An arc test device

The electric arc testing device addresses the issue of inconsistent manual testing by using a drive mechanism to control electrode gaps and arc strength, ensuring reliable and efficient testing of high-pressure power sources.

CN120103087BActive Publication Date: 2025-07-15SHENZHEN INTECH TECH CO LTD
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Patent Information

Application Number
CN202510478677.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-07-15
Estimated Expiration
2045-04-16

AI Technical Summary

Technical Problem

In the prior art, the arc tensioning test of high-voltage power supplies is manually used, with low accuracy, and the electrode gap and arc tensioning cannot be accurately controlled, resulting in poor repeatability of the test results, making it difficult to adapt to the rapid aging test needs of large-scale production of high-voltage power supplies, and poses safety risks.

Method used

An arc testing device is designed, including a fixing member and a drive assembly, which is used to install electrode terminals and the drive assembly is used to drive electrode terminal movement to adjust electrode spacing to realize arc testing.

Benefits of technology

By precisely controlling the electrode gap and arc strength, the repetition of test results is improved, the testing efficiency is improved, safety hazards are avoided, and the large-scale production needs of high-voltage power supply products are adapted.

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Abstract

The present invention is applicable to the technical field of testing equipment, and provides an arc testing device. The arc testing device includes: a fixing member for installing a first electrode terminal and a plurality of second electrode terminals, and the first electrode terminal and the second electrode terminals are used to form an arc; a driving assembly connected to the first electrode terminal. The present invention arranges the fixing member to install the first electrode terminal and the plurality of second electrode terminals, and drives the first electrode terminal to move through the driving assembly so as to adjust the distance between the first electrode terminal and different second electrode terminals to simultaneously perform multiple arc tests, avoiding poor repeatability of test results and enabling the first electrode terminal to perform tests with different second electrode terminals simultaneously to improve the test efficiency. Installing the first electrode terminal and the plurality of second electrode terminals on the fixing member for testing can avoid potential safety hazards to personnel caused by manual methods.
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Description

Technical Field

[0001] The present invention belongs to the technical field of testing equipment, and particularly relates to an arc testing device. Background Art

[0002] The arcing test of a high-voltage power supply is an important means for safety and performance evaluation, aiming to detect whether arcing occurs during the operation of the power supply, so as to ensure the reliability of the equipment and the safety of the operators. Through the arcing test, the safety and performance of the high-voltage power supply in various application fields can be effectively ensured, potential failures and accidents can be prevented, and the safety of the equipment and personnel can be guaranteed.

[0003] The electrostatic precipitator high-voltage power supply needs to provide a stable and reliable high-voltage output, and during the design and production stages, an arcing test is required to verify its anti-interference ability and long-term reliability. During the arcing process, high temperature, high-frequency electromagnetic interference and strong unpredictable signals are generated, which pose extremely high anti-interference requirements for the circuit design and electronic components of the product. Arcing requires a sufficiently high voltage (usually above several thousand volts) between the electrodes to break down the insulating medium. If the distance between the electrodes is too large, arcing cannot be formed; if it is too small, spark discharge is likely to occur instead of continuous arcing, making it difficult to precisely control.

[0004] In the prior art, a manual method is generally adopted, that is, R & D personnel or workers hold the positive and negative electrodes of the high-voltage power supply and slowly approach until an arcing phenomenon occurs. However, the manual operation has low precision and cannot precisely control the electrode gap and arcing intensity, resulting in poor repeatability of the test results. The manual method is difficult to meet the requirements of frequent and rapid aging tests in the large-scale production of high-voltage power supply products, leading to low test efficiency and even potential safety hazards. Summary of the Invention

[0005] The purpose of the embodiments of the present invention is to provide an arc testing device, aiming to solve the problem in the prior art that a manual method is generally adopted, that is, R & D personnel or workers hold the positive and negative electrodes of the high-voltage power supply and slowly approach until an arcing phenomenon occurs. However, the manual operation has low precision and cannot precisely control the electrode gap and arcing intensity, resulting in poor repeatability of the test results. The manual method is difficult to meet the requirements of frequent and rapid aging tests in the large-scale production of high-voltage power supply products, leading to low test efficiency and even potential safety hazards.

[0006] The embodiments of the present invention are implemented as follows. An arc testing device, the arc testing device includes:

[0007] A fixing member, the fixing member is used to install a first electrode terminal and a plurality of second electrode terminals, and the first electrode terminal and the second electrode terminals are used to form an arc;

[0008] A driving component, which is connected to the first electrode terminal, is used to drive the first electrode terminal to move so as to adjust the distance between the first electrode terminal and the second electrode terminal for arc testing.

[0009] An arc testing device provided by an embodiment of the present invention. The present invention provides a fixing member for installing the first electrode terminal and several second electrode terminals. The first electrode terminal and the second electrode terminal are used for arc. The driving component drives the first electrode terminal to move so as to adjust the distance between the first electrode terminal and different second electrode terminals to perform multiple arc tests simultaneously. The driving component drives the first electrode terminal to control the gap and arc intensity between the electrode terminals, avoiding poor repeatability of test results and enabling the first electrode terminal to perform tests with different second electrode terminals simultaneously to improve test efficiency. Installing the first electrode terminal and several second electrode terminals on the fixing member for testing can avoid potential safety hazards to personnel caused by manual methods. Description of the Drawings

[0010] Figure 1 It is a three-dimensional structure diagram of an arc testing device provided by an embodiment of the present invention;

[0011] Figure 2 It is a schematic structural diagram of the connection between the fixing member and the electrode terminals in an arc testing device provided by an embodiment of the present invention;

[0012] Figure 3 It is a front view of an arc testing device provided by an embodiment of the present invention;

[0013] Figure 4 It is a top view of an arc testing device provided by an embodiment of the present invention.

[0014] In the drawings: 1. Fixing member; 11. First mounting hole; 12. Second mounting hole; 13. First connecting member; 14. Third mounting hole; 2. Driving component; 21. Second connecting member; 22. Power component; 23. Transmission component; 3. Mounting seat; 31. Support column; 32. First bottom plate; 33. Second bottom plate; 4. First electrode terminal; 5. Second electrode terminal. Detailed Embodiments

[0015] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0016] The following describes the specific implementation of the present invention in detail with reference to specific embodiments.

[0017] As Figure 1 - Figure 2As shown in the figure, it is a structural diagram of an arc test device provided by an embodiment of the present invention, including: a fixing member 1 for installing a first electrode terminal 4 and a plurality of second electrode terminals 5, and the first electrode terminal 4 and the second electrode terminals 5 are used to form an arc.

[0018] A driving component 2 is connected to the first electrode terminal 4, and the driving component 2 is used to drive the first electrode terminal 4 to move so as to adjust the distance between the first electrode terminal 4 and the second electrode terminals 5 for arc testing.

[0019] In the embodiment of the present invention, preferably, the arc test device is mainly used to test the arcs at different distances between the positive terminal and the negative terminal, accurately control the distance between the electrodes and conduct arc testing on the electrostatic precipitator high-voltage power supply. Since the electrostatic precipitator high-voltage power supply requires a stable high-voltage output, it is necessary to verify its anti-interference and reliability through arc testing. By adjusting the distance between the first electrode terminal 4 and the second electrode terminals 5 in the output of the stable high-voltage power supply, the arc strength formed between the first electrode terminal 4 and the second electrode terminals 5 at different distances can be obtained, thereby testing the relationship between the arc strength and the distance. The arc test device mainly includes a fixing member 1 and a driving component 2. The fixing member 1 is used to install the first electrode terminal 4 and a plurality of second electrode terminals 5, and the driving component 2 is connected to the first electrode terminal 4 to drive the first electrode terminal 4 to move so as to adjust the distance between the first electrode terminal 4 and each second electrode terminal 5 for arc testing. The driving component 2 can drive the first electrode terminal 4 to move or rotate, which is related to the arrangement of the plurality of second electrode terminals 5.

[0020] Preferably, the first electrode terminal 4 and a plurality of second electrode terminals 5 are provided, and arc testing can be performed on the products of multiple high-voltage power supplies at the same time. Using a common electrode terminal, the driving component 2 drives the common electrode terminal to move to adjust the distance between the common electrode terminal and other electrode terminals. The first electrode terminal 4 and the second electrode terminals 5 can be the negative terminal and the positive terminal respectively. By controlling the contact distance between the negative terminal and the positive terminal and the movement speed between the negative terminal or the positive terminal through the driving component 2, arcs with different intensities and durations can be generated under different test conditions, avoiding poor repeatability of test results, thereby testing the electrical performance and reliability of the high-voltage power supply. The adjustable arc time and intensity facilitate the device to be applicable to different high-voltage power supply products, and the fixing member 1 is used to install the first electrode terminal 4, and the driving component 2 is used to drive the movement of the first electrode terminal 4, avoiding direct contact of personnel with the high-voltage part and reducing potential safety hazards.

[0021] In an example of the present invention, a fixing member 1 is provided to install a first electrode terminal 4 and a plurality of second electrode terminal 5s. The first electrode terminal 4 and the second electrode terminal 5s are used for arc. The driving assembly 2 drives the first electrode terminal 4 to move, thereby adjusting the distance between the first electrode terminal 4 and different second electrode terminal 5s to simultaneously perform multiple arc tests. The driving assembly 2 drives the first electrode terminal 4 to control the gap between the electrode terminals and the arc intensity, avoiding poor repeatability of test results and enabling the first electrode terminal 4 to be tested with different second electrode terminal 5s simultaneously to improve the test efficiency. The first electrode terminal 4 and the plurality of second electrode terminal 5s are installed on the fixing member 1 for testing, avoiding potential safety hazards to personnel caused by manual methods.

[0022] As Figure 1 - Figure 4 shown, as a preferred embodiment of the present invention, the fixing member 1 is provided with a first mounting hole 11 and a second mounting hole 12. The first mounting hole 11 is used to install the first electrode terminal 4, and the second mounting hole 12 is used to install the second electrode terminal 5. The first mounting hole 11 is located at the center of the fixing member 1, and the first mounting hole 11 is provided with a first connecting member 13, and the first connecting member 13 is used to connect with the driving assembly 2.

[0023] In an embodiment of the present invention, preferably, the fixing member 1 is provided with a first mounting hole 11 and a plurality of second mounting holes 12. The first mounting hole 11 is used to install the first electrode terminal 4, and each of the plurality of second mounting holes 12 is used to install each second electrode terminal 5. The fixing member 1 can be a hexagonal plate with a certain thickness. The first mounting hole 11 is arranged at the center of the fixing member 1 and is combined with the driving assembly 2 by the first connecting member 13. The first connecting member 13 can be a bearing to facilitate driving the driving assembly 2 to drive the first electrode terminal 4 installed in the first mounting hole 11 to rotate, thereby adjusting the distance between the first electrode terminal 4 and the plurality of second electrode terminal 5s.

[0024] As Figure 1 - Figure 4 shown, as a preferred embodiment of the present invention, a plurality of the second mounting holes 12 are provided, and the plurality of second mounting holes 12 are arranged radially around the first mounting hole 11 on the fixing member 1. The second mounting holes 12 are strip-shaped to facilitate guiding the movement of the second electrode terminal 5 to adjust the distance between the second electrode terminal 5 and the first electrode terminal 4.

[0025] In an embodiment of the present invention, preferably, a plurality of second mounting holes 12 for mounting the second electrode terminal 5 may be provided, and the second mounting holes 12 are strip-shaped to facilitate mounting different second electrode terminals 5 at different positions, so that the distance between the second electrode terminal 5 and the first electrode terminal 4 is different. The plurality of second mounting holes 12 are arranged radially and are arranged around the first mounting hole 11. The length direction of the second mounting hole 12 may be perpendicular to the side of the plate-shaped plate fixing member 1. Six second mounting holes 12 may be provided, which is the same as the number of sides of the fixing member 1. During the arc test using the arc test device, under the condition of stable high-voltage output, the intensity of the arc formed between the first electrode terminal 4 and the second electrode terminal 5 at different distances is tested, and it is tested which distance between the first electrode terminal 4 and the second electrode terminal 5 will cause breakdown of the insulating medium during the arc formation process of the electrostatic precipitation high-voltage power supply, so as to precisely control the distance between the two electrode terminals of the high-voltage power supply.

[0026] As Figure 1 - Figure 4 shown, as a preferred embodiment of the present invention, the arc test device further includes a mounting seat 3 for mounting the fixing member 1 and the driving assembly 2. The mounting seat 3 is provided with a plurality of support rods for supporting the fixing member 1.

[0027] In an embodiment of the present invention, preferably, the arc test device further includes a mounting seat 3 for mounting the fixing member 1 and the driving assembly 2, and is provided with a plurality of support rods for supporting the fixing member 1, so that there is a certain distance between the fixing member 1 for mounting the first electrode terminal 4 and the second electrode terminal 5 and the mounting seat 3 to avoid the influence of the electrode terminal arc process on the operation of the driving assembly 2.

[0028] As Figure 1 - Figure 4 shown, as a preferred embodiment of the present invention, the fixing member 1 is further provided with a third mounting hole 14 for mounting the support rod. One end of the support rod is mounted on the fixing member 1 and the other end is mounted on the mounting seat 3. The support rod is used to support the fixing member 1.

[0029] In an embodiment of the present invention, preferably, a plurality of third mounting holes 14 for mounting the support rods are further provided on the plate-shaped fixing member 1. The third mounting holes 14 may be provided at the respective vertices of the fixing member 1 to facilitate supporting the fixing member 1. The support rod is a rod-shaped one with a certain length and is provided with connection holes on its two end faces to facilitate mounting the support rod between the bottom surface of the fixing member 1 and the top surface of the mounting seat 3.

[0030] As Figure 1 - Figure 4 shown, as a preferred embodiment of the present invention, a plurality of fixing members 1 are provided, and the plurality of fixing members 1 are arranged side by side. The number of the fixing members 1 is the same as the number of the support rods to facilitate supporting each layer of the fixing members 1.

[0031] In an embodiment of the present invention, preferably, a plurality of fixing members 1 may be provided. The first mounting holes 11 of the plurality of fixing members 1 are respectively connected to the driving assembly 2, and a plurality of third mounting holes 14 on each fixing member 1 in the same straight line direction are used to mount the same support rod. The plurality of fixing members 1 are respectively supported by a plurality of support rods, and each fixing member 1 is also used to mount a first electrode terminal 4 and a plurality of second electrode terminals 5.

[0032] As Figure 1 - Figure 4 shown, as a preferred embodiment of the present invention, the mounting base 3 includes two bottom plates, which are the first bottom plate 32 and the second bottom plate 33 respectively. The front surface of the first bottom plate 32 is used to mount the driving assembly 2 and the fixing member 1, and the back surface of the first bottom plate 32 and the front surface of the second bottom plate 33 are used to mount the driving assembly 2.

[0033] In an embodiment of the present invention, preferably, the mounting base 3 may be two bottom plates arranged side by side, and the first bottom plate 32 is located above the second bottom plate 33. The first bottom plate 32 is located directly below the fixing member 1. The front surface of the first bottom plate 32 is used to mount the support rod for supporting the fixing member 1, and the space between the first bottom plate 32 and the second bottom plate 33 is used to mount the driving assembly 2.

[0034] As Figure 1 - Figure 4 shown, as a preferred embodiment of the present invention, the driving assembly 2 includes a power member 22, a transmission member 23, and a second connecting member 21. The power member 22 is in transmission connection with the transmission member 23, the transmission member 23 is connected to the second connecting member 21, the second connecting member 21 is inserted into the fixing member 1 and connected to the first electrode terminal 4, and the second connecting member 21 is used to drive the first electrode terminal 4 to rotate so as to adjust the distance between the first electrode terminal 4 and the second electrode terminal 5 for arc testing.

[0035] In an embodiment of the present invention, preferably, the driving assembly 2 mainly includes a power member 22, a transmission member 23, and a second connecting member 21. The power member 22 provides power for the transmission member 23, the transmission member 23 is connected to the second connecting member 21 to drive the second connecting member 21 to rotate, and the second connecting member 21 inserted into the fixing member 1 is connected to the first electrode terminal 4 to drive the first electrode terminal 4 to rotate. The power member 22 can be a motor, and the transmission member 23 can be composed of a plurality of gear shafts for multi-stage speed regulation to adjust the rotation speed of the second connecting member 21 driving the first electrode terminal 4.

[0036] As Figure 1 - Figure 4As shown, as a preferred embodiment of the present invention, the power member 22 is installed on the front surface of the first base plate 32. The output end of the power member 22 faces the second base plate 33 and is in transmission connection with the transmission member 23. The transmission member 23 is installed on the back surface of the first base plate 32 and the front surface of the second base plate 33. The transmission member 23 is connected to the second connecting member 21 to drive the second connecting member 21 and the first electrode terminal 4 connected to the second connecting member 21 to rotate.

[0037] In the embodiment of the present invention, preferably, the power member 22 is installed on the first base plate 32. The output end of the power member 22 passes through the first base plate 32 and is in transmission connection with the transmission member 23 installed on the back surface of the first base plate 32. The gears on multiple gear shafts are arranged side by side and mesh with each other. The first gear among the multiple gear shafts is connected to the power member 22, and the last gear is connected to the second connecting member 21. The gear shafts are installed between the first base plate 32 and the second base plate 33 to support the two base plates, so that there is a certain gap between the two base plates.

[0038] As Figure 1 - Figure 4 As shown, as a preferred embodiment of the present invention, the first electrode terminal 4 is connected to the second connecting member 21. A plurality of first electrode terminals 4 are provided. The number of the first electrode terminals 4 is the same as the number of the fixing members 1. The first electrode terminal 4 is made of a metal material, and the second electrode terminal 5 is made of a metal material.

[0039] In the embodiment of the present invention, preferably, a plurality of first electrode terminals 4 can be provided according to the number of the fixing members 1, and one first electrode terminal 4 and a plurality of second electrode terminals 5 are provided on each fixing member 1. The second connecting member 21 has a rod shape with a certain length and can also be a stainless-steel tubular shape. The first electrode terminal 4 can be a copper sheet made of a metal material. The first electrode terminal 4 of the copper sheet is the negative terminal. The negative terminal is connected to the second connecting member 21 to drive the copper sheet to rotate by the second connecting member 21. The second electrode terminal 5 can be a copper terminal made of copper material. The copper terminal is the positive terminal.

[0040] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An arc test device, characterized in that, The arc testing device includes: A fixing member for installing a first electrode terminal and a plurality of second electrode terminals, where the first electrode terminal and the second electrode terminals are used to form an arc; A driving assembly connected to the first electrode terminal, where the driving assembly is used to drive the first electrode terminal to move so as to adjust the distance between the first electrode terminal and the second electrode terminals for arc testing; The fixing member is provided with a first mounting hole and a second mounting hole. The first mounting hole is used to install the first electrode terminal, and the second mounting hole is used to install the second electrode terminals. The first mounting hole is located at the central position of the fixing member, and the first mounting hole is provided with a first connecting member for connecting with the driving assembly; A plurality of the second mounting holes are provided. The plurality of second mounting holes are arranged radially around the first mounting hole on the fixing member. The second mounting holes are strip-shaped to facilitate guiding the movement of the second electrode terminals to adjust the distance between the second electrode terminals and the first electrode terminal.

2. The arc testing device according to claim 1, wherein The arc testing device further includes a mounting base for mounting the fixing member and the driving assembly. The mounting base is provided with a plurality of support rods for supporting the fixing member.

3. The arc testing device according to claim 2, wherein The fixing member is further provided with a third mounting hole for mounting the support rods. One end of the support rod is mounted on the fixing member and the other end is mounted on the mounting base. The support rod is used to support the fixing member.

4. The arc testing device according to claim 2, wherein A plurality of the fixing members are provided and arranged side by side. The number of the fixing members is the same as the number of the support rods to facilitate supporting each layer of the fixing members.

5. The arc testing device according to claim 2, characterized in that, The mounting base includes two bottom plates, namely a first bottom plate and a second bottom plate. The front surface of the first bottom plate is used to mount the driving assembly and the fixing member, and the back surface of the first bottom plate and the front surface of the second bottom plate are used to mount the driving assembly.

6. The arc test device according to claim 5, wherein, The driving assembly includes a power member, a transmission member, and a second connecting member. The power member is in transmission connection with the transmission member, and the transmission member is connected to the second connecting member. The second connecting member is inserted into the fixing member and connected to the first electrode terminal. The second connecting member is used to drive the first electrode terminal to rotate so as to adjust the distance between the first electrode terminal and the second electrode terminals for arc testing.

7. The arc testing device according to claim 6, characterized in that, The power member is mounted on the front surface of the first bottom plate. The output end of the power member faces the second bottom plate and is in transmission connection with the transmission member. The transmission member is mounted on the back surface of the first bottom plate and the front surface of the second bottom plate. The transmission member is connected to the second connecting member to facilitate driving the second connecting member and the first electrode terminal connected to the second connecting member to rotate.

8. The arc testing device according to claim 1, characterized in that, The first electrode terminal is connected to the second connecting member. A plurality of the first electrode terminals are provided. The number of the first electrode terminals is the same as the number of the fixing members. The first electrode terminal is made of a metal material, and the second electrode terminal is made of a metal material.

Citation Information

Patent Citations

  • Arc dynamic characteristic regulation and control device and arc voltage calculation method

    CN119199439A