Bridge high-altitude welding positioning device and welding seam track automatic deviation rectifying method
By designing a bridge high-altitude welding positioning device containing a variety of connecting rods, adjustment rings and auxiliary fixing components, the traditional device's lack of adjustment and stability is solved, and the precise adaptation of welding components of different sizes is achieved and the welding deviation is avoided, which significantly improves welding quality and efficiency.
Patent Information
- Application Number
- CN202510537204.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-04-27
AI Technical Summary
Traditional bridge high-altitude welding positioning devices are inefficient when adjusting positioning components, making it difficult to achieve accurate adaptation of welding components of different sizes. The stability of the clamp locking structure is insufficient, and it is easy to displace due to vibration or external forces in the high-altitude working environment, resulting in welding deviation.
A bridge high-altitude welding positioning device is designed, including a mounting base, a welding sleeve, a push plate, an adjustment ring, a first rotating shaft, a first connecting rod, a clamp, an L-shaped connecting rod, a clamp, a limiting assembly and an auxiliary fixing assembly. Through the cooperation of the push plate and the adjustment ring, the precise adjustment and preliminary locking of the clamp are achieved; the auxiliary fixing components provide auxiliary fixation and dynamic fine adjustment of the welding parts through the cooperation of the connecting frame, connecting chamber, top column, connecting column and spring.
Accurate adjustment and stable locking of the position of the ply plate are achieved, and welded parts of different sizes and shapes are adapted to avoid welding deviations, significantly improve welding quality and efficiency, and reduce defective rates.
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Figure CN120115924A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bridge welding construction, and particularly to a high-altitude welding positioning device for bridges and an automatic deviation correction method for weld tracks. Background Technique
[0002] In bridge construction, after the main body of the bridge and the bridge piers are installed, painting, maintenance, etc. need to be carried out on the side and bottom of the bridge body through a suspended basket construction platform. Since the heights at which construction is required on the bridge body are different during the construction process, it is necessary to adjust the height of the suspended basket construction platform within a certain range. In order to prevent the phenomenon that the lifting speed of the suspended basket construction platform is too fast, causing instability of construction personnel and construction materials, when installing the suspended basket construction platform, the construction platform needs to be hoisted to a preset position by a large hoisting device, and then the construction platform is welded and fixed to the slow-down device; currently, the construction platform and the columns of the slow-down device are generally fixed by welding.
[0003] When adjusting the positioning components of traditional high-altitude welding positioning devices for bridges, most of them use fixed buckles or simple bolt fastening methods. Operators need to manually adjust the position of the clamping plate repeatedly, which not only has low adjustment efficiency but also is difficult to achieve precise adaptation to welding components of different sizes. When encountering complex welding scenarios, the clamping plate locking structure of traditional devices has insufficient stability and is prone to displacement due to vibrations or external forces in the high-altitude working environment during the welding process, resulting in welding deviations, seriously affecting the welding quality, and even requiring rework, increasing the construction cost and time cost. Therefore, in view of the above problems, a high-altitude welding positioning device for bridges and an automatic deviation correction method for weld tracks are proposed to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a high-altitude welding positioning device for bridges and an automatic deviation correction method for weld tracks to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the present invention provides a high-altitude welding positioning device for bridges, including a mounting base, an external part of the mounting base is fixedly connected with a welding sleeve, an external thread groove is provided on an external part of the welding sleeve, a push plate is threadedly connected to an external part of the external thread groove, an adjusting ring is slidably connected to an external part of the welding sleeve, a plurality of first rotating shafts are rotatably connected to an internal part of the adjusting ring, a plurality of first connecting rods are rotatably connected to an external part of the adjusting ring, an adjusting groove is provided in an internal part of the first connecting rod, a clamping plate is rotatably connected to one end of the first connecting rod, an L-shaped connecting rod is rotatably connected to an external part of the first rotating shaft, a clamping block is fixedly connected to one end of the L-shaped connecting rod, a limiting component is arranged in an internal part of the welding sleeve, and an auxiliary fixing component is arranged in an internal part of the welding sleeve Preferably, the limiting component includes a plurality of second connecting rods. One end of each second connecting rod is rotatably connected to the inside of the welding sleeve, and the other end of each second connecting rod is rotatably connected to the outside of the clamping plate. A clamping groove is formed on one side of the clamping plate. A second rotating shaft is rotatably connected to the inside of the welding sleeve, and a plurality of square grooves are formed in the inside of the welding sleeve; Preferably, the auxiliary fixing component includes a plurality of connecting bins. One side of each connecting bin is fixedly connected to the outside of the welding sleeve. A connecting frame is slidably connected to the inside of each connecting bin. A top column is fixedly connected to each of the left and right sides of the top of the connecting frame. An adapter column is slidably connected to the inside of each connecting bin. Two third rotating shafts are rotatably connected to the inside of each connecting bin. A rotating rod is rotatably connected to each of the left and right sides of the adapter column. The top of the adapter column is fixedly connected to the auxiliary plate; Preferably, a first spring is fixedly connected to the top of the connecting frame, and the other end of the first spring is fixedly connected to the outside of the connecting bin. The outside of the top column is slidably connected to the internal through hole of the welding sleeve. A second spring is fixedly connected to each of the left and right sides of the connecting frame, and the other end of the second spring is fixedly connected to the inner wall of the connecting bin; Preferably, the inside of the adjusting groove is slidably connected to the outside of the first rotating shaft, and the outside of the first connecting rod is rotatably connected to the inner wall of the square groove; Preferably, the outside of the clamping block is engaged with the inner wall of the clamping groove, and the inside of the first connecting rod is rotatably connected to the outside of the second rotating shaft; Preferably, the inside of the rotating rod is fixedly connected to the outside of the third rotating shaft, and the other end of the rotating rod is rotatably connected to the inside of the connecting frame; Preferably, a plurality of sliding grooves are formed in the inside of the welding sleeve, the outside of the auxiliary plate is slidably connected to the inner wall of the sliding groove, and a placement groove is formed in the inside;
[0006] For the automatic deviation correction method of the welding seam trajectory for bridge high-altitude welding, according to the above-mentioned bridge high-altitude welding positioning device, the specific method includes the following steps; S1. During the movement of the push plate, it will gradually act on the adjusting ring, pushing the adjusting ring to slide along the axial direction of the welding sleeve. As the adjusting ring slides, the first rotating shaft and the first connecting rod will produce corresponding movements; S2. When the clamping plate moves to a suitable position, the clamping block will be engaged with the clamping groove formed on one side of the clamping plate, thereby initially locking the position of the clamping plate; S3. When the position of the clamping plate changes, the second connecting rod will play a role in assisting in limiting and supporting, ensuring the stability of the clamping plate during the adjustment process, and restricting the excessive movement of the clamping plate to a certain extent; S4. When it is detected that the weld seam deviates from the predetermined trajectory, the push plate is finely adjusted again, so that the adjusting ring moves again, thereby driving components such as the clamping plate to make corresponding position and angle adjustments to correct the welding position and make the weld seam return to the correct trajectory.
[0007] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, the adjusting groove inside the first connecting rod cooperates with the first rotating shaft, and the L-shaped connecting rod drives the clamping block to engage with the clamping groove, realizing the precise adjustment and preliminary locking of the position of the clamping plate, enabling the clamping plate to adapt to welding components of different sizes and shapes, greatly improving the versatility of the device, and the stable preliminary locking can effectively prevent the clamping plate from displacing during the welding process, avoiding welding deviations caused by inaccurate positioning, and providing a solid guarantee for high-quality welding operations; 2. In the present invention, through the sliding structure of the connecting frame in the connection bin, the top column is driven to slide in the through hole inside the welding sleeve. At the same time, through the cooperation of the rotating rod with the third rotating shaft and the connecting column, the auxiliary plate is driven to slide in the sliding groove, and the first spring and the second spring play a buffering and resetting role, realizing the auxiliary fixation and dynamic fine adjustment of the welding part. During the welding process, the auxiliary fixation can enhance the stability of the welding part and reduce welding defects caused by factors such as vibration. The dynamic fine adjustment can make precise adjustments according to the real-time changes of the weld seam trajectory, ensuring that the weld seam is uniform and beautiful, significantly improving the quality and efficiency of welding, and reducing the defective rate. Description of the Drawings
[0008] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a side schematic diagram of the overall structure of the present invention; Figure 3 is a schematic diagram of the structure of the adjusting ring plate of the present invention; Figure 4 is a schematic diagram of the structure of the first connecting rod of the present invention; Figure 5 is a schematic diagram of the disassembled structure of the second connecting rod of the present invention; Figure 6 is a schematic diagram of the structure of the auxiliary plate of the present invention; Figure 7 is a schematic diagram of the disassembled structure of the welding sleeve and its internal structure of the present invention; Figure 8 is Figure 7 the enlarged view at A in
[0009] Legend Explanation: 1. Mounting base; 2. Welding sleeve; 3. External thread groove; 4. Push plate; 5. Adjusting ring; 6. First rotating shaft; 7. First connecting rod; 8. Adjusting groove; 9. Clamping plate; 10. L-shaped connecting rod; 11. Block; 12. Card slot; 13. Second connecting rod; 14. Second rotating shaft; 15. Square groove; 16. Connecting bin; 17. Connecting frame; 18. Top column; 19. Connecting column; 20. Third rotating shaft; 21. Rotating rod; 22. First spring; 23. Second spring; 24. Auxiliary plate; 25. Slide groove; 26. Placing groove. Specific embodiments
[0010] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0011] Referring to Figures 1 to 3 , an embodiment provided by the present invention: a high-altitude welding positioning device for bridges, including a mounting base 1. The mounting base 1 serves as the basic support structure of the entire high-altitude welding positioning device for bridges, can provide a stable installation platform for the device, ensure that the device can be firmly fixed at a specified position in the high-altitude working environment of the bridge, and avoid affecting the accuracy of welding positioning and weld track deviation correction due to shaking or displacement. A welding sleeve 2 is fixedly connected to its outside. The welding sleeve 2 is one of the core structures of the device. On the one hand, it provides installation and moving space and support for other components such as the adjusting ring 5 and the push plate 4; on the other hand, its interior can accommodate welding-related tools or components to provide an operating space for welding operations.
[0012] A method for automatically correcting the weld track of high-altitude welding of bridges. According to the above high-altitude welding positioning device for bridges, the specific method includes the following steps; S1. During the movement of the push plate 4, it will gradually act on the adjusting ring 5, pushing the adjusting ring 5 to slide along the axial direction of the welding sleeve 2. As the adjusting ring 5 slides, the first rotating shaft 6 and the first connecting rod 7 will produce corresponding actions; S2. When the clamping plate 9 moves to a suitable position, the block 11 will be engaged with the card slot 12 opened on one side of the clamping plate 9, thereby initially locking the position of the clamping plate 9; S3. When the position of the clamping plate 9 changes, the second connecting rod 13 will play a role in assisting in limiting and supporting, ensuring the stability of the clamping plate 9 during the adjustment process, and restricting the excessive movement of the clamping plate 9 to a certain extent; S4. When it is detected that the weld deviates from the predetermined trajectory, the push plate 4 is finely adjusted again, so that the adjusting ring 5 moves again, thereby driving components such as the clamping plate 9 to make corresponding position and angle adjustments to correct the welding position and make the weld return to the correct trajectory.
[0013] External thread grooves 3 are provided on the outside of the welding sleeve 2. The external thread grooves 3 are provided on the outside of the welding sleeve 2 and are matched with the threaded connection of the push plate 4. Through the principle of threaded transmission, the rotational motion of the push plate 4 can be converted into a linear motion along the axis of the welding sleeve 2, thereby providing power for the adjustment of subsequent components. The outside of the external thread groove 3 is threadedly connected with the push plate 4. Through the threaded connection between the push plate 4 and the external thread groove 3, the operator can control the position movement of the push plate 4 on the welding sleeve 2 by rotating the push plate 4, thereby driving components such as the adjusting ring 5 to move and realizing the adjustment of the positions of structures such as the clamping plate 9.
[0014] An adjusting ring 5 is slidably connected to the outside of the welding sleeve 2. The adjusting ring 5 can slide on the outside of the welding sleeve 2, and its sliding can drive the connected first rotating shaft 6 and the first connecting rod 7 to move, playing a role in transmitting power and adjusting the positions of other components. It is a key intermediate structure for realizing the position adjustment of the clamping plate 9. A plurality of first rotating shafts 6 are rotatably connected inside the adjusting ring 5. The first rotating shafts 6 are rotatably connected inside the adjusting ring 5, which not only provides a connection point for the movement of the adjusting ring 5 and the first connecting rod 7, but also can slide in the adjusting groove 8 and cooperate with the rotation of the first connecting rod 7 to realize the precise adjustment of the position and angle of the clamping plate 9.
[0015] A plurality of first connecting rods 7 are rotatably connected to the outside of the adjusting ring 5. One end of the first connecting rod 7 is rotatably connected to the clamping plate 9, and the other end is matched with the first rotating shaft 6 through the adjusting groove 8 and rotates in the square groove 15, which can transmit the movement of the adjusting ring 5 to the clamping plate 9 to realize the position and angle adjustment of the clamping plate 9 to meet different welding requirements. An adjusting groove 8 is provided inside the first connecting rod 7. The adjusting groove 8 is provided inside the first connecting rod 7 and is slidably connected to the first rotating shaft 6, providing a sliding track for the first rotating shaft 6, so that the first connecting rod 7 can make corresponding angle and position adjustments according to the position change of the first rotating shaft 6 during the movement process, ensuring the flexibility and precision of the adjustment of the clamping plate 9.
[0016] Refer to Figures 4 to 6 , the inside of the adjusting groove 8 is slidably connected to the outside of the first rotating shaft 6. One end of the first connecting rod 7 is rotatably connected to a clamping plate 9. The clamping plate 9 directly acts on the welding part. By adjusting its position and angle, the welding part can be positioned and clamped to ensure the stability of the part during the welding process and avoid welding deviations caused by the movement of the part. An L-shaped connecting rod 10 is rotatably connected to the outside of the first rotating shaft 6. The L-shaped connecting rod 10 is rotatably connected to the first rotating shaft 6. The clamping block 11 at one end can be engaged with the clamping groove 12 when the L-shaped connecting rod 10 rotates, playing a role in locking the position of the clamping plate 9.
[0017] After the clamping plate 9 is adjusted to the appropriate position, the clamping block 11 is engaged with the clamping groove 12 to prevent the clamping plate 9 from shifting during the welding process. One end of the L-shaped connecting rod 10 is fixedly connected with the clamping block 11. The clamping block 11 is fixed at one end of the L-shaped connecting rod 10 and cooperates with the clamping groove 12 on the clamping plate 9. After the clamping plate 9 is adjusted to the appropriate position, the clamping block 11 is inserted into the clamping groove 12 to lock the position of the clamping plate 9 and ensure the stability of the clamping plate 9 during the welding process. A clamping groove 12 is opened on one side of the clamping plate 9. The clamping groove 12 is opened on one side of the clamping plate 9 and is adapted to the clamping block 11. When the clamping block 11 is inserted into the clamping groove 12, the position of the clamping plate 9 can be fixed to prevent it from moving due to external forces during the welding process and ensure the accuracy of welding positioning.
[0018] The outside of the clamping block 11 is engaged with the inner wall of the clamping groove 12. A limiting component is arranged inside the welding sleeve 2. The limiting component includes a plurality of second connecting rods 13. One end of the second connecting rod 13 is connected to the inside of the welding sleeve 2, and the other end is connected to the outside of the clamping plate 9, playing a role in assisting in limiting and supporting the clamping plate 9.
[0019] During the adjustment and welding process of the clamping plate 9, the excessive movement of the clamping plate 9 is restricted to ensure the stability and accuracy of its movement. One end of the second connecting rod 13 is rotatably connected to the inside of the welding sleeve 2, and the other end of the second connecting rod 13 is rotatably connected to the outside of the clamping plate 9. A second rotating shaft 14 is rotatably connected to the inside of the welding sleeve 2. The second rotating shaft 14 is rotatably connected to the inside of the welding sleeve 2, and the first connecting rod 7 rotates around it, providing a support point for the rotation of the first connecting rod 7 and standardizing the rotation trajectory of the first connecting rod 7, which helps to achieve the precise adjustment of the clamping plate 9.
[0020] The inside of the first connecting rod 7 is rotatably connected to the outside of the second rotating shaft 14. A plurality of square grooves 15 are opened inside the welding sleeve 2. The square grooves 15 are opened inside the welding sleeve 2, and the first connecting rod 7 rotates on its inner wall, providing a space for the rotation of the first connecting rod 7 and at the same time restricting the rotation range of the first connecting rod 7 to a certain extent to ensure the stability and coordination of the movement of the device. The outside of the first connecting rod 7 is rotatably connected to the inner wall of the square groove 15.
[0021] Refer to Figures 7 to 8 , an auxiliary fixing component is arranged inside the welding sleeve 2. The auxiliary fixing component includes a plurality of connecting bins 16. The connecting bins 16 are fixed to the outside of the welding sleeve 2, providing installation and sliding spaces for components such as the connecting frame 17 and the connecting column 19. It is the basic support structure of the auxiliary fixing component. One side of the connecting bin 16 is fixedly connected to the outside of the welding sleeve 2. A connecting frame 17 is slidably connected to the inside of the connecting bin 16. The connecting frame 17 slides inside the connecting bin 16, and its movement can drive components such as the top column 18 and the connecting column 19 to move, playing a role in transmitting power and adjusting the positions of other components.
[0022] On both the left and right sides of the top end of the connecting frame 17, there are fixed connection top columns 18. The top columns 18 are fixed on both the left and right sides of the top end of the connecting frame 17 and slide in the internal through hole of the welding sleeve 2, which can transfer the movement of the connecting frame 17 to the inside of the welding sleeve 2 and cooperate with other components to achieve the auxiliary fixation of the welding part. Inside the connection bin 16, there is a sliding connection with a connection column 19. The connection column 19 slides inside the connection bin 16 and is connected to the connecting frame 17 through a rotating rod 21. Its movement can drive the movement of the auxiliary plate 24, and it is the intermediate structure for realizing the position adjustment of the auxiliary plate 24.
[0023] Inside the connection bin 16, there are two third rotating shafts 20 rotatably connected. The third rotating shafts 20 are rotatably connected inside the connection bin 16, and the rotating rod 21 rotates around them, providing a support point for the rotation of the rotating rod 21, standardizing the rotation trajectory of the rotating rod 21, and ensuring the stability of the movement of the auxiliary fixation component. On both the left and right sides of the connection column 19, there are rotatably connected rotating rods 21. One end of the rotating rod 21 is connected to the connection column 19, and the other end is connected to the connecting frame 17. By rotating around the third rotating shaft 20, the movement of the connecting frame 17 is transferred to the connection column 19, realizing the linkage and position adjustment between components.
[0024] Inside the rotating rod 21, there is a fixed connection to the outside of the third rotating shaft 20. The other end of the rotating rod 21 is rotatably connected to the inside of the connecting frame 17. The top of the connection column 19 is fixedly connected to the auxiliary plate 24. The auxiliary plate 24 is fixed to the top of the connection column 19 and slides in the chute 25, which can directly act on the welding part, perform auxiliary fixation and support on the welded component, enhance the stability of the welding part, and improve the welding quality.
[0025] On the top of the connecting frame 17, there is a fixed connection with a first spring 22. The first spring 22 is connected between the top of the connecting frame 17 and the outside of the connection bin 16, playing a role of buffering and resetting. When the connecting frame 17 moves, the first spring 22 can absorb part of the energy and reduce the impact during the movement. When the external force disappears, the first spring 22 can make the connecting frame 17 return to the initial position. The other end of the first spring 22 is fixedly connected to the outside of the connection bin 16. The outside of the top column 18 slides in the internal through hole of the welding sleeve 2. On both the left and right sides of the connecting frame 17, there are fixed connections with second springs 23. The second springs 23 are connected between both the left and right sides of the connecting frame 17 and the inner wall of the connection bin 16, also playing a role of buffering and resetting.
[0026] It can balance the forces on both sides of the connecting frame 17, ensure the stability of the connecting frame 17 during the sliding process, and make it return to the appropriate position after the connecting frame 17 moves. The other end of the second spring 23 is fixedly connected to the inner wall of the connection bin 16. A plurality of sliding grooves 25 are provided inside the welding sleeve 2. The sliding grooves 25 are provided inside the welding sleeve 2 to provide a track for the sliding of the auxiliary plate 24, standardize the movement track of the auxiliary plate 24, and ensure the accuracy and stability of the auxiliary plate 24 during the adjustment process. The outer part of the auxiliary plate 24 is slidably connected to the inner wall of the sliding groove 25. A placement groove 26 is provided inside the mounting seat 1. The placement groove 26 is provided inside the mounting seat 1 and can be used to place some small tools or spare parts related to the welding operation, which is convenient for the operator to pick up during the welding process and improves the operation efficiency.
[0027] Working principle: First, determine the installation position of the mounting seat 1 and firmly install it at the corresponding part of the bridge high altitude where welding operations need to be carried out. By rotating the push plate 4, since the push plate 4 is in a threaded connection with the external thread groove 3, the push plate 4 will move along the axial direction of the welding sleeve 2. During the movement of the push plate 4, it will gradually act on the adjusting ring 5 and push the adjusting ring 5 to slide along the axial direction of the welding sleeve 2. As the adjusting ring 5 slides, the first rotating shaft 6 and the first connecting rod 7 will have corresponding movements. An adjusting groove 8 is provided inside the first connecting rod 7, and the first rotating shaft 6 slides in the adjusting groove 8. At the same time, the clamping plate 9 rotatably connected to one end of the first connecting rod 7 will also change its position and angle accordingly. At this time, the L-shaped connecting rod 10 will also have a corresponding rotating movement through its rotational connection with the first rotating shaft 6. The clamping block 11 fixedly connected to one end of the L-shaped connecting rod 10 will move as the L-shaped connecting rod 10 rotates. When the clamping plate 9 moves to the appropriate position, the clamping block 11 will be engaged with the clamping groove 12 provided on one side of the clamping plate 9, thereby initially locking the position of the clamping plate 9 and enabling the clamping plate 9 to stably be in the current adjustment position. One end of the second connecting rod 13 in the limiting component provided inside the welding sleeve 2 is rotatably connected to the inside of the welding sleeve 2, and the other end is rotatably connected to the outside of the clamping plate 9. When the position of the clamping plate 9 changes, the second connecting rod 13 will play a role in assisting in limiting and supporting to ensure the stability of the clamping plate 9 during the adjustment process and limit the excessive movement of the clamping plate 9 to a certain extent. At the same time, the second rotating shaft 14 rotatably connected inside the welding sleeve 2 and the plurality of square grooves 15 provided will also cooperate with the rotation and movement of components such as the first connecting rod 7.
[0028] When the whole device needs to be further fixed and stabilized, the connecting frame 17 will produce a sliding action in the connecting bin 16. The top columns 18 fixedly connected to the left and right sides of the top of the connecting frame 17 will slide in the through holes inside the welding sleeve 2 along with the sliding of the connecting frame 17. At the same time, the connecting column 19 slidably connected inside the connecting bin 16 and the two third rotating shafts 20 rotatably connected will drive the rotating rod 21 to produce corresponding rotation and movement. One end of the rotating rod 21 is fixedly connected to the outside of the third rotating shaft 20, and the other end is rotatably connected to the inside of the connecting frame 17. When the connecting frame 17 slides, the rotating rod 21 will push the connecting column 19 to move inside the connecting bin 16. The auxiliary plate 24 fixedly connected to the top of the connecting column 19 will slide in the chute 25 opened inside the welding sleeve 2 along with the movement of the connecting column 19. The first spring 22 fixedly connected to the top of the connecting frame 17 and the second springs 23 fixedly connected to the left and right sides will play a role of buffering and resetting during the movement of the connecting frame 17, ensuring that components such as the connecting frame 17 and the auxiliary plate 24 can stably maintain the current state after moving to the appropriate position, and can automatically perform fine adjustment and reset when being interfered by the outside world to a certain extent, so as to realize the auxiliary fixation and stabilization of the welding part, provide more reliable support and positioning for the welding operation. When the externally connected detection device detects that the weld deviates from the predetermined track, the push plate 4 is finely adjusted again, so that the adjusting ring 5 moves again, and then drives components such as the clamping plate 9 to perform corresponding position and angle adjustments to correct the welding position and make the weld return to the correct track. At the same time, the auxiliary plate 24 slides in the chute 25 to perform real-time dynamic fixation and position fine adjustment on the welding part to cooperate with components such as the clamping plate 9 to complete the automatic deviation correction of the weld track, ensuring that the welding operation can be carried out accurately and stably, and improving the welding quality and efficiency.
[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-altitude welding positioning device for a bridge, comprising a mounting seat (1), characterized in that: The outside of the mounting seat (1) is fixedly connected to a welding sleeve (2), the outside of the welding sleeve (2) is provided with an external thread groove (3), the external thread of the external thread groove (3) is connected to a push plate (4), the outside of the welding sleeve (2) is slidably connected to an adjustment ring (5), the inside of the adjustment ring (5) is rotatably connected to a plurality of first rotating shafts (6), the outside of the adjustment ring (5) is rotatably connected to a plurality of first connecting rods (7), the inside of the first connecting rod (7) is provided with an adjustment groove (8), one end of the first connecting rod (7) is rotatably connected to a clamping plate (9), the outside of the first rotating shaft (6) is rotatably connected to an L-shaped connecting rod (10), one end of the L-shaped connecting rod (10) is fixedly connected to a clamping block (11), a limiting component is provided inside the welding sleeve (2), and an auxiliary fixing component is provided inside the welding sleeve (2).
2. The bridge high altitude welding positioning device according to claim 1 is characterized in that: The limiting assembly comprises a plurality of second connecting rods (13), one end of the second connecting rod (13) is rotatably connected to the inside of the welding sleeve (2), and the other end of the second connecting rod (13) is rotatably connected to the outside of the clamping plate (9), a clamping groove (12) is provided on one side of the clamping plate (9), a second rotating shaft (14) is rotatably connected to the inside of the welding sleeve (2), and a plurality of square grooves (15) are provided inside the welding sleeve (2).
3. The bridge high altitude welding positioning device according to claim 1 is characterized in that: The auxiliary fixing assembly comprises a plurality of connecting bins (16), one side of the connecting bin (16) is fixedly connected to the outside of the welding sleeve (2), the interior of the connecting bin (16) is slidably connected to a connecting frame (17), the top left and right sides of the connecting frame (17) are fixedly connected to top columns (18), the interior of the connecting bin (16) is slidably connected to a connecting column (19), the interior of the connecting bin (16) is rotatably connected to two third rotating shafts (20), the left and right sides of the connecting column (19) are rotatably connected to rotating rods (21), and the top of the connecting column (19) is fixedly connected to an auxiliary plate (24).
4. The bridge high altitude welding positioning device according to claim 3 is characterized in that: A first spring (22) is fixedly connected to the top of the connecting frame (17), the other end of the first spring (22) is fixedly connected to the outside of the connecting chamber (16), the outside of the top column (18) is slidably connected to the internal through hole of the welding sleeve (2), and second springs (23) are fixedly connected to the left and right sides of the connecting frame (17), the other end of the second spring (23) is fixedly connected to the inner wall of the connecting chamber (16).
5. The bridge high altitude welding positioning device according to claim 2 is characterized in that: The inside of the adjustment groove (8) is slidably connected to the outside of the first rotating shaft (6), and the outside of the first connecting rod (7) is rotationally connected to the inner wall of the square groove (15).
6. The bridge high altitude welding positioning device according to claim 2 is characterized in that: The outside of the clamping block (11) is engaged with the inner wall of the clamping slot (12), and the inside of the first connecting rod (7) is rotatably connected to the outside of the second rotating shaft (14).
7. The bridge high altitude welding positioning device according to claim 3 is characterized in that: The interior of the rotating rod (21) is fixedly connected to the exterior of the third rotating shaft (20), and the other end of the rotating rod (21) is rotatably connected to the interior of the connecting frame (17).
8. The bridge high altitude welding positioning device according to claim 3 is characterized in that: A plurality of slide grooves (25) are provided inside the welding sleeve (2), the outside of the auxiliary plate (24) is slidably connected to the inner wall of the slide groove (25), and a placement groove (26) is provided inside the mounting seat (1).
9. Automatic deviation correction method for bridge high-altitude welding seam trajectory, characterized by: According to any one of claims 1-8, the bridge high-altitude welding positioning device comprises the following steps: S1. During the movement of the push plate (4), it will gradually interact with the adjustment ring (5), pushing the adjustment ring (5) to slide along the axial direction of the welding sleeve (2). As the adjustment ring (5) slides, the first rotating shaft (6) and the first connecting rod (7) will produce corresponding movements; S2. When the clamping plate (9) moves to a suitable position, the clamping block (11) engages with a clamping slot (12) provided on one side of the clamping plate (9), thereby preliminarily locking the position of the clamping plate (9); S3. When the position of the splint (9) changes, the second connecting rod (13) plays an auxiliary limiting and supporting role, ensuring the stability of the splint (9) during the adjustment process and limiting the excessive movement of the splint (9) to a certain extent; S4. When it is detected that the weld deviates from the predetermined trajectory, the push plate (4) is fine-tuned again, so that the adjustment ring (5) moves again, thereby driving the clamping plate (9) and other components to make corresponding position and angle adjustments to correct the welding position and return the weld to the correct trajectory.
Citation Information
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