Full-automatic cable winding machine

Abstract

The invention discloses a full-automatic cable winding machine which comprises a machine frame, a wire guiding mechanism arranged on the front side of the machine frame, a winding mechanism and a bearing mechanism which are arranged on the rear side of the wire guiding mechanism in a left-right alignment mode, a switching mechanism arranged on the rear side of the bearing mechanism, and an automatic binding mechanism and a discharging mechanism which are sequentially arranged on the right side of the switching mechanism. A winding clamp is rotationally arranged in the winding mechanism, a plurality of wire supporting plates with grooves are hinged to the circumference of the winding clamp, a plurality of rotatable supporting arms are evenly distributed in the bearing mechanism in the circumferential direction, the supporting arms arranged in the circumferential direction can be folded and unfolded in the bearing mechanism, and a plurality of wire pressing devices are evenly distributed in the bearing mechanism in the circumferential direction. And a mechanical clamping device is arranged on the right side of the rack. The automatic winding machine is high in automation degree, and the winding efficiency is improved.

Description

Technical Field

[0001] The invention relates to the field of cable production equipment, in particular to a full-automatic cable winding machine. Background Art

[0002] When producing some special cables, because the cables have a certain rigidity, it is impossible to use an I-shaped wheel for reeling. The cables need to be wound first and then covered with packaging film. In order to improve the winding efficiency, the automatic winding machine for blasting cables of CN117023280B can realize automatic winding, but it still requires manual insertion of redundant loose wires on the cable roll into the inner wall of the cable roll, and then the cable roll is tied with a cable tie so that the redundant loose wires are fixed on the cable roll. Finally, manual unloading is required, which not only has insufficient automation, but also requires the entire equipment to be shut down when manually tying the cable tie and manually unloading, reducing production efficiency. Summary of the invention

[0003] The object of the present invention is to provide a fully automatic cable winding machine with optimized structure and high automation.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fully automatic cable winding machine, comprising: a frame, a conductor mechanism is arranged on the front side of the frame, a left-right aligned winding mechanism and a receiving mechanism are arranged on the rear side of the conductor mechanism, a transfer mechanism is arranged on the rear side of the receiving mechanism, and an automatic tie mechanism and a unloading mechanism are arranged in sequence on the right side of the transfer mechanism, a winding clamp is rotatably arranged in the winding mechanism, a plurality of wire supporting plates with grooves are hinged on the circumference of the winding clamp, a plurality of rotatable supporting arms are evenly distributed on the circumference of the receiving mechanism, the circumferentially arranged supporting arms can be matched and spread in the receiving mechanism, a plurality of wire pressers are evenly distributed on the circumference of the receiving mechanism, the winding mechanism and the receiving mechanism are docked, the supporting arms in the receiving mechanism are inserted into the grooves of the wire supporting plates, the conductor mechanism transports the cable in the wire releaser to the winding clamp in the winding mechanism, and the winding clamp and the supporting arms are connected to each other. The arms rotate synchronously and the cable is wound on the wire supporting plate. After the winding is completed, the wire presser presses the cable reel, the conductor mechanism cuts the cable, the receiving mechanism clamps the redundant loose wires on the cable reel, the supporting arm expands and rests against the inner wall of the cable reel, the receiving mechanism is disengaged from the winding mechanism, the cable reel is fixed on the supporting arm, the receiving mechanism transports the cable reel to the left of the transfer mechanism, the transfer mechanism clamps the cable reel and clamps the redundant loose wires on the cable reel, and then transports the cable reel to the automatic tie tie mechanism for binding, and then transports it to the unloading mechanism. The unloading mechanism clamps the redundant loose wires on the cable reel, and a mechanical clamp is provided on the right side of the frame. The mechanical clamp first clamps the redundant loose wires and places them on the inner wall of the cable reel, the unloading mechanism presses the redundant loose wires, the mechanical clamp is re-supported on the inner wall of the cable reel and presses the redundant loose wires, and then the cable reel is transported to the subsequent designated workstation.

[0005] Furthermore, the aforementioned fully automatic cable winding machine, wherein a wire servo slide fixed on the frame is provided in the wire mechanism, a connecting plate is horizontally provided on the wire servo slide, a straightening wheel group is provided at the front end of the connecting plate, a slide seat connected to the long-axis cylinder is horizontally slidably provided on the connecting plate on the rear side of the straightening wheel group, a transverse pneumatic slide is provided at the front end of the slide seat, a fixed seat is provided on the transverse pneumatic slide, a fixed clamping plate is provided on the fixed seat, a pushing cylinder is provided on the fixed seat, a movable clamping plate aligned with the fixed clamping plate up and down is provided on the pushing cylinder, a longitudinal pneumatic slide is provided at the rear end of the slide seat, a threading tube is provided on the longitudinal pneumatic slide, a wire cutting pneumatic slide is provided at the rear end of the connecting plate, a pneumatic scissors is provided on the wire cutting pneumatic slide, a wire cylinder is also provided at the rear end of the connecting plate, a wheel seat is provided on the wire cylinder, and a wire wheel is rotatably provided in the wheel seat.

[0006] Furthermore, the aforementioned fully automatic cable winding machine, wherein a winding servo slide fixed on the frame is provided in the winding mechanism, a winding seat is provided on the winding servo slide, a winding servo motor is provided on the winding seat, and a winding clamp is rotatably provided on the winding seat, and the winding clamp comprises: a sleeve rotatably provided on the winding seat, the sleeve and the winding servo motor are connected by a belt drive, a first linear bearing is clamped in the sleeve, a top shaft is slidably provided in the first linear bearing, the right end of the top shaft extends to the right from the sleeve, a right baffle is provided at the right end of the top shaft, a right spring is sleeved in the top shaft, the right spring respectively abuts against the first linear bearing and the right baffle, a right pushing cylinder is provided on the winding seat, and a A right top block is aligned left and right at the right end of the shaft, and a circumferentially adjacent locking thread movable plate and a locking thread fixing plate are arranged on the outer side wall of the shaft sleeve, a back-off tooth is arranged on the side wall of the locking thread fixing plate close to the locking thread movable plate, and a locking thread groove is arranged on the side wall of the locking thread movable plate close to the locking thread fixing plate, and the gap between the locking thread movable plate and the locking thread fixing plate corresponds to the gap between any two wire supporting plates, and guide plates are arranged left and right on the outer side wall of the shaft sleeve, and the locking thread movable plate is slidably clamped between the two guide plates, and two inclined guide holes are arranged on the locking thread movable plate, and a connecting hole aligned with the inclined guide hole is arranged on the shaft sleeve, and two guide shafts are passed through the top shaft, and the two guide shafts respectively extend into the two inclined guide holes after passing through the connecting holes, and fixing bolts are symmetrically arranged in the top shaft, and the fixing bolts are fastened on the guide shafts.

[0007] Furthermore, in the aforementioned fully automatic cable winding machine, the connection structure between the wire supporting plate and the winding clamp is as follows: a connecting flange is provided on the sleeve, a fixing ring is connected to the connecting flange, three hinged plates are evenly distributed on the circumference of the fixing ring, the wire supporting plate is hinged to the hinged plate, three wire retaining rings are evenly distributed on the circumference of the fixing ring, the gap between the wire retaining rings corresponds to the gap between the wire supporting plates, the wire retaining rings are provided with avoidance grooves aligned with the grooves on the wire supporting plates, a conical guide shaft is provided at the left end of the top shaft, the small diameter end of the conical guide shaft is connected to the top shaft, three long holes are evenly distributed on the circumference of the sleeve, and a connecting block is provided on the inner side wall of each wire supporting plate, which rests on the conical guide shaft after passing through the long hole.

[0008] Furthermore, the aforementioned fully automatic cable winding machine, wherein a receiving mechanism is provided with a receiving servo slide fixed on the frame, a receiving seat is provided on the receiving servo slide, a cylinder seat is provided on the receiving seat, a wire clamping cylinder is provided on the cylinder seat, a wire clamping seat is provided on the wire clamping cylinder, a first finger cylinder is provided on the wire clamping seat, first clamping arms are provided on both telescopic ends of the first finger cylinder, a receiving servo motor is provided on the receiving seat, a top sleeve is rotatably provided in the receiving seat, the top sleeve is connected to the receiving servo motor by belt transmission, and a second linear axis is provided in the top sleeve A push rod is slidably arranged in the second linear bearing, and the left end of the push rod extends to the left from the top sleeve, a left baffle is arranged at the left end of the push rod, a left spring is sleeved in the push rod, the left spring rests on the left baffle and the top sleeve, a turntable is arranged on the top sleeve, three guide rails are evenly distributed on the circumference of the turntable, a slider is slidably arranged on the guide rail, the support arm is fixed on the slider, a connecting rod is hinged on the slider, an articulated seat is arranged at the right end of the push rod, the connecting rods on the three sliders are hinged on the articulated seat, a left push cylinder is arranged on the receiving seat on the left side of the top sleeve, and a left push cylinder is arranged with a left top block aligned with the push rod left and right.

[0009] Furthermore, in the aforementioned fully automatic cable winding machine, a retaining coil is provided on the turntable, the radius of the retaining coil is the same as the radius of the retaining wire ring, the support arm is located in the retaining coil, and the end of the support arm is in a conical shape.

[0010] Furthermore, the aforementioned fully automatic cable winding machine, wherein, on the receiving seat, three wire crimpers are evenly distributed on the circumference with the axis of the top sleeve as the center, the wire crimpers include: a first wire crimping cylinder, a second wire crimping cylinder and a wire crimping plate, the first wire crimping cylinder is fixed on the receiving seat, a wire blocking seat is vertically arranged on the first wire crimping cylinder, the second wire crimping cylinder is fixed on the wire blocking seat, and the wire crimping plate is fixed on the second wire crimping cylinder and faces the center of the top sleeve.

[0011] Furthermore, the aforementioned fully automatic cable winding machine, wherein the transfer mechanism includes: a vertical beam installed on the frame, a transfer servo slide and an auxiliary guide rail are arranged on the top of the vertical beam, a cross beam plate slidably engaged with the auxiliary guide rail is connected to the transfer servo slide, a lifting cylinder is arranged on the cross beam plate, a lifting plate connected to the lifting cylinder is lifted and lowered below the cross beam plate, vertical plates are vertically arranged on both sides of the lifting plate, an adapter plate is rotatably connected between the two vertical plates, a first transfer servo motor is arranged on any one of the vertical plates, the adapter plate is connected to the first transfer servo motor, a transfer shaft is rotatably arranged on the transfer plate, a second transfer servo motor connected to the transfer shaft is arranged on the transfer plate, and An adapter plate is provided on the connecting shaft, an extension plate is provided on the connecting plate, a second finger cylinder is provided on the extension plate, second clamping arms are provided on the two telescopic ends of the second finger cylinder, three third finger cylinders are evenly distributed on the circumference of the adapter plate, a first clamping jaw and a second clamping jaw are respectively provided on the two telescopic ends of the third finger cylinder, fixing plates are provided on both sides of the third finger cylinder, a guide sleeve is provided on the fixing plate, a guide rod is slidably provided in the guide sleeve, one end of the guide rod passes through the adapter plate and a limiting plate is provided, a limiting ring is provided between the two guide rods on the same third finger cylinder, a gap is left between the limiting rings, a limiting spring is mounted on the guide rod, and the limiting spring rests on the guide sleeve and the limiting ring.

[0012] Furthermore, in the aforementioned fully automatic cable winding machine, the first clamping jaw is fixed to the third finger cylinder through the first mounting plate, and a hook portion facing the second clamping jaw is arranged at the end of the first clamping jaw, and the second clamping jaw includes: a second mounting plate, a flat jaw, an articulated connecting rod, a needle-type cylinder and a stop rod, the flat jaw is fixed to the third finger cylinder through the second mounting plate, the needle-type cylinder is arranged on the second mounting plate, a swivel seat is arranged on the second mounting plate, the articulated connecting rod is rotatably arranged in the swivel seat, one end of the articulated connecting rod is rotatably connected to the transmission seat, the needle-type cylinder is connected to the transmission seat, a slide plate is hinged at the other end of the articulated connecting rod, a guide column is slidably penetrated in the slide plate, the guide column is fixed on the second mounting plate, the stop rod is fixed on the slide plate, and the stop rod slides through the second mounting plate and faces the first clamping jaw.

[0013] Furthermore, the aforementioned fully automatic cable winding machine, wherein a tie hole is provided on the frame, a suspension beam frame is provided at the bottom of the frame, a vertical plate is provided on the suspension beam frame, a rotating plate is rotatably connected to the vertical plate, an automatic tie mechanism is fixed on the rotating plate, an arc hole is provided on the vertical plate, the center of the arc hole is concentric with the rotation center of the rotating plate, a limit pin is provided on the rotating plate, the limit pin is slidably clamped in the arc hole, a thrust cylinder is obliquely provided on the vertical plate, a rubber top block is provided on the thrust cylinder, a force plate capable of cooperating with the thrust cylinder is provided on the rotating plate, a first tension spring is provided between the vertical plate and the rotating plate, and a limit boss is provided on the rotating plate.

[0014] Furthermore, the aforementioned fully automatic cable winding machine, wherein the unloading mechanism comprises: a receiving plate fixed on the frame, a rodless cylinder and a linear slider module are respectively arranged on the front and rear sides of the receiving plate, a unloading plate with a through hole is arranged between the cylinder slide of the rodless cylinder and the linear slider of the linear slider module, three L-shaped snap rings are arranged circumferentially on the unloading plate, gaps are left between the three L-shaped snap rings, a stopper shaft is arranged on the unloading plate, the stopper shaft corresponds to any one of the L-shaped snap rings, a spring seat is clamped in the L-shaped snap ring, two connecting rods are slidably penetrated in the spring seat, the connecting rod extends out of the spring seat and is threadedly connected to a limiting nut, a positioning plate is connected between the two connecting rods in the same spring seat, and the positioning plate is slidably clamped on the corresponding L-shaped snap ring, A guide slope is provided on the top of the side wall of the positioning plate facing the through hole of the blanking plate, a positioning spring is mounted on the connecting rod, two ends of the positioning spring respectively rest against the positioning plate and the spring seat, a column plate is provided on the blanking plate, the column plate is aligned with the gap between any two L-shaped clamping rings, a movable plate is hinged in the column plate, a second tension spring is provided between the column plate and the movable plate, a guide slope is provided on the side wall of the column plate facing the movable plate, a guide slope is also provided on the side wall of the movable plate facing the column plate, a push-pull cylinder is horizontally provided on the bottom wall of the receiving plate, a seat is provided on the push-pull cylinder, a lifting slide is provided on the seat, an end plate is provided on the lifting slide, two wire pressing columns are provided on the end plate, and an increasing column is provided on the wire pressing column close to the column plate.

[0015] Furthermore, the aforementioned fully automatic cable winding machine, wherein the mechanical clamp includes: a ground rail, a servo slide is arranged on the ground rail, a mechanical arm is arranged on the slide table of the servo slide, a first rotating head is arranged on the top of the mechanical arm, a chuck seat is arranged on the first rotating head, a four-jaw pneumatic chuck is arranged at one end of the chuck seat, a first buffer rubber pad and a limiting top block are arranged on the outer side walls of the four third jaws of the four-jaw pneumatic chuck, a fourth finger cylinder is arranged at the other end of the chuck seat, and wire clamping columns are arranged on the two telescopic ends of the fourth finger cylinder.

[0016] The advantages of the present invention are that after the supporting arm in the receiving mechanism is connected with the wire supporting plate in the winding mechanism, the conducting mechanism can automatically convey the cable to the winding clamp in the winding mechanism, the winding mechanism and the receiving mechanism can rotate synchronously to wind the cable on the wire supporting plate, and then the conducting mechanism cuts the cable, the receiving mechanism clamps the redundant loose wires at the tail of the cable reel, the supporting arm in the receiving mechanism clamps the cable reel and conveys the cable reel to the transfer mechanism, the transfer mechanism conveys the cable reel to the automatic binding mechanism for binding, and then the transfer mechanism conveys the bound cable reel to the unloading mechanism, after the mechanical clamp places the redundant loose wires on the cable reel on the inner wall of the cable reel, the unloading mechanism presses the redundant loose wires against the cable reel, and finally the mechanical clamp is used to support the inner wall of the cable reel again and press the redundant loose wires, and then the cable reel is conveyed to the subsequent designated workstation, and the whole process is automated, no manual intervention is required, the automation degree is high, and the winding efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the full-automatic cable winding machine described in the present invention.

[0018] Figure 2 yes Figure 1 Schematic diagram of the structure of the center wire mechanism.

[0019] Figure 3 yes Figure 1 Schematic diagram of the structure of the winding mechanism.

[0020] Figure 4 yes Figure 3 Schematic diagram of the structure of the middle winding clamp after removing the wire support plate.

[0021] Figure 5 yes Figure 3 Schematic diagram of the cross-sectional structure of the winding clamp.

[0022] Figure 6 yes Figure 3 Schematic diagram of the cross-sectional structure of the middle winding clamp in another direction.

[0023] Figure 7 yes Figure 1 Schematic diagram of the structure of the undertaking organization.

[0024] Figure 8 yes Figure 7 Schematic diagram of the cross-sectional structure of the central receiving mechanism.

[0025] Figure 9 yes Figure 1 Schematic diagram of the structure when the winding mechanism and the receiving mechanism are connected.

[0026] Figure 10 yes Figure 1 Schematic diagram of the structure of the transfer mechanism.

[0027] Figure 11 yes Figure 10 Schematic diagram of the connection structure between the middle connecting plate and the third finger cylinder.

[0028] Figure 12 yes Figure 11 Schematic diagram of the connection structure between the first and second clamping jaws and the third finger cylinder.

[0029] Figure 13 yes Figure 1 Schematic diagram of the connection structure between the automatic cable tie mechanism and the frame.

[0030] Figure 14 yes Figure 1 Schematic diagram of the structure of the middle and lower feeding mechanism.

[0031] Figure 15 yes Figure 14 Schematic diagram of the structure in another direction.

[0032] Figure 16 yes Figure 1 Schematic diagram of the structure of the mechanical gripper. DETAILED DESCRIPTION

[0033] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and preferred embodiments.

[0034] like Figures 1 to 16 As shown, the fully automatic cable winding machine of the present invention comprises: a frame 1, a wire guide mechanism 2 is arranged on the front side of the frame, a wire servo slide 21 fixed on the frame 1 is arranged in the wire guide mechanism 2, a connecting plate 22 is horizontally arranged on the wire servo slide 21, a straightening wheel group 221 is arranged at the front end of the connecting plate 22, a slide 223 connected to the long-axis cylinder 222 is horizontally slidably arranged on the connecting plate 22 located at the rear side of the straightening wheel group 221, a transverse pneumatic slide 23 is arranged at the front end of the slide 223, a fixed seat 231 is arranged on the transverse pneumatic slide 23, and a A fixed splint 232 is provided, a pushing cylinder 233 is provided on the fixed seat 231, a movable splint 234 aligned with the fixed splint 232 is provided on the pushing cylinder 233, a longitudinal pneumatic slide 24 is provided at the rear end of the slide seat 223, a threading tube 241 is provided on the longitudinal pneumatic slide 24, a wire cutting pneumatic slide 25 is provided at the rear end of the connecting plate 22, a pneumatic scissors 251 is provided on the wire cutting pneumatic slide 25, a wire cylinder 26 is also provided at the rear end of the connecting plate 22, a wheel seat 261 is provided on the wire cylinder 26, and a wire wheel 262 is rotatably provided in the wheel seat 261.

[0035] The cable in the pay-off machine enters the straightening wheel group 221 for straightening, then passes backwards between the fixed clamping plate 232 and the movable clamping plate 234 and extends into the threading tube 241, and then the push cylinder 233 drives the movable clamping plate 234 to move upward and mate with the fixed clamping plate 232, and the movable clamping plate 234 cooperates with the fixed clamping plate 232 to clamp the cable, and the wire guide mechanism 2 is on standby.

[0036] A winding mechanism 3 and a receiving mechanism 4 aligned left and right are arranged at the rear side of the wire guide mechanism 2. A winding servo slide 31 fixed on the frame 1 is arranged in the winding mechanism 3. A winding seat 32 is arranged on the winding servo slide 31. A winding servo motor 321 is arranged on the winding seat 32. A winding clamp 33 is rotatably arranged on the winding seat 32. The winding clamp 33 includes: a shaft sleeve 331 rotatably arranged on the winding seat 32, and the shaft sleeve 331 and the winding servo motor 321 are connected to each other. 321 are connected by belt transmission, a first linear bearing 332 is clamped in the sleeve 331, a top shaft 34 is slidably arranged in the first linear bearing 332, the right end of the top shaft 34 extends to the right from the sleeve 331, a right baffle 341 is arranged at the right end of the top shaft 34, a right spring 342 is sleeved in the top shaft 34, the right spring 342 is respectively against the first linear bearing 332 and the right baffle 341, and a right push cylinder 322 is arranged on the winding seat 32 A right push block 323 aligned with the right end of the push shaft 34 is arranged on the right push cylinder 322, a thread locking flap 333 and a thread locking fixing plate 334 adjacent to each other are arranged on the outer wall of the sleeve 331, a stop tooth 3341 is arranged on the side wall of the thread locking fixing plate 334 close to the thread locking flap 333, a thread locking groove 3331 is arranged on the side wall of the thread locking flap 333 close to the thread locking fixing plate 334, and guide plates 335 are arranged on the left and right sides of the outer wall of the sleeve 331. The thread locking plate 333 is slidably clamped between the two guide rail plates 335, two inclined guide holes 3332 are arranged on the thread locking plate 333, and a connecting hole aligned with the inclined guide hole 3332 is arranged on the shaft sleeve 331. Two guide shafts 343 are passed through the top shaft 34, and the two guide shafts 343 respectively extend into the two inclined guide holes 3332 after passing through the connecting holes. Fixing bolts 344 are symmetrically arranged in the top shaft 34, and the fixing bolts 344 are fixed on the guide shafts 343. The two guide shafts 343 in the top shaft 34 cooperate with the two inclined guide holes 3332 on the thread locking flap 333 to drive the thread locking flap 333 to move in the direction of the thread locking fixed plate 334, so that the thread locking flap 333 and the thread locking fixed plate 334 are aligned. When the right pushing cylinder 322 drives the right pushing block 323 to push the top shaft 34, the top shaft 34 overcomes the elastic force of the right spring 342 and moves to the left. After the two guide shafts 343 in the top shaft 34 cooperate with the two inclined guide holes 3332 on the thread locking flap 333, the thread locking flap 333 is driven to move away from the thread locking fixed plate 334, so that the thread locking flap 333 and the thread locking fixed plate 334 are opened.

[0037] When the right push cylinder 322 pushes the push shaft 34 through the right push block 323, the wire locking flap 333 and the wire locking fixed plate 334 are in an open state, and the long-axis cylinder 222 in the wire guide mechanism 2 drives the slide 223 to move backward toward the winding mechanism 3, and the threading tube 241 on the slide 223 approaches the wire locking flap 333 and the wire locking fixed plate 334, and then the horizontal pneumatic slide 23 drives the matched fixed clamping plate 232 and the movable clamping plate 234 to move backward toward the threading tube 241. At this time, the matched fixed clamping plate 232 and the movable clamping plate 234 convey the cable backward, and the cable passes through the threading tube 241 and is inserted The right push cylinder 322 loosens the top shaft 34, and the wire locking plate 333 and the wire locking plate 334 are matched to clamp the cable. The wire locking groove 3331 on the wire locking plate 333 and the stop tooth 3341 on the wire locking plate 334 cooperate to improve the clamping force on the cable. Then the fixed clamp plate 232 and the movable clamp plate 234 release the cable, and the long-axis cylinder 222 drives the slide seat 223 to move forward away from the winding mechanism 3 and reset, and the guide cylinder 26 drives the wheel seat 261 and the wire pulley 262 to move downward, so that the wire pulley 262 rests on the cable to guide the cable.

[0038] A plurality of wire supporting plates 35 with grooves 351 are hinged on the circumference of the wire winding clamp 33. The connection structure between the wire supporting plates 35 and the wire winding clamp 33 is as follows: a connecting flange 336 is provided on the shaft sleeve 331, a fixing ring 337 is connected to the connecting flange 336, and three hinged plates 3371 are evenly distributed on the circumference of the fixing ring 337. The wire supporting plates 35 are hinged to the hinged plates 3371, and the gap between the wire locking plate 333 and the wire locking plate 334 corresponds to the gap between any two wire supporting plates 35. The threading tube 241 can pass through the gap between the wire supporting plates 35 and approach the wire locking plate 333 and the wire locking plate 334, three wire retaining rings 3372 are evenly distributed on the circumference of the fixing ring 337, the gap between the wire retaining rings 3372 corresponds to the gap between the wire supporting plates 35, and an avoidance groove 3373 is arranged on the wire retaining ring 3372 to be aligned with the groove 351 on the wire supporting plate 35, a tapered guide shaft 36 is arranged at the left end of the top shaft 34, the small diameter end of the tapered guide shaft 36 is connected to the top shaft 34, three long holes 3311 are evenly distributed on the circumference of the shaft sleeve 331, and a connecting block 352 is arranged on the inner side wall of each wire supporting plate 35, and the connecting block 352 abuts against the tapered guide shaft 36 after passing through the long hole 3311. When the top shaft 34 is pushed by the right spring 342, the conical guide shaft 36 moves to the right with the top shaft 34, and the connecting block 352 moves to the large diameter end of the conical guide shaft 36. Under the action of the large diameter end, the wire supporting plate 35 will be rotated and lifted up with the hinge plate 3371 as the center and rest against the wire blocking ring 3372. When the winding servo motor 321 drives the sleeve 331 to rotate, the cable clamped by the wire locking flap 333 and the wire locking fixed plate 334 will be wound around the wire supporting plate 35 evenly distributed on the circumference, thereby forming a roll. When the right pushing cylinder 322 pushes the top shaft 34 to the left, the connecting block 352 moves to the small diameter end of the conical guide shaft 36, and the wire supporting plate 35 will rotate toward the axial direction of the sleeve 331 with the hinge plate 3371 as the center. The three wire supporting plates 35 will fit together to loosen the cable roll. At the same time, the wire locking flap 333 and the wire locking fixed plate 334 are opened.

[0039] A receiving servo slide 41 fixed on the frame 1 is provided in the receiving mechanism 4, a receiving seat 42 is provided on the receiving servo slide 41, a cylinder seat 43 is provided on the receiving seat 42, a clamping cylinder 431 is provided on the cylinder seat 43, a clamping seat 432 is provided on the clamping cylinder 431, a first finger cylinder 433 is provided on the clamping seat 432, and a first clamping arm 434 is provided on both telescopic ends of the first finger cylinder 433, a receiving servo motor 421 is provided on the receiving seat 42, a top sleeve 44 is rotatably provided in the receiving seat 42, the top sleeve 44 and the receiving servo motor 421 are connected by belt transmission, a second linear bearing 441 is provided in the top sleeve 44, a push rod 46 is slidably provided in the second linear bearing 441, the left end of the push rod 46 extends to the left from the top sleeve 44, and a left baffle 461 is provided at the left end of the push rod 46 A left spring 462 is sleeved in the push rod 46, and the left spring 462 abuts against the left baffle 461 and the top sleeve 44. A turntable 442 is arranged on the top sleeve 44, and three guide rails 443 are evenly distributed on the circumference of the turntable 442. A slider 444 is slidably provided on the guide rail 443. The support arm 45 is fixed on the slider 444, and a connecting rod 445 is hinged on the slider 444. A hinge seat 463 is arranged at the right end of the push rod 46. The connecting rod 445 on the slider 444 is hinged on the hinge seat 463, and a left push cylinder 422 is arranged on the receiving seat 42 on the left side of the top sleeve 44, and a left push block aligned with the push rod 46 on the left push cylinder 422 is arranged, and a blocking coil 446 is arranged on the turntable 442, and the radius of the blocking coil 446 is the same as the radius of the blocking wire ring 3372, and the support arm 45 is located in the blocking coil 446, and the end of the support arm 45 is conical. The push rod 46 moves to the left under the elastic force of the left spring 462, and the push rod 46 will pull the hinge seat 463 to move to the left together. When the hinge seat 463 moves to the left, it will pull the three connecting rods 445, and the slider 444 will move toward the center of the turntable 442 through the connecting rod 445, and the support arm 45 on the slider 444 will be aligned. When the left push cylinder 422 drives the left push block to push the push rod 46 to the right, the push rod 46 overcomes the elastic force of the left spring 462 and moves to the right, and the hinge seat 463 pushes the three connecting rods 445 to the right, and the slider 444 moves toward the edge of the turntable 442 through the connecting rod 445, and the support arm 45 on the slider 444 will open until the support arm 45 rests on the blocking coil 446.

[0040] When the winding mechanism 3 needs to be docked with the receiving mechanism 4, the winding clamp 33 in the winding mechanism 3 moves to the left under the drive of the winding servo slide 31. At the same time, the left push cylinder 422 on the receiving mechanism 4 pushes the push rod 46 to make the support arm 45 open and lean against the blocking coil 446. Since the radius of the blocking coil 446 and the blocking wire ring 3372 are the same, the support arm 45 leaning against the blocking coil 446 can be inserted into the groove 351 of the corresponding wire supporting plate 35. Moreover, the blocking wire ring 3372 is provided with an avoidance groove 3373 aligned with the groove 351. The end of the support arm 45 is conical, so the support arm 45 can be inserted into the groove 351 more smoothly. The left push cylinder 422 releases the push rod 46, and the three support arms 45 will automatically The pair of cards are stuck in the groove 351, and the winding servo motor 321 in the winding mechanism 3 drives the winding clamp 33 to rotate, and the receiving servo motor 421 in the receiving mechanism 4 drives the top sleeve 44 to rotate the support arm 45. The winding clamp 33 and the support arm 45 rotate synchronously and in the same direction, and the cable clamped in the winding clamp 33 will be wound on the wire supporting plate 35 of the winding clamp 33. During the winding process, the wire servo slide 21 in the wire mechanism 2 will drive the connecting plate 22 to reciprocate left and right, so that the cable is reciprocated left and right on the wire supporting plate 35. The wire blocking ring 3372 in the winding mechanism 3 cooperates with the blocking coil 446 in the receiving mechanism 4 to play a wire blocking role to prevent dispersion during winding. After the winding is completed, the winding clamp 33 and the support arm 45 stop rotating.

[0041] Three wire pressers 47 are evenly distributed on the circumference of the receiving seat 42 with the axis of the top sleeve 44 as the center. The wire pressers 47 include: a first wire press cylinder 471, a second wire press cylinder 472 and a wire press plate 473. The first wire press cylinder 471 is fixed on the receiving seat 42, and a wire blocking seat 474 is vertically arranged on the first wire press cylinder 471. The second wire press cylinder 472 is fixed on the wire blocking seat 474, and the wire press plate 473 is fixed on the second wire press cylinder 472 and faces the center of the top sleeve 44.

[0042] When the winding is about to end, the winding clamp 33 and the supporting arm 45 reduce the rotation speed. At the same time, the longitudinal pneumatic slide 24 in the wire mechanism 2 drives the threading tube 241 to rise, so that the height position of the cable corresponds to the height position of the two first clamping arms 434 in the receiving mechanism 4. When the winding is completed, the gaps between the three wire retaining rings 3372 correspond to the wire pressing plates 473 on the three wire pressing devices 47 respectively, and the first wire pressing cylinder 471 on the wire pressing device 47 drives the wire retaining seat 474 to the winding The wire mechanism 3 moves in the direction of the wire pressing plate 473. When the wire pressing plate 473 passes over the wire blocking ring 3372 to the right, the second wire pressing cylinder 472 drives the wire pressing plate 473 to move in the axial direction of the top sleeve 44, and then the first wire pressing cylinder 471 drives the wire blocking seat 474 to move to the left. After the wire pressing plate 473 passes through the gap between the wire blocking rings 3372, it rests on the cable roll of the wire supporting plate 35. The wire clamping cylinder 431 in the receiving mechanism 4 drives the first finger cylinder 433 to extend to the right. The first finger cylinder 43 3 drives the two first clamping arms 434 to clamp the cable between the winding mechanism 3 and the wire guide mechanism 2. At the same time, the fixed clamping plate 232 and the movable clamping plate 234 in the wire guide mechanism 2 clamp the cable located at the front side of the threading tube 241. The pneumatic shears 251 in the wire guide mechanism 2 drive the pneumatic shears 251 to move to the left to approach the cable, and then the pneumatic shears 251 cuts the cable between the first clamping arm 434 and the wire guide mechanism 2. The cable on the first clamping arm 434 is the cable. The redundant loose wires on the cable reel are then stretched out and rested on the cable reel, and the right pushing cylinder 322 in the winding mechanism 3 pushes the pushing shaft 34 to the left, and the wire locking flap 333 and the wire locking fixed plate 334 are opened to loosen the cable. At the same time, the three wire supporting plates 35 are aligned to loosen the cable reel, and then the winding clamp 33 is reset to the right, and the cable reel is fixed on the three supporting arms 45, and the redundant loose wires on the cable reel are clamped by the two first clamping arms 434, and the entire cable reel is fixed on the receiving mechanism 4.

[0043] A transfer mechanism 5 is arranged at the rear side of the receiving mechanism 4, and the transfer mechanism 5 includes: a vertical beam 51 installed on the frame 1, a transfer servo slide 511 and an auxiliary guide rail 512 are arranged on the top of the vertical beam 51, a cross beam plate 513 slidably engaged with the auxiliary guide rail 512 is connected to the transfer servo slide 511, a lifting cylinder 514 is arranged on the cross beam plate 513, a lifting plate 515 connected to the lifting cylinder 514 is lifted and lowered below the cross beam plate 513, vertical plates 516 are vertically arranged on both sides of the lifting plate 515, and a rotating plate 516 is rotatably connected between the two vertical plates 516. The connecting plate 517 is provided with a first transfer servo motor 518 on any one of the vertical plates 516, the connecting plate 517 is connected to the first transfer servo motor 518, a transfer shaft 52 is rotatably provided on the connecting plate 517, a second transfer servo motor 521 connected to the transfer shaft 52 is provided on the connecting plate 517, a transfer disk 522 is provided on the transfer shaft 52, an extension plate 523 is provided on the connecting disk 522, a second finger cylinder 524 is provided on the extension plate 523, a second clamping arm 525 is provided on both telescopic ends of the second finger cylinder 524, and a second finger cylinder 524 is provided with a second clamping arm 525. Three third finger cylinders 53 are evenly distributed on the circumference of 522, and a first clamping claw 54 and a second clamping claw 55 are respectively arranged on the two telescopic ends of the third finger cylinder 53. The first clamping claw 54 is fixed to the third finger cylinder 53 through a first mounting plate 531, and a hook portion 541 facing the second clamping claw 55 is arranged at the end of the first clamping claw 54. The second clamping claw 55 includes: a second mounting plate 551, a flat claw 552, a hinged connecting rod 553, a needle cylinder 554 and a blocking rod 555. The flat claw 552 is fixed to the third finger cylinder 53 through the second mounting plate 551, and the needle cylinder 554 is provided with a hinged connecting rod 553. The cylinder 554 is arranged on the second mounting plate 551, and a swivel seat 556 is arranged on the second mounting plate 551. The hinged connecting rod 553 is rotatably arranged in the swivel seat 556. One end of the hinged connecting rod 553 is rotatably connected to the transmission seat 557. The needle-type cylinder 554 is connected to the transmission seat 557. A slide plate 558 is hinged at the other end of the hinged connecting rod 553. A guide column 559 is slidably penetrated in the slide plate 558. The guide column 559 is fixed on the second mounting plate 551. The blocking rod 555 is fixed on the slide plate 558. The blocking rod 555 slides through the second mounting plate 551 and faces the first clamping jaw 54. Fixed plates 56 are provided on both sides of the third finger cylinder 53, guide sleeves 561 are provided on the fixed plates 56, guide rods 57 are slidably provided in the guide sleeves 561, one end of the guide rod 57 passes through the adapter plate 522 and is provided with a limiting plate 571, a limiting ring 58 is provided between the two guide rods 57 on the same third finger cylinder 53, a gap is left between the limiting rings 58, a limiting spring 572 is sleeved on the guide rod 57, and the limiting spring 572 abuts against the guide sleeve 561 and the limiting ring 58.

[0044] After the receiving mechanism 4 transports the cable roll on the supporting arm 45 to the left of the transfer mechanism 5 through the receiving servo slide 41, the first transfer servo motor 518 drives the transfer plate 517 to rotate, so that the connecting disk 522 is in a vertical state, and the first clamping jaw 54 and the second clamping jaw 55 on the connecting disk 522 are aligned with the cable roll to the left, and the transfer servo slide 511 drives the crossbeam plate 513 to drive the connecting disk 522 to move to the left close to the receiving mechanism 4, and the three third finger cylinders 53 on the connecting disk 522 open their respective corresponding first clamping jaw 54 and second clamping jaw 55, and the cable roll passes through the first clamping jaw 54 and the second clamping jaw 55 and then rests on the limit ring 58, and then the third finger cylinder 53 drives the first clamping jaw 54 and the second clamping jaw 55 to clamp the cable roll. The needle cylinder 554 on the second clamping jaw 55 pushes the transmission seat 557, and the transmission seat 557 drives the hinged connecting rod 553 to rotate around the swivel seat 556, thereby driving the slide plate 558 to move along the guide column 559 toward the second mounting plate 551, and the blocking rod 555 on the slide plate 558 moves toward the first clamping jaw 54 and extends out of the flat jaw 552. Under the action of the limiting spring 572, the limiting ring 58 pushes the cable reel against the blocking rod 555 and the hook portion 541 on the first clamping jaw 54, thereby clamping the cable reel, and the second finger cylinder 524 drives the two second clamping arms 525 to clamp the redundant loose wires on the first clamping arm 434, and the three supporting arms on the receiving mechanism 4 are aligned and no longer act on the cable reel, and the cable reel is transferred to the transfer mechanism 5.

[0045] On the right side of the transfer mechanism 5, an automatic tie-tying mechanism 6 and a feeding mechanism 7 are sequentially arranged. The automatic tie-tying mechanism 6 is a prior art. The connection structure between the automatic tie-tying mechanism 6 and the frame 1 is as follows: a tie-tying hole 11 is arranged on the frame 1, a suspension beam frame 12 is arranged at the bottom of the frame 1, a vertical plate 61 is arranged on the suspension beam frame 12, a rotating plate 62 is rotatably connected to the vertical plate 61, the automatic tie-tying mechanism 6 is fixed on the rotating plate 62, an arc hole 611 is arranged on the vertical plate 61, and the arc hole 611 is arranged on the vertical plate 61. The center of the circle 11 is concentric with the rotation center of the rotating plate 62, a limit pin 621 is arranged on the rotating plate 62, the limit pin 621 is slidably clamped in the arc hole 611, a thrust cylinder 612 is obliquely arranged on the vertical plate 61, a rubber top block 613 is arranged on the thrust cylinder 612, a force plate 622 capable of cooperating with the thrust cylinder 612 is arranged on the rotating plate 62, a first tension spring 63 is arranged between the vertical plate 61 and the rotating plate 62, and a limit boss 623 is arranged on the rotating plate 62. The lifting cylinder 514 in the transfer mechanism 5 drives the lifting plate 515 to drive the connecting plate 522 to rise, and then the first transfer servo motor 518 drives the transfer plate 517 to rotate, so that the connecting plate 522 is in a horizontal state. At this time, the cable roll on the connecting plate 522 faces downward, and the transfer servo slide 511 drives the crossbeam plate 513 to drive the connecting plate 522 to move rightward to the top of the automatic tie-tying mechanism 6. The thrust cylinder 612 pushes the force-bearing plate 622 through the rubber top block 613 to make the rotating plate 62 drive the automatic tie-tying mechanism 6 to rotate upward, and the tie-tying mouth in the automatic tie-tying mechanism 6 faces upward. The lifting cylinder 514 drives the lifting plate 515 to rotate upward, and the cable tie mouth in the automatic tie-tying mechanism 6 faces upward. The connecting plate 522 is driven down, and the cable roll enters the cable tie opening. The thrust cylinder 612 no longer pushes the force-bearing plate 622, and the rotating plate 62 rotates downward under the first tension spring 63 and its own weight. The rotating plate 62 stops under the limiting action of the limiting boss 623. At this time, the cable tie opening of the automatic cable tie mechanism 6 is close to the cable roll, and the second transfer servo motor 521 drives the connecting shaft 52 to drive the transfer plate 522 to rotate, and the transfer plate 522 drives the cable roll to rotate. When the transfer plate 522 rotates, each The automatic strapping mechanism 6 rotates three times to align the gap between the limit rings 58 with the strapping opening of the automatic strapping mechanism 6. The strap in the automatic strapping mechanism 6 passes through the gap between the limit rings 58 to tie the cable roll. The second adapter servo motor 521 drives the adapter disk 522 to rotate three times. The automatic strapping mechanism 6 ties the cable roll three times. When tying, the strap will tie the redundant loose wires on the cable roll. After tying is completed, the automatic strapping mechanism 6 rotates upward, and the lifting cylinder 514 drives the lifting plate 515 to drive the connecting disk 522 to rise away from the automatic strapping mechanism 6.

[0046] The unloading mechanism 7 comprises: a receiving plate 71 fixed on the frame 1, a rodless cylinder 72 and a linear slider module 73 are respectively arranged on the front and rear sides of the receiving plate 71, a unloading plate 74 with a through hole 746 is arranged between the cylinder slide of the rodless cylinder 72 and the linear slider of the linear slider module 73, three L-shaped snap rings 741 are arranged circumferentially on the unloading plate 74, gaps are left between the three L-shaped snap rings 741, and a stopper shaft 742 is arranged on the unloading plate 74 The retaining shaft 742 corresponds to any one of the L-shaped snap rings 741, a spring seat 743 is clamped in the L-shaped snap ring 741, two connecting rods are slidably penetrated in the spring seat 743, and the connecting rods extend out of the spring seat 743 and are threadedly connected to the limiting nut 744, and a positioning plate 745 is connected between the two connecting rods in the same spring seat 743, and the positioning plate 745 is slidably clamped on the corresponding L-shaped snap ring 741, and the positioning plate 745 faces the through hole on the blanking plate 74 The top of the side wall of 746 is provided with a guide inclined surface, and a positioning spring is mounted on the connecting rod. The two ends of the positioning spring are respectively against the positioning plate 745 and the spring seat 743. A column plate 75 is provided on the blanking plate 74. The column plate 75 is aligned with the gap between any two L-shaped snap rings 741. A movable plate 751 is hinged in the column plate 75. A second tension spring 752 is provided between the column plate 75 and the movable plate 751. When the column plate 75 faces the movable plate 751, a second tension spring 752 is provided. A guide slope is provided on the side wall, and a guide slope is also provided on the side wall of the movable plate 751 facing the column plate 75. A push-pull cylinder 76 is horizontally arranged on the bottom wall of the receiving plate 71, a stand 761 is arranged on the push-pull cylinder 76, a lifting slide 77 is arranged on the stand 761, an end plate 771 is arranged on the lifting slide 77, two wire pressing columns 772 are arranged on the end plate 771, and a heightening column 773 is arranged on the wire pressing column 772 close to the column plate 75.

[0047] After the binding work is completed, the rodless cylinder 72 cooperates with the linear slider module 73 to drive the blanking plate 74 to move to the left to approach the automatic binding mechanism 6, and the transfer mechanism 5 drives the cable roll to move to the right to the top of the blanking plate 74, and the lifting cylinder 514 drives the lifting plate 515 When the locking cam 730 is in the unlock state, the locking cam 730 is in the unlock state, and the locking cam 730 is in the unlock state, so that the locking cam 730 can be locked in the unlock state. The movable plate 751 opens after overcoming the pulling force of the second tension spring 752. After the redundant loose wires enter between the column plate 75 and the movable plate 751, under the pulling force of the second tension spring 752, the column plate 75 and the movable plate 751 clamp them, and the two second clamping arms 525 on the switching mechanism 5 release the redundant loose wires, and the first clamping jaw 54 and the second clamping jaw 55 release the cable roll, and the switching mechanism 5 transports the cable roll to the unloading mechanism 7. When the first clamping jaw 54 and the second clamping jaw 55 release the cable roll, the three second clamping jaws 55 on the connecting plate 522 are respectively aligned with the gaps between the three L-shaped retaining rings 741. When the third finger cylinder 53 drives the first clamping jaw 54 and the second clamping jaw 55 to open, the first clamping jaw 54 moves toward the through hole 746 of the unloading plate 74, and the second clamping jaw 55 moves in the gap between the L-shaped retaining rings 741 to prevent interference. When the cable roll is fixed on the unloading mechanism 7 , the rodless cylinder 72 cooperates with the linear slider module 73 to drive the unloading plate 74 to move rightward and away from the automatic cable tie mechanism 6 .

[0048] A mechanical clamp 8 is arranged on the right side of the frame 1, and the mechanical clamp 8 includes: a ground rail 81, a servo slide 82 is arranged on the ground rail 81, a mechanical arm 83 is arranged on the slide table of the servo slide 82, a first rotating head 831 is arranged on the top of the mechanical arm 83, a chuck seat 84 is arranged on the first rotating head 831, a four-jaw pneumatic chuck 85 is arranged at one end of the chuck seat 84, limiting top blocks 852 are arranged on the outer side walls of the four third clamping jaws 851 of the four-jaw pneumatic chuck 85, a fourth finger cylinder 86 is arranged at the other end of the chuck seat 84, and wire clamping columns 861 are arranged on the two telescopic ends of the fourth finger cylinder 86.

[0049] When the lower plate 74 moves to the right and is in position, the through hole 746 of the lower plate 74 is aligned with the end plate 771 up and down, and the mechanical arm 83 on the mechanical clamper 8 drives the chuck seat 84 to rotate, so that the two wire clamping posts 861 on the fourth finger cylinder 86 on the chuck seat 84 clamp the redundant loose wires clamped by the column plate 75 and the movable plate 751, and then the redundant loose wires are pulled out and sent to the inner wall of the cable roll, and then the lifting slide 77 drives the end plate 771 to rise, so that the two wire pressing posts 772 on the end plate 771 pass upward through the through hole 746 of the lower plate 74, and then under the pushing action of the push-pull cylinder 76, the two wire pressing posts 772 are pressed against the redundant loose wires located on the inner wall of the cable roll. If the height of the cable roll is too high, the redundant loose wires are pressed by the increasing posts 773 on the wire pressing posts 772 close to the column plate 75, and the two wire clamping posts 861 are released. Redundant loose wires, the robot 83 drives the fourth finger cylinder 86 to leave the cable reel, and drives the four-jaw pneumatic chuck 85 downward to align the cable reel, the four third jaws 851 on the four-jaw pneumatic chuck 85 extend into the cable reel and stretch out to rest against the inner wall of the cable reel, the limiting top block 852 on the third jaw 851 rests against the top wall of the cable reel. At this time, the third jaw 851 rests on the redundant loose wires to press the redundant loose wires against the inner wall of the cable reel, the wire pressing column 772 releases the redundant loose wires and resets downward, and the cable reel is fixed on the four third jaws 851 of the four-jaw pneumatic chuck 85, the robot 83 drives the chuck seat 84 to drive the four-jaw pneumatic chuck 85 to move vertically upward, so that the cable reel is upwardly separated from the unloading mechanism 7, and then the servo slide 82 drives the robot 83 and the four-jaw pneumatic chuck 85 to transport the cable reel to the subsequent designated workstation.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered within the scope of protection of the claims of the present invention.

Claims

1. Fully automatic cable winding machine, including: The frame is characterized in that: a wire guide mechanism is arranged on the front side of the frame, a winding mechanism and a receiving mechanism aligned left and right are arranged on the rear side of the wire guide mechanism, a transfer mechanism is arranged on the rear side of the receiving mechanism, and an automatic tie mechanism and a feeding mechanism are arranged in sequence on the right side of the transfer mechanism; a winding clamp is rotatably arranged in the winding mechanism, a plurality of wire supporting plates with grooves are hinged on the circumference of the winding clamp, a plurality of rotatable supporting arms are evenly distributed on the circumference of the receiving mechanism, the circumferentially arranged supporting arms can be matched and spread in the receiving mechanism, a plurality of wire pressers are evenly distributed on the circumference of the receiving mechanism, the winding mechanism and the receiving mechanism are docked, the supporting arms in the receiving mechanism are inserted into the grooves of the wire supporting plate, the wire guide mechanism transports the cable in the wire releaser to the winding clamp in the winding mechanism, the winding clamp rotates synchronously with the supporting arms, and the cable is wound on the wire supporting plate On, after winding is completed, the wire presser presses the cable reel, the wire mechanism cuts the cable, the receiving mechanism clamps the redundant loose wires on the cable reel, the supporting arm expands and rests against the inner wall of the cable reel, the receiving mechanism is disengaged from the winding mechanism, the cable reel is fixed on the supporting arm, and the receiving mechanism transports the cable reel to the left of the transfer mechanism, the transfer mechanism clamps the cable reel and clamps the redundant loose wires on the cable reel, and then transports the cable reel to the automatic tie tie mechanism for binding, and then transports it to the unloading mechanism, the unloading mechanism clamps the redundant loose wires on the cable reel, and a mechanical clamp is provided on the right side of the frame, the mechanical clamp first clamps the redundant loose wires and places them on the inner wall of the cable reel, the unloading mechanism presses the redundant loose wires, the mechanical clamp is re-supported on the inner wall of the cable reel and presses the redundant loose wires, and then the cable reel is transported to the subsequent designated workstation.

2. The fully automatic cable winding machine according to claim 1, characterized in that: A wire servo slide fixed on a frame is arranged in the wire mechanism, a connecting plate is horizontally arranged on the wire servo slide, a straightening wheel group is arranged at the front end of the connecting plate, a slide seat connected to the long-axis cylinder is horizontally slidably arranged on the connecting plate at the rear side of the straightening wheel group, a transverse pneumatic slide is arranged at the front end of the slide seat, a fixed seat is arranged on the transverse pneumatic slide, a fixed clamping plate is arranged on the fixed seat, a pushing cylinder is arranged on the fixed seat, a movable clamping plate aligned with the fixed clamping plate up and down is arranged on the pushing cylinder, a longitudinal pneumatic slide is arranged at the rear end of the slide seat, a threading tube is arranged on the longitudinal pneumatic slide, a wire cutting pneumatic slide is arranged at the rear end of the connecting plate, a pneumatic scissors is arranged on the wire cutting pneumatic slide, a wire cylinder is also arranged at the rear end of the connecting plate, a wheel seat is arranged on the wire cylinder, and a wire wheel is rotatably arranged in the wheel seat.

3. The fully automatic cable winding machine according to claim 1, characterized in that: A winding servo slide fixed on the frame is arranged in the winding mechanism, a winding seat is arranged on the winding servo slide, a winding servo motor is arranged on the winding seat, and a winding clamp is rotatably arranged on the winding seat. The winding clamp comprises: a sleeve rotatably arranged on the winding seat, the sleeve and the winding servo motor are connected by a belt drive, a first linear bearing is clamped in the sleeve, a top shaft is slidably arranged in the first linear bearing, the right end of the top shaft extends to the right from the sleeve, a right baffle is arranged at the right end of the top shaft, a right spring is sleeved in the top shaft, the right spring respectively abuts against the first linear bearing and the right baffle, a right push cylinder is arranged on the winding seat, and a right top cylinder aligned with the right end of the top shaft is arranged on the right push cylinder. A block is provided, a circumferentially adjacent locking thread movable plate and a locking thread fixing plate are provided on the outer side wall of the sleeve, a back-off tooth is provided on the side wall of the locking thread fixing plate close to the locking thread movable plate, a locking thread groove is provided on the side wall of the locking thread movable plate close to the locking thread fixing plate, the gap between the locking thread movable plate and the locking thread fixing plate corresponds to the gap between any two thread supporting plates, guide rail plates are provided on the left and right sides of the outer side wall of the sleeve, the locking thread movable plate is slidably clamped between the two guide rail plates, two inclined guide holes are provided on the locking thread movable plate, a connecting hole aligned with the inclined guide hole is provided on the sleeve, two guide shafts are passed through the top shaft, and the two guide shafts respectively extend into the two inclined guide holes after passing through the connecting hole, and fixing bolts are symmetrically provided in the top shaft, and the fixing bolts are tightened on the guide shafts.

4. The fully automatic cable winding machine according to claim 3 is characterized in that: The connection structure between the wire supporting plate and the winding clamp is as follows: a connecting flange is provided on the sleeve, a fixing ring is connected to the connecting flange, three hinged plates are evenly distributed on the circumference of the fixing ring, the wire supporting plate is hinged to the hinged plate, three wire retaining rings are evenly distributed on the circumference of the fixing ring, the gap between the wire retaining rings corresponds to the gap between the wire supporting plates, the wire retaining rings are provided with avoidance grooves aligned with the grooves on the wire supporting plates, a tapered guide shaft is provided at the left end of the top shaft, the small diameter end of the tapered guide shaft is connected to the top shaft, three long holes are evenly distributed on the circumference of the sleeve, a connecting block is provided on the inner wall of each wire supporting plate, and the connecting block rests on the tapered guide shaft after passing through the long hole.

5. The fully automatic cable winding machine according to claim 4, characterized in that: A receiving servo slide fixed on the frame is arranged in the receiving mechanism, a receiving seat is arranged on the receiving servo slide, a cylinder seat is arranged on the receiving seat, a wire clamping cylinder is arranged on the cylinder seat, a wire clamping seat is arranged on the wire clamping cylinder, a first finger cylinder is arranged on the wire clamping seat, first clamping arms are arranged on both telescopic ends of the first finger cylinder, a receiving servo motor is arranged on the receiving seat, a top sleeve is rotatably arranged in the receiving seat, the top sleeve is connected to the receiving servo motor through a belt drive, a second linear bearing is arranged in the top sleeve, and a second linear bearing is arranged in the second linear bearing. A push rod is slidingly arranged, and the left end of the push rod extends to the left from the top sleeve, a left baffle is arranged at the left end of the push rod, a left spring is sleeved in the push rod, the left spring rests on the left baffle and the top sleeve, a turntable is arranged on the top sleeve, three guide rails are evenly distributed on the circumference of the turntable, a slider is slidingly arranged on the guide rail, a support arm is fixed on the slider, a connecting rod is hinged on the slider, an articulated seat is arranged at the right end of the push rod, the connecting rods on the three sliders are hinged on the articulated seat, a left push cylinder is arranged on the receiving seat on the left side of the top sleeve, and a left push cylinder is arranged with a left top block aligned with the push rod left and right.

6. The fully automatic cable winding machine according to claim 5, characterized in that: A retaining coil is arranged on the rotating disk, the radius of the retaining coil is the same as the radius of the retaining wire ring, the supporting arm is located in the retaining coil, and the end of the supporting arm is in a conical shape.

7. The fully automatic cable winding machine according to claim 5, characterized in that: Three wire pressers are evenly distributed on the circumference of the receiving seat with the axis of the top sleeve as the center. The wire pressers include: a first wire press cylinder, a second wire press cylinder and a wire press plate. The first wire press cylinder is fixed on the receiving seat, and a wire blocking seat is vertically arranged on the first wire press cylinder. The second wire press cylinder is fixed on the wire blocking seat, and the wire press plate is fixed on the second wire press cylinder and faces the center of the top sleeve.

8. The fully automatic cable winding machine according to claim 1, characterized in that: The transfer mechanism comprises: a vertical beam installed on the frame, a transfer servo slide and an auxiliary guide rail are arranged on the top of the vertical beam, a cross beam plate slidably engaged with the auxiliary guide rail is connected to the transfer servo slide, a lifting cylinder is arranged on the cross beam plate, a lifting plate connected to the lifting cylinder is lifted and lowered below the cross beam plate, vertical plates are vertically arranged on both sides of the lifting plate, a transfer plate is rotatably connected between the two vertical plates, a first transfer servo motor is arranged on any one of the vertical plates, the transfer plate is connected to the first transfer servo motor, a transfer shaft is rotatably arranged on the transfer plate, a second transfer servo motor connected to the transfer shaft is arranged on the transfer plate, and a transfer plate is arranged on the transfer shaft. An extension plate is arranged on the connecting disk, a second finger cylinder is arranged on the extension plate, second clamping arms are arranged on two telescopic ends of the second finger cylinder, three third finger cylinders are evenly distributed on the circumference of the adapter disk, a first clamping jaw and a second clamping jaw are respectively arranged on two telescopic ends of the third finger cylinder, fixing plates are arranged on both sides of the third finger cylinder, a guide sleeve is arranged on the fixing plate, a guide rod is slidably arranged in the guide sleeve, one end of the guide rod passes through the adapter disk and a limiting plate is arranged, a limiting ring is arranged between the two guide rods on the same third finger cylinder, a gap is left between the limiting rings, a limiting spring is sleeved on the guide rod, and the limiting spring rests on the guide sleeve and the limiting ring.

9. The fully automatic cable winding machine according to claim 8, characterized in that: The first clamping jaw is fixed to the third finger cylinder through the first mounting plate, and a hook portion facing the second clamping jaw is arranged at the end of the first clamping jaw, and the second clamping jaw includes: a second mounting plate, a flat jaw, an articulated connecting rod, a needle-type cylinder and a stop rod, the flat jaw is fixed to the third finger cylinder through the second mounting plate, the needle-type cylinder is arranged on the second mounting plate, a swivel seat is arranged on the second mounting plate, the articulated connecting rod is rotatably arranged in the swivel seat, one end of the articulated connecting rod is rotatably connected to the transmission seat, the needle-type cylinder is connected to the transmission seat, a slide plate is hinged at the other end of the articulated connecting rod, a guide column is slidably penetrated in the slide plate, the guide column is fixed on the second mounting plate, the stop rod is fixed on the slide plate, and the stop rod slides through the second mounting plate and faces the first clamping jaw.

10. The fully automatic cable winding machine according to claim 1, characterized in that: A tie hole is provided on the frame, a suspension beam frame is provided at the bottom of the frame, a vertical plate is provided on the suspension beam frame, a rotating plate is rotatably connected to the vertical plate, an automatic tie mechanism is fixed on the rotating plate, an arc hole is provided on the vertical plate, the center of the arc hole is concentric with the rotation center of the rotating plate, a limit pin is provided on the rotating plate, the limit pin is slidably clamped in the arc hole, a thrust cylinder is obliquely provided on the vertical plate, a rubber top block is provided on the thrust cylinder, a force plate capable of cooperating with the thrust cylinder is provided on the rotating plate, a first tension spring is provided between the vertical plate and the rotating plate, and a limit boss is provided on the rotating plate.

11. The fully automatic cable winding machine according to claim 1, characterized in that: The blanking mechanism includes: a receiving plate fixed on the frame, a rodless cylinder and a linear slider module are respectively arranged on the front and rear sides of the receiving plate, a blanking plate with a through hole is arranged between the cylinder slide of the rodless cylinder and the linear slider of the linear slider module, three L-shaped clamping rings are arranged circumferentially on the blanking plate, gaps are left between the three L-shaped clamping rings, a stopper shaft is arranged on the blanking plate, the stopper shaft corresponds to any one of the L-shaped clamping rings, a spring seat is clamped in the L-shaped clamping ring, two connecting rods are slidably passed through the spring seat, and the connecting rod is threadedly connected to a limiting nut after extending out of the spring seat, a positioning plate is connected between the two connecting rods in the same spring seat, the positioning plate is slidably clamped on the corresponding L-shaped clamping ring, and when the positioning plate is toward the blanking plate, A guide slope is provided on the top of the side wall of the hole, and a positioning spring is mounted on the connecting rod. The two ends of the positioning spring respectively rest on the positioning plate and the spring seat. A column plate is provided on the blanking plate, and the column plate is aligned with the gap between any two L-shaped clamping rings. A movable plate is hinged in the column plate, and a second tension spring is provided between the column plate and the movable plate. A guide slope is provided on the side wall of the column plate facing the movable plate, and a guide slope is also provided on the side wall of the movable plate facing the column plate. A push-pull cylinder is horizontally provided on the bottom wall of the receiving plate, a seat is provided on the push-pull cylinder, a lifting slide is provided on the seat, an end plate is provided on the lifting slide, two wire pressing columns are provided on the end plate, and an increasing column is provided on the wire pressing column close to the column plate.

12. The fully automatic cable winding machine according to claim 1, characterized in that: The mechanical clamp includes: a ground rail, a servo slide is arranged on the ground rail, a mechanical arm is arranged on the slide table of the servo slide, a first rotating head is arranged on the top of the mechanical arm, a chuck seat is arranged on the first rotating head, a four-jaw pneumatic chuck is arranged at one end of the chuck seat, a first buffer rubber pad and a limiting top block are arranged on the outer side walls of the four third clamping jaws of the four-jaw pneumatic chuck, a fourth finger cylinder is arranged at the other end of the chuck seat, and wire clamping columns are arranged on the two telescopic ends of the fourth finger cylinder.

Images