A method for separating fission nuclides and recovering LiCl from waste by molten salt electrolysis post-treatment

Through the halide perovskite precipitation method, selective recovery of organic solvents and temperature gradient crystallization method, Cs+, Sr2+ and Nd3+ in the post-treatment waste by molten salt electrolysis method is successfully separated and recovered, which solves the problems of low separation efficiency and low LiCl recovery in the prior art, and achieves efficient radioactive waste treatment.

CN120117641BActive Publication Date: 2025-07-08NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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Patent Information

Application Number
CN202510614964.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2025-07-08
Estimated Expiration
2045-05-14

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently separate and recover monovalent Cs+, divalent Sr2+ and trivalent Nd3+ fission products in the waste after molten salt electrolysis, and the LiCl recovery efficiency is low, resulting in high cost of radioactive waste treatment and high storage pressure.

Method used

Cs+ was separated by halide perovskite precipitation method, LiCl selectively recovered in organic solvents, Sr2+ was separated by strontium carbonate precipitation method, and KCl was recovered in combination with temperature gradient crystallization method, so as to achieve step-by-step separation and synchronous recovery of LiCl and KCl.

Benefits of technology

A 95% Cs+ separation rate, a 93% Sr2+ separation rate, a 89.7% LiCl recovery rate and a 73.3% KCl recovery rate were achieved, which significantly reduced the cost of radioactive waste treatment and storage pressure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a method for separating fission nuclides and recovering LiCl from waste after molten salt electrolysis, which relates to the technical field of nuclear waste treatment. Based on the specific formation characteristics of halide perovskites and the solubility differences of chlorides in organic solvents, a molten salt nuclide gradient separation strategy is innovatively proposed. Monovalent Cs+ and trivalent rare earth fission products Re3+ are separated in the form of halide perovskites, divalent Sr2+ elements are separated in the form of strontium carbonate precipitation, LiCl is separated by fractional dissolution using an organic solvent as the separation medium, and KCl is separated by an evaporation crystallization process simultaneously, so as to achieve the step-by-step separation of monovalent Cs+, divalent Sr2+ and trivalent Nd3+ fission products in the molten salt system after electrolytic refining, and simultaneously complete the efficient recovery of eutectic molten salts LiCl and KCl.
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Description

Technical Field

[0001] The present invention belongs to the technical field of nuclear waste treatment, and particularly relates to a method for separating fission nuclides from waste by molten salt electrolysis and recovering LiCl. Background Art

[0002] As a low-carbon and efficient basic energy source, nuclear energy is an important pillar of the global energy transformation and has important strategic significance in addressing climate change, reducing dependence on fossil energy, and ensuring energy security. According to the rapid development plan of nuclear power, it is optimistically estimated that by 2050, the installed nuclear power capacity in China will reach 4×10⁵ Mwe, accounting for 15% of the total power generation. The annual output of spent fuel is expected to reach 7700 tHM, and the off-reactor storage demand for spent fuel will increase to about 20000 tHM, far exceeding the existing storage capacity. Spent fuel has characteristics such as high radioactivity and decay heat release. If no management measures are taken for the discharged spent fuel, it will cause serious harm to the environment and human health. Therefore, the prerequisite for large-scale development and utilization of nuclear energy includes not only a long-term and reliable nuclear fuel supply but also the ability to safely manage and dispose of a large amount of radioactive waste.

[0003] Spent fuel reprocessing is to treat the nuclear fuel discharged from the reactor, extract uranium and plutonium materials therein to make new nuclear fuel, and vitrify the high-level radioactive waste and send it to deep geological disposal. By using reprocessing, the uranium resource utilization rate can be greatly improved, the disposal cost of high-level radioactive waste can be significantly reduced, and the supervision time can be shortened.

[0004] Among the spent fuel reprocessing methods, the molten salt electrolysis dry reprocessing technology shows significant engineering advantages compared with the traditional PUREX aqueous reprocessing process, including simplified process flow, high operation safety, and less radioactive waste production. It is considered to be the core link and key technology of the future advanced nuclear fuel cycle system.

[0005] The metallurgical process of electrolyzing molten metal salt electrolytes to extract and purify metals by converting electrical energy into chemical energy is called molten salt electrolysis. The molten salt electrolysis dry reprocessing usually uses lithium chloride-potassium chloride (LiCl-KCl) eutectic salt as the electrolyte salt. With electrolytic refining as the core, it combines electrolytic reduction and extraction to separate actinides from fission products, selectively deposit and recover uranium (U), plutonium (Pu), and minor actinides at the cathode, realizing a closed-loop fuel cycle. Fission products such as cesium (Cs), strontium (Sr), and rare earth elements (RE) will dissolve in the eutectic molten salt in the form of chlorides.

[0006] The dry reprocessing technology of molten salt electrolysis can not only effectively improve the utilization efficiency of nuclear fuel, but also greatly reduce the production of radioactive waste. However, after processing multiple batches of spent fuel, the enrichment degree of fission products in the molten salt reaches 15-20 wt%, resulting in changes in the properties of the eutectic molten salt. At this time, the recovery efficiency of U and Pu elements decreases and the recovery quality deteriorates, and it needs to be treated according to the method of radioactive nuclear waste disposal.

[0007] There are mainly two types of nuclear waste from the dry reprocessing of spent fuel, namely metal waste and molten salt waste. Metal waste mainly includes cladding materials and undissolved noble metal fission materials; molten salt waste is mainly chloride molten salt containing alkali metals, alkaline earth metals, rare earth elements and minor actinides. Metal waste is relatively stable and the treatment method is relatively simple. It can be vitrified or a low eutectic point Zr alloy can be formed by adding an appropriate amount of metal Zr to the metal waste for deep geological disposal. Molten salt waste mainly comes from the waste salts after electroreduction, electrorefining and electroextraction processes. The waste salts contain long-lived radioactive fission products and a large amount of chloride ions, and their structure is unstable. It needs to be converted into a stable form of substance before geological disposal.

[0008] Table 1 below lists the advantages and disadvantages of different separation and purification technologies for fission nuclides in molten salt waste. The separation methods for rare earth fission nuclides mainly include oxidation precipitation method, carbonate precipitation method, phosphate precipitation method and ion exchange method. Precipitation methods generally have the advantages of simple operation and high efficiency, but there are many limiting conditions in the separation process; Cs + 、Sr 2+ etc. are mainly separated by zone melting crystallization method, ion exchange method and carbonate precipitation method. These methods generally require controlling separation conditions and time; the separation process for halides is mainly to remove chlorine by adding foreign chemical components, and the volatilized chlorine gas also needs to be further adsorbed and treated with alkali metals, with complex operations and long time consumption.

[0009] Table 1

[0010] Separation technology Separation object Advantages Disadvantages Oxidation precipitation <![CDATA[RE 3+ > Does not introduce new chemical components and has high purification efficiency High-temperature environment with high operation risk; unable to separate Cs and Sr Phosphate precipitation <![CDATA[RE 3+ 、Cs + 、Sr 2+ > Fast reaction time and high efficiency Will introduce phosphate impurities; low separation efficiency of Cs and Sr Carbonate precipitation <![CDATA[AE 2+ 、RE 3+ > Does not introduce new chemical components and can precipitate alkaline earth metals <![CDATA[The separation process requires strict control of the carbonate addition amount; CO2 waste gas is generated]]> Vacuum distillation <![CDATA[Cs + 、RE 3+ > Simple and efficient operation Can only separate Cs element; needs to be combined with other technologies to achieve rare earth element separation Ion exchange <![CDATA[Cs + 、Sr 2+ 、RE 3+ > The research on low-temperature molten salt ion exchange technology is extensive and the technology is relatively mature Large amount of waste is generated after separation; difficult to handle high-temperature molten salt Zone melting crystallization <![CDATA[Cs + 、Sr 3+ > Does not introduce new chemical components and has good separation effect The separation process is complex and time-consuming SAP / U-SAP process Halide High solidification efficiency of the waste after dehalogenation Complex dehalogenation operation; will introduce new chemical components

[0011] In summary, for different types of fission products, there are significant differences in the separation and purification effects. It is difficult to achieve the efficient and thorough separation of all multivalent fission products through a single separation technology in actual engineering; adopting a multi-technology collaborative strategy can combine economy and technical feasibility, which is the development direction of future advanced molten salt separation and purification technology and is still under exploration.

[0012] At this time, the proportion of LiCl-KCl eutectic salt in the molten salt still exceeds 80 wt%, which has significant separation and recovery value. LiCl has a high value, and its recovery can greatly reduce the economic cost. Moreover, after separating fission products, it will greatly reduce the volume of molten salt waste and relieve the subsequent radioactive waste storage pressure. Summary of the Invention

[0013] The present invention aims to provide a method for separating fission nuclides and recovering LiCl from waste by molten salt electrolysis, propose a molten salt nuclide gradient separation strategy, and successfully achieve the separation of monovalent Cs in the molten salt system after electrolytic refining + , divalent Sr 2+ and trivalent Nd 3+ step-by-step separation of fission products, and simultaneously complete the efficient recovery of eutectic molten salts LiCl and KCl.

[0014] A method for separating fission nuclides and recovering LiCl from waste by molten salt electrolysis includes:

[0015] Step 1, realizing Cs + separation by precipitation method:

[0016] Prepare a hydrochloric acid solution with a concentration of 30-35%, add the molten salt waste to be treated to the hydrochloric acid solution, heat it to 50-95 °C and continuously stir vigorously to ensure complete dissolution of salts;

[0017] After the system reaches thermal equilibrium, add InCl3 according to the stoichiometric ratio to initiate the solid-phase synthesis reaction, stir and heat until the reaction is complete. After the reaction, use a microporous filter membrane to filter and separate the Cs + solid phase and solution system;

[0018] Step 2, selectively recovering LiCl with an organic solvent:

[0019] Add CsCl with the corresponding molar ratio to the solution system to initiate the reaction. After the reaction is complete, perform vacuum distillation to obtain a mixed salt system containing LiCl, KCl, NaCl, SrCl2 and Cs2NaNdCl6;

[0020] Then dissolve the mixed salt in an organic solvent so that LiCl is completely dissolved, and KCl, NaCl, SrCl2 and Cs2NaNdCl6 form a solid-phase precipitate;

[0021] After the reaction, use a microporous filter membrane to filter and separate the mixed salt solid phase and the organic solution containing LiCl. The organic solution containing LiCl is dried to obtain high-purity LiCl;

[0022] Step 3, Sr 2+ / Nd 3+ separation and KCl recovery:

[0023] Dissolve the mixed salt solid phase in deionized water, add K2CO3 according to the stoichiometric ratio to initiate a precipitation reaction, and Sr 2+ and CO3 2- form a white flocculent SrCO3 precipitate, which is filtered and separated by a microporous filter membrane;

[0024] Implement temperature gradient regulation on the filtrate. As the temperature decreases, white KCl salt gradually precipitates. Collect the product to complete the recovery of KCl. Evaporate the remaining solution to dryness to obtain a mixed waste of green Cs2NaNdCl6, KCl, and NaCl.

[0025] Preferably, the organic solvent in step 2 is methanol, ethanol, or DMF.

[0026] Based on the specific formation characteristics of halide perovskites and the solubility differences of chlorides in organic solvents, the present invention innovatively proposes a molten salt nuclide gradient separation strategy to separate monovalent Cs in the form of halide perovskites (Cs2NaInCl6, Cs2NaNdCl6) + and trivalent rare earth fission product Re 3+ , separate divalent Sr in the form of strontium carbonate precipitation 2+ element, use an organic solvent as the separation medium to separate LiCl by fractional dissolution method, and simultaneously adopt an evaporation crystallization process to separate KCl, so as to achieve the step-by-step separation of monovalent Cs + , divalent Sr 2+ and trivalent Re 3+ fission products in the molten salt system after electrolytic refining, and simultaneously complete the efficient recovery of eutectic molten salts LiCl and KCl. The gradient separation process of the present invention can achieve a Cs + separation rate of 95%, an S 2+ separation rate of 93%, a high-purity LiCl recovery rate of 89.7%, and a KCl recovery rate of 73.3%. The economic value is far superior to the existing molten salt waste treatment methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the Cs + separation process by the precipitation method;

[0028] Figure 2 It is the XRD pattern of the Cs2NaInCl6 precipitate of the product under four different process conditions;

[0029] Figure 3 It is a schematic diagram of the selective recovery of LiCl by an organic solvent;

[0030] Figure 4(a) is the X-ray diffraction pattern of the recovered LiCl when the organic solvent is methanol;

[0031] Figure 4(b) is the X-ray diffraction pattern of the recovered LiCl when the organic solvent is DMF;

[0032] Figure 4(c) is the X-ray diffraction pattern of the recovered LiCl when the organic solvent is ethanol;

[0033] Figure 5is r 2+ / Nd 3+ Schematic diagram of the separation and KCl recovery process;

[0034] Figure 6(a) is the X-ray diffraction pattern of the product SrCO3;

[0035] Figure 6(b) is the X-ray diffraction pattern of the product KCl;

[0036] Figure 6(c) is the X-ray diffraction pattern of the remaining mixture;

[0037] Figure 6(d) is the physical picture of the product. Detailed implementation manners

[0038] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

[0039] To verify the effectiveness of the present invention in the separation of fission nuclides and the recovery of LiCl from waste after molten salt electrolysis, the specific composition of the molten salt waste after molten salt electrolysis is simulated as shown in Table 2 below, where K2CO3 and InCl3 are the drugs required to be added in the subsequent separation process. Since the contents of trivalent nuclides such as La 3+ 、Y 3+ 、Ce 3+ are relatively small, their chemical properties are similar to those of Nd 3+ , and they all belong to rare earth elements. Therefore, in the subsequent separation experiments, Nd 3+ is used to represent all trivalent rare earth fission nuclides.

[0040] Table 2

[0041]

[0042] I. Realize Cs separation by precipitation method (the process is shown in + ) Figure 1 )

[0043] 1. Prepare a hydrochloric acid solution with a concentration of 30 - 35%. The hydrochloric acid solution can be prepared by diluting concentrated hydrochloric acid with deionized water and adjusting it to the target concentration.

[0044] 2. Add the simulated salt (simulated molten salt waste) to the hydrochloric acid solution according to the ratio shown in Table 2, place it in a thermostatic magnetic stirrer, heat it to 50 - 95 °C, and continuously stir vigorously to ensure that the salts are completely dissolved.

[0045] 3. After the system reaches thermal equilibrium, InCl3 is added according to the stoichiometric ratio to initiate the solid-phase synthesis reaction shown in Equation (1). Under acidic solution conditions, CsCl, NaCl, and InCl3 react spontaneously to form a milky white flocculent Cs2NaInCl6 halide perovskite precipitate; continue stirring and maintain the temperature until the reaction is complete, so that the radioactive Cs generated by fuel fission + is completely precipitated.

[0046] (1)

[0047] After the reaction is completed, a microporous filter membrane is used to filter and separate the Cs + solid phase and the solution system.

[0048] Table 3 shows the actual yield and separation efficiency of Cs2NaInCl6 under different hydrochloric acid concentrations and reaction temperatures.

[0049] Table 3

[0050]

[0051] The phase composition of the product Cs2NaInCl6 precipitate under different process conditions (different hydrochloric acid concentrations and reaction temperatures) is verified by XRD (X-ray diffraction), as Figure 2 shown. As can be seen from Table 2, the diffraction peaks of the products obtained under the first four process conditions can be accurately matched with the standard pdf card of the halide perovskite Cs2NaInCl6 (PDF#77-2227), and the product belongs to the Fm3m space group of the cubic crystal system structure. No impurity phases such as cesium chloride are detected, indicating that the product phase is pure, confirming the successful precipitation of radioactive Cs + . Considering the Cs + element separation efficiency and the product quality comprehensively, it is determined that the hydrochloric acid concentration of 30 wt% and the reaction temperature of 90 °C are the optimal process combination. Under this condition, the Cs+ separation efficiency can reach 95.5%, and at the same time, the halide perovskite product has both a pure phase composition and excellent crystallinity.

[0052] II. Selective recovery of LiCl with organic solvents (the process is shown in Figure 3 )

[0053] 1. Add CsCl with the corresponding molar ratio to the solution system to initiate the reaction shown in Equation (2). The trivalent fission product Nd 3+ will form a soluble halide perovskite Cs2NaNdCl6 with Cs + and Na + and remain in the liquid phase.

[0054] 2. After complete reaction, distillation under reduced pressure is carried out to obtain a mixed salt system containing LiCl (target product), KCl (eutectic salt component), NaCl (unreacted substance), SrCl2 (divalent nuclide), and Cs2NaNdCl6 (rare earth complex).

[0055] (2)

[0056] 3. The mixed salt is dissolved in an organic solvent so that LiCl is completely dissolved, and KCl, NaCl, SrCl2, and Cs2NaNdCl6 form solid precipitates. There are significant differences in the molecular structure, dielectric constant, and polarity among different organic solvent systems, resulting in large differences in the solubility of salts. In this invention, the influence of organic solvents such as methanol, ethanol, and DMF on the recovery efficiency of LiCl is verified, as shown in Table 4.

[0057] Table 4

[0058]

[0059] The phase composition of the recovered product is detected by XRD to evaluate the recovery purity and recovery rate of LiCl. Figure 4(a) 、 4(b) 、4(c) are the X-ray diffraction patterns of the recovered LiCl when the organic solvents are methanol, DMF, and ethanol, respectively. It can be seen from the diffraction data that the products of the three solvent systems are mainly crystalline phases of LiCl (PDF#89-3611), but LiCl·H2O hydrated phase (PDF#73-1273) is generated in all cases. This is due to the strong hygroscopicity of LiCl, which undergoes coordination with environmental moisture during the vacuum drying process. When methanol is used as the organic solvent, there are many impurity peaks in the recovered product. This is mainly because the high polarity of methanol will dissolve too many impurity salts other than LiCl, resulting in a decrease in the purity of the recovered LiCl and making it difficult to meet the requirements of the electrolysis process for the salt-based regenerative material.

[0060] Therefore, considering the recovery rate and purity of the LiCl product comprehensively, ethanol is determined as the preferred solvent for the LiCl recovery process, and the LiCl recovery rate can reach 89.7%.

[0061] After the reaction is completed, a microporous filter membrane is used to filter and separate the mixed salt solid phase and the organic solution containing LiCl. The organic solution containing LiCl is dried to obtain high-purity LiCl.

[0062] The core of the entire LiCl recovery process lies in utilizing the differences in the solubility of chlorides in organic solvents.

[0063] III. Sr 2+ / Nd 3+ Separation and KCl recovery (the process is shown in Figure 5 ).

[0064] 1. Dissolve the mixed salt (containing KCl, NaCl, SrCl2, Cs2NaNdCl6) in solid phase in deionized water, add K2CO3 according to the stoichiometric ratio to initiate the precipitation reaction shown in formula (3), and Sr 2+ and CO3 2- form a white flocculent SrCO3 precipitate, and the precipitate is separated by microfiltration membrane filtration.

[0065] (3)

[0066] Implement temperature gradient regulation on the filtrate. Compared with NaCl and Cs2NaNdCl6, the solubility of KCl changes greatly with temperature. As the temperature decreases, white KCl salt gradually precipitates out. The product is collected to complete the recovery of KCl.

[0067] The remaining solution is evaporated to dryness to obtain a mixed waste of Cs2NaNdCl6, KCl, and NaCl that is green as a whole. The separation recovery rates of the products are quantitatively analyzed and summarized in Table 5. Among them, the separation rate of SrCO3 can reach 93%, while the recovery rate of KCl can reach 73.3%.

[0068] Table 5

[0069] Product Actual output (g) Theoretical calculated output (g) Separation / recovery efficiency (%) <![CDATA[SrCO3]]> 0.13 0.14 93.0 KCl 1.51 2.06 73.3

[0070] Figure 6(a) is the X-ray diffraction pattern of the product SrCO3. The diffraction pattern shows that the main phase is orthorhombic SrCO3. The KCl phase is also detected in the product, which is mainly due to the entrainment of the mother liquor during the solid-liquid separation process. The phase semi-quantitative analysis of the SrCO3 product is carried out by Rietveld refinement, and it is found that its actual composition contains 86.2 wt% SrCO3 and 13.8 wt% KCl. This basically does not affect the separation efficiency of Sr element, indicating that the separation of the fission element Sr is successfully achieved by the reaction precipitation method.

[0071] Figure 6(b) is the X-ray diffraction pattern of the KCl product. Its diffraction peaks are clear and sharp, and there are no other impurity peaks, indicating that the product is pure and free of impurities, confirming that the temperature gradient crystallization method can achieve the efficient recovery of KCl.

[0072] Figure 6(c) is the X-ray diffraction pattern of the remaining mixture. The residue is mainly cubic Cs2NaNdCl6, accompanied by a small amount of KCl.

[0073] Figure 6(d) is the physical picture of the product. Among them, KCl and SrCO3 are white powders, and the mixture of Cs2NaNdCl6, KCl, and NaCl is light green.

[0074] IV. The Cs2NaInCl6 halide perovskite precipitate, the white flocculent SrCO3 precipitate, and the mixed waste of Cs2NaNdCl6, KCl, and NaCl can be further combined with borosilicate, phosphate, or bismuthate glass and prepared into a form of glass-ceramic solidified body through rapid hot pressing or spark plasma sintering processes, and then waste geological disposal treatment is carried out.

[0075] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

Claims

1. A method for separating fission nuclides and recovering LiCl from waste after molten salt electrolysis treatment, characterized in that, Including: Step 1, realizing Cs by precipitation method + Separation: Prepare a hydrochloric acid solution with a concentration of 30 - 35%, add the molten salt waste to be treated to the hydrochloric acid solution, heat it to 50 - 95 °C and continuously stir vigorously to ensure that the salts are completely dissolved; After the system reaches thermal equilibrium, InCl3 is added in stoichiometric ratio to initiate the solid-phase synthesis reaction. Stir and heat until the reaction is complete. After the reaction, filter and separate Cs using a microporous membrane filter. + Solid and solution systems; Step 2, selective recovery of LiCl by organic solvent: Add CsCl with a corresponding molar ratio to the solution system to initiate a reaction. After full reaction, distill under reduced pressure to obtain a mixed salt system containing LiCl, KCl, NaCl, SrCl2 and Cs2NaNdCl6; Then dissolve the mixed salt in an organic solvent so that LiCl is completely dissolved, and KCl, NaCl, SrCl2 and Cs2NaNdCl6 form a solid precipitate; After the reaction is completed, use a microporous filter membrane to filter and separate the mixed salt solid phase and the organic solution containing LiCl. The organic solution containing LiCl is dried to obtain high-purity LiCl.

2. The method for separating fission nuclides and recovering LiCl from waste after molten salt electrolysis according to claim 1, wherein It also includes: Step 3, Sr 2+ / Nd 3+ Separation and KCl recovery: Dissolve the mixed salt solid phase in deionized water, add K2CO3 according to the stoichiometric ratio to initiate the precipitation reaction, and Sr 2+ and CO3 2- form a white flocculent SrCO3 precipitate, and the precipitate is separated by filtration through a microporous membrane; Implement temperature gradient regulation on the filtrate. As the temperature decreases, white KCl salt gradually precipitates. Collect the product to complete the recovery of KCl; the remaining solution is evaporated to dryness to obtain a mixed waste of Cs2NaNdCl6, KCl, and NaCl that is green as a whole.

3. The method for separating fission nuclides and recovering LiCl from waste after molten salt electrolysis according to claim 1, wherein The organic solvent in Step 2 is methanol, ethanol or DMF.

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