Multifunctional manual trolley type equipment
By designing multi-function manual trolley-style equipment, the existing battery adapter aging test equipment has solved the problems of low efficiency, poor versatility and complex operation, and achieved efficient, universal and reliable testing support.
Patent Information
- Application Number
- CN202510364266.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-06-06
AI Technical Summary
The existing battery adapter aging testing equipment has problems such as inefficient testing efficiency, insufficient equipment versatility and complex operation, which cannot meet the rapid development needs of the new energy vehicle industry.
Design a multi-functional manual trolley-style device, including a removable adapter tray and quick docking panel, uses a detachable three-phase hand-insert assembly and an optimized cooling system, to achieve rapid installation and testing, support multiple models of adapters, and be able to conduct comprehensive testing of multiple parameters.
It improves the efficiency of aging testing of battery adapters, enhances the versatility and compatibility of equipment, provides efficient and reliable technical support, and meets the production and testing needs of battery adapters for new energy vehicles.
Smart Images

Figure CN120103028A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aging test equipment for a new energy battery charging and discharging adapter, and in particular to a multifunctional manual trolley-type equipment. Background Art
[0002] With the rapid development of the new energy vehicle industry, batteries, as the core power source of new energy vehicles, have a direct impact on the overall performance of the vehicle through their performance and reliability. In the battery production process, battery adapters, as key components for current transmission, need to undergo rigorous aging tests to verify their stability and durability under high current charging and discharging conditions. However, the existing battery adapter aging test technology has the following significant problems: Low test efficiency: In the traditional aging test process, the battery adapter takes a long time to be installed on the test device and removed from the test device, causing the aging test device to idle during the waiting process, resulting in energy waste and reduced test efficiency. In addition, the utilization rate of the test equipment is low and cannot meet the needs of large-scale production testing.
[0003] Insufficient equipment versatility: Different types of battery adapters differ in size, interface specifications, and test requirements, and existing test equipment can usually only be adapted to specific types of adapters, resulting in poor equipment versatility. This situation not only increases the equipment purchase cost of enterprises, but also limits the flexibility and adaptability of test equipment.
[0004] Complex operation: Existing test equipment is cumbersome to operate during the connection and disassembly process, especially when multiple sets of equipment need to be used alternately. Operators need to spend a lot of time switching and debugging the equipment, which further reduces test efficiency and increases labor costs.
[0005] For example, a Chinese patent document with announcement number CN206248797U discloses a power battery testing device for new energy vehicles, which includes a wire trough and a test bench. The high-voltage wire of the charging and discharging equipment is connected to the test bench via the wire trough. The test bench is provided with multiple test stations, each of which includes a high-voltage quick-change interface and a low-voltage quick-change interface. The high-voltage end of the power battery is connected to the high-voltage wire of the charging and discharging equipment through the high-voltage quick-change interface, and the low-voltage end of the power battery is connected to the low-voltage signal line of the external device through the low-voltage quick-change interface.
[0006] In order to solve the above problems and improve the efficiency of battery adapter aging test and the versatility of the equipment, a multifunctional and efficient manual trolley-type equipment is urgently needed. Summary of the invention
[0007] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.
[0008] The present invention provides a multifunctional manual trolley-type device, comprising a trolley body, a docking panel installed at one end of the trolley body, and a detachable and replaceable transfer tray installed on the trolley body; the transfer tray is used for replaceably transferring and fixing a product to be tested, so that the product to be tested forms a circuit connection with the docking panel through the transfer cooperation of the transfer tray; the docking panel is used for docking and inserting a storage position plug-in end of an external testing device, thereby realizing a circuit connection with the testing device.
[0009] As a further solution of the present invention: the docking panel is provided with an AC plug-in connector, the adapter tray is provided with a three-phase hand-plug assembly, one end of the three-phase hand-plug assembly is electrically connected to the AC plug-in connector, and the other end thereof is electrically connected to the product to be tested.
[0010] As a further solution of the present invention: the three-phase hand-plug assembly is provided with a three-phase copper busbar and a three-phase clamp, the three-phase copper busbar is fixedly connected to the transfer tray through an insulating plate, one end of which is electrically connected to the product to be tested, and the other end of which forms a free end; one end of the three-phase clamp is electrically connected to the AC plug-in connector, and the other end of the three-phase clamp can be detachably clamped on the free end of the three-phase copper busbar, thereby forming an electrical connection.
[0011] As a further solution of the present invention: the three-phase hand-insertion assembly is also provided with a limiting device and a hand-insertion cover plate, the limiting device is fixedly connected to the transfer tray to form a limiting groove, the three-phase clamp is fixedly connected to the hand-insertion cover plate, and the hand-insertion cover plate is detachably connected to the limiting groove, so that a clamping abutment state is formed between the three-phase clamp and the three-phase copper busbar, and an electrical connection is formed between the two.
[0012] As a further solution of the present invention: it also includes a DC connector, which is fixed to the frame of the trolley body, and the docking panel is also provided with a floating socket; one end of the DC connector is electrically connected to the DC terminal of the product to be tested, and the other end thereof is electrically connected to the floating socket.
[0013] As a further solution of the present invention: it also includes a resolver simulator, a first aviation plug and a second aviation plug respectively fixed to the trolley body, one end of the first aviation plug is electrically connected to the resolver simulator, and the other end thereof is electrically connected to the low-voltage terminal of the product under test; one end of the second aviation plug is electrically connected to the low-voltage terminal of the product under test, and the other end thereof is electrically connected to the floating socket.
[0014] As a further solution of the present invention: the trolley body is also provided with an extension terminal, which is fixed to the frame of the trolley body, one end of which is electrically connected to the floating socket, and the other end of which is detachably abutted against the transfer tray, thereby achieving electrical connection with the transfer tray.
[0015] As a further solution of the present invention: the transfer tray is provided with a grounding probe and a temperature control probe, the grounding probe is fixedly connected to the transfer tray, one end of which is electrically connected to the extension terminal, and the other end of which is abutted against the product under test, for grounding the product under test; the temperature control probe is fixedly connected to the transfer tray, one end of which is electrically connected to the extension terminal, and the other end of which is abutted against the product under test, for measuring the temperature of the product under test.
[0016] As a further solution of the present invention: the docking panel is also provided with a quick connector, and the trolley body is also fixedly connected with a pipe adapter, one end of the pipe adapter is connected to the quick connector, and the other end thereof is connected to the coolant interface of the product under test, so that the coolant passes through the quick connector, the pipe adapter and the coolant interface of the docking panel in sequence, and enters the interior of the product under test for cooling operation.
[0017] Compared with the prior art, the present invention has the following beneficial effects: After the above improvements, the present invention proposes an innovative multifunctional manual trolley-type device, which effectively improves the efficiency of battery adapter aging test, enhances the versatility and compatibility of the equipment, and provides efficient and reliable technical support for the production test of new energy vehicle battery adapters through the alternating use of multiple sets of trolley equipment, quick docking panels, detachable adapter trays, detachable three-phase hand-inserted components, optimized cooling system design and other technical means. The equipment should be able to quickly realize the installation and testing of battery adapters, support multiple models of adapters, and be able to realize comprehensive testing of three-phase AC, DC current, resolver simulation parameters, temperature, grounding and other parameters, while optimizing the cooling system design to ensure safety and reliability during the test process.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a structural schematic diagram of a vehicle frame and a docking panel of the present invention; Figure 2 It is a structural schematic diagram of the transfer tray and the extension terminal of the present invention; Figure 3 It is a schematic diagram of the structure of the transfer tray and the rotational transformer simulator of the present invention; Figure 4 It is a schematic diagram of the structure of the three-phase copper bar and the three-phase clamp of the present invention; Figure 5 It is a schematic diagram of the structure of the three relative clamps and the transfer tray being separated from each other according to the present invention; Figure 6 It is a structural schematic diagram of the trolley body and the transfer tray of the present invention.
[0021] The reference numerals and names in the figures are as follows: 10 Car body; 11 Car frame; 12 DC connector; 13 Pipe adapter; 20 Docking panel; 21 AC plug connector; 22 Floating socket; 23 Quick connector; 30 Transfer tray; 31 Three-phase hand plug assembly; 32 Three-phase copper busbar; 33 Three-phase clamp; 34 Limit device; 35 Hand plug cover; 36 Guide column; 37 Guide hole; 40 Extension terminal; 41 Grounding probe; 42 Temperature control probe; 50 Rotary transformer simulator; 51 First aviation plug; 52 Second aviation plug; 60 Product to be tested; 61 Three-phase terminal; 62 DC terminal; 63 Low voltage terminal; 64 Coolant interface. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] See also Figures 1 to 6 In an embodiment of the present invention, a multifunctional manual trolley-type device includes a trolley body 10, a docking panel 20 installed at one end of the trolley body 10, and a detachable and replaceable transfer tray 30 installed on the trolley body 10; the transfer tray 30 is used to replaceably transfer and fix a product to be tested 60, so that the product to be tested 60 forms a circuit connection with the docking panel 20 through the transfer cooperation of the transfer tray 30; the docking panel 20 is used to dock with the storage position plug-in end of an external testing device, thereby realizing a circuit connection with the testing device.
[0024] Specifically, the batteries of new energy vehicles usually need to be charged and discharged with large currents, and all currents must eventually be transmitted through the battery adapter. Therefore, during the production process, the battery adapter needs to be subjected to aging tests, such as testing its aging performance when passing large currents. In order to improve the efficiency of the aging test of the battery adapter and avoid the idling energy consumption of the aging test device, it is necessary to reduce the time the battery adapter is connected to the aging test device and the time it is disconnected from the device.
[0025] Therefore, multiple groups of manual trolley-type equipment can be set up. For example, the battery adapters of the second, third, and Nth groups of trolley equipment can be installed and fixed by using the gap when the first group of trolley equipment is being tested. At the same time, a docking panel 20 is set at one end of the trolley equipment. The docking panel 20 can be used to quickly connect the trolley equipment to the aging test device to improve its efficiency in getting on and off the machine.
[0026] Secondly, the quick docking panel 20 provided on the trolley equipment can be used to quickly exit the machine after the first set of trolley equipment is tested, and then the second set of trolley equipment can be quickly pushed into the test device so that the docking panel 20 can be quickly inserted into the corresponding storage position of the test device. The plug-in end realizes quick docking and reduces the time for getting on and off the machine.
[0027] Thirdly, a set of trolley equipment can be used to install multiple products to be tested 60, thereby increasing its carrying capacity and further improving the test efficiency. In order to improve the versatility and compatibility of the trolley equipment, a detachable and replaceable transfer tray 30 can be provided on the trolley body 10. Using transfer trays 30 of different specifications, multiple models of products to be tested 60 can be transferred and fixed, thereby reducing the test cost and improving the test efficiency.
[0028] like Figures 1 to 3 As shown, preferably, the docking panel 20 is provided with an AC plug-in connector 21, and the adapter tray 30 is provided with a three-phase hand-plug assembly 31, one end of the three-phase hand-plug assembly 31 is electrically connected to the AC plug-in connector 21, and the other end thereof is electrically connected to the product to be tested 60.
[0029] Specifically, the motor on the new energy vehicle is usually a three-phase motor, so the product to be tested 60 is provided with a three-phase terminal 61 electrically connected to the three-phase motor. In order to perform an aging test on the product to be tested 60 and the three-phase terminal 61, it is necessary to set a corresponding three-phase AC plug connector 21 on the docking panel 20, and then electrically connect it to the three-phase terminal 61 of the product to be tested 60 through copper wire. In order to facilitate disassembly and connection, it is preferred to set a three-phase hand plug assembly 31 on the adapter tray 30 so that it can electrically connect the three-phase plug connector of the docking panel 20 with the three-phase terminal 61 of the product to be tested 60 through corresponding copper wires.
[0030] Secondly, new energy vehicles usually need to be equipped with a traction motor (TM), which is responsible for converting electrical energy into mechanical energy to drive the vehicle. A generator motor (GM) can also be set up to convert mechanical energy into electrical energy, usually for power generation or energy recovery. Therefore, two sets of three-phase terminals 61 are usually set on the product to be tested 60, and two sets of three-phase hand plug assemblies 31 need to be set on the transfer tray 30, and two sets of AC plug connectors 21 need to be set on the docking panel 20, so that the two three-phase terminals 61 with different uses of the product to be tested 60 can be aged separately.
[0031] like Figure 4 As shown, preferably, the three-phase hand-inserted assembly 31 is provided with a three-phase copper busbar 32 and a three-phase clamp 33, the three-phase copper busbar 32 is fixedly connected to the transfer tray 30 through an insulating plate, one end of which is electrically connected to the product to be tested 60, and the other end forms a free end; one end of the three-phase clamp 33 is electrically connected to the AC plug connector 21, and the other end of the three-phase clamp 33 can be detachably clamped on the free end of the three-phase copper busbar 32, thereby forming an electrical connection.
[0032] Specifically, in order to facilitate the corresponding replacement of the adapter tray 30 according to the different specifications of the tested products 60 and improve its docking speed, a three-phase hand-insertion assembly 31 can be set, and the detachable three-pair clamp 33 can be used to quickly unplug or connect the corresponding adapter tray 30.
[0033] like Figure 5 As shown, preferably, the three-phase hand-insertion assembly 31 is also provided with a limiting device 34 and a hand-insertion cover plate 35, the limiting device 34 is fixedly connected to the transfer tray 30, and forms a limiting groove, the three-phase clamp 33 is fixedly connected to the hand-insertion cover plate 35, and the hand-insertion cover plate 35 is detachably connected to the limiting groove, so that a clamping abutment state is formed between the three-phase clamp 33 and the three-phase copper busbar 32, and an electrical connection is formed between the two.
[0034] Specifically, the transfer tray 30 is further provided with a guide column 36 at a position corresponding to the hand-inserted cover plate 35, and the hand-inserted cover plate 35 is further provided with a guide hole 37 at a position corresponding to the guide column 36, so that when the hand-inserted cover plate 35 is pushed into the limiting groove, it can be sleeved on the guide column 36 through the guide hole 37 to achieve a precise pushing operation, so that a clamping abutment state is formed between the three-phase copper busbar 32 and the three-phase clamp 33, and an electrical connection is formed.
[0035] like Figure 2 and Figure 3 As shown, preferably, it also includes a DC connector 12, which is fixed to the frame 11 of the trolley body 10, and the docking panel 20 is also provided with a floating socket 22; one end of the DC connector 12 is electrically connected to the DC terminal 62 of the product to be tested 60, and the other end thereof is electrically connected to the floating socket 22.
[0036] Specifically, the energy storage device on the new energy vehicle is usually an energy storage battery, which can provide direct current. Therefore, a DC terminal 62 electrically connected to the energy storage battery is provided on the product to be tested 60. In order to perform an aging test on the product to be tested 60 and the DC terminal 62, a corresponding DC floating socket 22 needs to be provided on the docking panel 20, and then electrically connected to the DC terminal 62 on the product to be tested 60 through a copper wire. For the convenience of connection, it is preferred to provide a DC connector 12 on the vehicle frame 11 so that the floating socket 22 of the docking panel 20 and the DC terminal 62 of the product to be tested 60 can be electrically connected through corresponding copper wires.
[0037] like Figure 3 As shown, preferably, it also includes a resolver simulator 50, a first aviation plug 51 and a second aviation plug 52 respectively fixed to the trolley body 10, one end of the first aviation plug 51 is electrically connected to the resolver simulator 50, and the other end thereof is electrically connected to the low-voltage terminal 63 of the product under test; one end of the second aviation plug 52 is electrically connected to the low-voltage terminal 63 of the product under test, and the other end thereof is electrically connected to the floating socket 22.
[0038] Specifically, in actual operation, new energy vehicles control the speed of the vehicle through the accelerator pedal. By the different angles of the user's foot stepping on the accelerator pedal, a corresponding signal is provided, so that the electronic control system outputs a corresponding current according to the corresponding signal, so that the motor rotates at a corresponding speed to reach a corresponding vehicle speed. In order to optimize the aging test of the product to be tested 60, a resolver simulator 50 can also be set to simulate the function of the angle change of the vehicle accelerator pedal, thereby testing the transmission performance of different currents under different resolver parameters.
[0039] Secondly, in order to optimize the connection and separation methods, two aviation plugs can be set on the frame 11, so that they are electrically connected to the low-voltage terminal 63 and the floating socket 22 of the product under test respectively, so that the corresponding signal of the resolver simulator 50 is connected to the inside of the aging test device, so that it can perform corresponding aging tests on the product under test.
[0040] like Figure 2 and Figure 3 As shown, preferably, the trolley body 10 is also provided with an extension terminal 40, which is fixed to the frame 11 of the trolley body 10, one end of which is electrically connected to the floating socket 22, and the other end of which is detachably abutted against the transfer tray 30, thereby achieving electrical connection with the transfer tray 30.
[0041] Specifically, in order to test different parameters of the products 60 to be tested of various specifications, models, and layouts, an extension terminal 40 may be provided, and the extension terminal 40 may be used to further expand the various tests of the products 60 to be tested. That is, multiple terminals may be reserved for the products 60 to be tested subsequently.
[0042] like Figure 4 As shown, preferably, the transfer tray 30 is provided with a grounding probe 41 and a temperature control probe 42, the grounding probe 41 is fixedly connected to the transfer tray 30, one end of which is electrically connected to the extension terminal 40, and the other end of which is abutted against the product under test, for grounding the product under test; the temperature control probe 42 is fixedly connected to the transfer tray 30, one end of which is electrically connected to the extension terminal 40, and the other end of which is abutted against the product under test, for measuring the temperature of the product under test.
[0043] Specifically, when the product to be tested is mounted on the transfer tray 30, a corresponding probe can be set to detect the parameters of the product to be tested. For example, a temperature probe in an existing product can be set to test the surface temperature of the product to be tested 60, and the temperature is fed back to the aging test device through the extension terminal 40 for corresponding automatic control. In addition, in order to improve safety, a grounding probe 41 can also be used to ground the metal part of the product to be tested 60.
[0044] like Figures 1 to 3 As shown, preferably, the docking panel 20 is also provided with a quick connector 23, and the trolley body 10 is also fixedly connected with a pipe adapter 13, one end of the pipe adapter 13 is connected to the quick connector 23, and the other end thereof is connected to the coolant interface 64 of the product under test, so that the coolant passes through the quick connector 23, the pipe adapter 13 and the coolant interface 64 of the docking panel 20 in sequence, and enters the interior of the product under test for cooling operation.
[0045] Specifically, since the tested product needs to transmit a large current inside, and even needs to convert DC to AC, the heat generated is relatively large, so it is necessary to set up a corresponding coolant for cooling operation. In the aging test, it is also necessary to introduce a corresponding coolant for testing. Therefore, a quick connector 23 can be set on the docking panel 20 to connect the corresponding coolant from the aging test device. It can be understood that in order to form a loop, the quick connector 23, the pipe adapter 13 and the coolant interface 64 all need to be set in a pair, one of which is used for water inlet operation and the other is used for water outlet operation.
[0046] In addition, the quick connector 23 preferably adopts a drip-free quick connector 23 in existing products, so that during the docking and separation of the trolley equipment with the aging test device, the coolant will not drip from the quick connector 23, eliminating the risk of water leakage.
[0047] The following is an example of a specific embodiment of the multifunctional manual trolley-type equipment.
[0048] Example 1: Multifunctional manual trolley-type equipment for battery adapter aging test This embodiment describes a multifunctional manual trolley-type device for aging testing of battery adapters for new energy vehicles.
[0049] The trolley body 10: adopts a steel welded frame structure with sufficient strength and stability, and four universal wheels are installed at the bottom to facilitate movement and positioning.
[0050] Docking panel 20: installed at one end of the trolley body 10, including: AC plug-in connector 21: three-phase, used to connect the three-phase output end of the battery adapter and dock with the storage position plug-in end of the aging test device.
[0051] DC floating socket 22: used to connect the DC output terminal of the battery adapter. The floating design allows a certain degree of displacement to avoid connection problems caused by alignment errors.
[0052] Quick connector 23: A pair of quick connectors 23 are provided for each transfer tray 30, with a drip-free design, respectively used for the water inlet and outlet of the coolant, and connected to the coolant circulation system provided by the external test device.
[0053] Adapter tray 30: removable and replaceable, used to fix the battery adapter.
[0054] Three-phase hand plug assembly 31: fixed on the transfer tray 30, including: The three-phase copper busbar 32 is fixed by an insulating plate, one end of which is connected to the three-phase terminal 61 of the battery adapter, and the other end forms a free end for easy plugging and unplugging.
[0055] Three-phase clamp 33: connected to the AC plug connector 21, detachably clamping the free end of the three-phase copper busbar 32 to achieve quick connection.
[0056] Limiting device 34 : A limiting groove is formed on the transfer tray 30 for fixing the hand-inserted cover plate 35 .
[0057] The hand-inserted cover plate 35 fixes the three-phase clamp 33 and is detachably connected to the limit groove. When the hand-inserted cover plate 35 is pushed into the limit groove, the three-phase clamp 33 and the three-phase copper busbar 32 are tightly clamped to form a reliable electrical connection.
[0058] Guide posts 36 and guide holes 37: Guide posts 36 are provided on the transfer tray 30, and guide holes 37 are provided on the hand-inserted cover plate 35 to assist the hand-inserted cover plate 35 in accurately pushing into the limiting groove.
[0059] The DC connector 12 is fixed on the frame 11 of the trolley body 10 and is used to connect the DC terminal 62 of the battery adapter and the floating socket 22 of the docking panel 20 .
[0060] Cooling system: The external coolant circulation system is connected via the quick connector 23, and the coolant is connected to the coolant interface 64 of the battery adapter via the pipe adapter 13 to take away the heat generated by the battery adapter during the aging test.
[0061] Example 2: Multifunctional manual trolley-type equipment for motor controller aging test This embodiment describes a multifunctional manual trolley-type device for aging test of motor controllers of new energy vehicles. The main difference from the first embodiment is the design of the transfer tray 30 and the addition of the application of the resolver simulator 50.
[0062] Adapter tray 30: Designed based on the appearance and interface characteristics of the motor controller, including: The three-phase hand plug assembly 31 is used to connect the three-phase motor drive terminals of the motor controller, and its structure is similar to that of the first embodiment.
[0063] Low voltage terminal 63 connector: used to connect the low voltage control signal line of the motor controller, using aviation plug form to ensure the reliability of the connection.
[0064] Resolver simulator 50: fixed on the trolley body 10, used to simulate the rotation angle of the resolver of the accelerator pedal, provide an angle feedback signal to the motor controller, and simulate the running state of the car.
[0065] The first aviation plug 51 is used to connect the output end of the resolver simulator 50 and the resolver signal input end of the motor controller.
[0066] The second aviation plug 52 is connected to the low-voltage terminal 63 of the motor controller and the floating socket 22 of the docking panel 20 to transmit other control signals.
[0067] Other components: Same as in Example 1, including a trolley body 10, a docking panel 20, a DC connector 12, a quick connector 23, a cooling system, etc.
[0068] Example 3: Universal multifunctional manual trolley equipment This embodiment describes a multifunctional manual trolley-type device with high versatility, which can be applied to aging tests of various types of new energy vehicle components by replacing different transfer trays 30 .
[0069] Trolley body 10: Same as embodiments 1 and 2, it adopts a standardized steel welded frame structure with sufficient strength and versatility.
[0070] The docking panel 20 comprises: AC plug connector 21: three-phase.
[0071] DC floating socket 22.
[0072] Quick connector 23: one pair, no drip design.
[0073] Universal signal interface: Contains multiple aviation sockets for connecting different control and signal lines.
[0074] The extension terminal 40 is electrically connected to the transfer tray 30 and the docking panel 20 respectively, and extends corresponding derivative functions according to the characteristics of the product under test.
[0075] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
Claims
1. A multifunctional manual trolley-type device, characterized in that: The invention comprises a trolley body (10), a docking panel (20) mounted on one end of the trolley body (10), and a transfer tray (30) mounted on the trolley body (10) in a detachable and replaceable manner; the transfer tray (30) is used to transfer and fix a product to be tested (60) in a replaceable manner, so that the product to be tested (60) forms a circuit connection with the docking panel (20) through the transfer cooperation of the transfer tray (30); the docking panel (20) is used to dock with a storage position plug-in end of an external test device, thereby realizing a circuit connection with the test device.
2. A multifunctional manual trolley-type device according to claim 1, characterized in that: The docking panel (20) is provided with an AC plug connector (21), the adapter tray (30) is provided with a three-phase hand plug assembly (31), one end of the three-phase hand plug assembly (31) is electrically connected to the AC plug connector (21), and the other end thereof is electrically connected to the product to be tested (60).
3. A multifunctional manual trolley-type device according to claim 2, characterized in that: The three-phase hand plug assembly (31) is provided with a three-phase copper busbar (32) and a three-phase clamp (33); the three-phase copper busbar (32) is fixedly connected to the transfer tray (30) via an insulating plate, one end of which is electrically connected to the product to be tested (60), and the other end of which forms a free end; one end of the three-phase clamp (33) is electrically connected to the AC plug connector (21), and the other end of which is detachably clamped on the free end of the three-phase copper busbar (32), thereby forming an electrical connection.
4. A multifunctional manual trolley-type device according to claim 3, characterized in that: The three-phase hand-insertion assembly (31) is further provided with a limiting device (34) and a hand-insertion cover plate (35); the limiting device (34) is fixedly connected to the transfer tray (30) to form a limiting groove; the three-phase clamp (33) is fixedly connected to the hand-insertion cover plate (35); the hand-insertion cover plate (35) is detachably connected to the limiting groove, so that a clamping abutment state is formed between the three-phase clamp (33) and the three-phase copper busbar (32), and an electrical connection is formed between the two.
5. The multifunctional manual trolley-type equipment according to claim 1, characterized in that: It also includes a DC connector (12), the DC connector (12) being fixedly connected to the frame (11) of the trolley body (10), and the docking panel (20) is also provided with a floating socket (22); one end of the DC connector (12) is electrically connected to a DC terminal (62) of the product to be tested (60), and the other end thereof is electrically connected to the floating socket (22).
6. A multifunctional manual trolley-type device according to claim 1, characterized in that: It also includes a resolver simulator (50), a first aviation plug (51), and a second aviation plug (52) respectively fixed to the trolley body (10); one end of the first aviation plug (51) is electrically connected to the resolver simulator (50), and the other end thereof is electrically connected to the low-voltage terminal (63) of the product under test; one end of the second aviation plug (52) is electrically connected to the low-voltage terminal (63) of the product under test, and the other end thereof is electrically connected to the floating socket (22).
7. A multifunctional manual trolley-type device according to claim 1, characterized in that: The trolley body (10) is further provided with an extension terminal (40), wherein the extension terminal (40) is fixedly connected to the frame (11) of the trolley body (10), one end of which is electrically connected to the floating socket (22), and the other end of which is detachably abutted against the transfer tray (30), thereby achieving electrical connection with the transfer tray (30).
8. A multifunctional manual trolley-type device according to claim 7, characterized in that: The transfer tray (30) is provided with a grounding probe (41) and a temperature control probe (42); the grounding probe (41) is fixedly connected to the transfer tray (30), one end of which is electrically connected to the extension terminal (40), and the other end of which is abutted against the product under test, and is used for grounding the product under test; the temperature control probe (42) is fixedly connected to the transfer tray (30), one end of which is electrically connected to the extension terminal (40), and the other end of which is abutted against the product under test, and is used for measuring the temperature of the product under test.
9. The multifunctional manual trolley-type equipment according to claim 1, characterized in that: The docking panel (20) is also provided with a quick connector (23), and the trolley body (10) is also fixedly connected with a pipeline adapter (13), one end of the pipeline adapter (13) is connected to the quick connector (23), and the other end of the pipeline adapter (13) is connected to the coolant interface (64) of the product under test, so that the coolant passes through the quick connector (23) of the docking panel (20), the pipeline adapter (13) and the coolant interface (64) in sequence and enters the interior of the product under test for cooling.
Citation Information
Patent Citations
Power battery testing arrangement for new energy automobile
CN206248797U