Plate rolling machine with single-side pre-bending function

By designing a plate rolling machine with single-sided pre-bending function, including automatic unloading, pre-bending and cleaning components, the problem of manually assisting lifting of steel rings during unloading is solved, and the working efficiency and automation level are improved.

CN120115569APending Publication Date: 2025-06-10WOYANG COUNTY HONGJIN NEW BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510259922.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-06-10

AI Technical Summary

Technical Problem

During the unloading process, manual assistance is required to lift the steel ring, which affects the working efficiency of the device.

Method used

A rolling machine with single-sided pre-bending function is designed, including a base, a lower rolling roller, an upper rolling roller, a limiting plate, a feeding assembly, a pre-bending assembly and a cleaning assembly. The cutting assembly realizes automatic cutting through guide blocks, moving blocks and driving motors; the pre-bending assembly realizes pre-bending of the steel plate through pre-bending rollers and limit rollers; the cleaning assembly realizes cleaning of the steel plate through cleaning brushes and pull rods.

Benefits of technology

Through automatic unloading, pre-bending and cleaning functions, manual intervention is reduced, the working efficiency and automation of the device are improved, and the service life of the device is extended.

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Abstract

The invention discloses a plate bending machine with a single-side pre-bending function, relates to the technical field of plate bending machines, solves the technical problem of inconvenience in blanking, comprises a base, and is characterized in that a lower hemming roller and an upper hemming roller capable of being adjusted up and down are rotationally mounted on the base, a limiting plate is rotationally mounted at one end of the base, and the limiting plate is rotationally mounted at the other end of the base. A discharging assembly is arranged on the inner bottom wall of the base and used for discharging a steel plate on the lower hemming roller, a pre-bending assembly is arranged on one side of the base and used for pre-bending the steel plate on the conveying roller, and a sweeping assembly is arranged on the pre-bending assembly and used for sweeping the bent steel plate. And the moving block drives the discharging column to facilitate discharging operation on the steel plate on the lower hemming roller, the situation of manual auxiliary discharging is avoided as much as possible, and the hemming working efficiency of the device is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of plate rolling machines, and particularly relates to a plate rolling machine with a unilateral pre-bending function. Background Art

[0002] A plate rolling machine is a device that uses working rolls to bend sheet materials. When a steel plate is bent into an unclosed steel ring by a plate rolling machine, in order to facilitate unloading, it is necessary to withdraw the rolling rolls from inside the ring, and then smoothly unload the steel ring. At the same time, the steel ring is heavy, and it is difficult to unload it manually. It is necessary to use a unloading structure to unload the steel ring. For example, the Chinese utility model patent with the patent publication number CN218798374U solves the problem that it is difficult to unload manually and it is necessary to use a unloading structure to unload the steel ring.

[0003] However, although the above device solves the problem of material unloading, it still requires manual assistance to lift the steel ring during the unloading process, which affects the working efficiency of the device. Therefore, based on the technical defect problems, we propose a plate rolling machine with a unilateral pre-bending function that can solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a plate rolling machine with a unilateral pre-bending function, and solve the following technical problems:

[0005] However, it still requires manual assistance to lift the steel ring during the unloading process, which affects the working efficiency of the device.

[0006] The purpose of the present invention can be achieved by the following technical solutions:

[0007] A plate rolling machine with a unilateral pre-bending function, including a base, characterized in that: a lower curling roll and an adjustable upper curling roll are rotatably installed on the base, a limiting plate is rotatably installed at one end of the base, a blanking assembly is arranged on the inner bottom wall of the base for blanking the steel plate on the lower curling roll, a pre-bending assembly is arranged on one side of the base for pre-bending the steel plate on the conveying roll, and a cleaning assembly is arranged on the pre-bending assembly for cleaning the bent steel plate;

[0008] The blanking assembly includes a second electric telescopic rod fixedly installed on the inner wall of the base for adjusting the guide block, the guide block is installed with a reciprocating moving block, the moving block is installed with a blanking column with a telescopic function, and a driving motor is arranged on one side of the guide block close to the limiting plate.

[0009] As a further solution of the present invention: a moving through hole is opened on the guide block, a reciprocating screw rod is rotatably installed in the moving through hole, the moving block is threadedly penetrated and installed on the reciprocating screw rod, and the output end of the driving motor slidably penetrates through the guide block and is fixedly installed on the reciprocating screw rod.

[0010] As a further solution of the present invention: a guide plate and a slidable rotating column are installed on one side of the guide block close to the upper curling roller.

[0011] As a further solution of the present invention: a second rectangular through hole is opened on the inner wall of one end of the base close to the limit plate, and the driving motor is slidably installed in the second rectangular through hole.

[0012] As a further solution of the present invention: the pre-bending assembly includes a transporting table fixedly installed on the base for transporting steel plates. A fixing plate with two limiting rollers is fixedly installed at one end of the transporting table close to the lower curling roller. A liftable pre-bending roller is rotatably installed at a position below the limiting rollers on the base.

[0013] As a further solution of the present invention: first rectangular through holes are opened at positions on both ends of the transporting table close to the pre-bending roller. Installation blocks are slidably installed in the first rectangular through holes, and a first electric telescopic rod is fixedly installed on the inner bottom wall of the first rectangular through holes.

[0014] As a further solution of the present invention: the other end of the first electric telescopic rod is fixedly installed on the installation block. The pre-bending roller is rotatably installed between the two installation blocks, and the pre-bending roller is installed directly below the two limiting rollers.

[0015] As a further solution of the present invention: the blanking assembly includes a second cleaning brush slidably installed on the inner bottom wall of the transporting table. A telescopic rod and a spring are fixedly installed on one side of the transporting table close to the limiting roller. The end of the telescopic rod away from the transporting table is fixedly installed with a mounting plate, and a first cleaning brush is fixedly installed on one side of the mounting plate close to the second cleaning brush.

[0016] As a further solution of the present invention: the end of the spring away from the transporting table is fixedly installed on the mounting plate, and the spring is nested on the outer surface of the telescopic rod.

[0017] As a further solution of the present invention: a groove is opened at one end of the transporting table away from the base. A pull rod is fixedly installed on one side of the second cleaning brush away from the base, and the pull rod is installed in the groove for limiting and stabilizing the second cleaning brush.

[0018] Advantages of the present invention:

[0019] (1) The rotating column in the blanking assembly plays a role of guiding the curling in cooperation with the guide plate, facilitating further bending guidance, minimizing the situation where workers adjust the curling direction of the steel plate, being beneficial to improving the guiding and curling ability of the device. The moving block drives the blanking column to facilitate the blanking operation of the steel plate on the lower curling roller, minimizing the situation of manual assisted blanking, and being beneficial to improving the working efficiency of the curling of the device;

[0020] (2) The pre-bending roller in the pre-bending assembly cooperates with the limiting roller under the action of the first electric telescopic rod to facilitate the pre-bending operation of the steel plate, facilitate pre-bending transportation, and help improve the pre-bending capacity of the device and the working efficiency of the device rolling;

[0021] (3) The second cleaning brush and the first cleaning brush in the cleaning assembly facilitate the cleaning operation of the steel plate, and try to avoid the situation where debris and dust damage the device during the curling process, which is beneficial to extending the service life of the device. Pulling down the pull rod drives the second cleaning brush to scrape out the dust after cleaning, which is convenient for cleaning dust and is beneficial to improving the cleaning ability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below in conjunction with the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the overall structure of a plate rolling machine with a single-side pre-bending function according to the present invention;

[0024] Figure 2 yes Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0025] Figure 3 It is a schematic diagram of the internal structure of a plate rolling machine with a single-side pre-bending function according to the present invention;

[0026] Figure 4 yes Figure 3 A schematic diagram of the enlarged structure at B in the middle;

[0027] Figure 5 It is a side structural schematic diagram of a plate rolling machine with a single-side pre-bending function according to the present invention;

[0028] Figure 6 yes Figure 5 Schematic diagram of the enlarged structure at point C in the middle.

[0029] In the figure: 1, base; 2, lower curling roller; 3, upper curling roller; 4, limit plate; 5, pre-bending assembly; 51, conveying platform; 52, first electric telescopic rod; 53, mounting block; 54, limit roller; 55, fixing plate; 56, pre-bending roller; 57, conveying roller; 58, first rectangular through hole; 6, unloading assembly; 61, second electric telescopic rod; 62, guide block; 63, rotating column; 64, guide plate; 65, Compound screw; 66, moving block; 67, unloading column; 68, driving motor; 69, second rectangular through hole; 610, moving through hole; 7, cleaning assembly; 71, mounting plate; 72, first cleaning brush; 73, second cleaning brush; 74, telescopic rod; 75, spring; 76, pull rod; 8, slide groove; 9, adjusting cylinder; 10, slider; 11, baffle; 12, first motor; 13, second motor; 14, pulley. Detailed implementation manners

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0031] Embodiment 1

[0032] Please refer to Figure 1 - Figure 6 As shown, the present invention is a plate rolling machine with a unilateral pre-bending function, including a base 1. One end of the base 1 is rotatably installed with a limiting plate 4. A pulley 14 is rotatably installed on one side of the limiting plate 4 close to the upper curling roller 3. The pulley 14 plays a role in supporting and transporting the rolled steel plate, minimizing the friction of the steel plate on the limiting plate 4 and minimizing the damage to the limiting plate 4 caused by friction. The limiting plate 4 rotates on the base 1 driven by an electric telescopic plate. Two lower curling rollers 2 and one upper curling roller 3 are rotatably installed between the limiting plate 4 and the base 1. Two sliding grooves 8 are formed in the base 1 and the limiting plate 4. A slider 10 is slidably installed through the two sliding grooves 8. An adjusting cylinder 9 is fixedly installed on the inner wall of the top of the sliding groove 8. One side of one slider 10 away from the upper curling roller 3 is fixedly installed with a baffle 11. One side of the baffle 11 away from the slider 10 is fixedly installed with a first motor 12. The output end of the first motor 12 slidably penetrates through the baffle 11 and the slider 10 and is fixedly installed on the upper curling roller 3. One end of the upper curling roller 3 away from the first motor 12 is rotatably installed on the other slider 10. One end of one adjusting cylinder 9 is fixedly installed on the slider 10, and the adjusting cylinder 9 is installed in the sliding groove 8 close to the base 1. A second motor 13 is fixedly installed on the base 1. The output end of the second motor 13 slidably penetrates through the base 1 and is rotatably installed on the lower curling roller 2. A pre-bending assembly 5 is arranged on the base 1 for pre-bending the steel plate to be curled. A cleaning assembly 7 is arranged on the pre-bending assembly 5. The cleaning assembly 7 is convenient for cleaning the dust on the steel plate, minimizing the scratching of the lower curling roller 2 and the upper curling roller 3 by the dust impurities on the steel plate. A blanking assembly 6 is arranged on the base 1. The blanking assembly 6 is installed between the two lower curling rollers 2. The blanking assembly 6 is convenient for blanking the steel plate curled by the lower curling roller 2 and the upper curling roller 3, and is convenient for guiding the blanking, facilitating operation and use.

[0033] The blanking assembly 6 includes a second electric telescopic rod 61 fixedly installed at the bottom of the base 1. The other end of the second electric telescopic rod 61 is fixedly installed with a guide block 62. The second electric telescopic rod 61 drives the guide block 62 to easily lift the coiled light plate. After the coiled steel plate is separated from the lower curling roller 2 and the upper curling roller 3, the steel plate is blanked through the blanking column 67, and the steel plate slides on the guide block 62, facilitating the blanking operation, which is beneficial to improving the blanking capacity of the device. A moving through hole 610 is formed on one side of the guide block 62. A reciprocating screw rod 65 is rotatably installed in the moving through hole 610. A moving block 66 is threadedly penetrated and installed on the reciprocating screw rod 65. A blanking column 67 is fixedly installed on the side of the moving block 66 close to the upper curling roller 3. The blanking column 67 is a column for electric telescopic blanking. A second rectangular through hole 69 is formed on one side of the base 1 close to the limiting plate 4. A driving motor 68 is fixedly installed on the side of the guide block 62 close to the second rectangular through hole 69. The output end of the driving motor 68 slidably penetrates the guide block 62 and is fixedly installed on the reciprocating screw rod 65. The driving motor 68 is slidably installed in the second rectangular through hole 69.

[0034] A rotating column 63 is rotatably installed on the side of the guide block 62 close to the upper curling roller 3. A guide plate 64 is fixedly installed on one side of the guide block 62. The rotating column 63 plays a role in guiding the curling in cooperation with the guide plate 64, minimizing the situation where workers adjust the curling direction of the steel plate, which is beneficial to improving the curling guiding ability of the device, facilitating the blanking operation, minimizing the situation of manual assisted blanking, and being beneficial to improving the working efficiency of the curling of the device.

[0035] Embodiment Two

[0036] Please refer to Figure 1 - Figure 5 As shown in the figure, on the basis of Embodiment One, the pre-bending assembly 5 includes a conveying table 51 fixedly installed on one side of the base 1. Two fixing plates 55 are fixedly installed at a position of the conveying table 51 close to one end of the base 1. A limiting roller 54 is fixedly installed between the two fixing plates 55. A pre-bending roller 56 is rotatably installed on the inner wall of the conveying table 51. First rectangular through holes 58 are formed on both sides of the conveying table 51. A first electric telescopic rod 52 is fixedly installed on the inner bottom wall of the first rectangular through hole 58. An installation block 53 is fixedly installed at the end of the first electric telescopic rod 52 close to the limiting roller 54. The pre-bending roller 56 is rotatably installed on the two installation blocks 53. The pre-bending roller 56 cooperates with the limiting roller 54 to easily perform a pre-bending operation on the steel plate under the action of the first electric telescopic rod 52, facilitating the insertion of the steel plate between the lower curling roller 2 and the upper curling roller 3 for curling. A conveying roller 57 is rotatably installed on the inner wall of the base 1. The conveying roller 57 plays a role in transporting the steel plate, facilitating pre-bending transportation, being beneficial to improving the pre-bending ability of the device, and being beneficial to improving the working efficiency of the curling of the device.

[0037] Embodiment Three

[0038] Please refer to Figure 1 - Figure 2 As shown, on the basis of the first embodiment and the second embodiment, the blanking assembly 6 includes a second cleaning brush 73 slidably mounted on the inner bottom of the base 1. A pull rod 76 is fixedly installed on the side of the second cleaning brush 73 away from the base 1. The engagement of the pull rod 76 on the conveying table 51 plays a role in limiting and stabilizing the second cleaning brush 73. A groove is formed on the side of the conveying table 51 away from the base 1. The pull rod 76 is installed in the groove, which plays a role in limiting and stabilizing the second cleaning brush 73. A telescopic rod 74 and a spring 75 are fixedly installed on the side of the conveying table 51 close to the fixing plate 55. The telescopic rod 74 is fixedly installed with a mounting plate 71 on the side away from the conveying table 51. A first cleaning brush 72 is fixedly installed on the side of the mounting plate 71 close to the second cleaning brush 73. The cooperation of the second cleaning brush 73 and the first cleaning brush 72 plays a role in cleaning the steel plate. The other end of the spring 75 is fixedly installed on the mounting plate 71. The spring 75 is nested on the outer surface of the telescopic rod 74, which plays a role in driving the mounting plate 71 to elastically reset, facilitating the mounting plate 71 to drive the first cleaning brush 72 to elastically reset and facilitating the cleaning operation. Pulling the pull rod 76 to drive the second cleaning brush 73 facilitates scraping out the dust after cleaning, facilitating the cleaning of the dust, and is beneficial to improving the cleaning ability of the device.

[0039] Working principle of the present invention: When using the device, first start the adjusting cylinder 9, so that the adjusting cylinder 9 drives the slider 10 to slide in the chute 8, and at the same time the slider 10 drives the upper curling roller 3 to adjust the distance between the upper curling roller 3 and the lower curling roller 2. Then start the first motor 12 and the second motor 13, so that the output ends of the first motor 12 and the second motor 13 drive the upper curling roller 3 and the lower curling roller 2 to rotate, and at the same time the rotation directions of the upper curling roller 3 and the lower curling roller 2 are opposite, which is convenient for rotating the rolled plate. Place the steel plate on the conveying roller 57 and convey it to the pre-bending roller 56. Then start the first electric telescopic rod 52, so that the first electric telescopic rod 52 drives the pre-bending roller 56 and the steel plate to move upward through the mounting block 53 towards the two limiting rollers 54, which is convenient for bending. After bending, contract the first electric telescopic rod 52, so that the steel plate is conveyed on the pre-bending roller 56 towards the lower curling roller 2, and at the same time the steel plate passes through between the first cleaning brush 72 and the second cleaning brush 73 to clean the dust. At the same time, the steel plate drives the mounting plate 71 to move upward through the first cleaning brush 72, and at the same time the mounting plate 71 stretches the telescopic rod 74 and the spring 75, so that the telescopic rod 74 and the spring 75 are in a stretched state. When the steel plate leaves the second cleaning brush 73 and the first cleaning brush 72 and enters between the lower curling roller 2 and the upper curling roller 3, the spring 75 drives the mounting plate 71 to elastically reset, so that the steel plate timely adjusts the rotation direction of the steel plate under the action of the rotating column 63 and the guide plate 64 for the curling operation. After the curling is completed, contract the adjusting cylinder 9 to make the upper curling roller 3 move upward. Then start the electric telescopic plate to rotate and contract the limiting plate 4 from the base 1. Then start the second electric telescopic rod 61, so that the second electric telescopic rod 61 drives the guide block 62 to lift the rolled plate. Then start the driving motor 68, so that the output end of the driving motor 68 drives the reciprocating screw 65 to rotate, so that the reciprocating screw 65 drives the moving block 66 to slide in the moving through hole 610. At the same time, start the blanking column 67 to move upward to fit with the steel plate, and at the same time the blanking column 67 drives the rolled plate on the guide block 62 under the drive of the moving block 66, and at the same time the curling has a sliding efficiency on the rotating column 63 and the pulley 14, which is convenient for the blanking operation.

[0040] The above has described an embodiment of the present invention in detail, but the content described is only the preferred embodiment of the present invention and cannot be considered as used to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.

Claims

1. A plate rolling machine with a single-side pre-bending function, comprising a base (1), characterized in that: The base (1) is rotatably mounted with a lower curling roller (2) and an upper curling roller (3) that can be adjusted up and down; a limit plate (4) is rotatably mounted on one end of the base (1); a material unloading component (6) is arranged on the inner bottom wall of the base (1) for unloading the steel plate on the lower curling roller (2); a pre-bending component (5) is arranged on one side of the base (1) for pre-bending the steel plate on the conveying roller (57); a cleaning component (7) is arranged on the pre-bending component (5) for cleaning the bent steel plate; The material unloading assembly (6) comprises a second electric telescopic rod (61) fixedly mounted on the inner wall of the base (1) for adjusting a guide block (62); the guide block (62) is mounted with a reciprocating moving block (66); a material unloading column (67) with a telescopic function is mounted on the moving block (66); and a driving motor (68) is arranged on one side of the guide block (62) close to the limiting plate (4).

2. The plate rolling machine with single-side pre-bending function according to claim 1, characterized in that: The guide block (62) is provided with a movable through hole (610), a reciprocating screw (65) is rotatably mounted in the movable through hole (610), the movable block (66) is threadedly mounted on the reciprocating screw (65), and the output end of the drive motor (68) slides through the guide block (62) and is fixedly mounted on the reciprocating screw (65).

3. The plate rolling machine with single-side pre-bending function according to claim 2, characterized in that: A guide plate (64) and a slidable rotating column (63) are installed on one side of the guide block (62) close to the upper curling roller (3).

4. The plate rolling machine with single-side pre-bending function according to claim 1, characterized in that: A second rectangular through hole (69) is provided on the inner wall of one end of the base (1) close to the limiting plate (4), and the driving motor (68) is slidably mounted in the second rectangular through hole (69).

5. The plate rolling machine with single-side pre-bending function according to claim 1, characterized in that: The pre-bending assembly (5) comprises a conveying platform (51) fixedly mounted on a base (1) for transporting steel plates, a fixed plate (55) with two limiting rollers (54) being fixedly mounted at one end of the conveying platform (51) close to the lower hemming roller (2), and a pre-bending roller (56) which can be raised and lowered is rotatably mounted on the base (1) at a position below the limiting roller (54).

6. The plate rolling machine with single-side pre-bending function according to claim 5, characterized in that: The conveying platform (51) is provided with a first rectangular through hole (58) at a position close to both ends of the pre-bending roller (56), a mounting block (53) is slidably mounted in the first rectangular through hole (58), and a first electric telescopic rod (52) is fixedly mounted on the inner bottom wall of the first rectangular through hole (58).

7. The plate rolling machine with single-side pre-bending function according to claim 6, characterized in that: The other end of the first electric telescopic rod (52) is fixedly mounted on a mounting block (53), the pre-bending roller (56) is rotatably mounted between two mounting blocks (53), and the pre-bending roller (56) is mounted directly below between two limiting rollers (54).

8. The plate rolling machine with single-side pre-bending function according to claim 1, characterized in that: The unloading assembly (6) comprises a second cleaning brush (73) slidably mounted on the inner bottom wall of the conveying platform (51); a telescopic rod (74) and a spring (75) are fixedly mounted on a side of the conveying platform (51) close to the limiting roller (54); a mounting plate (71) is fixedly mounted on an end of the telescopic rod (74) away from the conveying platform (51); and a first cleaning brush (72) is fixedly mounted on a side of the mounting plate (71) close to the second cleaning brush (73).

9. The plate rolling machine with single-side pre-bending function according to claim 8, characterized in that: One end of the spring (75) away from the conveying platform (51) is fixedly mounted on the mounting plate (71), and the spring (75) is nested and mounted on the outer surface of the telescopic rod (74).

10. The plate rolling machine with single-side pre-bending function according to claim 8, characterized in that: A groove is formed at one end of the conveying platform (51) away from the base (1), and a pull rod (76) is fixedly installed at one side of the second cleaning brush (73) away from the base (1). The pull rod (76) is installed in the groove and is used to limit and stabilize the second cleaning brush (73).

Citation Information

Patent Citations

  • Plate rolling machine pre-bending device

    CN218798374U