Blood bag tube sealing machine with plasma separation function
By designing a blood bag tube sealing machine with slurry function, and using an innovative structure of a slurry clip and a sealing machine, the problems of uneven blood separation and unstable sealing quality in the existing technology are solved, the precise separation of blood components and the stability of sealing quality are achieved, and a variety of blood bag specifications are adapted to the specifications of blood bags, and maintenance costs and equipment damage risks are reduced.
Patent Information
- Application Number
- CN202510440685.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing blood slurry clips and sealing machines have problems such as uneven extrusion plates, unstable sealing quality, poor adaptability, easy adhesion damage and high maintenance costs.
A blood bag tube sealing machine with slurry function is designed, and a slurry clip structure includes a base, an extrusion plate and a driving mechanism to ensure uniform extrusion of the blood bag; the sealing machine structure includes upper and lower templates and adjustment frames, which achieves tightness and stability of the seal through high-precision processing and ceramic heating sheets; and through bidirectional screws and compression spring design, the stability and adaptability of the equipment are ensured.
It realizes accurate separation of blood components and stability of sealing quality, adapts to a variety of blood bag specifications, reduces maintenance costs and equipment damage risks, and improves work efficiency and equipment service life.
Smart Images

Figure CN120096895A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of blood preparation auxiliary equipment, in particular to a blood bag tube sealing machine with a blood separation function. Background Art
[0002] During the blood component separation process, after the centrifuge separates the blood into layers, the different components need to be separated using a blood separator.
[0003] There are many problems with existing blood plasma separation clamps:
[0004] 1. The extrusion plate opens in a V shape, resulting in uneven force on the top and bottom of the blood bag, which is not conducive to blood separation operations; the extrusion space of the extrusion plate is difficult to accurately control, affecting the precise separation of blood components.
[0005] 2. When sealing the pipe after slurry separation, the existing sealing machines also have the problem of inconsistent sealing quality. The sealing effect is unstable and leakage is prone to occur, which affects the quality and safety of blood products.
[0006] 3. It is difficult to adapt to blood bags of various specifications, which limits the scope of application of the equipment.
[0007] 4. The pipeline is easy to adhere to the template, causing damage to the blood bag pipeline.
[0008] 5. Lack of pollutant barrier, the equipment is easy to get dirty, the maintenance cost is high and the life is short.
[0009] The object of the present invention is to provide a blood bag tube sealing machine with a blood separation function to solve the problems mentioned in the above background technology. Summary of the invention
[0010] To achieve the above-mentioned purpose, the present invention provides a blood bag tube sealing machine with a pulp separation function, comprising a frame and a pulp separation clamp structure; the machine comprises a base, a first squeezing plate, a second squeezing plate and a driving mechanism, wherein the base is mounted on one side of the frame, a bearing seat is symmetrically arranged on the top of the base, the first squeezing plate and the second squeezing plate are arranged between the symmetrical bearing seats, the driving mechanism is mounted on the bearing seat, and the first squeezing plate and the second squeezing plate are controlled by the driving mechanism to clamp the blood bag, and a receiving plate is also arranged between the first squeezing plate and the second squeezing plate;
[0011] Positioning pin; the extrusion plate 1 is also provided with a plurality of the positioning pins, each of which is connected to an adjustment component, the adjustment component is mounted on the extrusion plate, and the adjustment component is used to adjust the horizontal position of the positioning pin on the extrusion plate 1;
[0012] Sealing machine structure; including an upper template, a lower template and an adjusting frame, wherein the lower template is fixedly mounted on the top of the frame, the adjusting frame is arranged above the upper template, the upper template is movably mounted on the adjusting frame, the adjusting frame is provided with a regulating mechanism, the regulating mechanism is used to control the movement of the upper template on the adjusting frame, heat sealing heads are embedded in the opposite sides of the upper template and the lower template, the heat sealing heads are electrically connected to the high-frequency transmitter, the high-frequency transmitter is controlled by the controller, the upper template is also provided with a pressure sensor, the pressure sensor is installed at the pressure-applying parts of the upper template and the lower template, the pressure sensor is connected to the controller, the controller is installed on the other side of the frame, the upper template is also provided with a photoelectric element, and the photoelectric element is arranged close to the pressure sensor;
[0013] The pressure sensor is installed at the pressure application parts of the upper template and the lower template, and the pressure sensor is connected to the controller. The controller controls the regulating mechanism to adjust the pressure of the upper template, and the controller is installed on one side of the frame;
[0014] Cutting mechanism; it includes a cutting knife and a cylinder, the cylinder is installed in the center of the adjusting frame, the telescopic end of the cylinder is connected to the cutting knife, the cutting knife is arranged above the upper template, the center of the upper template is provided with a knife groove for the cutting knife to pass through, the upper template and the lower template are symmetrically provided with mounting grooves on the opposite surfaces, the heat sealing head is installed in the mounting groove, the heat sealing head is annular, the pressure sensor is embedded in the center of the heat sealing head of the upper template ring, and the knife groove is arranged between the two heat sealing heads.
[0015] As a further improvement of the present invention, the heat sealing head can be a ceramic heating plate, which has fast heating, uniform temperature and low energy consumption.
[0016] As a further improvement of the present invention, the driving mechanism includes two one-way screws, a driving motor and a pulley group. The two one-way screws are symmetrically installed between the bearing seat away from one end of the frame and the extrusion plate 2, and are threadedly connected to the extrusion plate 1. Supports are installed on the extrusion plate 2 and the bearing seat. The two ends of the one-way screw are respectively connected to the extrusion plate 2 and the bearings on the bearing seat. The pulley group is connected to the outer wall of the bearing seat and to the two bearings on the bearing seat. The driving motor is connected to one of the sprockets of the pulley group. Through this design, the movement of the extrusion plate 1 can be smoothly controlled to achieve stable clamping of the blood bag, thereby ensuring smooth pulping operation.
[0017] As a further improvement of the present invention, the driving mechanism also includes a bidirectional screw, which is symmetrically rotatably installed between the two bearing seats. One end of the bidirectional screw passes through the extrusion plate one and the extrusion plate two and is fixed to the bearing seat via a bearing. Through this design, the symmetrical rotation drives the extrusion plates one and two to move symmetrically, so that the blood bag is subjected to more uniform force, the slurry separation effect is better, and the slurry separation efficiency is improved.
[0018] As a further improvement of the present invention, compression springs are sleeved on both ends of the bidirectional screw and the unidirectional screw, and a movable pin is connected to the end of the compression spring, and the movable pin is connected to the bearing seat or the bearing on the extrusion plate 2. This design can buffer vibrations, compensate for errors, reduce component wear, extend the service life of the equipment, and ensure stable operation.
[0019] As a further improvement of the present invention, a pipe guide groove is provided on the top of the frame, the lower template is arranged at the center of the pipe guide groove, the width of the pipe guide groove is consistent with the width of the upper template and the lower template, pipe clamps are connected at both ends of the pipe guide groove, the clamping center of the pipe clamp is consistent with the center line of the pipe guide groove, the frame is provided with pipe guide grooves and pipe clamps, the width is adapted to the template, and the clamping center is consistent with the center line of the guide groove, which is convenient for positioning the slurry pipe and improving the accuracy of sealing and cutting operations.
[0020] As a further improvement of the present invention, a buffer block 1 is detachably provided above the lower template, a positioning groove is provided on the pipe guide groove, and the buffer block 1 is snapped into the positioning groove; a buffer block 2 is detachably provided on the upper template, and a clamping groove is symmetrically provided at the bottom of the upper template, and the buffer block 2 is slidably clamped in the clamping groove; the upper and lower templates are respectively provided with detachable buffer blocks, and the buffer blocks are easy to install and can effectively improve the separation of the slurry distribution pipe from the upper and lower templates.
[0021] As a further improvement of the present invention, the adjustment frame includes four pillars, a movable plate and a top seal, the four pillars are symmetrically arranged in pairs on both sides of the pipeline guide groove, the movable plate is installed between the four pillars, the cylinder is installed on the top of the movable plate, the telescopic end of the cylinder passes through the movable plate and is connected with the cutting knife, the upper template is installed at the bottom of the movable plate through a fixed column, the top seal is installed at the top of the four pillars, the regulating mechanism is installed in the top seal, the regulating mechanism is connected with a screw group, the screw group consists of four screws, each of the pillars is provided with the screw, the movable plate is movably connected to the screw, and this design can accurately control the lifting and lowering of the upper template to realize the sealing operation of blood bag pipelines of different heights.
[0022] As a further improvement of the present invention, the regulating mechanism includes a control motor, a pay-off pulley and a driving rope. A pay-off pulley is provided on the top of each pillar, and the driving rope is connected to each pay-off pulley in sequence to form a ring. The control motor is fixedly installed on the top of the top seal, and the output end passes through the top seal and is connected to one of the pay-off pulleys. Each pay-off pulley is connected to the screw rod. Each pillar is provided with a slide groove on the side facing the movable plate. A ball nut is connected to the movable plate, and the ball nut passes through the slide groove and is connected to the screw rod. The regulating mechanism uses a control motor, a pay-off pulley and a driving rope. The driving rope is connected to the pay-off pulley in a ring to drive the screw rod. The movable plate cooperates with the screw rod via the ball nut, so that the upper template moves smoothly and accurately, thereby improving the adjustment accuracy.
[0023] As a further improvement of the present invention, the adjustment component includes a hollow guide rail and a slider, the hollow guide rail is fixedly mounted on the second extrusion plate, the slider is slidably connected to the hollow guide rail, the center of the slider is fixedly connected to one end of the positioning pin, locking mechanisms are provided on both sides of the slider, and a locking groove matching the locking mechanism is provided on the outer wall of the hollow guide rail. The adjustment component includes a hollow guide rail and a slider, the slider can slide on the guide rail and be fixed with the locking mechanism, the position of the positioning pin can be flexibly adjusted to adapt to blood bags of different specifications, and the operation is simple.
[0024] As a further improvement of the present invention, the locking mechanism includes a butterfly handle, a fixed shaft and a torsion spring, the fixed shaft is fixedly installed on both sides of the slider, the butterfly handle is rotatably installed on the fixed shaft, the torsion spring is also sleeved on the fixed shaft, the fixed end of the torsion spring is fixedly connected to the outer wall of the slider, the movable end of the torsion spring is tightly fixed to the outer wall of the butterfly handle, and the butterfly handle is provided with a locking block matching the locking groove on the side close to the hollow guide rail. The locking mechanism is realized by the butterfly handle, the fixed shaft and the torsion spring, the locking block cooperates with the locking groove, is easy to operate, can quickly fix or adjust the position of the slider, and improves the adjustment efficiency of the positioning pin.
[0025] As a further improvement of the present invention, a scale is provided on the side wall of the base, and the extrusion plate 1 and the extrusion plate 2 are both made of transparent PC plates. Through this design, the staff can visually observe the separation of blood components in the blood bag and adjust the extrusion force at any time.
[0026] Compared with the prior art, the present invention has the following beneficial effects:
[0027] 1. The blood separation clamp structure of the present invention can squeeze the blood bag evenly to ensure accurate separation of blood components, reduce component mixing, and improve the quality of products such as plasma; the compression spring maintains a stable extrusion force to ensure the blood separation effect, and the scale helps to accurately adjust and improve work efficiency; the transparent PC plate is convenient for observing the situation inside the blood bag and adjusting the operation in time. Furthermore, the adjustable movable pin can fix blood bags of different specifications, solve the problem of blood bag adaptation, expand the scope of application of the equipment, and reduce the risk of blood separation failure caused by blood bag incompatibility.
[0028] 2. The sealing machine structure provided by the present invention has the upper and lower template sealing contact surfaces processed with high precision, which fits tightly to the pipeline to ensure a tight seal and prevent leakage; a new type of ceramic heating plate is adopted, which heats quickly, has uniform temperature and low energy consumption, so that the seal is firm and consistent; precise pressure control ensures that the sealing pressure is appropriate and improves the stability of the sealing quality. Furthermore, the buffer layer provided reduces the adhesion of the pipeline to the upper and lower templates and avoids damage to the pipeline; the detachable buffer block blocks pollutants, keeps the machine body clean, reduces maintenance costs and extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of Embodiment 1 of the present invention;
[0030] Figure 2 This is a schematic diagram of the second embodiment of the present invention. Figure 1 ;
[0031] Figure 3 This is a schematic diagram of the second embodiment of the present invention. Figure 2 ;
[0032] Figure 4 For the present invention Figure 3 Schematic diagram of the separation of each component;
[0033] Figure 5 It is an enlarged view of point A of the present invention;
[0034] Figure 6 It is a schematic diagram of the connection between the movable plate and the upper template of the present invention;
[0035] Figure 7 It is a schematic diagram of the separation of the pipeline guide groove and the buffer block on the frame of the present invention.
[0036] In the figure: 1, frame; 11, pipe guide groove; 12, pipe clamp; 13, buffer block 1; 14, buffer block 2; 15, positioning groove;
[0037] 2. Slurry separation clamp structure; 21. Base; 22. Extrusion plate 1; 221. Positioning pin; 23. Extrusion plate 2; 24. Driving mechanism; 241. One-way screw; 242. Driving motor; 243. Pulley set; 244. Two-way screw; 245. Compression spring; 25. Receiver plate;
[0038] 3. Sealing machine structure; 31. Upper template; 32. Lower template; 33. Adjustment frame; 331. Support; 332. Movable plate; 333. Top seal; 335. Screw rod; 336. Slide; 34. Control mechanism; 341. Control motor; 342. Pay-off pulley; 343. Driving rope; 35. Knife groove;
[0039] 4. Cutting mechanism; 41. Cutting knife; 42. Cylinder;
[0040] 5. Bearing seat;
[0041] 6. Adjustment assembly; 61. Hollow guide rail; 62. Slider; 63. Butterfly handle; 64. Fixed shaft; 65. Torsion spring; 66. Lock slot. DETAILED DESCRIPTION
[0042] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0043] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0044] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0045] Embodiment 1:
[0046] See also Figure 1-7 The present invention provides a blood bag tube sealing machine with a pulp separation function, comprising a frame 1, and also comprising
[0047] The pulp separation clamp structure 2 comprises a base 21, a squeezing plate 1 22, a squeezing plate 23 and a driving mechanism 24. The base 21 is mounted on one side of the frame 1. A bearing seat 5 is symmetrically arranged on the top of the base 21. The squeezing plate 1 22 and the squeezing plate 23 are arranged symmetrically between the bearing seats 5. The driving mechanism 24 is mounted on the bearing seat 5. The squeezing plate 1 22 and the squeezing plate 23 are controlled by the driving mechanism 24 to clamp the blood bag. A receiving plate 25 is also arranged between the squeezing plate 1 22 and the squeezing plate 23.
[0048] Positioning pin 221; the extrusion plate 22 is also provided with a plurality of the positioning pins 221, each of the positioning pins 221 is connected to an adjustment component 6, the adjustment component 6 is mounted on the extrusion plate, and the adjustment component 6 is used to adjust the horizontal position of the positioning pin 221 on the extrusion plate 22;
[0049] Sealing machine structure 3; including an upper template 31, a lower template 32 and an adjusting frame 33, wherein the lower template 32 is fixedly mounted on the top of the frame 1, the adjusting frame 33 is arranged above the upper template 31, the upper template 31 is movably mounted on the adjusting frame 33, and a regulating mechanism 34 is arranged on the adjusting frame 33, and the regulating mechanism 34 is used to control the upper template 31 to move on the adjusting frame 33, and heat sealing heads are embedded in the opposite sides of the upper template 31 and the lower template 32, and the heat sealing heads are electrically connected to the high-frequency transmitter, and the high-frequency transmitter is controlled by the controller, and a pressure sensor is also arranged on the upper template 31, and the pressure sensor is installed at the pressure application part of the upper template 31 and the lower template 32, and the pressure sensor is connected to the controller, and the controller is installed on the other side of the frame 1, and a photoelectric element is also arranged on the upper template 31, and the photoelectric element is arranged close to the pressure sensor;
[0050] The pressure sensor is installed at the pressure application part of the upper template 31 and the lower template 32. The pressure sensor is connected to the controller. The controller controls the regulating mechanism 34 to adjust the pressure of the upper template 31. The controller is installed on one side of the frame 1.
[0051] The cutting mechanism 4 comprises a cutting knife 41 and a cylinder 42, wherein the cylinder 42 is installed at the center of the adjusting frame 33, the telescopic end of the cylinder 42 is connected to the cutting knife 41, the cutting knife 41 is arranged above the upper template 31, and a knife groove 35 for the cutting knife 41 to pass through is provided in the center of the upper template 31, the opposite surfaces of the upper template 31 and the lower template 32 are symmetrically provided with mounting grooves, the heat sealing head is installed in the mounting groove, the heat sealing head is annular, the pressure sensor is embedded in the center of the annular heat sealing head of the upper template 31, and the knife groove 35 is provided between the two heat sealing heads.
[0052] The driving mechanism 24 includes two one-way screws 241, a driving motor 242 and a pulley group 243. The two one-way screws 241 are symmetrically installed between the bearing seat 5 and the extrusion plate 23 at one end away from the frame 1, and are threadedly connected to the extrusion plate 1 22. Supports are installed on the extrusion plate 23 and the bearing seat 5. The two ends of the one-way screw 241 are respectively connected to the extrusion plate 23 and the bearings on the bearing seat 5. The pulley group 243 is connected to the outer wall of the bearing seat 5 and to the two bearings on the bearing seat 5. The driving motor 242 is connected to one of the sprockets in the pulley group 243.
[0053] When in use, the blood bag is placed on the receiving plate 25 between the squeezing plate 1 22 and the squeezing plate 2 23. The receiving plate 25 supports the blood bag to ensure the stability of the blood bag during the pulping process. The through holes on the blood bag are hung on the positioning pins 221 as needed. Before pulping, the pulping pipeline is placed on the lower template 32 so that the pipeline is located in the sealing area between the upper template 31 and the lower template 32. Then the driving motor 242 is turned on, and the power of the driving motor 242 is transmitted to the two one-way screws 241 through the pulley group 243. Since the pulley group 243 is connected to the two bearings on the bearing seat 5, the two one-way screws 241 rotate synchronously, and the one-way screw 241 and the squeezing plate 22 are connected. Threaded connection, when the one-way screw 241 rotates, the extrusion plate 1 22 moves along the axial direction of the screw toward the extrusion plate 2 23 under the action of the thread, thereby realizing the clamping operation of the blood bag, separating the blood in the blood bag, and squeezing the stratified serum through the hose to another empty blood bag. In this process, the operator can accurately adjust the extrusion force and the moving speed of the extrusion plate 1 22 according to the characteristics of the blood bag and the demand for slurry separation by controlling the speed and direction of the drive motor 242. When the photoelectric element detects the critical position of blood stratification, it triggers the host to control the heat sealing head to clamp the blood bag tube and simultaneously transmit a high-frequency signal to fuse the pipeline, thereby realizing intelligent separation and sealing of plasma. After completion, just pull the sealing groove tangent line with a little force to separate the connecting tube. The device can not only accurately control the timing and space of blood bag squeezing to ensure the separation of blood components, but also automatically complete the sealing and separation of blood bag tubes, improve the sealing quality of pipelines, and avoid pollution and waste of blood components. The regulating mechanism 34 is started. According to the material, specifications and other parameters of the pipeline, the controller controls the regulating mechanism 34 to adjust the position of the upper template 31 on the adjusting frame 33, so that the upper template 31 gradually approaches the lower template 32 until it contacts the pipeline. The heat sealing heads embedded in the opposite sides of the upper template 31 and the lower template 32 start to work to heat the pipeline. The pressure sensor monitors the application of the upper template 31 and the lower template 32 to the pipeline in real time. The pressure at the pressure part is adjusted, and the pressure data is transmitted to the controller. The controller adjusts the pressure applied by the upper template 31 in real time through the regulating mechanism 34 according to the preset pressure value to ensure that the pipeline completes the sealing operation at a suitable pressure and temperature. When the sealing is completed, the cylinder 42 is started. The cylinder 42 is installed in the center of the adjusting frame 33, and its telescopic end is connected to the cutting knife 41. The telescopic end of the cylinder 42 pushes the cutting knife 41 to move downward. The cutting knife 41 cuts the sealed pipeline through the knife groove 35 opened in the center of the upper template 31, so as to subsequently store and transport the blood products after slurry separation. In this embodiment, the device is driven by two one-way screws 241 and a pulley group 243.This design greatly reduces the number of parts and eliminates the complex considerations of differences in screw rotation directions, which not only reduces the difficulty of manufacturing and makes the production process simpler and more efficient, but also significantly shortens the production cycle and reduces production costs. For small blood stations or laboratories, this simple design can obtain reliable pulp separation equipment at a lower cost within a limited budget. During the pulp separation process, the unidirectional screw 241 can provide precise unidirectional extrusion force, and the operator can accurately control the movement trajectory and extrusion force of the extrusion plate 22 by controlling the drive motor 242.
[0054] In the existing sealing equipment, it is often difficult to accurately control the sealing pressure, resulting in uneven sealing quality. In this equipment, a pressure sensor is arranged on the upper template 31 of the sealing machine structure 3. The pressure sensor is installed at the pressure application part of the upper template 31 and the lower template 32 and is connected to the controller. The pressure sensor can monitor the sealing pressure in real time and transmit the pressure data to the controller. The controller accurately adjusts the pressure of the upper template 31 through the regulating mechanism 34 according to the preset pressure value. This closed-loop control method can ensure that the pipeline is always subjected to appropriate pressure during the sealing process, effectively improves the stability of the sealing quality, and reduces the problems of loose sealing and leakage caused by improper sealing pressure.
[0055] Since the sealing pressure can be accurately controlled, the device can flexibly adjust the sealing pressure through the controller according to the materials and specifications of different pipes. Compared with some sealing devices in the prior art that cannot adjust the pressure according to the characteristics of the pipe, the design can better adapt to the sealing needs of various pipes and improve the versatility of the equipment. In the existing equipment, the cutting and sealing functions are often separated, and the sealed pipe needs to be manually transferred to the cutting equipment for cutting, which is cumbersome and inefficient. The device integrates the cutting mechanism 4 into the sealing machine structure 3. When the sealing is completed, the cylinder 42 drives the cutting knife 41 to immediately cut the sealed pipe. This integrated design realizes the seamless connection between the cutting and sealing processes, greatly improves the work efficiency, reduces the manual operation links, and reduces the possibility of human errors. The cutting knife 41 is arranged above the upper template 31, and a knife groove 35 for the cutting knife 41 to pass through is opened in the center of the upper template 31, and the knife groove 35 is arranged between the two heat sealing heads. This design ensures that the cutting knife 41 can accurately cut the sealing part and avoids the influence of the cutting position deviation on the sealing quality of the pipe.
[0056] Embodiment 2:
[0057] See also Figure 2-7In the first embodiment, since the unidirectional screw 241 is designed in the pulp separation clamp structure 2, in order to improve the use efficiency of the pulp separation clamp, the following further improvement is proposed. Different from the first embodiment, the driving mechanism 24 also includes a bidirectional screw 244, and the bidirectional screw 244 is symmetrically rotatably installed between the two bearing seats 5. One end of the bidirectional screw 244 passes through the extrusion plate 1 22 and the extrusion plate 2 23 and is connected and fixed to the bearing seat 5 through a bearing.
[0058] When in use, the driving motor 242 is turned on, and the power of the driving motor 242 is transmitted to the two bidirectional screws 244 through the pulley group 243. Since the pulley group 243 is connected to the two bearings on the bearing seat 5, the two bidirectional screws 244 rotate synchronously. The bidirectional screws 244 are threadedly connected with the extrusion plate 1 22 and the extrusion plate 23. When the bidirectional screws 244 rotate, the extrusion plate 1 22 and the extrusion plate 23 move relative to each other under the action of the threads. At the same time, guide blocks are also provided at the bottom of the extrusion plates 1 22 and the extrusion plates 23. The guide blocks slide along the base 21, so that The squeezing plate 1 22 and the squeezing plate 2 23 move more stably, thereby realizing the clamping operation of the blood bag and performing slurry processing on the blood in the blood bag. In this embodiment, the bidirectional screw 244 can make the squeezing plate 1 22 and the squeezing plate 2 23 move toward the middle of the blood bag simultaneously and symmetrically, ensuring that the squeezing force on the top and bottom of the blood bag is uniform. The bidirectional screw 244 drives the two squeezing plates to move synchronously. Compared with the unidirectional screw 241 driving one squeezing plate to move, the squeezing process of the blood bag can be completed faster in the same time. When blood samples are processed in batches at blood stations, this high efficiency advantage is obvious.
[0059] Embodiment three:
[0060] Please refer to Figure 1-3 Both ends of the bidirectional screw 244 and the unidirectional screw 241 are sleeved with compression springs 245, and the ends of the compression springs 245 are connected with movable pins, and the movable pins are connected to the bearing seat 5 or the bearing on the extrusion plate 23.
[0061] When the pulp separator is working, the bidirectional screw 244 or the unidirectional screw 241 rotates at high speed to drive the extrusion plate 1 22 or the extrusion plate 2 23 to extrude the blood bag. Vibration and impact force will be generated in this process. The compression spring 245, with its good elasticity, acts like a shock absorber to effectively absorb and buffer these vibration and impact energy. Compared with the traditional method of directly connecting the screw to the bearing seat 5, the impact of vibration on the equipment structure is greatly reduced, which makes the equipment more stable during operation and avoids problems such as loosening and displacement of components caused by vibration, thereby ensuring the stable operation of the equipment. When pulping, the liquid in the blood bag is unevenly distributed, and the force on the bidirectional screw 244 or the unidirectional screw 241 changes. The compression spring 245 can automatically adjust the elastic force according to the force, stably support the bidirectional screw 244 or the unidirectional screw 241, and avoid damage to components due to uneven force.
[0062] Embodiment 4:
[0063] Please refer to Figure 4 , Figure 7 A pipe guide groove 11 is provided on the top of the frame 1, and the lower template 32 is arranged at the center of the pipe guide groove 11. The width of the pipe guide groove 11 is consistent with the width of the upper template 31 and the lower template 32. Pipe clamps 12 are connected at both ends of the pipe guide groove 11, and the clamping center of the pipe clamp 12 is consistent with the center line of the pipe guide groove 11.
[0064] A buffer block 13 is detachably provided on the top of the lower template 32, a positioning groove 15 is provided on the pipeline guide groove 11, and the buffer block 13 is buckled on the positioning groove 15. A buffer block 2 is detachably provided on the upper template 31, and a clamping groove is symmetrically provided at the bottom of the upper template 31, and the buffer block 2 14 is slidably clamped in the clamping groove.
[0065] Before operation, the detachable buffer block 13 is connected to the positioning groove 15 of the pipe guide groove 11 by snapping, and the buffer block 2 14 is installed in the slot at the bottom of the upper template 31. At this time, the slurry distribution tube is passed through the pipe clamp 12 and the pipe guide groove 11 in turn, and the pipe clamp 12 at one end is passed through and connected to the empty blood bag, and then the slurry distribution tube is pre-clamped by the pipe clamp 12, so that the slurry distribution tube is close to the center of the pipe guide groove 11, and there is a movable space between the pipe clamp 12 and the slurry distribution tube, which is convenient for following movement when using the two-way screw 244. The slurry distribution tube is placed between the buffer blocks of the upper template 31 and the lower template 32. The staff first accurately adjusts the distance between the upper template 31 and the lower template 32 through the regulating mechanism 34 according to the material and specifications of the pipeline. Subsequently, the high-precision pressure sensor begins to monitor the sealing pressure of the mold on the pipeline in real time, and transmits the pressure data to the control system. The control system automatically adjusts the pressure of the mold through the motor and the transmission device according to the preset pressure value. At the same time, the new ceramic inside the upper and lower molds The heating plate starts to work to heat and seal the slurry distribution pipe. During the heating and sealing process, due to the softening of the pipe due to heat, some molten materials or other contaminants may be generated. When these contaminants drip under the action of gravity, they will be blocked by the detachable buffer block to prevent them from dripping on the machine body, thereby keeping the machine body clean and reducing the workload of equipment maintenance. When the sealing is completed, the buffer block can also assist the upper template 31 and the lower template 32 to separate from the sealed pipe, making the operation smoother, reducing the adhesion between the pipe and the template, and improving work efficiency. After a batch of pipe sealing operations are completed, the staff can easily remove the detachable buffer block from the mold, clean or replace it for next use. At the same time, the buffer block 14 set on the upper template 31 can also be used to scrape large debris generated by the lower cutting knife 41 when cutting. The buffer block is made of thermally conductive material, which can transfer the heat generated by the heat sealing head on the upper template 31 and the lower template 32 to the buffer block to facilitate heating and sealing the slurry distribution pipe.
[0066] Embodiment five:
[0067] Please refer to Figure 4The adjusting frame 33 includes four pillars 331, a movable plate 332 and a top seal 333. The four pillars 331 are symmetrically arranged on both sides of the pipeline guide groove 11 in pairs. The movable plate 332 is installed between the four pillars 331. The cylinder 42 is installed on the top of the movable plate 332. The telescopic end of the cylinder 42 passes through the movable plate 332 and is connected to the cutting knife 41. The upper template 31 is installed at the bottom of the movable plate 332 through a fixed column. The top seal 333 is installed on the top of the four pillars 331. The regulating mechanism 34 is installed in the top seal 333. The regulating mechanism 34 is connected with a screw group, which consists of four screw rods 335. Each of the pillars 331 is provided with the screw rod 335, and the movable plate 332 is movably connected with the screw rod 335.
[0068] The regulating mechanism 34 includes a control motor 341, a pay-off pulley 342 and a driving rope 343. A pay-off pulley 342 is provided on the top of each of the pillars 331, and the driving rope 343 is connected to each of the pay-off pulleys 342 in sequence to form a ring. The control motor 341 is fixedly installed on the top of the top seal 333, and the output end passes through the top seal 333 and is connected to one of the pay-off pulleys 342. Each of the pay-off pulleys 342 is connected to the screw rod 335. Each of the pillars 331 is provided with a slide groove 336 on the side facing the movable plate 332. A ball nut is connected to the movable plate 332, and the ball nut passes through the slide groove 336 and is connected to the screw rod 335.
[0069] When in use, the motor 341 is controlled to drive the pay-off pulley 342 to rotate, and the other three pay-off pulleys 342 are driven to rotate under the action of the driving rope 343, and the screw rod 335 on each pillar 331 is driven to rotate, thereby driving the movable plate 332 to move vertically along the screw rod 335 to adjust the distance between the upper template 31 and the lower template 32.
[0070] After the equipment is started, the slurry pipe to be processed is placed in the pipe guide groove 11. At this time, the components of the adjustment frame 33 are in the initial state. When it is necessary to adjust the position of the upper template 31 to adapt to the height of different slurry pipes or adjust the sealing pressure, the control motor 341 is started, and the control motor 341 drives the wire-releasing pulley 342 connected thereto to rotate. Since the driving rope 343 forms a ring and is connected to each wire-releasing pulley 342 in sequence, the rotation of one wire-releasing pulley 342 will drive the other wire-releasing pulleys 342 to rotate synchronously through the driving rope 343, and the screw rod 335 connected to each wire-releasing pulley 342 will rotate synchronously. When the screw rod 335 rotates, the movable plate 332 connected to the screw rod 335 through the ball nut will Under the action of the screw rod 335, it moves up and down along the direction of the pillar 331, thereby driving the upper template 31 installed at the bottom of the movable plate 332 to rise or fall, and accurately adjust the distance between the upper template 31 and the lower template 32 to meet the sealing requirements of different slurry pipes. The synchronous transmission method can ensure that the movable plate 332 remains horizontal during the up and down movement, avoiding the tilt of the upper template 31 due to inconsistent lifting and lowering of various parts, thereby improving the accuracy of the position adjustment of the upper template 31. When sealing slurry pipes of different diameters, the distance between the upper template 31 and the lower template 32 can be more accurately controlled to ensure uniform sealing pressure, effectively improve the sealing quality, and reduce problems such as leakage caused by uneven sealing pressure.
[0071] Embodiment six:
[0072] Please refer to Figure 4-6 The adjustment component 6 includes a hollow guide rail 61 and a slider 62. The hollow guide rail 61 is fixedly mounted on the extrusion plate 23. The slider 62 is slidably connected to the hollow guide rail 61. The center of the slider 62 is fixedly connected to one end of the positioning pin 221. Locking mechanisms are provided on both sides of the slider 62. A locking groove 66 matching the locking mechanism is provided on the outer wall of the hollow guide rail 61.
[0073] The locking mechanism includes a butterfly handle 63, a fixed shaft 64 and a torsion spring 65. The fixed shaft 64 is fixedly installed on both sides of the slider 62. The butterfly handle 63 is rotatably installed on the fixed shaft 64. The torsion spring 65 is also sleeved on the fixed shaft 64. The fixed end of the torsion spring 65 is fixedly connected to the outer wall of the slider 62, and the movable end of the torsion spring 65 is tightly fixed to the outer wall of the butterfly handle 63. A locking block matching the locking groove 66 is provided on the side of the butterfly handle 63 close to the hollow guide rail 61.
[0074] Existing pulping equipment is often difficult to adapt to blood bags of various specifications. In this equipment, a plurality of positioning pins 221 are arranged on the squeezing plate 22, and each positioning pin 221 is connected to an adjustment component 6. Through the adjustment component 6, the operator can flexibly adjust the horizontal position of the positioning pin 221 on the squeezing plate 22 according to the different hanging hole positions on the blood bag. Specifically, the torsion spring 65 is squeezed by pinching the butterfly handle 63 and rotating it around the fixed shaft 64, so that the locking block is disengaged from the locking groove 66, thereby releasing the restriction on the slider 62, and pulling the positioning pin 221 to move along the hollow guide rail 61 to adjust the position. This design enables the equipment to adapt to blood bags of various specifications, greatly expanding the scope of application of the equipment, reducing the need to replace the pulping equipment or perform complex adjustments due to different specifications of blood bags, and improving work efficiency. The positioning pin 221 can firmly fix the blood bag on the squeezing plate 22, and effectively prevent the blood bag from shifting due to squeezing during the pulping process.
[0075] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A blood bag tube sealing machine with a blood separation function, comprising a frame (1), characterized in that: Also includes The pulp separation clamp structure (2) comprises a base (21), a first squeezing plate (22), a second squeezing plate (23) and a driving mechanism (24); the base (21) is mounted on one side of a frame (1); a bearing seat (5) is symmetrically arranged on the top of the base (21); the first squeezing plate (22) and the second squeezing plate (23) are arranged between the symmetrical bearing seats (5); the driving mechanism (24) is mounted on the bearing seat (5); and the first squeezing plate (22) and the second squeezing plate (23) are controlled by the driving mechanism (24) to clamp the blood bag; and a receiving plate (25) is also arranged between the first squeezing plate (22) and the second squeezing plate (23); Positioning pin (221); a plurality of positioning pins (221) are also provided on the extrusion plate (22); each positioning pin (221) is connected to an adjustment component (6); the adjustment component (6) is mounted on the extrusion plate; the adjustment component (6) is used to adjust the horizontal position of the positioning pin (221) on the extrusion plate (22); The sealing machine structure (3) comprises an upper template (31), a lower template (32) and an adjusting frame (33), wherein the lower template (32) is fixedly mounted on the top of the frame (1), the adjusting frame (33) is arranged above the upper template (31), the upper template (31) is movably mounted on the adjusting frame (33), the adjusting frame (33) is provided with a regulating mechanism (34), the regulating mechanism (34) is used to control the movement of the upper template (31) on the adjusting frame (33), the upper template (31) and the lower template (32) are embedded with heat sealing heads on opposite sides, the heat sealing heads are electrically connected to a high-frequency transmitter, the high-frequency transmitter is controlled by a controller, the upper template (31) is also provided with a pressure sensor, the pressure sensor is installed at the pressure application position of the upper template (31) and the lower template (32), the pressure sensor is connected to a controller, the controller is installed on the other side of the frame (1), and the upper template (31) is also provided with a photoelectric element, the photoelectric element is arranged close to the pressure sensor; The pressure sensor is installed at the pressure application positions of the upper template (31) and the lower template (32), and the pressure sensor is connected to a controller. The controller controls the regulating mechanism (34) to adjust the pressure of the upper template (31), and the controller is installed on one side of the frame (1); A cutting mechanism (4); comprising a cutting knife (41) and a cylinder (42); the cylinder (42) is mounted at the center of the adjusting frame (33); the telescopic end of the cylinder (42) is connected to the cutting knife (41); the cutting knife (41) is arranged above the upper template (31); a knife groove (35) for the cutting knife (41) to pass through is provided at the center of the upper template (31); mounting grooves are symmetrically provided on the opposite surfaces of the upper template (31) and the lower template (32); the heat sealing head is mounted in the mounting groove; the heat sealing head is annular; the pressure sensor is embedded in the center of the annular heat sealing head of the upper template (31); and the knife groove (35) is provided between the two heat sealing heads.
2. The blood bag tube sealing machine with blood separation function according to claim 1, characterized in that: The driving mechanism (24) comprises two one-way screws (241), a driving motor (242) and a pulley group (243). The two one-way screws (241) are symmetrically mounted between the bearing seat (5) at one end away from the frame (1) and the second extrusion plate (23), and are threadedly connected to the first extrusion plate (22). Supports are mounted on the second extrusion plate (23) and the bearing seat (5). The two ends of the one-way screws (241) are respectively connected to the second extrusion plate (23) and the bearings on the bearing seat (5). The pulley group (243) is connected to the outer wall of the bearing seat (5) and to the two bearings on the bearing seat (5). The driving motor (242) is connected to one of the sprockets of the pulley group (243).
3. The blood bag tube sealing machine with blood separation function according to claim 2, characterized in that: The driving mechanism (24) further comprises a bidirectional screw (244), wherein the bidirectional screw (244) is symmetrically rotatably mounted between the two bearing seats (5), and one end of the bidirectional screw (244) passes through the first extrusion plate (22) and the second extrusion plate (23) and is fixedly connected to the bearing seat (5) via a bearing.
4. The blood bag tube sealing machine with pulp separation function according to claim 3, characterized in that: Compression springs (245) are sleeved on both ends of the bidirectional screw (244) and the unidirectional screw (241), and a movable pin is connected to the end of the compression spring (245), and the movable pin is connected to the bearing seat (5) or the bearing on the second extrusion plate (23).
5. The blood bag tube sealing machine with blood separation function according to claim 1, characterized in that: A pipe guide groove (11) is provided on the top of the frame (1); the lower template (32) is arranged at the center of the pipe guide groove (11); the width of the pipe guide groove (11) is consistent with the width of the upper template (31) and the lower template (32); pipe clamps (12) are connected at both ends of the pipe guide groove (11); the clamping center of the pipe clamp (12) is consistent with the center line of the pipe guide groove (11).
6. The blood bag tube sealing machine with blood separation function according to claim 5, characterized in that: A buffer block 1 (13) is detachably provided on the upper side of the lower template (32); a positioning groove (15) is provided on the pipeline guide groove (11); the buffer block 1 (13) is buckled on the positioning groove (15); a buffer block 2 (14) is detachably provided on the upper template (31); a clamping groove is symmetrically provided on the bottom of the upper template (31); the buffer block 2 (14) is slidably clamped in the clamping groove.
7. The blood bag tube sealing machine with blood separation function according to claim 5, characterized in that: The adjustment frame (33) comprises four pillars (331), a movable plate (332) and a top seal (333). The four pillars (331) are symmetrically arranged on both sides of the pipeline guide groove (11) in pairs. The movable plate (332) is installed between the four pillars (331). The cylinder (42) is installed on the top of the movable plate (332). The telescopic end of the cylinder (42) passes through the movable plate (332) and is connected to the cutting knife (41). The upper template (31) is installed on the bottom of the movable plate (332) through a fixed column. The top seal (333) is installed on the top of the four pillars (331). The regulating mechanism (34) is installed in the top seal (333). The regulating mechanism (34) is connected with a screw group, which is composed of four screw rods (335). Each of the pillars (331) is provided with the screw rod (335). The movable plate (332) is movably connected with the screw rod (335).
8. The blood bag tube sealing machine with blood separation function according to claim 7, characterized in that: The regulating mechanism (34) comprises a control motor (341), a pay-off pulley (342) and a driving rope (343). A pay-off pulley (342) is provided on the top of each of the pillars (331), and the driving rope (343) is sequentially connected to each of the pay-off pulleys (342) to form a ring. The control motor (341) is fixedly mounted on the top of the top seal (333), and the output end passes through the top seal (333) and is connected to one of the pay-off pulleys (342). Each of the pay-off pulleys (342) is connected to the screw rod (335). A slide groove (336) is provided on the side of each of the pillars (331) facing the movable plate (332). A ball nut is connected to the movable plate (332), and the ball nut passes through the slide groove (336) and is connected to the screw rod (335).
9. The blood bag tube sealing machine with blood separation function according to claim 1, characterized in that: The adjustment assembly (6) comprises a hollow guide rail (61) and a slider (62); the hollow guide rail (61) is fixedly mounted on the second extrusion plate (23); the slider (62) is slidably connected to the hollow guide rail (61); the center of the slider (62) is fixedly connected to one end of the positioning pin (221); locking mechanisms are provided on both sides of the slider (62); and a locking groove (66) matching the locking mechanism is provided on the outer wall of the hollow guide rail (61).
10. The blood bag tube sealing machine with blood separation function according to claim 9, characterized in that: The locking mechanism comprises a butterfly handle (63), a fixed shaft (64) and a torsion spring (65); the fixed shaft (64) is fixedly mounted on both sides of the slider (62); the butterfly handle (63) is rotatably mounted on the fixed shaft (64); the torsion spring (65) is also sleeved on the fixed shaft (64); the fixed end of the torsion spring (65) is fixedly connected to the outer wall of the slider (62); the movable end of the torsion spring (65) is tightly fixed to the outer wall of the butterfly handle (63); and a locking block matching the locking groove (66) is provided on one side of the butterfly handle (63) close to the hollow guide rail (61).