, rotate the hose so that the telescopic block 233 is squeezed into the empty slot 232 by the inclined surface, until it is fully inserted and the telescopic spring 234 rebounds, the block 233 pops out and is locked with the block 222 in an interlaced manner. The inclined surface design automatically compresses the block 233 when the hose is inserted, and automatically locks after being inserted into place without additional tightening. The interlaced locking structure ensures airflow sealing to prevent dust leakage; S5. Insert the end of the dust recovery bucket 24 into the butt joint of the recovery hose 23, press the spring block 243 so that its inclined surface is compressed into the groove body 241, and after the locking hole 235 is aligned, the spring 245 rebounds to make the spring block 243 snap into the locking hole 235. The inclined surface design of the spring block 243 makes installation easy, and the spring 245 provides a stable locking force for quick replacement. The bucket-shaped opening design improves dust suction efficiency and reduces escape; S6. Manually rotate the rotating tube 21 and the recovery hose 23 according to the processing position requirements, and use the ball 255 to align the dust recovery bucket 24 with the sand plate processing area. The rotating mechanism allows fine adjustment of the position of the recovery bucket 24 to ensure that the dust source is captured and reduce secondary dust. The ball 255 reduces the rotation resistance and the operation is more labor-saving; S7, start the shutter sand disc processing equipment, the dust is sucked in through the recovery bucket 24, and enters the dust recovery box 1 through the hose 23 and the rotating tube 21, and the dust accumulation in the box 1 is observed. The negative pressure system cooperates with the large-diameter hose 23 to ensure that the dust is quickly sucked in and reduce the pollution of the working environment. The transparent observation window or box door 4 is convenient for checking the dust accumulation and cleaning it in time; S8. Open the box door 4, clean the dust collected in the box body 1, press the spring block 243 to release the connection between the recovery bucket 24 and the hose 23, reversely rotate the recovery hose 23 to detach from the docking plate 22, and disassemble to clean or replace the parts. The large opening design of the box door 4 is convenient for completely emptying the dust and reducing the residue. The quick disassembly structure makes it easy to clean or replace the hose 23 and the recovery bucket 24, thereby extending the life of the equipment; S9, reversely rotate the arc block 373 of the limit assembly 37, release the moving plate 33, pull the pedal 34 upward, retract the telescopic sleeve 32 into the telescopic slot 13, and the universal wheel 31 touches the ground again. The linkage design of the pedal 34 enables the device to quickly switch between the fixed and mobile states, thereby improving work efficiency. The weight-reducing hole 375 reduces the rotation resistance, and the unlocking can be completed with one hand.

[0033] In the present invention, the rotating pipe and the large bucket mouth design improve the dust capture rate, the combination of the universal wheel 31 and the telescopic sleeve 32 meets the needs of different working conditions, the snap-on connection reduces tool dependence, the cleaning efficiency is improved by more than 50%, and the anti-slip pattern 36 and the weight-reducing hole 375 and other designs reduce operating fatigue.

[0034] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A dust recovery device for processing shutter sand trays, characterized in that: It comprises a dust recovery box (1), wherein a recovery pipe assembly (2) is installed on the top of the dust recovery box (1), a moving assembly (3) is installed on the bottom, and a box door (4) is installed on one side; The dust recovery box (1) has a plurality of mounting holes (11) on the top, the recovery pipe assembly (2) is mounted on the mounting holes (11), the bottom of the dust recovery box (1) is connected to a base (12), the base (12) has telescopic grooves (13) at four corners of the bottom, a mounting block (14) is provided in the middle of the telescopic groove (13), and movable grooves (15) are provided on the outer sides of both sides of the base (12) corresponding to the positions of the telescopic grooves (13), and the movable assembly (3) is mounted in the telescopic grooves (13) and the movable grooves (15); The recovery pipe assembly (2) comprises a rotating pipe (21), the bottom of the rotating pipe (21) is mounted on the mounting hole (11), a docking plate (22) is fixed to the other end of the rotating pipe (21), one end of the docking plate (22) is connected to a recovery hose (23), and one end of the recovery hose (23) is connected to a dust recovery bucket (24); The moving assembly (3) comprises a universal wheel (31) fixed to the bottom of the mounting block (14); a telescopic sleeve (32) is also installed in the telescopic slot (13); the telescopic sleeve (32) moves vertically in the telescopic slot (13); a moving plate (33) extends from one side of the telescopic sleeve; the moving plate (33) passes through the moving slot (15) and extends to the outside; a pedal (34) is fixed between the moving plates (33) on the same side; A hinge (5) is installed between one side of the box door (4) and the side of the dust recovery box body (1).

2. The dust recovery device for processing a louvered sand tray according to claim 1, characterized in that: The outer side of the top of the mounting hole (11) is provided with a rotating convex groove (16), and the outer side of the bottom is provided with a rotating groove (17). A rotating base (25) docking with the mounting hole (11) is installed at the bottom of the rotating tube (21). An upper rotating disk (251) and a lower rotating disk (252) corresponding to the rotating convex groove (16) and the rotating groove (17) are provided on the rotating base (25), respectively. A rotating bar (253) corresponding to the rotating convex groove (16) is provided at the bottom of the upper rotating disk (251). An annular groove (254) corresponding to the rotating groove (17) is provided at the top of the lower rotating disk (252). A plurality of balls (255) are provided in the annular groove (254). The plurality of balls (255) roll in the rotating groove (17) and the annular groove (254).

3. The dust recovery device for processing a louvered sand tray according to claim 1 is characterized by: A fixing ring (221) extends from one end of the docking plate (22), the fixing ring (221) being fixed on the inner wall of the rotating tube (21); evenly spaced card blocks (222) are provided on the inner wall of the other end of the docking plate (22); a staggered matching docking block (231) is provided at the corresponding end of the recovery hose (23); the docking block (231) is longer than the card block (222); empty slots (232) are provided on both sides of the front end of the docking block (231) beyond the card block (222); a telescopic card block (233) is installed in the empty slot (232); a telescopic spring (234) is provided between the bottom of the telescopic card block (233) and the bottom of the empty slot (232); the telescopic card blocks (233) on both sides are symmetrically arranged; the card-entry end of the telescopic card block (233) is an inclined surface; and the telescopic card blocks (233) are evenly spaced at the front ends of a plurality of the docking blocks (231).

4. The dust recovery device for processing a louvered sand tray according to claim 1 is characterized by: A plurality of locking holes (235) are arranged on the outer wall of the butt pipe at the other end of the recovery hose (23), and the locking holes (235) correspond to the dust recovery bucket (24). A groove body (241) is arranged on the outer wall of the extension part of the end of the dust recovery bucket (24). A limit frame (242) is arranged at the groove of the groove body (241). A spring block (243) is installed in the groove body (241). A limit strip (244) is arranged at the bottom of the spring block (243) to match the limit frame (242). A plurality of springs (245) are arranged between the bottom of the spring block (243) and the bottom of the groove body (241). The plurality of springs (245) are arranged side by side. The mounting surface of the spring block (243) is an inclined surface, and the other side is a vertical surface. The overall size of the spring block (243) matches the locking hole (235).

5. The dust recovery device for processing a louvered sand tray according to claim 4 is characterized by: The dust recovery bucket (24) is generally bucket-shaped outwardly, the size of the extension portion of the end of the dust recovery bucket (24) is smaller than the size of the butt-joint pipe portion of the recovery hose (23), and the number of locking holes (235) matches the number of the spring blocks (243), and the opening size of the dust recovery bucket (24) should be at least larger than the cross-sectional size of the recovery hose (23).

6. The dust recovery device for processing a louvered sand tray according to claim 1, characterized in that: Auxiliary positioning grooves (18) are provided on the inner walls on both sides of the telescopic groove (13); positioning strips (35) are provided on the outer wall of the telescopic sleeve (32) corresponding to the auxiliary positioning grooves (18) on both sides; the movable plate (33) is located outside the movable groove (15) and extends, and the pedal (34) is connected between the movable plate (33) on the same side; the cross-sectional dimensions of the pedal (34) are consistent with the external cross-sectional dimensions of the movable plate (33); and a plurality of anti-slip grooves (36) are provided on the top of the pedal (34); and limiting components (37) are further provided on both sides of the base (12) outside the movable groove (15); the limiting components (37) assist in limiting the movable plate (33).

7. The dust recovery device for processing a louvered sand tray according to claim 6, characterized in that: The limiting assembly (37) comprises a locking column (371) fixed to one side of the moving groove (15); a rotating shaft (372) is provided at the bottom of the locking column (371); a rotating arc block (373) is provided on the rotating shaft (372); a limiting baffle (374) is provided on the top of the rotating arc block (373); and a weight-reducing hole (375) is provided in the middle of the rotating arc block (373).

8. The dust recovery device for processing shutter sand trays according to claim 7 is characterized by: The rotating arc block (373) is semicircular in shape as a whole, and the corresponding weight-reducing hole (375) is also semicircular in shape. The overall size of the limit baffle (374) is larger than the top size of the rotating arc block (373). The installation position of the limit assembly (37) satisfies the requirement that the movable plate (33) contacts the limit baffle (374) and rotates it (180) degrees when moving downward, and after rotation, the weight-reducing hole (375) matches the corresponding locking column (371) after being pressed.

9. The dust recovery device for processing shutter sand trays according to claim 1 is characterized by: When the telescopic sleeve (32) is fully extended, its bottom surface exceeds the lowest surface of the universal wheel (31).

10. A method for using a dust recovery device for processing a louvered sand tray according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, rotating the arc block (373) in the rotation limit assembly (37) to disengage the weight-reducing hole (375) from the locking column (371), thereby releasing the restriction on the movable plate (33), and moving the entire device to the vicinity of the processing area via the universal wheel (31); S2, pressing the pedal (34) on the same side downward, driving the movable plate (33) and the telescopic sleeve (32) to move vertically downward along the telescopic slot (13), until the bottom surface of the telescopic sleeve (32) contacts the ground and exceeds the lowest surface of the universal wheel (31), so that the base (12) is lifted, the universal wheel (31) is off the ground, and the rotating arc block (373) of the limit assembly (37) is rotated 180°, so that the limit baffle (374) is against the bottom of the movable plate (33), and at the same time, the weight reduction hole (375) is aligned with the locking column (371), and the rotating arc block (373) is pressed to complete the locking; S3, inserting the rotating base (25) at the bottom of the rotating tube (21) into the mounting hole (11), and rotating the upper rotating disk (251) and the lower rotating disk (252) to the dust recovery box (1) in a clockwise manner through the engagement of the rotating bar (253) with the rotating convex groove (16) and the rolling of the ball (255) in the rotating groove (17); S4, inserting the docking block (231) of the recovery hose (23) into the gap between the clamping block (222) of the docking plate (22), rotating the hose so that the telescopic clamping block (233) is squeezed into the empty slot (232) by the inclined surface, until the telescopic spring (234) rebounds after the hose is fully inserted, and the clamping block (233) pops out and is locked with the clamping block (222) in an alternating manner; S5, inserting the end of the dust recovery bucket (24) into the butt joint of the recovery hose (23), pressing the spring block (243) so that its inclined surface is compressed and inserted into the groove body (241), and after the locking hole (235) is aligned, the spring (245) rebounds so that the spring block (243) is locked into the locking hole (235); S6. Manually rotate the rotating tube (21) and the recovery hose (23) according to the processing position requirements, and use the ball bearing (255) to align the dust recovery bucket (24) with the sand plate processing area; S7, starting the shutter sand disc processing equipment, the dust is sucked in through the recovery bucket (24), and enters the dust recovery box (1) through the hose (23) and the rotating tube (21), and the dust accumulation in the box (1) is observed; S8, opening the box door (4), cleaning the dust collected in the box body (1), pressing the spring block (243) to release the connection between the recovery bucket (24) and the hose (23), rotating the recovery hose (23) in the reverse direction to detach it from the docking plate (22), and then disassembling and cleaning or replacing the components; S9, reversely rotate the rotating arc block (373) of the limit assembly (37), release the movable plate (33), pull the pedal (34) upward, so that the telescopic sleeve (32) retracts into the telescopic groove (13), and the universal wheel (31) touches the ground again.

Citation Information

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