Method for producing small-specification digital roll paper through rewinding machine
By cutting small-sized digital webs into large-wide roll groups and using die connection technology, the problem of easy dumping in small-sized rolls is solved, and the effect of reducing losses and improving production efficiency is achieved.
Patent Information
- Application Number
- CN202510333158.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-06-06
AI Technical Summary
The prior art is difficult to effectively produce small-sized digital web paper, and small-sized paper rolls are easily dumped during movement, resulting in losses during production and transportation.
By cutting the base paper roll into a first and third paper roll group with a larger width, and combining multiple small-width wide paper rolls into a large width roll group using die connection technology, avoiding moving small-size rolls individually.
Effectively prevent small-sized paper rolls from dumping during rolling or moving through chain plates, reduce losses during production and transportation, and improve production efficiency.
Smart Images
Figure CN120096873A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of papermaking, and in particular to a method for producing small-sized digital roll paper by a rewinder. Background Art
[0002] At present, the paper width of the high-speed rewinder in paper mills is basically above 8700mm, while the general requirement for small rolls of digital paper is that the paper width is between 300-450mm.
[0003] Small rolls of digital paper basically need to be processed again after completion, which increases the processing process. Moreover, such small rolls cannot be transported to the roll silo by the chain conveyor.
[0004] Therefore, how to use a high-speed rewinder to produce small-sized digital roll paper is one of the important issues to be solved urgently in this field. Summary of the invention
[0005] The present disclosure is proposed in view of the above problems. The present disclosure provides a method for producing small-sized digital roll paper by a rewinding machine.
[0006] According to one aspect of the present disclosure, a method for producing small-sized digital roll paper by a rewinding machine is provided, wherein the method comprises the following steps:
[0007] Cutting the base paper roll into a first paper roll group, a second paper roll group and a third paper roll group; wherein the first paper roll group includes at least two first paper rolls, the second paper roll group includes at least one second paper roll with a width greater than 600 mm, and the third paper roll group includes at least two third paper rolls; the widths of the first paper roll and the third paper roll are both no greater than 450 mm; the total widths of the first paper roll group and the third paper roll are both no less than 800 mm; and the second paper roll group is located between the first paper roll group and the third paper roll group;
[0008] Remove the second paper roll group;
[0009] Connect all first paper rolls of the first paper roll group; connect all third paper rolls of the third paper roll group;
[0010] The connected first paper roll group and the connected third paper roll group are respectively moved to the chain plate for packaging.
[0011] In the method for producing small-size digital webs by a rewinding machine as described above, optionally, the method for connecting all first paper rolls of the first paper roll group includes:
[0012] Inserting the first tube core into the central hole of the first paper roll and passing through all the first paper rolls;
[0013] Lock the first tube core and all the first paper rolls.
[0014] In the method for producing small-sized digital roll paper by the rewinding machine as described above, optionally, the method for connecting all third paper rolls of the third paper roll group includes:
[0015] Inserting the second tube core into the central hole of the third paper roll and passing through all the third paper rolls;
[0016] Lock the second tube core and all third paper rolls.
[0017] The method for producing small-size digital roll paper by a rewinding machine as described above, wherein, optionally, the first tube core comprises a first tube body and a first plug, and the first tube body can be inserted into the inner hole of the first paper roll and penetrate all the first paper rolls of the first paper roll group;
[0018] At least one of the first plugs is detachably connected to the first tube body; one end of the first plug is connected to the first tube body, and the diameter of the other end is not less than the aperture of the inner hole of the first tube body.
[0019] The method for producing small-size digital roll paper by a rewinding machine as described above, wherein, optionally, the second tube core comprises a second tube body and a second plug, and the tube body can be inserted into the inner hole of the third paper roll and penetrate all the third paper rolls of the third paper roll group;
[0020] At least one of the second plugs is detachably connected to the second tube body; one end of the second plug is connected to the second tube body, and the diameter of the other end is not less than the aperture of the inner hole of the second tube body.
[0021] In the method for producing small-sized digital roll paper by a rewinding machine as described above, it is optional that both the first tube body and the second tube body are paper tubes.
[0022] The method for producing small-sized digital webs by the rewinding machine as described above, wherein, optionally, the method further comprises the following steps:
[0023] When the base paper roll is cut into the first paper roll group, the second paper roll group and the third paper roll group, a label is generated; wherein each of the first paper roll, each of the second paper roll and each of the third paper roll corresponds to a label respectively;
[0024] After all the first paper rolls of the first paper roll group are connected, the labels corresponding to all the first paper rolls of the first paper roll group are affixed to one end of the first paper roll group, and one of the labels is determined to be a first main label; and the information corresponding to all the labels corresponding to the first paper roll group is associated with the first main label;
[0025] After all the third paper rolls of the third paper roll group are connected, the labels corresponding to all the third paper rolls of the third paper roll group are pasted to one end of the third paper roll group, and one of the labels is determined to be the second main label; and the information corresponding to all the labels corresponding to the third paper roll group is associated with the second main label.
[0026] As will be described in detail below, according to a method for producing small-sized digital roll paper by a rewinder in an embodiment of the present disclosure, by merging multiple small-sized paper rolls with smaller widths into a first paper roll group and a third paper roll group with larger widths, it is possible to avoid the small-sized paper rolls with smaller widths from moving alone, thereby preventing the small-sized paper rolls with smaller widths from tipping over when rolling, moving through chains or moving through other logistics methods, thereby reducing losses during production and transportation.
[0027] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The above and other purposes, features and advantages of the present disclosure will become more apparent by describing the embodiments of the present disclosure in more detail in conjunction with the accompanying drawings. The accompanying drawings are used to provide a further understanding of the embodiments of the present disclosure and constitute a part of the specification. Together with the embodiments of the present disclosure, they are used to explain the present disclosure and do not constitute a limitation of the present disclosure. In the accompanying drawings, the same reference numerals generally represent the same components or steps.
[0029] Figure 1 The invention discloses a flow chart of the steps of producing small-size digital roll paper by a rewinding machine. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the present disclosure more obvious, the exemplary embodiments according to the present disclosure will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all the embodiments of the present disclosure, and it should be understood that the present disclosure is not limited to the exemplary embodiments described here.
[0031] As the technical problem pointed out in the background technology, the main reason why small-sized paper rolls cannot be directly produced by high-speed rewinders is that the width of small-sized paper rolls is relatively small, usually between 300 mm and 450 mm. When small-sized paper rolls are directly produced by rewinders, due to the small width, their center of gravity is unstable and they are easy to fall over during movement. Once the paper roll falls over, it will cause irreversible damage to the edge of the paper, and once the paper roll falls over, it is difficult to lift it up without damaging the paper. In the actual production process, the fallen paper rolls are usually re-copied into pulp, which increases the loss of the paper rolls.
[0032] In order to solve the above problems, the present invention proposes a method for producing small-sized digital roll paper by a rewinding machine, please refer to Figure 1 , which includes the following steps:
[0033] S1, cutting the base paper roll into a first paper roll group, a second paper roll group and a third paper roll group. In specific implementation, the first paper roll group, the second paper roll group and the third paper roll group are arranged in sequence. The first paper roll group includes at least two first paper rolls, the second paper roll group includes at least one second paper roll with a width greater than 600 mm, and the third paper roll group includes at least two third paper rolls; the widths of the first paper roll and the third paper roll are both no greater than 450 mm; the total widths of the first paper roll group and the total widths of the third paper roll are both no less than 800 mm; and the second paper roll group is located between the first paper roll group and the third paper roll group.
[0034] In practical applications, the purpose of setting up the second paper roll group is to facilitate the connection of the first paper roll group and the third paper roll group into a whole. The number of first paper rolls in the first paper roll group can be guaranteed according to actual needs, but at the same time, the following conditions must be met: the total length of the first paper roll group is not less than 800 mm, and the length of a single first paper roll is not more than 600 mm. For example, when the length of a single first paper roll is 350 mm, the number of first paper rolls in the first paper roll group should be at least 3.
[0035] The number of second paper rolls in the second paper roll group can be single or multiple, and the specific number is determined according to actual production requirements. When the demand for small-sized digital roll paper is large in the production task, the second paper roll in the second paper roll group can be set to one.
[0036] The number of third paper rolls in the third paper roll group can be guaranteed according to actual needs, but at the same time the following conditions must be met: the total length of the third paper roll group is not less than 800 mm, and the length of a single third paper roll is not more than 600 mm. For example, when the length of a single third paper roll is 350 mm, the number of third paper rolls in the third paper roll group should be at least 3. In practical applications, the number of the third paper roll group and the first paper roll group can be equal to or different from the number of first paper rolls in the first paper roll group. Although the first paper roll and the third paper roll are both small-sized digital rolls, their specifications are not necessarily the same. For example, the width of the first paper roll can be 300 mm, and the width of the third paper roll can be 400 mm. On the other hand, the widths of different first paper rolls in the same first paper roll group can also be different, such as the widths of two first paper rolls in a first paper roll group are 400 mm and 450 mm, respectively. Similarly, the widths of different third paper rolls in the same third paper roll group may also be different. For example, the widths of three third paper rolls in a third paper roll group are 300 mm, 350 mm and 400 mm respectively.
[0037] In actual applications, in order to monitor the information of the paper roll itself and produce logistics information, labels are generated when the original paper roll is cut into the first paper roll group, the second paper roll group and the third paper roll group; wherein each of the first paper roll, each of the second paper roll and each of the third paper roll corresponds to a label respectively.
[0038] S2, move out the second paper roll group; in specific implementation, multiple paper stoppers can be set to keep the positions of the first and third paper roll groups unchanged and move the second paper roll group. For example, the first paper stopper is used to ensure that the positions of the first and third paper roll groups remain unchanged, and the second paper roll group is rolled to the second paper stopper. In this way, sufficient space can be maintained between the first and third paper roll groups for subsequent operations. Since the second paper roll group is moved, the second paper roll is longer and less likely to fall over, which can ensure safer and more convenient operation.
[0039] S3, connecting all first paper rolls of the first paper roll group and connecting all third paper rolls of the third paper roll group.
[0040] The step of connecting all the first paper rolls of the first paper roll group includes step S31 and step S32. The step of connecting all the third paper rolls of the third paper roll group includes step S33 and step S34.
[0041] S31, insert the first tube core into the central hole of the first paper roll and pass through all the first paper rolls; specifically, the first tube core includes a first tube body and a first plug, the first tube body can be inserted into the inner hole of the first paper roll and pass through all the first paper rolls of the first paper roll group; at least one of the first plugs is detachably connected to the first tube body; one end of the first plug is connected to the first tube body, and the diameter of the other end is not less than the aperture of the inner hole of the first tube body. When the number of the first plug is one, a limiting structure should be provided at one end of the first tube body to cooperate with the first plug so that both ends of the first tube body can be fixed to the corresponding first paper roll.
[0042] S32, lock the first tube core and all the first paper rolls. After the first tube body passes through the first paper roll, insert the first plug into the two ends of the first tube body, and squeeze the first tube core against the inner wall of the first paper roll, so that the first tube core is pressed against the first paper rolls at both ends, thereby preventing the first paper rolls from detaching and falling over during the movement of the first paper roll group. In this way, a plurality of small-width paper rolls are combined into a large-width first paper roll group, which is helpful to prevent the first paper rolls from falling over during the rolling process and the transportation on the chain plate. In some implementations, the first plug and the first tube body are fitted in an interference fit, and in other implementations, they can also be threaded fit. As long as the first plug can press the first tube body against the inner wall of the first paper roll, it will be sufficient.
[0043] S33, insert the second tube core into the central hole of the third paper roll and penetrate all the third paper rolls; specifically, the second tube core includes a second tube body and a second plug, the second tube body can be inserted into the inner hole of the third paper roll and penetrate all the third paper rolls of the third paper roll group; at least one second plug is detachably connected to the second tube body; one end of the second plug is connected to the third tube body, and the diameter of the other end is not less than the aperture of the inner hole of the second tube body. When the number of the second plug is one, a limiting structure should be provided at one end of the second tube body to cooperate with the second plug so that both ends of the second tube body can be fixed to the corresponding third paper roll.
[0044] S34, lock the second tube core and all the third paper rolls. After the second tube body passes through the third paper roll, the second plug is inserted into the two ends of the second tube body, and the second tube core is squeezed against the inner wall of the third paper roll, so that the second tube core is pressed against the third paper rolls at both ends, thereby preventing the third paper rolls from detaching and falling during the movement of the third paper roll group. In this way, a plurality of small-width paper rolls are combined into a large-width third paper roll group, which is conducive to preventing the third paper rolls from falling during the rolling process and the transportation process on the chain plate. In some implementations, the cooperation between the second plug and the second tube body is an interference fit, and in other implementations, it can also be a threaded fit. As long as the second plug can press the second tube body against the inner wall of the third paper roll. In specific implementations, the first tube body and the second tube body are both paper tubes. In some implementations, the first plug and the second plug can be metal or hard plastic.
[0045] After all the first paper rolls of the first paper roll group are connected, the labels corresponding to all the first paper rolls in the first paper roll are pasted to one end of the first paper roll group, and one of the labels is determined to be the first main label; and the information corresponding to all the labels corresponding to the first paper roll group is synchronized to the first main label. In this way, the information of all the first paper rolls is merged. Similarly, the labels corresponding to all the third paper rolls in the third paper roll are pasted to one end of the third paper roll group, and one of the labels is determined to be the second main label; and the information corresponding to all the labels corresponding to the third paper roll group is synchronized to the second main label.
[0046] S4, respectively moving the connected first paper roll group and the connected third paper roll group to the chain plate for packaging. After the first paper roll group and the third paper roll group are respectively connected, the first paper roll group and the third paper roll group each form a whole, and the corresponding width becomes larger, which can avoid tipping over during rolling or moving through the plate chain, thereby reducing loss.
[0047] The basic principles of the present disclosure are described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, effects, etc. mentioned in the present disclosure are only examples and not limitations, and it cannot be considered that these advantages, strengths, effects, etc. are required by each embodiment of the present disclosure. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, and are not limitations. The above details do not limit the present disclosure to the necessity of adopting the above specific details to be implemented.
[0048] The block diagrams of the devices, apparatuses, equipment, and systems involved in this disclosure are only illustrative examples and are not intended to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagrams. As will be appreciated by those skilled in the art, these devices, apparatuses, equipment, and systems can be connected, arranged, and configured in any manner. Words such as "including," "comprising," "having," and the like are open words, referring to "including but not limited to," and can be used interchangeably therewith. The words "or" and "and" used herein refer to the words "and / or," and can be used interchangeably therewith, unless the context clearly indicates otherwise. The word "such as" used herein refers to the phrase "such as but not limited to," and can be used interchangeably therewith.
[0049] Additionally, as used herein, "or" used in a list of items beginning with "at least one" indicates a separate list, so that, for example, a list of "at least one of A, B, or C" means A or B or C, or AB or AC or BC, or ABC (i.e., A and B and C). Furthermore, the word "exemplary" does not mean that the example described is preferred or better than other examples.
[0050] It should also be noted that in the system and method of the present disclosure, each component or each step can be decomposed and / or recombined. Such decomposition and / or recombination should be regarded as equivalent solutions of the present disclosure.
[0051] Various changes, substitutions, and modifications of the techniques described herein may be made without departing from the teachings defined by the appended claims. Furthermore, the scope of the claims of the present disclosure is not limited to the specific aspects of the processes, machines, manufactures, compositions of events, means, methods, and actions described above. Currently existing or later to be developed processes, machines, manufactures, compositions of events, means, methods, or actions that perform substantially the same functions or achieve substantially the same results as the corresponding aspects described herein may be utilized. Thus, the appended claims include such processes, machines, manufactures, compositions of events, means, methods, or actions within their scope.
[0052] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present disclosure. Therefore, the present disclosure is not intended to be limited to the aspects shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
[0053] The above description has been given for the purpose of illustration and description. In addition, this description is not intended to limit the embodiments of the present disclosure to the forms disclosed herein. Although multiple example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.
Claims
1. A method for producing small-size digital roll paper by a rewinding machine, characterized in that: The following steps are involved: Cutting the base paper roll into a first paper roll group, a second paper roll group and a third paper roll group; wherein the first paper roll group includes at least two first paper rolls, the second paper roll group includes at least one second paper roll with a width greater than 600 mm, and the third paper roll group includes at least two third paper rolls; the widths of the first paper roll and the third paper roll are both no greater than 450 mm; the total widths of the first paper roll group and the third paper roll are both no less than 800 mm; and the second paper roll group is located between the first paper roll group and the third paper roll group; Remove the second paper roll group; Connect all first paper rolls of the first paper roll group; connect all third paper rolls of the third paper roll group; The connected first paper roll group and the connected third paper roll group are respectively moved to the chain plate for packaging.
2. The method for producing small-sized digital webs by a rewinding machine according to claim 1, characterized in that: The method of connecting all first paper rolls of the first paper roll group comprises: Inserting the first tube core into the central hole of the first paper roll and passing through all the first paper rolls; Lock the first tube core and all the first paper rolls.
3. The method for producing small-sized digital webs by a rewinding machine as claimed in claim 2, characterized in that: The method of connecting all the third paper rolls of the third paper roll group comprises: Inserting the second tube core into the central hole of the third paper roll and passing through all the third paper rolls; Lock the second tube core and all third paper rolls.
4. The method for producing small-sized digital webs by a rewinding machine as claimed in claim 3, characterized in that: The first tube core comprises a first tube body and a first plug, wherein the first tube body can be inserted into the inner hole of the first paper roll and penetrates all the first paper rolls of the first paper roll group; At least one of the first plugs is detachably connected to the first tube body; one end of the first plug is connected to the first tube body, and the diameter of the other end is not less than the aperture of the inner hole of the first tube body.
5. The method for producing small-size digital webs by a rewinding machine as claimed in claim 4, characterized in that: The second tube core comprises a second tube body and a second plug, wherein the tube body can be inserted into the inner hole of the third paper roll and penetrate all the third paper rolls of the third paper roll group; At least one of the second plugs is detachably connected to the second tube body; one end of the second plug is connected to the second tube body, and the diameter of the other end is not less than the aperture of the inner hole of the second tube body.
6. The method for producing small-size digital webs by a rewinding machine as claimed in claim 5, characterized in that: The first tube body and the second tube body are both paper tubes.
7. The method for producing small-size digital webs by a rewinding machine according to any one of claims 1 to 6, characterized in that: The following steps are also included: When the base paper roll is cut into the first paper roll group, the second paper roll group and the third paper roll group, a label is generated; wherein each of the first paper rolls, each of the second paper rolls and each of the third paper rolls corresponds to a label respectively; After all the first paper rolls of the first paper roll group are connected, the labels corresponding to all the first paper rolls of the first paper roll group are affixed to one end of the first paper roll group, and one of the labels is determined to be a first main label; and the information corresponding to all the labels corresponding to the first paper roll group is associated with the first main label; After all the third paper rolls of the third paper roll group are connected, the labels corresponding to all the third paper rolls of the third paper roll group are pasted to one end of the third paper roll group, and one of the labels is determined to be the second main label; and the information corresponding to all the labels corresponding to the third paper roll group is associated with the second main label.