Battery system support
By designing a battery system bracket with components such as support frame, protective plate, support frame, etc., the existing bracket has solved the problems of large weight and insufficient earthquake resistance, and achieved efficient, safe and low-cost applications of the battery system.
Patent Information
- Application Number
- CN202510275875.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-06-06
AI Technical Summary
The existing battery system bracket has large weight, insufficient shock resistance, and high cost, which limits its wide application in electric vehicles and other fields.
A battery system bracket including a support frame, protective plate, support frame, base plate, fixed steel plate, front end cover plate, connecting bracket, reinforced beam, rear pallet, assembly frame, assembly partition and abutment plate is designed. It adopts light metal materials and optimized structure to enhance the shock resistance and adaptability of the bracket.
Effectively prevent the battery from displaced, collision or damage during use, improve the battery's service life and safety, reduce system weight and volume, reduce maintenance costs and time, and improve system performance and energy efficiency.
Smart Images

Figure CN120109409A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery system brackets, in particular to a battery system bracket. Background Art
[0002] Battery systems play a vital role in modern electronic devices and renewable energy storage systems. With the widespread use of electric vehicles, energy storage systems, and portable electronic devices, the performance and reliability of batteries play a decisive role in the overall performance of the system. In order to ensure the stability, safety, and efficiency of the battery system, the battery holder, as an important component of the battery system, usually needs to withstand the weight, vibration, and pressure from the external environment of the battery cells to ensure the normal operation of the battery during operation. However, although the battery holder plays an important role in ensuring the structural integrity of the battery system and improving the stability of the system, there are still some significant shortcomings in its design and application process.
[0003] First of all, the weight of the battery system bracket is a major drawback. In order to ensure the strength and stability of the bracket, traditional battery brackets often use metal materials, such as aluminum alloy or steel. Although these materials have certain strength and durability, they are relatively heavy and may increase the weight of the overall system, thereby affecting the overall energy efficiency of the system. In application scenarios such as electric vehicles that require attention to weight control, overweight brackets will lead to reduced energy efficiency of the battery pack and even affect the vehicle's range. Therefore, how to design battery brackets using lighter and equally strong materials is a challenge in current technology.
[0004] Secondly, the durability and shock resistance of the battery bracket may also be problematic under some high-vibration or extreme environmental conditions. Battery systems in electric vehicles, drones and other fields are often exposed to strong vibration and impact environments, which requires the bracket to have not only sufficient strength but also good shock resistance. Traditional bracket materials and structures may not be able to fully absorb external impact forces, causing the battery system to loosen, shift or even be damaged. Therefore, how to design a battery bracket that is both lightweight and has excellent shock resistance is an important goal for future technology research and development.
[0005] Finally, the cost of battery brackets is also a factor that limits their widespread application. The current high-performance battery bracket materials and complex manufacturing processes make the cost high, especially in large-scale production. This problem is particularly prominent. With the increasing demand for battery systems, how to reduce the production and material costs of brackets while ensuring performance to adapt to market competition pressures is still an urgent problem to be solved. No solutions have been proposed for related technical issues. Summary of the invention
[0006] In response to the problems in the related technology, the present invention proposes a battery system bracket to overcome the above-mentioned technical problems existing in the existing related technology. The purpose of the present invention is to effectively prevent the battery from being displaced, collided or damaged during use, and can protect the battery from external impact, vibration and other factors, thereby improving the service life and safety of the battery, ensuring the overall structural stability of the battery pack, avoiding performance degradation or failure caused by unstable battery position or unreasonable arrangement, ensuring that the battery pack will not suffer structural damage during high load and rapid charging and discharging, and having earthquake resistance. It can effectively reduce the risk of battery damage in the event of an accident. The battery bracket can maximize the use of limited space through reasonable structural design and integrate the battery modules tightly and efficiently.
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a battery system bracket, comprising a support frame, a protective plate is installed on one side of the support frame, a plurality of support frames are arranged on the other side of the protective plate, a bottom plate is arranged at the rear end of the support frame, a plurality of heat dissipation holes are opened on the bottom plate, a fixed steel plate is arranged on one side of the support frame, a front end cover plate is movably connected to one side of the fixed steel plate, mounting protrusions are fixedly connected to the upper and lower sides of one end of the front end cover plate, the mounting protrusions are fixedly connected to the front end of the support frame by bolts, a connecting bracket is arranged inside the support frame, a reinforcing beam is installed on the connecting bracket, a rear support plate is arranged at the rear end of the connecting bracket, an assembly frame is arranged on the rear support plate, an assembly partition is installed on the assembly frame, and an abutment plate is arranged on one side of the assembly partition.
[0008] Preferably, a positioning hole is opened on the assembly partition, L-shaped plate 1 is provided at both left and right ends of one side of the abutment plate, L-shaped plate 2 is provided at both upper and lower ends of one side of the abutment plate, and a U-shaped plate is provided at the center of one side of the abutment plate.
[0009] Preferably, a dustproof plate is provided on the top of the support frame, and a base is provided on the bottom of the support frame.
[0010] Preferably, a pad is provided on the base.
[0011] Preferably, two fixing steel plates are provided, and the fixing steel plates and the front end cover plate are movably connected via a latch.
[0012] Preferably, a rectangular opening is also provided on one side of the bottom of the base.
[0013] Preferably, the support frame, protective plate, support frame, bottom plate, dustproof plate and base are all made of metal materials.
[0014] Preferably, the assembly frame and the assembly partition are arranged as an integrated structure.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] (1) The present invention is a battery system bracket that ensures that the battery is fixed in position throughout the system, effectively preventing the battery from being displaced, collided or damaged during use. The bracket is reasonably designed to protect the battery from external impact, vibration and other factors, thereby improving the battery life and safety. It can neatly arrange and fix multiple battery cells together to ensure the overall structural stability of the battery pack, avoid performance degradation or failure caused by unfixed battery position or unreasonable arrangement, and ensure that the battery pack will not suffer structural damage during high load and rapid charging and discharging;
[0017] (2) The present invention is a battery system bracket that effectively prevents excessive vibration, short circuit or other situations that may cause failure of the battery, and has anti-vibration capability, which can effectively reduce the risk of battery damage in the event of an accident, thereby protecting the safety of the vehicle. Through reasonable structural design, limited space can be utilized to the maximum extent, and battery modules can be tightly and efficiently integrated. Optimized space utilization can not only increase the density of the battery system, but also reduce the volume and weight of the system;
[0018] (3) The present invention is a battery system bracket that adopts a modular design, making it more convenient to replace, repair and upgrade batteries. It can be adjusted according to the different sizes and specifications of the battery pack, thereby improving the adaptability and flexibility of the bracket. The battery system can be more easily maintained and replaced during use, reducing maintenance costs and time. The efficient battery bracket design can extend battery life, improve system performance, and reduce the occurrence of failures, thereby reducing overall costs in long-term use. By using lightweight materials and optimizing structures, the battery bracket can effectively reduce the weight of the battery system, improve energy efficiency, and reduce overall energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the present invention from the rear;
[0021] Figure 3 It is a schematic structural diagram of the side view of the present invention.
[0022] In the accompanying drawings, 100, supporting frame; 102, protective plate; 103, supporting frame; 104, bottom plate; 105, fixing steel plate; 106, front end cover plate; 107, mounting protrusion; 108, connecting bracket; 109, reinforcing beam; 110, rear support plate; 111, assembly frame; 112, assembly partition; 113, abutment plate; 114, L-shaped plate one; 115, L-shaped plate two; 116, U-shaped plate; 117, dustproof plate; 118, base; 119, pad. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0024] Example 1
[0025] See also Figure 1-3The present invention proposes a technical solution for a battery system bracket: a battery system bracket, comprising a support frame 100, the support frame is made of high-quality metal material; the support frame is an integral frame; a protective plate 102 is installed on one side of the support frame 100, specifically, two protective plates 102 are provided, which play a role in protecting the battery and preventing the battery from being damaged by external forces when in use; a plurality of support frames 103 are provided on the other side of the protective plate 102, specifically, three support frames 103 are provided, and are equidistantly arranged in the longitudinal direction to improve the strength of the support frame 100; the support A bottom plate 104 is provided at the rear end of the frame 100. Specifically, the bottom plate 104 is made of metal material to effectively dissipate heat from the battery. A plurality of heat dissipation holes are provided on the bottom plate 104. Specifically, a plurality of heat dissipation holes are provided to facilitate the discharge of heat. A fixed steel plate 105 is provided on one side of the support frame 103. Specifically, two fixed steel plates 105 are provided and are equidistantly arranged in the longitudinal direction. A front end cover plate 106 is movably connected to one side of the fixed steel plate 105. The upper and lower sides of one end of the front end cover plate 106 are fixedly connected with mounting protrusions 107. The mounting protrusions 107 are fixed by bolts. The front end of the support frame 100 is fixedly connected, specifically, it is convenient to move the front end cover plate 106, and the front end cover plate 106 can further strengthen the strength of the support frame 100; the support frame 100 is provided with a connecting bracket 108 inside, specifically, the connecting bracket 108 is arranged in a square structure, and the outer walls of the connecting bracket 108 are respectively connected to the inner wall of the support frame 100 by welding; the connecting bracket 108 is installed with a reinforcing beam 109, specifically, the reinforcing beam 109 serves to strengthen the connecting bracket 108; the rear end of the connecting bracket 108 is provided with a rear support plate 1 10. Specifically, the protective plate 102 ensures the stability of the overall structure of the battery pack to avoid performance degradation or failure due to unstable battery position or unreasonable arrangement; the rear support plate 110 is provided with an assembly frame 111, and specifically, the assembly frame 111 can assemble the battery to prevent the battery from excessive vibration, short circuit or other situations that may cause failure; the assembly frame 111 is installed with an assembly partition 112, and one side of the assembly partition 112 is provided with an abutment plate 113, and specifically, the abutment plate 113 plays a role of resistance, thereby increasing the density of the battery system and reducing the volume and weight of the system.
[0026] See also Figure 1 As shown, further, a dustproof plate 117 is provided on the top of the support frame 100 , and a base 118 is provided on the bottom of the support frame 100 .
[0027] In this embodiment, the dustproof plate 117 effectively prevents dust from affecting the use effect of the battery, and the stability is effectively improved by providing the base 118.
[0028] See also Figure 3 As shown, further, a pad 119 is provided on the base 118 .
[0029] In this embodiment, the pad 119 effectively improves stability.
[0030] See also Figure 1 As shown, further, two fixing steel plates 105 are provided, and the fixing steel plates 105 and the front end cover plate 106 are movably connected via a latch.
[0031] In this embodiment, limited space can be utilized to the maximum extent possible to tightly and efficiently integrate battery modules. Optimized space utilization can not only increase the density of the battery system, but also reduce the volume and weight of the system.
[0032] See also Figure 1 As shown, further, a rectangular opening is provided on one side of the bottom of the base 118 .
[0033] In this embodiment, the rectangular opening can effectively dissipate heat.
[0034] Furthermore, the support frame 100, the protective plate 102, the support frame 103, the bottom plate 104, the dustproof plate 117 and the base 118 are all made of metal materials.
[0035] In this embodiment, the support frame 100, the protective plate 102, the support frame 103, the bottom plate 104, the dustproof plate 117 and the base 118 are made of materials such as aluminum and titanium to extend the service life.
[0036] Furthermore, the assembly frame 111 and the assembly partition 112 are arranged as an integrated structure.
[0037] In this embodiment, the integrated design not only improves the performance and appearance of the product, but also reduces the production and use costs, and can reduce the interface problems between multiple separate systems or components, thereby simplifying the design, manufacturing and maintenance process of the entire system, reducing unnecessary duplication and redundancy, and improving work efficiency.
[0038] Example 2
[0039] See also Figure 3 The present invention proposes a technical solution for a battery system bracket: a positioning hole is opened on the assembly partition 112, L-shaped plates 114 are arranged at both left and right ends of one side of the abutment plate 113, L-shaped plates 115 are arranged at both upper and lower ends of one side of the abutment plate 113, and a U-shaped plate 116 is arranged at the center of one side of the abutment plate 113.
[0040] In this embodiment, by providing L-shaped plate 114, L-shaped plate 2 115 and U-shaped plate 116, the position of the battery is fixed to ensure that the battery will not move or loosen during use, prevent the battery from unnecessary shaking or displacement during work, ensure the safety of the battery, especially in the case of vibration or external impact, can protect the battery from the influence of the external environment, avoid damage to the battery surface, because the battery usually needs to withstand high pressure and high temperature working environment, the card plate can also help the battery to disperse heat during operation, reduce the impact of overheating or excessive pressure, avoid direct contact between battery cells, thereby reducing the risk of short circuit, can prevent the battery terminals or electrodes from contacting during use, ensure the safe operation of the battery in the battery pack, facilitate battery replacement and maintenance, and enhance the overall structural properties of the battery pack by arranging and fixing the batteries neatly, ensuring that multiple battery cells can be firmly combined into a battery pack when together, thereby enhancing the stability and service life of the entire system.
[0041] The present invention can ensure that the position of the battery in the entire system is fixed, and effectively prevents the battery from displacement, collision or damage during use. The bracket is reasonably designed to protect the battery from external impact, vibration and other factors, thereby improving the service life and safety of the battery. It can neatly arrange and fix multiple battery cells together to ensure the stability of the overall structure of the battery pack, avoid performance degradation or failure caused by unstable battery position or unreasonable arrangement, and ensure that the battery pack will not be structurally damaged during high load and rapid charging and discharging; effectively prevent the battery from excessive vibration, short circuit or other situations that may cause failure, and have earthquake resistance, which can effectively reduce the risk of battery damage in the event of an accident, thereby protecting the safety of the vehicle. Through reasonable structural design, limited space can be maximized, and battery modules can be tightly and efficiently integrated. Optimized space utilization can not only increase the density of the battery system, but also reduce the volume and weight of the system.
[0042] The modular design makes it easier to replace, repair and upgrade batteries. It can be adjusted according to the different sizes and specifications of the battery pack to improve the adaptability and flexibility of the bracket. The battery system can be more easily maintained and replaced during use, reducing maintenance costs and time. The efficient battery bracket design can extend battery life, improve system performance, and reduce the occurrence of failures, thereby reducing overall costs in long-term use. By using lightweight materials and optimizing structures, the battery bracket can effectively reduce the weight of the battery system, improve energy efficiency, and reduce overall energy consumption.
[0043] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0044] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery system bracket, characterized in that: The invention comprises a support frame (100), a protective plate (102) is installed on one side of the support frame (100), a plurality of support frames (103) are arranged on the other side of the protective plate (102), a bottom plate (104) is arranged at the rear end of the support frame (100), a plurality of heat dissipation holes are opened on the bottom plate (104), a fixed steel plate (105) is arranged on one side of the support frame (103), a front end cover plate (106) is movably connected to one side of the fixed steel plate (105), and a mounting plate (106) is fixedly connected to the upper and lower sides of one end of the front end cover plate (106) A protrusion (107), wherein the mounting protrusion (107) is fixedly connected to the front end of a support frame (100) by means of bolts, a connecting bracket (108) is arranged inside the support frame (100), a reinforcing beam (109) is installed on the connecting bracket (108), a rear support plate (110) is arranged at the rear end of the connecting bracket (108), an assembly frame (111) is arranged on the rear support plate (110), an assembly partition plate (112) is installed on the assembly frame (111), and an abutment plate (113) is arranged on one side of the assembly partition plate (112).
2. A battery system bracket according to claim 1, characterized in that: A positioning hole is provided on the assembly partition (112); L-shaped plates (114) are provided at both left and right ends of one side of the abutment plate (113); L-shaped plates (115) are provided at both upper and lower ends of one side of the abutment plate (113); and a U-shaped plate (116) is provided at the center of one side of the abutment plate (113).
3. A battery system bracket according to claim 1, characterized in that: A dustproof plate (117) is provided at the top of the support frame (100), and a base (118) is provided at the bottom of the support frame (100).
4. A battery system bracket according to claim 3, characterized in that: A pad (119) is provided on the base (118).
5. A battery system bracket according to claim 1, characterized in that: Two fixed steel plates (105) are provided, and the fixed steel plates (105) and the front end cover plate (106) are movably connected via a latch.
6. A battery system bracket according to claim 3, characterized in that: A rectangular opening is also provided on one side of the bottom of the base (118).
7. A battery system bracket according to claim 3, characterized in that: The support frame (100), the protective plate (102), the support frame (103), the bottom plate (104), the dustproof plate (117) and the base (118) are all made of metal materials.
8. The battery system bracket according to claim 1, characterized in that: The assembly frame (111) and the assembly partition plate (112) are arranged as an integrated structure.