Filter on-line replacement device for clean air conditioning unit
By designing an online filter replacement device for oblique bending guide rails and sealing gaskets for clean air conditioning units, the problem of filter replacement affecting the stability of the clean room in the prior art is solved, and the effect of convenient replacement and high sealing is achieved.
Patent Information
- Application Number
- CN202510459498.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-06-06
AI Technical Summary
Replacing the filter of existing purified air conditioning units requires equipment shutdown or affecting the air supply, resulting in the stability of the clean room being affected.
A filter online replacement device for clean air conditioning units is designed. The filter is made to move horizontally and backward in obliquely to reduce gaps and improve sealing. At the same time, a third sealing gasket and storage replacement assembly are arranged to facilitate replacement and maintain sealing.
It realizes convenient online replacement of filters, reduces the need for equipment downtime, and improves the stability and sealing of the clean room.
Smart Images

Figure CN120101304A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air purification and treatment, and more specifically, to an online filter replacement device for a clean air-conditioning unit. Background Art
[0002] Purification air conditioning units are air handling equipment assembled from various air handling functional sections, suitable for air purification systems of various clean workshops, mainly suitable for air purification systems of various clean workshops. Usually, purification air conditioning units are composed of air handling functional sections including fresh air section, filtration section, refrigeration section, heating section, maintenance section, air supply section, flow equalization section, humidification section, secondary filtration section, and air supply section, to ensure that the temperature, humidity and cleanliness of the clean workshop are maintained within the required area. After a period of use, the dust holding capacity of the filtration section of the purification air conditioning unit reaches the upper limit and cannot effectively filter dust particles, so it needs to be replaced regularly.
[0003] The existing filter replacement method is to open the chassis door of the purification air conditioning unit and then replace the filter in the filter section. This operation requires the equipment to be shut down, or affects the air supply volume of the equipment and thus affects the pressure in the room, causing periodic pressure difference disturbance, thereby affecting the stability of the clean room.
[0004] In summary, the present invention provides an online filter replacement device for a clean air conditioning unit, which has a low leakage rate and is easy to replace. Summary of the invention
[0005] The purpose of the present invention is to provide an online filter replacement device for a clean air conditioning unit, which has a low leakage rate and is easy to replace.
[0006] A filter online replacement device for a clean air conditioning unit, wherein a filter section 1 is provided between the unit input section and the unit output section, the filter section 1 comprises an upper guide rail 2, a lower guide rail 3, a filter installation frame 4, an abutting anti-leakage plate 5, and a handle 6, an upper guide rail 2 is provided above the unit input section and the unit output section, the upper guide rail 2 is a guide rail with an oblique bend, a lower guide rail 3 is provided below the unit input section and the unit output section, a bottom guide rail groove 31 is provided above the lower guide rail 3, the bottom guide rail groove 31 is a guide rail groove with an oblique bend, a guide moving part 7 is provided on the side of the filter installation frame 4, a roller 71 is provided above the guide moving part 7, and a roller 71 is provided below the guide moving part 7 Guide pin 72, the top of the filter mounting frame 4 is rollingly connected to the upper guide rail 2 through a roller 71, the bottom of the filter mounting frame 4 is slidingly connected to the bottom guide rail groove 31 through a guide pin 72, and the upper and lower ends of the outer side of the filter mounting frame 4 near the unit output section are provided with a first sealing gasket 41, an abutting anti-leakage plate 5 is provided between the upper guide rail 2, the lower guide rail 3 and the unit output section, and a protruding abutting portion 51 is provided on the outer side of the abutting anti-leakage plate 5 near the filter mounting frame 4, and the first sealing gasket 41 is correspondingly connected to the protruding abutting portion 51, a plate filter 42 is provided in the filter mounting frame 4, and a handle 6 is provided on the outer side of the filter mounting frame 4 to facilitate pulling the filter mounting frame 4 to move horizontally.
[0007] Furthermore, the bottom guide groove 31 includes a first guide groove 311 and a second guide groove 312. The bend formed between the first guide groove 311 and the second guide groove 312 is 2°, so as to ensure the sealing performance when the filter moves horizontally.
[0008] Furthermore, the ratio of the first guide groove 311 to the second guide groove 312 is 9:1.
[0009] In some embodiments, the filter installation frame 4 is further provided with a second sealing gasket 43 near the unit input section surface, and the second sealing gasket 43 is used to increase the sealing performance between the plate filter 42 and the filter installation frame 4 .
[0010] In some embodiments, a storage chamber is further provided on the outside of the filter segment 1, and a replacement component 8 is provided in the storage chamber. The replacement component 8 is detachably connected to the side of the filter segment 1, and the replacement component 8 includes a flange strip 81, a square steel cross bolt 82, a dust bag 83, and an anti-drop block 84. The outside of the filter mounting frame 4 is provided with protruding platforms 45 near the handle end, and square steel cross bolts 82 and flange strips 81 are provided above the protruding platform 45 from top to bottom. The square steel cross bolt 82 fixes and presses one end of the dust bag 83 to the flange strip 81, and the flange strip 81 fixes and presses the distal end of one end of the dust bag 83 to the protruding platform 45. The other end of the dust bag 83 has the same fixed structure, and an anti-drop block 84 is provided below the other end of the dust bag 83. The anti-drop block 84 is used to support the square steel cross bolt 82 at the lower end.
[0011] Furthermore, the guide moving part 7 is provided with a third sealing gasket 44 on the upper and lower sides close to the handle 6. When the filter mounting frame 4 is pulled out, the third sealing gasket 44 abuts against the input end of the storage chamber, so that a closed chamber is formed in the unit to ensure overall sealing.
[0012] In some embodiments, the guide pin 72 is made of wear-resistant steel.
[0013] In some embodiments, the dust bag is made of a flexible material, and the anti-fall block is made of a hard plastic material.
[0014] The working principle of the present invention is:
[0015] (1) During installation, the working principle is as follows:
[0016] The filter mounting frame 4 with the plate filter 42 is connected to the corresponding guide rail groove and the guide rail with an oblique bend through the guide pin 72 and the roller 71, and the filter mounting frame 4 with the plate filter 42 is pushed to perform an angled oblique horizontal movement. When the filter mounting frame 4 moves to the bend, the filter mounting frame 4 is returned to the center. When the return is completed, the first sealing gasket 41 is abutted against the corresponding protruding abutting portion 51.
[0017] (2) When replacing, the working principle is as follows:
[0018] The filter mounting frame 4 with the plate filter 42 is connected to the corresponding guide groove and the guide rail with an oblique bend through the guide pin 72 and the roller 71, and the filter mounting frame 4 with the plate filter 42 is pulled to perform an angled oblique horizontal movement. When the third sealing gasket 44 abuts against the third sealing gasket 44 and the input end of the storage chamber, the dust bag 83 is fixedly connected to the filter mounting frame 4 through the flange strip 81 and the square steel cross bolt 82, and the original plate filter 42 is taken out through the flexible dust bag 83. After completion, it is replaced and then reset.
[0019] Beneficial effects of the present invention: The present invention proposes an online filter replacement device for a clean air-conditioning unit, wherein a filter section 1 is provided between the unit input section and the unit output section, and the filter section 1 comprises an upper guide rail 2, a lower guide rail 3, a filter mounting frame 4, an abutting anti-leakage plate 5, and a handle 6. The upper guide rail 2 and the lower guide rail 3 are both obliquely bent guide grooves, so that the filter can perform oblique horizontal movement and return movement, thereby reducing the gap between the filter section 1 and the unit output section and improving the sealing performance; a third sealing gasket 44 is provided, so that when the filter is replaced, a closed chamber is formed in the unit to ensure the overall sealing performance; a storage and replacement component 8 is provided for convenient replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1This is a cross-sectional view of an online filter replacement device for a clean air-conditioning unit according to the present application.
[0021] Figure 2 This is a partially enlarged cross-sectional view of an online filter replacement device for a clean air-conditioning unit of the present application.
[0022] Figure 3 This is a top view of a lower guide rail of an online filter replacement device for a clean air-conditioning unit of the present application.
[0023] Figure 4 This is a bottom view of an upper guide rail of an online filter replacement device for a clean air-conditioning unit of the present application.
[0024] Figure 5 This is a side view of a filter segment of an online filter replacement device for a clean air-conditioning unit of the present application.
[0025] Figure 6 A side view of a replacement component of an online filter replacement device for a clean air-conditioning unit according to the present application.
[0026] Figure 7 A cross-sectional view of a replacement component of an online filter replacement device for a clean air-conditioning unit according to the present application.
[0027] Figure 8 This is a partially enlarged cross-sectional view of a replacement component of an online filter replacement device for a clean air-conditioning unit of the present application.
[0028] Fig. 9 This is a partially enlarged cross-sectional view of a replacement component of an online filter replacement device for a clean air-conditioning unit of the present application.
[0029] Description of main component symbols:
[0030] Filter section 1, upper guide rail 2, lower guide rail 3, bottom guide rail groove 31, first guide rail groove 311, second guide rail groove 312, filter mounting frame 4, first sealing gasket 41, plate filter 42, second sealing gasket 43, third sealing gasket 44, protruding platform 45, abutting anti-leakage plate 5, protruding abutting portion 51, handle 6, guide moving part 7, roller 71, guide needle 72, replacement component 8, flange strip 81, square steel cross bolt 82, dust bag 83, anti-fall block 84.
[0031] The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0032] The following examples are described to assist the understanding of the present application, and the examples are not and should not be interpreted in any way as limiting the scope of protection of the present application.
[0033] In the following description, those skilled in the art will recognize that throughout this discussion, components may be described as separate functional units (which may include sub-units), but those skilled in the art will recognize that various components or portions thereof may be divided into separate components or may be integrated together (including integration into a single system or component).
[0034] At the same time, the connections between components or systems are not intended to be limited to direct connections, rather, the data between these components may be modified, reformatted, or otherwise changed by intermediate components. In addition, additional or fewer connections may be used. It should also be noted that the terms "coupled," "connected," or "input" should be understood to include direct connections, indirect connections through one or more intermediate devices, and wireless connections. Embodiment 1:
[0035] like Figure 1 As shown, it is a cross-sectional view of an online filter replacement device for a clean air conditioning unit of the present application; Figure 2 As shown, it is a partial enlarged cross-sectional view of an online filter replacement device for a clean air conditioning unit of the present application; Figure 3 As shown, it is a top view of the lower guide rail of an online filter replacement device for a clean air conditioning unit of the present application; Figure 4 As shown, it is a bottom view of the upper guide rail of an online filter replacement device for a clean air conditioning unit of the present application; Figure 5 As shown, it is a side view of a filter segment of an online filter replacement device for a clean air conditioning unit of the present application; Figure 6 As shown, it is a side view of a replacement component of an online filter replacement device for a clean air conditioning unit of the present application; Figure 7 As shown, it is a cross-sectional view of a replacement component of an online filter replacement device for a clean air conditioning unit of the present application; Figure 8 As shown, it is a partial enlarged cross-sectional view of a replacement component of an online filter replacement device for a clean air conditioning unit of the present application; Fig. 9 The figure shows a partially enlarged cross-sectional view of a replacement component of an online filter replacement device for a clean air-conditioning unit of the present application.
[0036] A filter online replacement device for a clean air conditioning unit, wherein a filter section 1 is provided between the unit input section and the unit output section, the filter section 1 comprises an upper guide rail 2, a lower guide rail 3, a filter installation frame 4, an abutting anti-leakage plate 5, and a handle 6, an upper guide rail 2 is provided above the unit input section and the unit output section, the upper guide rail 2 is a guide rail with an oblique bend, a lower guide rail 3 is provided below the unit input section and the unit output section, a bottom guide rail groove 31 is provided above the lower guide rail 3, the bottom guide rail groove 31 is a guide rail groove with an oblique bend, a guide moving part 7 is provided on the side of the filter installation frame 4, a roller 71 is provided above the guide moving part 7, and a roller 71 is provided below the guide moving part 7 Guide pin 72, the top of the filter mounting frame 4 is rollingly connected to the upper guide rail 2 through a roller 71, the bottom of the filter mounting frame 4 is slidingly connected to the bottom guide rail groove 31 through a guide pin 72, and the upper and lower ends of the outer side of the filter mounting frame 4 near the unit output section are provided with a first sealing gasket 41, an abutting anti-leakage plate 5 is provided between the upper guide rail 2, the lower guide rail 3 and the unit output section, and a protruding abutting portion 51 is provided on the outer side of the abutting anti-leakage plate 5 near the filter mounting frame 4, and the first sealing gasket 41 is correspondingly connected to the protruding abutting portion 51, a plate filter 42 is provided in the filter mounting frame 4, and a handle 6 is provided on the outer side of the filter mounting frame 4 to facilitate pulling the filter mounting frame 4 to move horizontally.
[0037] The bottom guide groove 31 includes a first guide groove 311 and a second guide groove 312. The bend formed between the first guide groove 311 and the second guide groove 312 is 2°, so as to ensure the sealing performance when the filter moves horizontally.
[0038] The ratio of the first guide groove 311 to the second guide groove 312 is 9:1.
[0039] The filter installation frame 4 is also provided with a second sealing gasket 43 near the input section of the unit. The second sealing gasket 43 is used to increase the sealing performance between the plate filter 42 and the filter installation frame 4 .
[0040] A storage chamber is also provided on the outside of the filter section 1, and a replacement component 8 is provided in the storage chamber. The replacement component 8 is detachably connected to the side of the filter section 1, and the replacement component 8 includes a flange strip 81, a square steel cross bolt 82, a dust bag 83, and an anti-fall block 84. A protruding platform 45 is provided on the outside of the filter mounting frame 4 near the handle end, and a square steel cross bolt 82 and a flange strip 81 are provided above the protruding platform 45 from top to bottom. The square steel cross bolt 82 fixes and presses one end of the dust bag 83 to the flange strip 81, and the flange strip 81 fixes and presses the distal end of one end of the dust bag 83 to the protruding platform 45. The other end of the dust bag 83 has the same fixed structure, and an anti-fall block 84 is provided below the other end of the dust bag 83. The anti-fall block 84 is used to support the square steel cross bolt 82 at the lower end.
[0041] The guide moving part 7 is also provided with a third sealing gasket 44 on the upper and lower sides close to the handle 6. When the filter installation frame 4 is pulled out, the third sealing gasket 44 abuts against the input end of the storage chamber, so that a closed chamber is formed in the unit to ensure overall sealing.
[0042] The guide pin 72 is made of wear-resistant steel.
[0043] The dustproof bag is made of flexible material, and the anti-falling block is made of hard plastic material.
[0044] The working principle of the present invention is:
[0045] (1) During installation, the working principle is as follows:
[0046] The filter mounting frame 4 with the plate filter 42 is connected to the corresponding guide rail groove and the guide rail with an oblique bend through the guide pin 72 and the roller 71, and the filter mounting frame 4 with the plate filter 42 is pushed to perform an angled oblique horizontal movement. When the filter mounting frame 4 moves to the bend, the filter mounting frame 4 is returned to the center. When the return is completed, the first sealing gasket 41 is abutted against the corresponding protruding abutting portion 51.
[0047] (2) When replacing, the working principle is as follows:
[0048] The filter mounting frame 4 with the plate filter 42 is connected to the corresponding guide groove and the guide rail with an oblique bend through the guide pin 72 and the roller 71, and the filter mounting frame 4 with the plate filter 42 is pulled to perform an angled oblique horizontal movement. When the third sealing gasket 44 abuts against the third sealing gasket 44 and the input end of the storage chamber, the dust bag 83 is fixedly connected to the filter mounting frame 4 through the flange strip 81 and the square steel cross bolt 82, and the original plate filter 42 is taken out through the flexible dust bag 83. After completion, it is replaced and then reset.
[0049] Beneficial effects of the present invention: The present invention proposes an online filter replacement device for a clean air-conditioning unit, wherein a filter section 1 is provided between the unit input section and the unit output section, and the filter section 1 comprises an upper guide rail 2, a lower guide rail 3, a filter mounting frame 4, an abutting anti-leakage plate 5, and a handle 6. The upper guide rail 2 and the lower guide rail 3 are both obliquely bent guide grooves, so that the filter can perform oblique horizontal movement and return movement, thereby reducing the gap between the filter section 1 and the unit output section and improving the sealing performance; a third sealing gasket 44 is provided, so that when the filter is replaced, a closed chamber is formed in the unit to ensure the overall sealing performance; a storage and replacement component 8 is provided for convenient replacement.
[0050] Although the present application has disclosed multiple aspects and embodiments, other aspects and embodiments will be obvious to those skilled in the art, and several modifications and improvements may be made without departing from the concept of the present application, all of which belong to the protection scope of the present application. The multiple aspects and embodiments disclosed in the present application are only for illustration and are not intended to limit the present application. The actual protection scope of the present application shall be subject to the claims.
Claims
1. An online filter replacement device for a clean air conditioning unit, wherein a filter section (1) is provided between the unit input section and the unit output section, and wherein: The filter section (1) comprises an upper guide rail (2), a lower guide rail (3), a filter installation frame (4), an abutting anti-leakage plate (5), and a handle (6); an upper guide rail (2) is provided above the unit input section and the unit output section, and the upper guide rail (2) is a guide rail with an oblique bend; a lower guide rail (3) is provided below the unit input section and the unit output section; a bottom guide rail groove (31) is provided above the lower guide rail (3), and the bottom guide rail groove (31) is a guide rail groove with an oblique bend; a guide moving part (7) is provided on the side of the filter installation frame (4); a roller (71) is provided above the guide moving part (7); a guide pin (72) is provided below the guide moving part (7); and the filter installation frame (4) is provided above the roller (71). ) is rollingly connected to the upper guide rail (2), the bottom of the filter mounting frame (4) is slidingly connected to the bottom guide rail groove (31) through a guide pin (72), the upper and lower ends of the outer side of the filter mounting frame (4) near the unit output section are provided with a first sealing gasket (41), an abutting anti-leakage plate (5) is provided between the upper guide rail (2), the lower guide rail (3) and the unit output section, and a protruding abutting portion (51) is provided on the outer side of the abutting anti-leakage plate (5) near the filter mounting frame (4), the first sealing gasket (41) is correspondingly connected to the protruding abutting portion (51), a plate filter (42) is provided in the filter mounting frame (4), and a handle (6) is provided on the outer side of the filter mounting frame (4) to facilitate pulling the filter mounting frame (4) to move horizontally.
2. The filter online replacement device for a clean air conditioning unit according to claim 1, characterized in that: The bottom guide groove (31) comprises a first guide groove (311) and a second guide groove (312); the bend formed between the first guide groove (311) and the second guide groove (312) is 2°, so as to ensure sealing when the filter moves horizontally.
3. The filter online replacement device for a clean air conditioning unit according to claim 2, characterized in that: The ratio of the first guide rail groove (311) to the second guide rail groove (312) is 9:
1.
4. The filter online replacement device for a clean air conditioning unit according to claim 3, characterized in that: The filter installation frame (4) is also provided with a second sealing gasket (43) near the unit input section surface, and the second sealing gasket (43) is used to increase the sealing performance between the plate filter (42) and the filter installation frame (4).
5. The filter online replacement device for a clean air conditioning unit according to claim 4, characterized in that: The filter section (1) is also provided with a storage chamber on the outside, and a replacement assembly (8) is provided in the storage chamber. The replacement assembly (8) is detachably connected to the side of the filter section (1). The replacement assembly (8) comprises a flange pressure strip (81), a square steel horizontal bolt (82), a dust bag (83), and an anti-drop block (84). The filter installation frame (4) is provided with protruding platforms (45) above and below near the handle end. A square steel horizontal bolt (82) and a flange pressure strip (81) are provided above the protruding platform (45) in sequence from top to bottom. The square steel horizontal bolt (82) fixes and presses one end of the dust bag (83) with the flange pressure strip (81), and the flange pressure strip (81) fixes and presses the distal end of one end of the dust bag (83) with the protruding platform (45). The other end of the dust bag (83) has the same fixed structure. An anti-drop block (84) is provided below the other end of the dust bag (83). The anti-drop block (84) is used to support the square steel horizontal bolt (82) at the lower end.
6. The filter online replacement device for a clean air conditioning unit according to claim 5, characterized in that: The guide moving member (7) is also provided with a third sealing gasket (44) at the upper and lower sides close to the handle (6); when the filter mounting frame (4) is pulled out, the third sealing gasket (44) abuts against the input end of the storage chamber, so that a closed chamber is formed in the unit to ensure overall sealing.
7. The filter online replacement device for a clean air conditioning unit according to claim 6, characterized in that: The guide pin (72) is made of wear-resistant steel.
8. The filter online replacement device for a clean air conditioning unit according to claim 5, characterized in that: The dustproof bag (83) is made of a flexible material, and the anti-falling block (84) is made of a hard plastic material.