Verifiable high-temperature and high-pressure animal carcass residue harmless treatment equipment
By designing verifiable harmless disposal equipment for high-temperature and high-pressure animal remains, the problem of inaccurate control of the production time and effect in the prior art is solved, and automatic sampling and verification of the environment in the sterilization chamber is achieved to achieve the best energy efficiency.
Patent Information
- Application Number
- CN202510434924.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-06-10
AI Technical Summary
The existing high-temperature manufacturing method cannot accurately control the manufacturing time and effect when dealing with dead animals' corpses, and the sterilization chamber cannot directly sample and verify the sterilization effect, resulting in uncontrolled energy consumption.
A harmless disposal equipment for verified high-temperature and high-pressure animal remains, including a sterilization chamber and a control system, is designed. By setting up waste gas, waste water, waste collection systems and automated control systems, automatic sampling and verification of the environment in the sterilization chamber are realized.
Accurate sampling and verification of waste gas, waste and wastewater in the sterilization chamber is achieved, ensuring the precise control of the processing time and effect, and achieving the best energy efficiency.
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Figure CN120115501A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of harmless disposal equipment, and in particular to a device capable of verifying the harmless disposal of animal corpse remains at high temperature and high pressure. Background Art
[0002] At present, there are several treatment processes for harmless disposal of dead animals, including incineration, chemical treatment, landfill, and fermentation. The incineration method is thorough but consumes a lot of energy and cannot generate economic benefits; the landfill method requires a large amount of land resources and is prone to pollute groundwater. The fermentation method takes too long and cannot be used to treat a large number of dead animals. High-temperature chemical treatment refers to the process of digesting the bodies of dead animals into sterile solutions and dry bone residues under the action of high temperature and pressure in a closed high-pressure container by passing high-temperature saturated steam into the container interlayer or container, while killing all pathogenic microorganisms. The chemical treatment method has the advantages of simple operation, strong processing capacity, good sterilization effect, and short processing cycle. The main equipment for implementing the chemical treatment method is the sterilization chamber. In the past, chemical treatment operations had to be carried out based on experience, that is, different parameters such as temperature and time had to be controlled based on experience with different types of animal carcasses. The sterilization chamber could not directly sample and verify the sterilization effect of the waste and its waste gas and wastewater in the sterilization chamber. The entire operation had to be carried out based on experience, which made it impossible to accurately control the time and effect of chemical treatment, and it was impossible to accurately control the energy consumption of the sterilization chamber, so improvements were needed. Summary of the invention
[0003] In view of the shortcomings of the prior art, the present invention proposes a device that can verify the harmless disposal of animal carcasses under high temperature and high pressure, which is convenient for sampling information on waste, wastewater, waste gas, and sterilization temperature during the harmless treatment process, verifies the reliability of the equipment, and further can accurately control the time and effect of the treatment to achieve optimal energy efficiency.
[0004] In order to realize the above technical scheme, the present invention provides a device for the harmless disposal of animal carcasses that can be verified at high temperature and high pressure, including: a sterilization chamber and a control system, the sterilization chamber is provided with a cabin door, the top of the sterilization chamber is provided with a biological filter, the top of the biological filter is provided with an exhaust pipe, the exhaust pipe is provided with a three-way pneumatic angle valve, the rear end of the three-way pneumatic angle valve is provided with a waste gas collection main pipe, the end of the waste gas collection main pipe is provided with a three-way valve, and the left and right ends of the three-way valve are provided with a symmetrically arranged first waste gas collection branch pipe and a second waste gas collection branch pipe. The first exhaust gas collection branch pipe is provided with a first exhaust gas collection automatic valve, a first exhaust gas collection manual valve is installed behind the first exhaust gas collection automatic valve, a first exhaust gas collection bottle is detachably installed at the end of the first exhaust gas collection branch pipe, and a first pressure gauge is installed at the joint between the first exhaust gas collection bottle and the first exhaust gas collection branch pipe; the second exhaust gas collection branch pipe is provided with a second exhaust gas collection automatic valve, a second exhaust gas collection manual valve is installed behind the second exhaust gas collection automatic valve, and the second exhaust gas collection bottle is detachably installed at the second exhaust gas collection branch pipe. The end of the pipe, the second pressure gauge is installed at the joint of the second waste gas collection bottle and the second waste gas collection branch pipe; a drain pipe is installed at the bottom of the sterilization chamber, a wastewater collection pipe is installed on the drain pipe, a wastewater collection automatic valve is installed on the wastewater collection pipe, a wastewater collection manual valve is installed behind the wastewater collection automatic valve, and the wastewater collection bottle is detachably installed at the end of the wastewater collection pipe; a waste collection pipe is arranged on the side wall of the sterilization chamber, a waste collection automatic valve is installed on the waste collection pipe, and a waste collection manual valve is installed behind the waste collection automatic valve. A manual valve is integrated, and a waste collection bottle is detachably installed at the end of the waste collection pipe; a crushing knife is installed in the sterilization chamber, and the crushing knife is connected to the driving motor through a driven wheel installed at the bottom of the crushing knife; a steam injection pipe is installed at the bottom of the sterilization chamber, and a steam injection solenoid valve is installed on the steam injection pipe; the control system is electrically connected to the three-way pneumatic angle valve, the three-way valve, the first exhaust gas collection automatic valve, the second exhaust gas collection automatic valve, the first pressure gauge, the second pressure gauge, the wastewater collection automatic valve, the waste collection automatic valve, the driving motor and the steam injection solenoid valve.
[0005] Preferably, the operating modes of the verifiable high-temperature and high-pressure animal carcass harmless disposal equipment include automatic sampling mode and manual sampling mode, wherein the automatic sampling mode operates as follows: before the automatic sampling mode is turned on, the system first detects that the first exhaust gas collection manual valve, the second exhaust gas collection manual valve, the wastewater collection manual valve, and the waste collection manual valve are in an open state, and the three-way pneumatic angle valve, the three-way valve, the first exhaust gas collection automatic valve, the second exhaust gas collection automatic valve, the wastewater collection automatic valve, and the waste collection automatic valve are in a closed state; when automatic exhaust gas sampling is required, the control system controls the three-way pneumatic angle valve to open, opens the air path between the three-way valve and the first exhaust gas collection branch, slowly opens the first exhaust gas collection automatic valve, and when the first pressure gauge detects that the pressure is connected When the internal and external balance is close, close the first exhaust gas collection automatic valve, open the three-way valve and the gas path of the second exhaust gas collection branch, slowly open the second exhaust gas collection automatic valve, when the second pressure gauge detects that the pressure is close to the internal and external balance, the operator closes the second exhaust gas collection manual valve, and finally closes the three-way pneumatic angle valve; when automatic waste sampling is required, the control system controls the waste collection automatic valve to open, and then drives the motor to drive the crushing knife to rotate at high speed, and uses the centrifugal force generated during the rotation of the crushing knife to transfer the crushed waste to the waste collection bottle, and then closes the waste collection automatic valve; when automatic wastewater sampling is required, the control system controls the wastewater collection automatic valve to open, and when the water level in the wastewater collection bottle reaches the sampling water level, the wastewater collection automatic valve is automatically closed.
[0006] Preferably, the manual sampling mode operates as follows: before the manual sampling mode is turned on, the control system first detects that the first exhaust gas collection automatic valve, the second exhaust gas collection automatic valve, the wastewater collection automatic valve, and the waste collection automatic valve are in the open state, and the three-way pneumatic angle valve, the three-way valve, the first exhaust gas collection manual valve, the second exhaust gas collection manual valve, the wastewater collection manual valve, and the waste collection manual valve are in the closed state. When manual exhaust gas sampling is required, the operator first slowly opens the first exhaust gas collection manual valve. After the control system detects that the first exhaust gas collection manual valve is open, the three-way pneumatic angle valve automatically opens, and automatically opens the gas path between the three-way valve and the first exhaust gas collection branch. When the first pressure gauge detects that the pressure is close to the internal and external balance, the first exhaust gas collection manual valve is manually closed. The control system detects that the first After the manual valve for waste gas collection is closed, the three-way valve and the gas line of the second waste gas collection branch are automatically switched to open. The operator slowly opens the second manual valve for waste gas collection. When the second pressure gauge detects that the pressure is close to the internal and external balance, the operator manually closes the second manual valve for waste gas collection, and the system controls the three-way pneumatic angle valve to close automatically. When manual sampling of waste is required, the control system detects that the manual valve for waste collection is open, and the control system automatically starts the drive motor to drive the crushing knife to rotate at high speed, and uses the centrifugal force generated during the rotation of the crushing knife to transfer the crushed waste to the waste collection bottle, and then manually closes the waste collection manual valve. When manual sampling of wastewater is required, the operator manually opens the wastewater collection manual valve, and when the water level in the wastewater collection bottle reaches the sampling water level, the wastewater collection manual valve is manually closed.
[0007] Preferably, a residual point thermometer extending into the interior of the sterilization chamber is installed on the top of the sterilization chamber, which can directly read the maximum temperature in the sterilization chamber without indirect conversion through a control circuit.
[0008] Preferably, a display control module is provided outside the sterilization chamber, and the display control module is electrically connected to the control system.
[0009] Preferably, the hatch is equipped with an automatic locking mechanism driven by compressed air.
[0010] Preferably, the end of the exhaust pipe is connected to an exhaust gas treatment device.
[0011] Preferably, the end of the drain pipe is connected to a wastewater treatment device.
[0012] Preferably, a heating device is installed in the sterilization chamber.
[0013] The beneficial effects of the high-temperature and high-pressure animal carcass harmless disposal equipment provided by the invention are:
[0014] (1) The structure of this verifiable high-temperature and high-pressure animal carcass harmless treatment equipment is simple, with high automation and intelligence. During the operation of the sterilization chamber, it can conveniently sample the waste gas, waste, and wastewater in the sterilization chamber, thereby verifying the reliability of the equipment. Furthermore, it can precisely control the time and effect of sterilization in the sterilization chamber, achieving the best energy efficiency.
[0015] (2) Through the design of the waste gas sampling module, this verifiable high-temperature and high-pressure animal carcass harmless treatment equipment realizes two-stage sampling. The first waste gas collection bottle contains a small amount of environmental air impurities and is discarded, while the complete waste gas collected in the second waste gas collection bottle is used for submission for inspection, thereby improving the accuracy of waste gas submission for inspection.
[0016] (3) This verifiable high-temperature and high-pressure animal carcass harmless treatment equipment has two sampling modes: automatic sampling and manual sampling. In the automatic sampling mode, the system can precisely sample the waste gas, waste, and wastewater in the sterilization chamber regularly and quantitatively according to the system settings, without manual participation throughout the process, with high automation. In the manual sampling mode, the operator can conveniently sample according to actual needs to meet the detection requirements under different experimental conditions. Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of the present invention.
[0018] In the figure: 1. Sterilization chamber; 2. Crushing knife; 3. Driven wheel; 4. Steam injection pipe; 5. Biological filter; 6. Exhaust pipe; 7. Three-way pneumatic angle valve; 8. Total waste gas collection pipe; 9. Three-way valve; 10. First waste gas collection automatic valve; 11. First waste gas collection manual valve; 12. First pressure gauge; 13. First waste gas collection bottle; 14. Second waste gas collection automatic valve; 15. Second waste gas collection manual valve; 16. Second pressure gauge; 17. Second waste gas collection bottle; 18. Remaining-point thermometer; 19. Waste collection pipe; 20. Waste collection automatic valve; 21. Waste collection manual valve; 22. Waste collection bottle; 23. Drain pipe; 24. Wastewater collection pipe; 25. Wastewater collection automatic valve; 26. Wastewater collection manual valve; 27. Wastewater collection bottle; 28. Steam injection solenoid valve; 29. Chamber door; 30. First waste gas collection branch pipe; 31. Second waste gas collection branch pipe. Detailed Embodiments
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Example: A verifiable high-temperature and high-pressure animal carcass harmless treatment device.
[0021] Referring to Figure 1 As shown, a verifiable high-temperature and high-pressure animal carcass harmless treatment device includes a sterilization chamber 1 and a control system. A hatch door 29 is provided at the top of the sterilization chamber 1. An automatic locking mechanism driven by compressed air is installed on the hatch door 29. During actual operation, the animal carcass can be sent into the sterilization chamber 1 through the hatch door 29, and then the automatic locking mechanism driven by compressed air locks the hatch door 29 to prevent air leakage from the hatch door 29. A leaving-point thermometer 18 extending into the interior of the sterilization chamber is installed at the top of the sterilization chamber 1, which can accurately measure the temperature inside the sterilization chamber 1 in real time. A biological filter 5 is installed at the top of the sterilization chamber 1. An exhaust pipe 6 is installed at the top of the biological filter 5, and the end of the exhaust pipe 6 is connected to an exhaust gas treatment device. During actual operation, during the heating process of the sterilization chamber 1, the air inside the chamber is discharged through the biological filter 5 and is not closed until all the steam replaces the air. The air after passing through the biological filter 5 is released to the exhaust gas treatment device. During the sterilization process, the biological filter 5 is sterilized as an integral part of the chamber.
[0022] An exhaust gas collection module is installed on the exhaust pipe 6. The exhaust gas collection module includes a three-way pneumatic angle valve 7 installed on the exhaust pipe 6. An exhaust gas collection main pipe 8 is installed at the rear end of the three-way pneumatic angle valve 7. A three-way valve 9 is installed at the end of the exhaust gas collection main pipe 8. Symmetrically arranged first exhaust gas collection branch pipes 30 and second exhaust gas collection branch pipes 31 are installed at the left and right ends of the three-way valve 9. A first exhaust gas collection automatic valve 10 is installed on the first exhaust gas collection branch pipe 30. A first exhaust gas collection manual valve 11 is installed behind the first exhaust gas collection automatic valve 10. A first exhaust gas collection bottle 13 is detachably installed at the end of the first exhaust gas collection branch pipe 30. A first pressure gauge 12 is installed at the connection between the first exhaust gas collection bottle 13 and the first exhaust gas collection branch pipe 30. A second exhaust gas collection automatic valve 14 is installed on the second exhaust gas collection branch pipe 31. A second exhaust gas collection manual valve 15 is installed behind the second exhaust gas collection automatic valve 14. A second exhaust gas collection bottle 17 is detachably installed at the end of the second exhaust gas collection branch pipe 31. A second pressure gauge 16 is installed at the connection between the second exhaust gas collection bottle 17 and the second exhaust gas collection branch pipe 31.
[0023] In the above solution, the exhaust gas collection module is mainly used to collect the exhaust gas in the sterilization chamber 1. The exhaust gas collection has two modes: automatic sampling and manual sampling. When the automatic sampling mode is adopted, the first exhaust gas collection manual valve 11 and the second exhaust gas collection manual valve 15 are in the normally open state, and the three-way pneumatic angle valve 7, the three-way valve 9, the first exhaust gas collection automatic valve 10, and the second exhaust gas collection automatic valve 14 are in the closed state. When automatic sampling is required, the control system controls the opening of the three-way pneumatic angle valve 7, opens the gas path between the three-way valve 9 and the first exhaust gas collection branch pipe 30, and slowly opens the first exhaust gas collection automatic valve 10. When the first pressure gauge 12 detects that the pressure is close to the internal and external balance, the first exhaust gas collection automatic valve 10 is closed, the gas path between the three-way valve 9 and the second exhaust gas collection branch pipe 31 is opened, and the second exhaust gas collection automatic valve 14 is slowly opened. When the second pressure gauge 16 detects that the pressure is close to the internal and external balance, the second exhaust gas collection automatic valve 14 is closed, and finally the three-way pneumatic angle valve 7 is closed to complete the two-stage automatic sampling of the exhaust gas. The second exhaust gas collection bottle 17 is taken down and sent to a qualified department to detect the sterilization effect and tissue content of the sample. Since the first exhaust gas collection bottle 13 contains a small amount of air and impurities, it cannot be used for inspection, otherwise it will affect the accuracy of the detection. When the manual sampling mode is adopted, the first exhaust gas collection automatic valve 10 and the second exhaust gas collection automatic valve 14 are in the normally open state, and the three-way pneumatic angle valve 7, the three-way valve 9, the first exhaust gas collection manual valve 11, and the second exhaust gas collection manual valve 15 are in the closed state. When manual sampling of the exhaust gas is required, the operator first slowly opens the first exhaust gas collection manual valve 11. After the control system detects the opening of the first exhaust gas collection manual valve 11, the three-way pneumatic angle valve 7 is opened, and the gas path between the three-way valve 9 and the first exhaust gas collection branch pipe 30 is opened. When the first pressure gauge 12 detects that the pressure is close to the internal and external balance, the first exhaust gas collection manual valve 11 is manually closed. After the control system detects the closing of the first exhaust gas collection manual valve 11, the gas path between the three-way valve 9 and the second exhaust gas collection branch pipe 31 is opened, and the operator slowly opens the second exhaust gas collection manual valve 15. When the second pressure gauge detects that the pressure is close to the internal and external balance, the operator closes the second exhaust gas collection manual valve 15, and the system controls the three-way pneumatic angle valve 7 to close, and then the second exhaust gas collection bottle 17 is taken down and sent to a qualified department to detect the sterilization effect and tissue content of the sample.
[0024] Through the innovative design of the exhaust gas sampling module, the present invention can not only use the automatic mode, but also implement the manual sampling mode, and realizes the two-stage sampling of the exhaust gas. Since the exhaust gas collected in the first exhaust gas collection bottle 13 contains a small amount of ambient air and impurities, it needs to be discarded, otherwise it will affect the result of the exhaust gas detection. The complete exhaust gas collected in the second exhaust gas collection bottle 17 is used for inspection, thereby improving the accuracy of the exhaust gas inspection.
[0025] A drain pipe 23 is installed at the bottom of the sterilization chamber 1, and the end of the drain pipe 23 is connected to a wastewater treatment device. A wastewater collection pipe 24 is installed on the drain pipe 23, a wastewater collection automatic valve 25 is installed on the wastewater collection pipe 24, a wastewater collection manual valve 26 is installed behind the wastewater collection automatic valve 25, and a wastewater collection bottle 27 is detachably installed at the end of the wastewater collection pipe 24. During actual operation, wastewater sampling also includes an automatic sampling mode and a manual sampling mode. When using the automatic sampling mode, the wastewater collection manual valve 26 is in the normally open state, and the control system can achieve automatic wastewater sampling only by controlling the opening and closing of the wastewater collection automatic valve 25. When using the manual sampling mode, the wastewater collection automatic valve 25 is in the normally open state, and the operator can achieve manual wastewater sampling only by controlling the opening and closing of the wastewater collection manual valve 26.
[0026] A waste collection pipe 19 is provided on the side wall of the sterilization chamber 1. A waste collection automatic valve 20 is installed on the waste collection pipe 19, a waste collection manual valve 21 is installed behind the waste collection automatic valve 20, and a waste collection bottle 22 is detachably installed at the end of the waste collection pipe 19. In the present invention, the detachable installation is all thread installation or snap installation. During actual operation, waste sampling also includes an automatic sampling mode and a manual sampling mode. When using the automatic sampling mode, the waste collection manual valve 21 is in the normally open state, and the control system can achieve automatic waste sampling only by controlling the opening and closing of the waste collection automatic valve 20. When using the manual sampling mode, the waste collection automatic valve 20 is in the normally open state, and the operator can achieve manual waste sampling only by controlling the opening and closing of the waste collection manual valve 21.
[0027] A crushing knife 2 is installed in the sterilization chamber 1. The crushing knife 2 is connected to a driving motor through a driven wheel 3 installed at the bottom of the crushing knife 2. The installation height of the crushing knife 2 is basically the same as the installation height of the waste collection pipe 19. During actual operation, while the sterilization chamber 1 is heating up, the driving motor can be controlled to drive the crushing knife 2 to crush the animal carcass waste in the sterilization chamber 1, so that the waste is evenly heated, and centrifugal driving force can be provided for waste sampling.
[0028] The steam injection pipe 4 is installed at the bottom of the sterilization chamber 1. A steam injection solenoid valve 28 is installed on the steam injection pipe 4. During actual operation, the steam injection solenoid valve 28 can be used to control the steam injection pipe 4 to inject high-temperature and high-pressure steam into the sterilization chamber 1. A heating device is installed in the sterilization chamber 1. During actual operation, the sterilization chamber 1 is electrically heated, or external steam can be connected through the steam injection pipe 4 to operate with saturated steam as the fungicide, with a temperature range of up to 134°C to 137°C and a pressure of up to 2.5 MPa (absolute pressure of 3.5 MPa). An indication and control module is provided outside the sterilization chamber 1. The main state parameters of the operating mode, temperature and pressure, are controlled and displayed on the indication and control module, and important information can be printed.
[0029] The control system is electrically connected to the three-way pneumatic angle valve 7, the three-way valve 9, the first waste gas collection automatic valve 10, the second waste gas collection automatic valve 14, the first pressure gauge 12, the second pressure gauge 16, the dial thermometer 18, the waste water collection automatic valve 25, the waste collection automatic valve 20, the drive motor, the steam injection solenoid valve 28, the heating device and the indication and control module respectively to achieve automatic control of the equipment operation process.
[0030] In the present invention, the operating modes of the verifiable high-temperature and high-pressure animal carcass and residue harmless treatment equipment include an automatic sampling mode and a manual sampling mode:
[0031] Automatic sampling mode: Before the automatic sampling mode is turned on, the control system first checks that the first waste gas collection manual valve 11, the second waste gas collection manual valve 15, the waste water collection manual valve 26, and the waste collection manual valve 21 are in the open state to ensure that the system can perform automatic sampling. At this time, the three-way pneumatic angle valve 7, the three-way valve 9, the first waste gas collection automatic valve 10, the second waste gas collection automatic valve 14, the waste water collection automatic valve 25, and the waste collection automatic valve 20 are in the closed state; when automatic waste gas sampling is required, the control system controls the three-way pneumatic angle valve 7 to open, opens the gas path between the three-way valve 9 and the first waste gas collection branch pipe 30, and slowly opens the first waste gas collection automatic valve 10. When the first pressure gauge 12 detects that the pressure is close to internal and external balance, the first waste gas collection automatic valve 10 is closed, the gas path between the three-way valve 9 and the second waste gas collection branch pipe 31 is opened, and the second waste gas collection automatic valve 14 is slowly opened. When the second pressure gauge 16 detects that the pressure is close to internal and external balance, the second waste gas collection automatic valve 14 is closed, and finally the three-way pneumatic angle valve 7 is closed to complete the secondary automatic sampling of the waste gas. The second waste gas collection bottle 17 is taken off and sent to a qualified department to detect the sterilization effect and tissue content of the sample. The first waste gas collection bottle 13 is discarded after being taken off because it contains a small amount of air and impurities; when automatic waste sampling is required, the control system controls the waste collection automatic valve 20 to open, and then drives the motor to drive the crushing knife 2 to rotate at a high speed. The centrifugal force generated during the rotation of the crushing knife 2 is used to convey the crushed waste into the waste collection bottle 22, and then the waste collection automatic valve 20 is closed; when automatic waste water sampling is required, the control system controls the waste water collection automatic valve 25 to open. When the water level in the waste water collection bottle 27 reaches the sampling water level, the waste water collection automatic valve 25 is automatically closed.
[0032] Manual sampling mode: Before the manual sampling mode is turned on, the control system first detects that the first waste gas collection automatic valve 10, the second waste gas collection automatic valve 14, the waste water collection automatic valve 25, and the waste collection automatic valve 20 are in the open state, and the three-way pneumatic angle valve 7, the three-way valve 9, the first waste gas collection manual valve 11, the second waste gas collection manual valve 15, the waste water collection manual valve 26, and the waste collection manual valve 21 are in the closed state. When manual waste gas sampling is required, the operator first slowly opens the first waste gas collection manual valve 11. After the control system detects that the first waste gas collection manual valve 11 is opened, the three-way pneumatic angle valve 7 automatically opens, and automatically opens the gas path between the three-way valve 9 and the first waste gas collection branch pipe 30. When the first pressure gauge 12 detects that the pressure is close to internal and external balance, the first waste gas collection manual valve 11 is manually closed. After the control system detects that the first waste gas collection manual valve 11 is closed, it automatically switches to open the gas path between the three-way valve 9 and the second waste gas collection branch pipe 31. The operator slowly opens the second waste gas collection manual valve 15. When the second pressure gauge 16 detects that the pressure is close to internal and external balance, the operator manually closes the second waste gas collection manual valve 15, and the system controls the three-way pneumatic angle valve 7 to automatically close; when manual waste sampling is required, the control system detects that the waste collection manual valve 21 is opened, and the control system automatically turns on the drive motor to drive the crushing knife 2 to rotate at a high speed. The centrifugal force generated during the rotation of the crushing knife 2 is used to convey the crushed waste into the waste collection bottle 22, and then the waste collection manual valve 21 is manually closed; when manual waste water sampling is required, the operator manually opens the waste water collection manual valve 26. When the water level in the waste water collection bottle 27 reaches the sampling water level, the waste water collection manual valve 26 is manually closed.
[0033] This verifiable high-temperature and high-pressure animal carcass harmless treatment equipment has two modes: automatic sampling and manual sampling. In the automatic sampling mode, the system can accurately sample the waste gas, waste, and waste water in the sterilization chamber regularly and quantitatively according to the system settings, without manual participation throughout the process, and has a high degree of automation. In the manual sampling mode, the operator can sample conveniently according to actual needs to meet the detection requirements under different experimental conditions.
[0034] This verifiable high-temperature and high-pressure animal carcass harmless treatment equipment has a simple structure, high degree of automation and intelligence. During the operation of the sterilization chamber, it can conveniently sample the waste gas, waste, and waste water in the sterilization chamber, so as to verify the reliability of the equipment, and then accurately control the time and effect of the sterilization chamber rendering according to the detection results, achieving the best energy efficiency.
[0035] The above are the preferred embodiments of the present invention, but the present invention should not be limited to the content disclosed in this embodiment and the drawings. Therefore, all equivalent or modified implementations completed without departing from the spirit disclosed by the present invention fall within the protection scope of the present invention.
Claims
1. A device capable of verifying the harmless disposal of animal carcasses at high temperature and high pressure, characterized in that include: A sterilization cabin and a control system, wherein a cabin door is provided on the sterilization cabin, a biofilter is installed on the top of the sterilization cabin, an exhaust pipe is installed on the top of the biofilter, a three-way pneumatic angle valve is installed on the exhaust pipe, a waste gas collection main pipe is installed at the rear end of the three-way pneumatic angle valve, a three-way valve is installed at the end of the waste gas collection main pipe, a symmetrically arranged first waste gas collection branch pipe and a second waste gas collection branch pipe are installed at the left and right ends of the three-way valve, a first waste gas collection automatic valve is installed on the first waste gas collection branch pipe, a first waste gas collection manual valve is installed behind the first waste gas collection automatic valve, a first waste gas collection bottle is detachably installed at the end of the first waste gas collection branch pipe, and a first pressure gauge is installed at the joint between the first waste gas collection bottle and the first waste gas collection branch pipe; a second waste gas collection automatic valve is installed on the second waste gas collection branch pipe, a second waste gas collection manual valve is installed behind the second waste gas collection automatic valve, a second waste gas collection bottle is detachably installed at the end of the second waste gas collection branch pipe, and a second pressure gauge is installed at the joint between the second waste gas collection bottle and the first waste gas collection branch pipe. the docking point of the second waste gas collection branch pipe; a drain pipe is installed at the bottom of the sterilization chamber, a wastewater collection pipe is installed on the drain pipe, a wastewater collection automatic valve is installed on the wastewater collection pipe, a wastewater collection manual valve is installed behind the wastewater collection automatic valve, and a wastewater collection bottle is detachably installed at the end of the wastewater collection pipe; a waste collection pipe is arranged on the side wall of the sterilization chamber, a waste collection automatic valve is installed on the waste collection pipe, a waste collection manual valve is installed behind the waste collection automatic valve, and a waste collection bottle is detachably installed at the end of the waste collection pipe; a crushing knife is installed in the sterilization chamber, and the crushing knife is connected to the drive motor through a driven wheel installed at the bottom of the crushing knife; a steam injection pipe is installed at the bottom of the sterilization chamber, and a steam injection solenoid valve is installed on the steam injection pipe; the control system is electrically connected to the three-way pneumatic angle valve, the three-way valve, the first waste gas collection automatic valve, the second waste gas collection automatic valve, the first pressure gauge, the second pressure gauge, the wastewater collection automatic valve, the waste collection automatic valve, the drive motor and the steam injection solenoid valve.
2. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 1, characterized in that: The operation modes of the verifiable high-temperature and high-pressure animal carcass harmless disposal equipment include an automatic sampling mode and a manual sampling mode, wherein the automatic sampling mode operates as follows: before the automatic sampling mode is turned on, the system first detects that the first exhaust gas collection manual valve, the second exhaust gas collection manual valve, the wastewater collection manual valve, and the waste collection manual valve are in an open state, and the three-way pneumatic angle valve, the three-way valve, the first exhaust gas collection automatic valve, the second exhaust gas collection automatic valve, the wastewater collection automatic valve, and the waste collection automatic valve are in a closed state; when automatic exhaust gas sampling is required, the control system controls the three-way pneumatic angle valve to open, opens the gas path between the three-way valve and the first exhaust gas collection branch, slowly opens the first exhaust gas collection automatic valve, and when the first pressure gauge detects that the pressure is connected When the internal and external balance is close, close the first exhaust gas collection automatic valve, open the three-way valve and the gas path of the second exhaust gas collection branch, slowly open the second exhaust gas collection automatic valve, when the second pressure gauge detects that the pressure is close to the internal and external balance, close the second exhaust gas collection automatic valve, and finally close the three-way pneumatic angle valve; when automatic waste sampling is required, the control system controls the waste collection automatic valve to open, and then drives the motor to drive the crushing knife to rotate at high speed, and uses the centrifugal force generated during the rotation of the crushing knife to transfer the crushed waste to the waste collection bottle, and then closes the waste collection automatic valve; when automatic wastewater sampling is required, the control system controls the wastewater collection automatic valve to open, and when the water level in the wastewater collection bottle reaches the sampling water level, the wastewater collection automatic valve is automatically closed.
3. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 2, characterized in that: The manual sampling mode operates as follows: before the manual sampling mode is turned on, the control system first detects that the first exhaust gas collection automatic valve, the second exhaust gas collection automatic valve, the wastewater collection automatic valve, and the waste collection automatic valve are in the open state, and the three-way pneumatic angle valve, the three-way valve, the first exhaust gas collection manual valve, the second exhaust gas collection manual valve, the wastewater collection manual valve, and the waste collection manual valve are in the closed state. When manual exhaust gas sampling is required, the operator first slowly opens the first exhaust gas collection manual valve. After the control system detects that the first exhaust gas collection manual valve is open, the three-way pneumatic angle valve automatically opens, and automatically opens the gas path between the three-way valve and the first exhaust gas collection branch. When the first pressure gauge detects that the pressure is close to the internal and external balance, the first exhaust gas collection manual valve is manually closed. The control system detects that the first exhaust gas After the manual collection valve is closed, the three-way valve and the second exhaust gas collection branch gas line are automatically switched to open. The operator slowly opens the second exhaust gas collection manual valve. When the second pressure gauge detects that the pressure is close to the internal and external balance, the operator manually closes the second exhaust gas collection manual valve, and the system controls the three-way pneumatic angle valve to close automatically; when manual waste sampling is required, the control system detects that the waste collection manual valve is open, and the control system automatically starts the drive motor to drive the crushing knife to rotate at high speed, and uses the centrifugal force generated during the rotation of the crushing knife to transfer the crushed waste to the waste collection bottle, and then manually closes the waste collection manual valve; when manual wastewater sampling is required, the operator manually opens the wastewater collection manual valve, and when the water level in the wastewater collection bottle reaches the sampling water level, manually closes the wastewater collection manual valve.
4. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 1, characterized in that: A retention point thermometer extending into the interior of the sterilization chamber is installed on the top of the sterilization chamber.
5. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 1, characterized in that: A display control module is arranged outside the sterilization chamber, and the display control module is electrically connected to the control system.
6. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 1, characterized in that: An automatic locking mechanism driven by compressed air is installed on the cabin door.
7. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 1, characterized in that: The end of the exhaust pipe is connected to an exhaust gas treatment device.
8. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 1, characterized in that: The end of the drainage pipe is connected to a wastewater treatment device.
9. The verifiable high temperature and high pressure harmless disposal equipment for animal carcasses as claimed in claim 1, characterized in that: A heating device is installed in the sterilization cabin.
Citation Information
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