Low-conductivity shaping jig mechanism and implementation method thereof
By designing a low-guided plastic shaping fixture mechanism including movable longitudinal and transverse stops, the locking screw and limiting structure are used to solve the problem of low shaping efficiency of steel belt products in the prior art, and the shaping of standard size and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202510440379.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-06-06
AI Technical Summary
Existing low-guided plastic styling fixtures cannot press the steel strip products to the standard size required by customers at one time, and the manual operation efficiency is inefficient.
A low-guided plastic shaping fixture mechanism is designed, including movable longitudinal and transverse stops. By tightening the longitudinal and transverse locking screws, a shaping cavity is formed. Using longitudinal and transverse sleeves, limit seats and torsion springs and other structures, effective shaping and positioning of steel belt products is achieved.
The steel strip products are integrated into standard sizes, meeting the standards specified by customers, and improving production efficiency, ensuring the consistency of size and position after shaping, providing good positioning conditions for the next process.
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Figure CN120095004A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of low-conductivity shaping jigs, and in particular relates to a low-conductivity shaping jig mechanism and an implementation method thereof. Background Art
[0002] The low-conductivity shaping jig is a jig for placing steel strip products. This jig can shape the steel strip products with low-conductivity process to make them neat. Low conductivity refers to a process route for steel strip products. At present, steel strip products are made of ultra-thin iron sheets. After being wound by the winding machine, they are manually placed in the low-conductivity shaping jig and manually shaped.
[0003] Since steel strip products are made by winding iron sheets, the iron sheets are prone to warping, and it is impossible for humans to press the length and width of the products into the standards required by customers in one go. Therefore, there is an urgent need for a low-conductivity shaping fixture mechanism that can press the length and width of steel strip products into the required standards, which can not only meet the customer's specified standards, but also improve production efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide a low-conductivity shaping jig mechanism to solve the problems raised in the above background technology. The low-conductivity shaping jig mechanism provided by the present invention has the characteristics of being able to press the length and width of steel strip products into the required standards, which can not only meet the standards specified by customers, but also improve production efficiency.
[0005] Another object of the present invention is to provide a method for implementing a low-conductivity shaping fixture mechanism.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a low-conductivity shaping fixture mechanism, including a fixture seat, a plurality of movable longitudinal blocks and a plurality of transverse blocks that are perpendicular to the longitudinal blocks are arranged above the fixture seat, the two ends of the plurality of longitudinal blocks are respectively connected by longitudinal locking screws, the two ends of the plurality of transverse blocks are respectively connected by transverse locking screws, and a plurality of shaping cavities are formed between the longitudinal blocks and the transverse blocks.
[0007] In order to limit the position of two adjacent longitudinal stoppers, further, a longitudinal sleeve is provided between the two adjacent longitudinal stoppers, and the longitudinal sleeve is sleeved on the longitudinal locking screw.
[0008] In order to limit the position of two adjacent transverse sleeves, further, a transverse sleeve is provided between two adjacent transverse stoppers, and the transverse sleeve is sleeved on the transverse locking screw.
[0009] In order to provide avoidance space, make the upper surfaces of the longitudinal block and the transverse block flush, and limit the movement of the longitudinal block or the transverse block, further, corresponding notch grooves are respectively provided at the intersections of the longitudinal block and the transverse block.
[0010] In order to limit the longitudinal stopper located at the middle position, two longitudinal limit seats are further provided above the fixture seat, and both ends of the longitudinal stopper located at the middle position are embedded in the longitudinal limit seats.
[0011] In order to limit the transverse stopper located at the middle position, two transverse limit seats are further provided above the fixture seat, and the two ends of the transverse stopper located at the middle position are embedded in the transverse limit seats.
[0012] In order to enable the flap to support the steel strip product in a natural state, during the subsequent process of pressing down to remove the iron core, the flap can be rotated downward to open and allow the iron core to fall. Furthermore, a through groove corresponding to the shaping cavity is provided on the fixture seat, and a flap is rotated in the through groove through an installation shaft, and a torsion spring is also provided on the installation shaft.
[0013] In order to cooperate with the limiting structure of the next process to achieve the limiting of the fixture seat, further, two limiting holes are provided on the fixture seat.
[0014] In order to cooperate with the positioning structure of the next process to achieve the positioning of the fixture seat, further, two positioning holes are provided on the fixture seat.
[0015] In the present invention, further, a method for realizing a low-conductivity shaping fixture mechanism comprises the following steps:
[0016] (1) Manually place the steel strip product rolled by the winding machine into the shaping cavity;
[0017] (ii) Tighten the longitudinal locking screw and the transverse locking screw respectively using a hexagonal wrench or an electric wrench.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention places the steel strip product rolled by the winding machine into the shaping chamber, and tightens the longitudinal locking screw and the transverse locking screw respectively to shape the steel strip product into a standard size, which can not only meet the customer's specified standards, but also improve production efficiency;
[0020] 2. The present invention limits the positions of two adjacent longitudinal stoppers by means of a longitudinal sleeve, and limits the positions of two adjacent transverse sleeves by means of a transverse sleeve, thereby ensuring that the size of the steel strip product after shaping meets the standards specified by the customer;
[0021] 3. The present invention limits the longitudinal stopper located at the middle position by means of the longitudinal limit seat, and limits the transverse stopper located at the middle position by means of the transverse limit seat, thereby ensuring the consistency of the position of the steel strip product after shaping, and providing conditions for positioning of the next process;
[0022] 4. The present invention uses a torsion spring to act on the flap, so that the flap can support the steel strip product in a natural state. When the iron core is removed by pressing down in the subsequent process, the flap can be rotated downward to open and the iron core can fall. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 and 3 All of them are structural schematic diagrams of the fixture seat of the present invention.
[0025] In the figure: 1. fixture seat; 2. longitudinal block; 3. longitudinal sleeve; 4. longitudinal locking screw; 5. transverse block; 6. transverse sleeve; 7. transverse limit seat; 8. transverse locking screw; 9. notch groove; 10. longitudinal limit seat; 11. shaping cavity; 12. flap; 13. limit hole; 14. positioning hole; 15. torsion spring; 16. mounting shaft. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] Example 1
[0028] See also Figure 1-Figure 3 The present invention provides the following technical solutions: a low-conductivity shaping fixture mechanism, including a fixture seat 1, five movable longitudinal blocks 2 and three transverse blocks 5 that are perpendicular to the longitudinal blocks 2 are arranged above the fixture seat 1, the two ends of the five longitudinal blocks 2 are respectively connected by longitudinal locking screws 4, the end of the longitudinal locking screw 4 passes through the five longitudinal blocks 2 in sequence from an outermost longitudinal block 2, and is connected to the other outermost longitudinal block 2 by a thread, the two ends of the three transverse blocks 5 are respectively connected by transverse locking screws 8, the end of the transverse locking screw 8 passes through the three transverse blocks 5 in sequence from an outermost transverse block 5, and is connected to the other outermost transverse block 5 by a thread, and eight shaping cavities 11 are formed between the longitudinal block 2 and the transverse block 5.
[0029] By adopting the above technical solution, the present invention places the steel strip product rolled by the winding machine into the shaping cavity 11, and tightens the longitudinal locking screw 4 and the transverse locking screw 8 respectively to shape the steel strip product into a standard size, which can not only meet the customer's specified standards, but also improve production efficiency.
[0030] Specifically, a longitudinal sleeve 3 is provided between two adjacent longitudinal blocks 2, and the longitudinal sleeve 3 is sleeved on the longitudinal locking screw 4; a transverse sleeve 6 is provided between two adjacent transverse blocks 5, and the transverse sleeve 6 is sleeved on the transverse locking screw 8; in the present invention, the length of the longitudinal sleeve 3 corresponds to the width of the steel strip product after shaping, and the length of the transverse sleeve 6 corresponds to the length of the steel strip product after shaping.
[0031] By adopting the above technical solution, the two adjacent longitudinal blocks 2 are limited by the longitudinal sleeve 3, and the two adjacent transverse sleeves 6 are limited by the transverse sleeve 6, thereby ensuring that the size of the steel strip product after shaping meets the standards specified by the customer.
[0032] Specifically, corresponding notch grooves 9 are respectively provided at the intersections of the longitudinal stopper 2 and the transverse stopper 5 .
[0033] By adopting the above technical solution, on the one hand, an avoidance space is provided so that the upper surface of the longitudinal stopper 2 is flush with the upper surface of the transverse stopper 5 , and on the other hand, the movement of the longitudinal stopper 2 or the transverse stopper 5 can be limited.
[0034] Specifically, two longitudinal limit seats 10 are provided above the jig seat 1, and the two ends of the longitudinal stop block 2 located in the middle position are embedded in the longitudinal limit seats 10; two transverse limit seats 7 are provided above the jig seat 1, and the two ends of the transverse stop block 5 located in the middle position are embedded in the transverse limit seats 7.
[0035] By adopting the above technical solution, the longitudinal stopper 2 located in the middle position is limited by the longitudinal limit seat 10, and the transverse stopper 5 located in the middle position is limited by the transverse limit seat 7, thereby ensuring the consistency of the position of the steel strip product after shaping and providing conditions for positioning of the next process.
[0036] Example 2
[0037] The present embodiment is different from the embodiment 1 in that: specifically, a through groove corresponding to the shaping cavity 11 is provided on the fixture seat 1, a flap 12 is rotated in the through groove through the mounting shaft 16, and a torsion spring 15 is also sleeved on the mounting shaft 16, one torsion arm of the torsion spring 15 is located at the bottom of the flap 12, and the other torsion arm of the torsion spring 15 is located at the bottom of the fixture seat 1, and the torsion spring 15 is a FHC22-D5-n3-d0.6 double-sided torsion spring of Yiheta.
[0038] By adopting the above technical solution, the torsion spring 15 acts on the flap 12, so that the flap 12 can support the steel strip product in a natural state. When the iron core is removed by pressing down in the subsequent process, the flap 12 can be rotated downward to open and let the iron core fall.
[0039] Example 3
[0040] The present embodiment is different from the first embodiment in that: specifically, two limiting holes 13 are provided on the fixture seat 1 .
[0041] By adopting the above technical solution, it is used to cooperate with the limiting structure of the next process (not shown in the drawings) to achieve the limiting of the fixture seat 1.
[0042] Example 4
[0043] The present embodiment is different from the first embodiment in that: specifically, two positioning holes 14 are provided on the fixture seat 1 .
[0044] By adopting the above technical solution, it is used to cooperate with the positioning structure of the next process (not shown in the drawings) to achieve the positioning of the fixture seat 1.
[0045] Example 5
[0046] Furthermore, the method for realizing a low-conductivity shaping fixture mechanism described in the present invention comprises the following steps:
[0047] (a) manually placing the steel strip product rolled by the winding machine into the shaping chamber 11;
[0048] (ii) Tighten the longitudinal locking screw 4 and the transverse locking screw 8 respectively using a hexagonal wrench or an electric wrench.
[0049] In summary, the present invention places the steel strip product rolled by the winding machine into the shaping chamber 11, and tightens the longitudinal locking screw 4 and the transverse locking screw 8 respectively to realize shaping the steel strip product into a standard size, which can not only meet the customer's specified standards, but also improve production efficiency; the present invention limits the two adjacent longitudinal blocks 2 by the longitudinal sleeve 3, and limits the two adjacent transverse sleeves 6 by the transverse sleeve 6, so as to ensure that the size of the steel strip product after shaping meets the customer's specified standards; the present invention limits the longitudinal block 2 located in the middle position by the longitudinal limit seat 10, and limits the transverse block 5 located in the middle position by the transverse limit seat 7, so as to ensure the consistency of the position of the steel strip product after shaping, and provide conditions for positioning of the next process; the present invention acts on the flap 12 by the torsion spring 15, so that the flap 12 can support the steel strip product in a natural state, and in the subsequent process of pressing down to remove the iron core, the flap 12 can be rotated downward to open, so that the iron core falls.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A low-conductivity shaping fixture mechanism, comprising a fixture seat, characterized in that: A plurality of movable longitudinal blocks and a plurality of transverse blocks perpendicularly intersecting the longitudinal blocks are arranged above the fixture seat, the two ends of the plurality of longitudinal blocks are respectively connected by longitudinal locking screws, the two ends of the plurality of transverse blocks are respectively connected by transverse locking screws, and a plurality of shaping cavities are formed between the longitudinal blocks and the transverse blocks.
2. A low-conductivity shaping fixture mechanism according to claim 1, characterized in that: A longitudinal sleeve is arranged between two adjacent longitudinal stoppers, and the longitudinal sleeve is sleeved on the longitudinal locking screw.
3. A low-conductivity shaping fixture mechanism according to claim 1, characterized in that: A transverse sleeve is arranged between two adjacent transverse stoppers, and the transverse sleeve is sleeved on the transverse locking screw.
4. A low-conductivity shaping fixture mechanism according to claim 1, characterized in that: The intersections of the longitudinal stopper and the transverse stopper are respectively provided with corresponding notch grooves.
5. The low-conductivity shaping fixture mechanism according to claim 1, characterized in that: Two longitudinal limit seats are arranged above the fixture seat, and two ends of the longitudinal stopper located in the middle are embedded in the longitudinal limit seats.
6. A low-conductivity shaping jig mechanism according to claim 1, characterized in that: Two transverse limiting seats are arranged above the fixture seat, and two ends of the transverse stopper located in the middle are embedded in the transverse limiting seats.
7. The low-conductivity shaping fixture mechanism according to claim 1, characterized in that: The fixture seat is provided with a through slot corresponding to the shaping cavity, a flap is rotated in the through slot through the installation shaft, and a torsion spring is also sleeved on the installation shaft.
8. The low-conductivity shaping fixture mechanism according to claim 1, characterized in that: The fixture seat is provided with two limiting holes.
9. The low-conductivity shaping fixture mechanism according to claim 1, characterized in that: The fixture seat is provided with two positioning holes.
10. A method for implementing a low-conductivity shaping jig mechanism according to any one of claims 1 to 9, characterized in that: The following steps are involved: (1) Manually place the steel strip product rolled by the winding machine into the shaping cavity; (ii) Tighten the longitudinal locking screw and the transverse locking screw respectively using a hexagonal wrench or an electric wrench.