The application discloses a kind of based on digital twinning waste
incineration grate wear prediction and jam early warning method, belong to
solid waste treatment and industrial
automation monitoring technical field.The method includes: the displacement, velocity,
contact force and acceleration data of grate mechanism are collected in real time by sensor group;Establish the three-dimensional geometric model of grate mechanism and define
kinematic pair constraint relationship, material attribute and contact parameter, construct multi-
body dynamics digital twinning model, real-
time data are mapped to the model to realize virtual and real synchronous;The time-varying
contact force and sliding speed
signal output by digital twinning model are acquired, and the wear rate is dynamically calculated based on the modified Archard wear model and the remaining useful life is predicted, and when the prediction deviation exceeds the threshold, the dynamic
wear coefficient is adaptively corrected;Real-time monitoring of grate motion parameters and comparison with normal working condition benchmark value, according to
stroke deviation, speed fluctuation, acceleration
peak value, trigger jam early warning
signal gradually;The wear amount and
remaining life of each grate piece are summarized, and a
health assessment report and differentiated repair recommendations are generated.The
application time-varying
coupling of digital twinning and wear prediction is realized, the wear rate is calculated dynamically step by step, and three-level grading early warning is realized, which can improve the wear prediction accuracy of waste
incineration grate and the early warning ability of jam failure.