Pipe pile hole wall compacting device

By designing a pipe pile hole wall tightening device and using the sweeping and scraping and tightening mechanism between the scraper and the hole wall, the problems of uneven tightness of the hole wall and environmental pollution in the traditional method are solved, and a fast, safe and environmentally friendly hole wall tightening effect is achieved.

CN120099974APending Publication Date: 2025-06-06CHINA SHANXI SIJIAN GRP
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Patent Information

Application Number
CN202510444319.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-08-29
Filing Date
2025-04-10
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

In construction projects, it is difficult to ensure uniformity of the tightness of the pipe pile hole walls. The traditional methods are inefficient, labor intensity is high, and there are problems of environmental pollution and high costs.

Method used

A pipe pile hole wall compaction device is designed, including mounting plates, mounting columns, upper ring plates, lower ring plates, connecting rods, scrapers and telescopic cylinders. Through the synergy between the traction mechanism and the support mechanism, the close contact between the scraper and the hole wall and the sweeping and scraping tightening are achieved.

Benefits of technology

The device can quickly and evenly tighten the pipe pile hole walls, and the scraper angle is adjustable. It is suitable for pile holes of different diameters, improving construction efficiency and safety and avoiding environmental pollution.

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Abstract

The invention relates to the technical field of constructional engineering, in particular to a tubular pile hole wall compacting device which comprises a mounting plate, a mounting column is arranged below the mounting plate, the outer wall of the mounting column is sleeved with an upper annular plate and a lower annular plate, and the upper annular plate and the lower annular plate are connected through a fixing rod. The outer wall of the upper annular plate and the outer wall of the lower annular plate are rotationally connected with connecting rods which are annularly distributed at equal intervals, the connecting rods on the outer side of the upper annular plate and the connecting rods on the outer side of the lower annular plate are distributed in a staggered mode, the ends of the connecting rods are rotationally connected with scraping plates, a fixing ring is fixedly arranged on the outer wall of the mounting column, and the outer side of the fixing ring is sleeved with the ends of the scraping plates. A mounting groove is formed in the top end of the mounting column, and a telescopic air cylinder is fixedly arranged in the mounting groove. The hole wall compacting device is light and convenient to use, the purpose of rapidly compacting the hole wall of the tubular pile can be achieved, meanwhile, the angle of the scraper is adjustable, hole wall compacting operation can be conveniently conducted on pile holes with different calibers, and the using effect is better.
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Description

Technical Field

[0001] The invention relates to the technical field of construction engineering, and in particular to a pipe pile hole wall compacting device. Background Art

[0002] In the field of construction engineering, pipe piles are widely used in various building structures as an important basic engineering component. However, during the construction of pipe piles, the compactness of the pipe pile hole wall has always been one of the key factors affecting the quality and safety of the project. The traditional method of processing the pipe pile hole wall mainly relies on manual operation and simple mechanical assistance. In the case of manually dug bored piles, workers usually use tools such as shovels and spades to trim and compact the hole wall, but this method is inefficient, labor-intensive, and it is difficult to ensure uniform compactness.

[0003] For mechanically bored pipe piles, although some drilling equipment can form the hole wall to a certain extent, due to the complexity and variability of geological conditions, the hole wall often has the risk of loosening and collapse. For example, in soft soil foundations, the hole wall is easily affected by groundwater and becomes unstable. In addition, some existing pipe pile hole wall treatment technologies also have many shortcomings. The chemical curing agents used in some methods may cause environmental pollution and are costly. Some mechanical compaction equipment is bulky and complicated to operate, which is not convenient for use in narrow construction sites. Therefore, it is urgent to design a pipe pile hole wall compaction device to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to solve the defects in the prior art and to propose a pipe pile hole wall compacting device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A pipe pile hole wall tightening device comprises a mounting plate, a mounting column is arranged below the mounting plate, an upper ring plate and a lower ring plate are respectively sleeved on the outer wall of the mounting column, the upper ring plate and the lower ring plate are connected by a fixing rod, the outer walls of the upper ring plate and the lower ring plate are rotatably connected with connecting rods distributed in an annular shape with equal distances, and the connecting rods on the outer side of the upper ring plate and the connecting rods on the outer side of the lower ring plate are staggered, the ends of the connecting rods are rotatably connected with a scraper, a fixing ring is fixedly arranged on the outer wall of the mounting column, and the end of the scraper is sleeved on the outer side of the fixing ring, a mounting groove is opened on the top of the mounting column, and a telescopic cylinder is fixedly arranged in the mounting groove, a lifting plate is fixedly arranged on the telescopic end of the telescopic cylinder, the lifting plate and the upper ring plate are connected by a connecting assembly, and also comprises:

[0007] A traction mechanism, which is arranged above the mounting plate and is used to pull the lifting plate up and down to move in the pile hole to be compacted;

[0008] The supporting mechanism is arranged below the mounting plate and is used for setting the mounting plate above the pile hole to be tightened.

[0009] As a further solution of the present invention: the connecting assembly includes a mounting ring plate, the inner wall of the mounting ring plate is fixedly provided with cross bars which are equidistantly distributed in a ring shape, and the ends of the cross bars are fixedly connected to the outer wall of the upper ring plate, the upper surface of the mounting ring plate is fixedly provided with movable rods which are equidistantly distributed in a ring shape, and the movable rods pass through the lifting plate, the top of the movable rod is fixedly provided with a stopper, and the lower surface of the stopper is fixedly provided with a distance sensor, the outer side of the movable rod is sleeved with a spring, and the spring is located between the lifting plate and the stopper.

[0010] As a further solution of the present invention: the traction mechanism includes a bracket fixedly arranged on the upper surface of the mounting plate, and a winding roller is rotatably arranged in the bracket, a reducer is fixedly arranged on the outer wall of the bracket, a driving motor is fixedly arranged on the outer wall of the reducer, and the output end of the driving motor is connected to the input end of the reducer, and the output end of the reducer is connected to the winding roller for driving the winding roller to rotate, a traction rope is wrapped around the outer side of the winding roller, and a lifting ring is fixedly arranged on the end of the traction rope, and the lifting ring is fixedly arranged on the upper surface of the lifting plate, and a fixing opening is opened on the outer wall of the mounting plate, and the traction rope passes through the fixing opening.

[0011] As a further solution of the present invention: a support rod is fixedly arranged in the fixing opening, and a limiting cylinder is fixedly arranged at the end of the support rod, and the traction rope passes through the limiting cylinder.

[0012] As a further solution of the present invention: a protective sleeve is sleeved on one end of the scraper away from the fixing ring, and limiting holes are provided on the outer walls of the scraper and the protective sleeve, and limiting bolts are inserted into the limiting holes.

[0013] As a further solution of the present invention: the support mechanism includes a vertical plate rotatably arranged on the lower surface of the mounting plate, and a support plate is fixedly arranged at the end of the vertical plate, a universal wheel is fixedly arranged on the lower surface of the support plate, and inserts distributed at equal distances are fixedly arranged on the side wall of the support plate.

[0014] As a further solution of the present invention: a slot is provided on the side wall of the mounting plate, a screw is fixedly provided on the outer wall of the vertical plate, and a nut is threadedly connected to the outer side of the screw, the outer diameter of the screw is smaller than the inner diameter of the slot, the outer diameter of the nut is larger than the inner diameter of the slot, and grip rods are fixedly provided on the outer wall of the nut at equal distances and distributed in a ring shape.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The lifting plate can be driven upward by the telescopic cylinder, and the lifting plate can be driven upward by the telescopic cylinder to drive the upper ring plate to move upward on the outer side of the mounting column. Since the upper ring plate and the lower ring plate are connected by the fixing rod, the lower ring plate can move upward with the upper ring plate. In the process of the lower ring plate and the upper ring plate moving upward together, the scraper plate can be driven to rotate around the fixing ring through the connecting rod, so that the end of the scraper plate away from the fixing ring is in close contact with the hole wall of the pile hole, and then the lifting plate is driven upward by the traction mechanism, so that the scraper plate can sweep the hole wall to achieve the effect of tightening the hole wall, and the adjacent scrapers are staggered so that the hole wall in the pile hole can be swept and scraped. The device can not only achieve the purpose of quickly tightening the hole wall of the pipe pile, but also the angle of the scraper plate is adjustable, which is convenient for carrying out the hole wall tightening operation on pile holes of different calibers, and the use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic structural diagram of a pipe pile hole wall compacting device from a first perspective provided by an embodiment of the present invention;

[0018] Figure 2 A schematic structural diagram from a second perspective of a pipe pile hole wall compacting device provided by an embodiment of the present invention;

[0019] Figure 3 A schematic diagram of the structure of installing a ring plate and a scraper in a pipe pile hole wall compacting device provided by an embodiment of the present invention;

[0020] Figure 4 A schematic structural diagram of an installation column in a pipe pile hole wall compacting device provided by an embodiment of the present invention;

[0021] Figure 5 A schematic diagram of the structure of a connecting rod in a pipe pile hole wall compacting device provided by an embodiment of the present invention;

[0022] Figure 6 A schematic structural diagram of a protective sleeve in a pipe pile hole wall compacting device provided by an embodiment of the present invention;

[0023] Figure 7 A schematic diagram of a half-section structure of an installation column in a pipe pile hole wall compacting device provided by an embodiment of the present invention;

[0024] Figure 8 A schematic structural diagram of a pipe pile hole wall compacting device provided by an embodiment of the present invention from a third perspective.

[0025] In the figure: 101-mounting plate, 102-lifting plate, 103-mounting column, 104-telescopic cylinder, 105-upper ring plate, 106-fixing rod, 107-lower ring plate, 108-connecting rod, 109-fixing ring, 110-scraper, 111-protective sleeve, 112-limiting bolt, 201-mounting ring plate, 202-cross bar, 203-movable rod, 204-block, 205-distance sensor Device, 206-spring, 301-bracket, 302-winding roller, 303-reducer, 304-drive motor, 305-traction rope, 306-fixing port, 307-support rod, 308-limiting cylinder, 309-lifting ring, 401-vertical plate, 402-support plate, 403-universal wheel, 404-insert, 405-screw, 406-nut, 407-grip, 408-slot. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0027] like Figure 1-Figure 8 As shown, a pipe pile hole wall tightening device provided by an embodiment of the present invention includes a mounting plate 101, a mounting column 103 is arranged below the mounting plate 101, and the outer wall of the mounting column 103 is respectively sleeved with an upper ring plate 105 and a lower ring plate 107, the upper ring plate 105 and the lower ring plate 107 are connected by a fixing rod 106, the outer walls of the upper ring plate 105 and the lower ring plate 107 are rotatably connected with connecting rods 108 distributed in an annular shape with equal distances, and the connecting rods 108 on the outer side of the upper ring plate 105 and the connecting rods 108 on the outer side of the lower ring plate 107 are staggered, and the ends of the connecting rods 108 are rotatably connected with scrapers 110, and the mounting column 103 is provided with a plurality of screws 106. A fixing ring 109 is fixedly provided on the outer wall, and the end of the scraper 110 is sleeved on the outer side of the fixing ring 109. A mounting groove is provided at the top of the mounting column 103, and a telescopic cylinder 104 is fixedly provided in the mounting groove. A lifting plate 102 is fixedly provided at the telescopic end of the telescopic cylinder 104. The lifting plate 102 and the upper ring plate 105 are connected by a connecting component, and also include: a traction mechanism, which is arranged above the mounting plate 101 and is used to pull the lifting plate 102 up and down to move in the pile hole to be compacted; a supporting mechanism, which is arranged below the mounting plate 101 and is used to erect the mounting plate 101 above the pile hole to be compacted.

[0028] The mounting plate 101 can be erected above the pile hole to be tightened by a supporting mechanism, and the lifting plate 102 and the mounting column 103 can be lowered to the bottom of the pile hole by a traction mechanism, and then the lifting plate 102 can be driven to move upward by the telescopic cylinder 104, and the lifting plate 102 can drive the upper ring plate 105 to move upward on the outside of the mounting column 103 by the connecting assembly. Since the upper ring plate 105 and the lower ring plate 107 are connected by a fixing rod 106, the lower ring plate 107 can move upward together with the upper ring plate 105. During the process of the lower ring plate 107 and the upper ring plate 105 moving upward together, The scraper 110 will be driven to rotate around the fixed ring 109 through the connecting rod 108, so that the end of the scraper 110 away from the fixed ring 109 is in close contact with the hole wall of the pile hole, and then the lifting plate 102 is driven to move up by the traction mechanism, so that the scraper 110 can sweep the hole wall to compact the hole wall, and the adjacent scrapers 110 are staggered so that the hole wall in the pile hole can be scraped. This device can not only achieve the purpose of quickly compacting the hole wall of the pipe pile, but also the angle of the scraper 110 is adjustable, which is convenient for compacting the hole wall of pile holes of different calibers, and the use effect is better.

[0029] As an embodiment of the present invention, please refer to Figure 3 and Figure 7 The connecting assembly includes a mounting ring plate 201, the inner wall of the mounting ring plate 201 is fixedly provided with cross bars 202 which are distributed in an annular shape at equal distances, and the end of the cross bar 202 is fixedly connected to the outer wall of the upper ring plate 105, the upper surface of the mounting ring plate 201 is fixedly provided with movable rods 203 which are distributed in an annular shape at equal distances, and the movable rods 203 penetrate the lifting plate 102, the top of the movable rod 203 is fixedly provided with a stopper 204, and the lower surface of the stopper 204 is fixedly provided with a distance sensor 205, the outer side of the movable rod 203 is sleeved with a spring 206, and the spring 206 is located between the lifting plate 102 and the stopper 204, when the telescopic cylinder 104 drives the lifting plate 102 to move upward, the elastic force of the spring 206 can be used to The stopper 204 and the movable rod 203 are prompted to move up with the lifting plate 102. The movable rod 203 can drive the mounting ring plate 201 to move up, and then the upper ring plate 105 in the mounting ring plate 201 moves up together. When the end of the scraper 110 away from the fixed ring 109 is in contact with the inner wall of the pile hole, as the lifting plate 102 moves further upward, the spring 206 can be compressed. The compression amount of the spring 206 can be used to adjust the scraping force of the scraper 110 on the hole wall. The distance sensor 205 can detect the distance between the stopper 204 and the lifting plate 102, and then the compression amount of the spring 206 is detected, which is convenient for adjusting the scraping force of the scraper 110 and achieving better use effect.

[0030] As an embodiment of the present invention, please refer to Figure 1 , Figure 2 , Figure 4 and Figure 8 The traction mechanism includes a bracket 301 fixedly arranged on the upper surface of the mounting plate 101, and a winding roller 302 is rotatably arranged in the bracket 301, a reducer 303 is fixedly arranged on the outer wall of the bracket 301, a driving motor 304 is fixedly arranged on the outer wall of the reducer 303, and the output end of the driving motor 304 is connected to the input end of the reducer 303, and the output end of the reducer 303 is connected to the winding roller 302 for driving the winding roller 302 to rotate, a traction rope 305 is wound around the outer side of the winding roller 302, and a lifting ring 305 is fixedly arranged at the end of the traction rope 305 9. The lifting ring 309 is fixedly arranged on the upper surface of the lifting plate 102. The outer wall of the mounting plate 101 is provided with a fixing opening 306, and the traction rope 305 passes through the fixing opening 306. The winding roller 302 can be driven to rotate by the driving motor 304 and the reducer 303. The winding roller 302 can be used to reel in and unreel the traction rope 305. Since the end of the traction rope 305 is connected to the lifting ring 309 on the upper surface of the lifting plate 102, when the traction rope 305 is reeled in and unreeled, the lifting plate 102 can be lifted and lowered in the pile hole, which is very convenient to use.

[0031] As an embodiment of the present invention, please refer to Figure 2 A support rod 307 is fixedly arranged in the fixed opening 306, and a limiting cylinder 308 is fixedly arranged at the end of the support rod 307. The traction rope 305 passes through the limiting cylinder 308. When the traction rope 305 is wound and unwound, the traction rope 305 can be kept centered under the action of the limiting cylinder 308, thereby making the lifting process of the lifting plate 102 more stable and the use effect better.

[0032] As an embodiment of the present invention, please refer to Figure 5 and Figure 6 A protective sleeve 111 is sleeved on one end of the scraper 110 away from the fixing ring 109. The protective sleeve 111 is made of wear-resistant material. Limiting holes are provided on the outer walls of the scraper 110 and the protective sleeve 111, and limiting bolts 112 are inserted in the limiting holes. The protective sleeve 111 can protect the scraper 110, and the protective sleeve 111 can be directly removed and replaced by the limiting bolts 112 after severe wear and tear, which is very convenient to use.

[0033] As an embodiment of the present invention, please refer to Figure 1 and Figure 2The supporting mechanism includes a vertical plate 401 rotatably arranged on the lower surface of the mounting plate 101, and a supporting plate 402 is fixedly arranged at the end of the vertical plate 401, and a universal wheel 403 is fixedly arranged on the lower surface of the supporting plate 402, and the side wall of the supporting plate 402 is fixedly provided with plugs 404 distributed at equal distances. When the vertical plate 401 remains in an upright state, the universal wheel 403 contacts the ground, which facilitates the flexible movement of the position of the device. When the mounting plate 101 moves to the top of the pile hole to be tightened, the vertical plate 401 can be rotated so that the vertical plate 401 is unfolded to both sides and fits with the mounting plate 101, and the plug 404 on one side of the supporting plate 402 is inserted into the ground, which can play a role in stably supporting the mounting plate 101, and the use effect is better.

[0034] As an embodiment of the present invention, please refer to Figure 1 and Figure 2 A slot 408 is provided on the side wall of the mounting plate 101, and a screw 405 is fixedly provided on the outer wall of the vertical plate 401, and a nut 406 is threadedly connected to the outer side of the screw 405, the outer diameter of the screw 405 is smaller than the inner diameter of the slot 408, and the outer diameter of the nut 406 is larger than the inner diameter of the slot 408, and the outer wall of the nut 406 is fixedly provided with grip rods 407 distributed in a ring at equal distances. When the vertical plate 401 and the mounting plate 101 are in contact with each other, the screw 405 on one side of the vertical plate 401 just moves into the slot 408 on the outer side of the mounting plate 101. At this time, the grip rod 407 can be held and the nut 406 can be rotated so that the nut 406 is in contact with the upper surface of the mounting plate 101, which can lock the mounting plate 101 and the vertical plate 401, so that the vertical plate 401 is more stable when supporting the mounting plate 101, and the use effect is better.

[0035] When in use, the mounting plate 101 can be erected above the pile hole to be tightened by a supporting mechanism, and the lifting plate 102 and the mounting column 103 are lowered to the bottom of the pile hole by a traction mechanism, and then the lifting plate 102 can be driven to move upward by the telescopic cylinder 104, and the lifting plate 102 can drive the upper ring plate 105 to move upward on the outside of the mounting column 103 by the connecting assembly. Since the upper ring plate 105 and the lower ring plate 107 are connected by a fixing rod 106, the lower ring plate 107 can move upward with the upper ring plate 105, and the lower ring plate 107 moves upward together with the upper ring plate 105. In the process, the scraper 110 will be driven to rotate around the fixed ring 109 through the connecting rod 108, so that the end of the scraper 110 away from the fixed ring 109 is in close contact with the hole wall of the pile hole, and then the lifting plate 102 is driven to move up by the traction mechanism, so that the scraper 110 can sweep the hole wall to compact the hole wall, and the adjacent scrapers 110 are staggered so that the hole wall in the pile hole can be scraped. This device can not only achieve the purpose of quickly compacting the hole wall of the pipe pile, but also the angle of the scraper 110 is adjustable, which is convenient for compacting the hole wall of pile holes of different calibers, and the use effect is better.

[0036] It should be particularly noted that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A pipe pile hole wall compacting device, comprising a mounting plate, characterized in that: A mounting column is provided below the mounting plate, and an upper ring plate and a lower ring plate are respectively sleeved on the outer walls of the mounting column, and the upper ring plate and the lower ring plate are connected by a fixing rod, and the outer walls of the upper ring plate and the lower ring plate are both rotatably connected with connecting rods distributed in an annular shape with equal distances, and the connecting rods on the outer side of the upper ring plate and the connecting rods on the outer side of the lower ring plate are staggered, and the ends of the connecting rods are rotatably connected with a scraper, and a fixing ring is fixedly provided on the outer wall of the mounting column, and the end of the scraper is sleeved on the outer side of the fixing ring, and a mounting groove is provided on the top of the mounting column, and a telescopic cylinder is fixedly provided in the mounting groove, and a lifting plate is fixedly provided on the telescopic end of the telescopic cylinder, and the lifting plate and the upper ring plate are connected by a connecting assembly, and also include: A traction mechanism, which is arranged above the mounting plate and is used to pull the lifting plate up and down to move in the pile hole to be compacted; The supporting mechanism is arranged below the mounting plate and is used to erect the mounting plate above the pile hole to be tightened.

2. A pipe pile hole wall compacting device according to claim 1, characterized in that: The connecting assembly includes a mounting ring plate, the inner wall of which is fixedly provided with cross bars which are equidistantly distributed in a ring shape, and the ends of the cross bars are fixedly connected to the outer wall of the upper ring plate, the upper surface of the mounting ring plate is fixedly provided with movable rods which are equidistantly distributed in a ring shape, and the movable rods penetrate the lifting plate, the top of the movable rod is fixedly provided with a stopper, and the lower surface of the stopper is fixedly provided with a distance sensor, the outer side of the movable rod is sleeved with a spring, and the spring is located between the lifting plate and the stopper.

3. A pipe pile hole wall compacting device according to claim 1, characterized in that: The traction mechanism includes a bracket fixedly arranged on the upper surface of the mounting plate, and a winding roller is rotatably arranged in the bracket, a reducer is fixedly arranged on the outer wall of the bracket, a driving motor is fixedly arranged on the outer wall of the reducer, and the output end of the driving motor is connected to the input end of the reducer, and the output end of the reducer is connected to the winding roller for driving the winding roller to rotate, a traction rope is wrapped around the outer side of the winding roller, and a lifting ring is fixedly arranged on the end of the traction rope, and the lifting ring is fixedly arranged on the upper surface of the lifting plate, and a fixing opening is opened on the outer wall of the mounting plate, and the traction rope passes through the fixing opening.

4. A pipe pile hole wall compacting device according to claim 3, characterized in that: A support rod is fixedly arranged in the fixing opening, and a limiting cylinder is fixedly arranged at the end of the support rod, and the traction rope passes through the limiting cylinder.

5. The device for compacting the hole wall of a pipe pile according to claim 1, characterized in that: A protective sleeve is sleeved on one end of the scraper away from the fixing ring. Limiting holes are provided on the outer walls of the scraper and the protective sleeve, and limiting bolts are inserted into the limiting holes.

6. A pipe pile hole wall compacting device according to claim 1, characterized in that: The support mechanism comprises a vertical plate rotatably arranged on the lower surface of the mounting plate, and a support plate is fixedly arranged at the end of the vertical plate, a universal wheel is fixedly arranged on the lower surface of the support plate, and inserts distributed at equal distances are fixedly arranged on the side wall of the support plate.

7. A pipe pile hole wall compacting device according to claim 6, characterized in that: A slot is provided on the side wall of the mounting plate, a screw is fixedly provided on the outer wall of the vertical plate, and a nut is threadedly connected to the outer side of the screw, the outer diameter of the screw is smaller than the inner diameter of the slot, the outer diameter of the nut is larger than the inner diameter of the slot, and grip rods are fixedly provided on the outer wall of the nut at equal distances and distributed in a ring shape.