A plasma spraying device based on corrosion-resistant surface treatment of bolt sleeves

By precisely adjusting the position of the spraying components, stably supplying paint and gas, and designing workpiece rotation and cooling, the problems of low spraying efficiency and unstable coating in existing devices have been solved, achieving efficient and uniform corrosion-resistant coating spraying effects and improving the operational reliability of the equipment.

CN120119202BActive Publication Date: 2025-10-17SUZHOU DANYU CONSTR TECH CO LTD
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Patent Information

Application Number
CN202510345410.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-10-17
Estimated Expiration
2045-03-24

AI Technical Summary

Technical Problem

Existing plasma spraying devices are difficult to accurately adjust the position of the spraying components in a short period of time, cannot quickly cover different position areas, have low spraying efficiency, and unstable coating composition, which affects the corrosion resistance of the bolt sleeve.

Method used

The No. 1 motor drives the threaded rod and the transmission beam to drive the sliding seat to achieve a large range of rapid and precise position adjustment of the spray component. The No. 2 motor drives the rotating column to rotate, and the No. 3 motor drives the transmission rod to ensure synchronous operation. Combined with the liquid supply pump, inert gas supply parts and flow control valve, the stability of the paint supply and the uniformity of the spray material are ensured. The No. 5 motor drives the rotating shaft through the gearbox to rotate the workpiece. The clamping block realizes synchronous adjustment of the workpiece through the adjustment ring, and the cooling pipeline continuously cools the nozzle.

Benefits of technology

It significantly improves spraying efficiency and accuracy, ensures consistent coating quality, extends nozzle life, and enhances equipment reliability and spraying quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120119202B_ABST
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Abstract

The application provides a plasma spraying device based on corrosion-resistant surface treatment of bolt sleeve, and relates to the technical field of material surface treatment, and comprises a top box; a bottom plate is installed in the top box through bolts, two groups of mounting racks are installed on the bottom plate through bolts, transmission beam rods are installed on the two groups of mounting racks through bolts, and belt pulleys are installed on the left and right ends of the transmission beam rods; the application can realize wide-range, fast and accurate position adjustment of the spraying assembly through operation of each motor, greatly improves spraying efficiency and accuracy, can fully meet diversified spraying requirements, provides stable inert gas for the gas supply pipeline through the inert gas supply component, the two are fully mixed in a mixer, a flow control valve accurately controls powder and gas flow, guarantees the stability and accuracy of the spraying material supply, and ensures that the spraying quality is always consistent; the clamping blocks on the disc are synchronously adjusted through the spiral grooves of the adjusting rings, and can quickly clamp workpieces of different sizes.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of material surface treatment, and in particular to a plasma spraying device based on corrosion-resistant surface treatment of a bolt sleeve. BACKGROUND

[0002] In the current process of rapid development of science and technology, advanced non-ferrous materials are widely used in many key fields due to their excellent properties such as high strength, low density, excellent electrical conductivity and thermal conductivity. In the field of aerospace, aircraft engine parts and fuselage structural parts are largely made of advanced non-ferrous materials such as titanium alloys. The bolt sleeve, as a key component for connection and fastening, is crucial to ensuring the stability of the overall structure of the aircraft, and its quality directly affects flight safety. In the field of electronic information, electronic component heat sinks and circuit boards made of copper alloys and aluminum alloys are efficiently assembled and fixed with the help of bolt sleeves to ensure stable operation of electronic equipment. In the automotive manufacturing industry, the assembly of key parts such as engines and chassis also relies on bolt sleeves made of advanced non-ferrous materials, which need to maintain reliable connection performance under complex mechanical stress and environmental factors. In the field of marine engineering, bolt sleeves are widely used for connection and fixation of various metal structures, which are easily corroded in high-salinity and highly corrosive seawater environments.

[0003] Although advanced non-ferrous materials have excellent properties, they face severe corrosion problems in complex use environments. For example, in marine engineering, seawater erosion can reduce the mechanical properties of bolt sleeves, leading to loose connections and seriously affecting the safety and reliability of the entire engineering facility. To enhance the corrosion resistance of bolt sleeves made of advanced non-ferrous materials, plasma spraying technology has become an important surface treatment method. The present application is a plasma spraying device based on corrosion-resistant surface treatment of a bolt sleeve.

[0004] Existing plasma spraying devices cannot accurately adjust the position of the spraying assembly in a short time, cannot quickly cover different position areas, greatly reducing the spraying efficiency, and cannot meet the efficiency requirements of large-scale production. In addition, the composition of the coating is difficult to stabilize and control, and the composition of the coating sprayed in different batches differs greatly, which seriously affects the improvement effect of the coating on the corrosion resistance of the bolt sleeve. SUMMARY

[0005] The present application relates to a plasma spraying device based on corrosion-resistant surface treatment of a bolt sleeve to solve the technical problems raised in the background.

[0006] The first aspect of the present application provides a plasma spraying device based on corrosion-resistant surface treatment of a bolt sleeve, specifically comprising: a top box;

[0007] The inside of the top box is bolted with a bottom plate, two groups of mounting racks are bolted on the bottom plate, transmission beam rods are bolted on the two groups of mounting racks, belt pulleys are installed on the left and right ends of the transmission beam rods, transmission belts are connected between the two groups of belt pulleys, sliding seats are slidably installed on the two groups of transmission beam rods, the sliding seats are fixedly connected with the transmission belts, threaded rods are installed on the two groups of sliding seats, belt pulleys are fixedly installed on the two groups of threaded rods, a first motor is bolted on the two groups of sliding seats, a belt pulley is fixedly installed on the output shaft of the first motor, a first connecting belt is connected between the belt pulley on the output shaft of the first motor and the belt pulley on the threaded rod, movable seats are movably installed on the sliding seats, the movable seats are threadedly connected with the threaded rods, rotatable rotating columns are installed between the two groups of movable seats, a second motor is bolted on the movable seat close to the rear end of the rotating column, the output shaft of the second motor is connected with the rotating column, two groups of connecting rods are fixedly installed on the rotating column, mounting seats are bolted on the two groups of connecting rods, a first hydraulic rod is fixedly installed on the mounting seat, a sliding plate is slidably installed on the mounting seat, the piston rod of the first hydraulic rod is fixedly connected with the sliding plate, a U-shaped frame is bolted on the sliding plate, a mixer is bolted on the U-shaped frame, a powder feeding pipeline, an air feeding pipeline and a cooling pipeline are respectively arranged on the mixer, a flow control valve is installed on the mixer, a fixed seat is fixedly installed on the sliding plate, a nozzle is installed on the fixed seat, and the nozzle is connected with the mixer through a hose.

[0008] In at least some embodiments,

[0009] The lower end of the top box is bolted with a bottom box, the lower end of the bottom box is bolted with a footing, the front and rear ends of the bottom box are bolted with box doors through hinges, a storage bin is arranged on the front side of the bottom box, a paint bucket and a support are installed on the rear side of the bottom box, a liquid supply pump is installed on the support, the liquid inlet end of the liquid supply pump is connected with the paint bucket, the liquid outlet end of the liquid supply pump is connected with the powder feeding pipeline, and an inert gas supply device is installed in the bottom box, the inert gas supply device is connected with the air feeding pipeline.

[0010] In at least some embodiments,

[0011] A waste gas treatment component is installed on the rear side of the bottom box, the waste gas treatment component is connected with the top box, a protective plate is hingedly installed on the front end of the top box, and a second hydraulic rod is installed between the protective plate and the top box.

[0012] In at least some embodiments,

[0013] A transmission rod is installed on the right side of the two groups of transmission beam rods, a third motor is bolted on the transmission beam rod close to the rear end of the transmission rod, a circulating pipeline is arranged in the fixed seat, the cooling pipeline is connected with the circulating pipeline in the fixed seat, the cooling pipeline is connected with an external cooling liquid supply device, and the liquid outlet end of the circulating pipeline in the fixed seat is connected back to the external cooling liquid supply device.

[0014] In at least some embodiments,

[0015] The bottom plate is provided with a partition plate mounted by bolts, two groups of cross beams are mounted on the partition plate, two groups of supporting plates are mounted between the partition plate and the cross beams, a conveying belt is mounted on the cross beams, a through hole is arranged on the conveying belt, a tensioning wheel is mounted on the cross beams, the conveying belt is sleeved on the tensioning wheel, and a tension spring is mounted between the tensioning wheel and the cross beam.

[0016] In at least some embodiments,

[0017] A motor base is mounted on the cross beams by bolts, a fourth motor is mounted on the motor base, a driving wheel is fixed on an output shaft of the fourth motor, and the conveying belt is driven to run by the fourth motor.

[0018] In at least some embodiments,

[0019] A supporting plate is slidably arranged on the cross beams, a fitting column is fixed to a lower end of the supporting plate, the fitting column is inserted into the through hole on the conveying belt, a slide rail base is mounted on a lower end of the cross beams by bolts, a baffle is slidably arranged on the slide rail base, a rotating rod is mounted on the slide rail base, a supporting plate is mounted on the rotating rod, and a third hydraulic rod is mounted between the supporting plate and the slide rail base.

[0020] In at least some embodiments,

[0021] A connecting plate is fixed to the rotating rod, a waist-shaped groove is arranged on the connecting plate, a pin shaft is fixed to the baffle, and the pin shaft is movably arranged in the waist-shaped groove on the connecting plate.

[0022] In at least some embodiments,

[0023] Two groups of fixing frames are fixed to the supporting plate, a hinged frame is hingedly connected to the fixing frame, a top plate is mounted on the hinged frame by bolts, a round rod is locked on the top plate, a handle is fixed to the round rod, a square sleeve is hingedly connected to the fixing frame, an inner rod is movably arranged in the square sleeve, a linkage plate is mounted on the inner rod by a pin shaft, the linkage plate is fixedly connected to the round rod, a plug hole is arranged on the inner rod, and a plug rod is mounted between the inner rod and the square sleeve.

[0024] In at least some embodiments,

[0025] The rotating shaft is fixed with a belt pulley, the articulated frame is fixed with a gearbox through bolts, the output shaft of the gearbox is fixed with a belt pulley, the two groups of belt pulleys are connected with a second connecting belt, the gearbox is fixed with a fifth motor through bolts, the articulated frame is fixed with an adjusting seat through bolts, the adjusting seat is fixed with a support, the support is installed with a jacking wheel, the jacking wheel is jacked on the second connecting belt, the upper end of the rotating shaft is fixed with a disc through bolts, the disc is provided with three groups of sliding grooves, the sliding grooves are slidably provided with clamping blocks, the lower end of the disc is rotatably provided with an adjusting ring, the adjusting ring is provided with a spiral groove, and the lower end of the three groups of clamping blocks is threadedly matched with the spiral groove on the adjusting ring.

[0026] The application provides a plasma spraying device based on bolt sleeve corrosion-resistant surface treatment, which has the following beneficial effects:

[0027] In the application, the first motor drives the threaded rod to accurately control the displacement of the movable seat, the transmission beam and the transmission belt drive the sliding seat, the spraying assembly is quickly and accurately adjusted in a large range, the spraying efficiency and accuracy are greatly improved, the diversified spraying requirements can be fully met, the second motor drives the rotating column to rotate, the connecting rod and the spraying assembly rotate, the workpiece can be sprayed at different angles, the spraying coverage is effectively expanded, the spraying uniformity and quality are significantly improved, the third motor drives the transmission rod to ensure that the two transmission beams rotate synchronously, the sliding seat moves smoothly, and the efficiency and accuracy of the horizontal movement of the spraying assembly are further optimized.

[0028] In addition, in the application, in the spraying material supply link, the liquid supply pump accurately delivers the paint in the paint bucket to the powder conveying pipeline, the inert gas supply component provides stable inert gas for the gas conveying pipeline, and the two are fully mixed in the mixer, the flow control valve accurately controls the powder conveying and gas conveying flow, and the stability and accuracy of the spraying material supply are effectively ensured, so that the spraying quality is always consistent.

[0029] In addition, in the application, in the clamping and rotation adjustment of the workpiece, the clamping blocks on the disc are synchronously adjusted through the spiral groove of the adjusting ring, different sizes of workpieces can be quickly clamped, the fifth motor drives the rotating shaft through the gearbox, so that the workpiece rotates during the spraying process, uniform spraying of each surface is facilitated, and the spraying quality is effectively improved, the adjusting seat, the support and the jacking wheel cooperate to ensure that the second connecting belt is tensioned, and the power transmission is stable and reliable.

[0030] In addition, in the present invention, at the maintenance level of key components of the equipment, one end of the cooling pipeline is connected to the mixer, and the other end is connected to the internal circulation pipeline of the fixed seat and is externally connected to the coolant supply equipment, which can continuously cool the nozzle. Given that the nozzle is easily damaged due to high temperature after working for a long time during the spraying operation, the cooling pipeline can promptly take away the heat generated by the nozzle to prevent it from overheating, effectively extending the service life of the nozzle, ensuring the continuous and stable operation of the spraying operation, and further improving the reliability of the overall operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.

[0032] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0033] In the attached figure:

[0034] Figure 1 Shows a schematic structural diagram of the overall front side of the present application;

[0035] Figure 2 Shows a schematic structural diagram of the overall rear side of the present application;

[0036] Figure 3 Shows a schematic structural diagram of the bottom plate portion of the present application;

[0037] Figure 4 Shows a schematic structural diagram of the mounting frame portion of the present application;

[0038] Figure 5 Shows a schematic structural diagram of the sliding seat portion of the present application;

[0039] Figure 6 Shows the application Figure 5 Schematic diagram of the enlarged structure of part A;

[0040] Figure 7 Shows a schematic structural diagram of the mounting base portion of the present application;

[0041] Figure 8 Shows the application Figure 7 Schematic diagram of the enlarged structure of part B;

[0042] Figure 9 Shows a schematic structural diagram of the partition part of the present application;

[0043] Figure 10 Shows the application Figure 9 Schematic diagram of the enlarged structure of part C;

[0044] Figure 11 Shows a schematic structural diagram of the slide rail seat portion of the present application;

[0045] Figure 12 A structural diagram of a pallet part of the present application is shown;

[0046] Figure 13 An enlarged structural diagram of part D of the present application is shown; Figure 12

[0047] Figure 14 A structural diagram of a fixed frame part of the present application is shown;

[0048] Figure 15 An enlarged structural diagram of part E of the present application is shown; Figure 14

[0049] A structural diagram of a hinged frame part of the present application is shown; Figure 16

[0050] An enlarged structural diagram of part F of the present application is shown; Figure 17 Figure 16 A structural diagram of a disc part of the present application is shown;

[0051] Figure 18 A structural diagram of an adjusting ring part of the present application is shown.

[0052] Figure 19 List of Reference Signs

[0053] 1, bottom box; 11, ground foot; 12, box door; 13, storage bin; 14, paint bucket; 15, support; 151, liquid supply pump; 16, inert gas supply member;

[0054] 2, top box; 21, exhaust gas treatment part; 22, guard plate; 221, No. 2 hydraulic rod; 23, bottom plate; 231, mounting frame; 232, transmission beam rod; 2321, transmission rod; 2322, No. 3 electric motor; 24, sliding seat; 241, No. 1 electric motor; 2411, No. 1 connecting belt; 242, threaded rod; 243, movable seat; 2431, No. 2 electric motor; 244, rotating column; 25, connecting rod; 251, mounting seat; 2511, No. 1 hydraulic rod; 252, sliding plate; 253, U-shaped frame; 2531, powder feeding pipeline; 2532, gas feeding pipeline; 2533, cooling pipeline; 2534, flow control valve; 2535, mixer; 254, fixed seat; 2541, nozzle;

[0055] 2, top box; 21, exhaust gas treatment part; 22, guard plate; 221, No. 2 hydraulic rod; 23, bottom plate; 231, mounting frame; 232, transmission beam rod; 2321, transmission rod; 2322, No. 3 electric motor; 24, sliding seat; 241, No. 1 electric motor; 2411, No. 1 connecting belt; 242, threaded rod; 243, movable seat; 2431, No. 2 electric motor; 244, rotating column; 25, connecting rod; 251, mounting seat; 2511, No. 1 hydraulic rod; 252, sliding plate; 253, U-shaped frame; 2531, powder feeding pipeline; 2532, gas feeding pipeline; 2533, cooling pipeline; 2534, flow control valve; 2535, mixer; 254, fixed seat; 2541, nozzle;

[0056] ​​3, partition; 31, crossbeam; 311, support plate; 312, conveyor belt; 313, tension pulley; 314, tension spring; 32, motor base; 321, No. 4 motor; 33, slide rail base; 331, rotating rod; 332, support plate; 333, connecting plate; 334, baffle; 335, No. 3 hydraulic rod; 34, supporting plate; 341, fitting column; 35, fixed frame; 351, hinged frame; 352, top plate; 3521, round rod; 3522, handle; 353, square sleeve; 3531, inner rod; 3532, insertion rod; 3533, connecting plate; 354, gearbox; 3541, No. 2 connecting belt; 3542, No. 5 motor; 355, adjusting seat; 356, support; 357, tension pulley; 358, rotating shaft; 36, disc; 361, clamping block; 362, adjusting ring. DETAILED DESCRIPTION

[0057] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be described clearly and completely below with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the described embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0058] Embodiment one: please refer to Figures 1 to 19 :

[0059] The present application provides a kind of plasma spraying device based on bolt sleeve corrosion-resistant surface treatment, it include: top box 2;

[0060] The inside of the top box 2 is bolted with a bottom plate 23, the bottom plate 23 is bolted with two groups of mounting racks 231, the two groups of mounting racks 231 are bolted with transmission beam rods 232, the left and right ends of the transmission beam rods 232 are provided with belt pulleys, the two groups of belt pulleys are connected with a transmission belt, the two groups of transmission beam rods 232 are slidably provided with sliding seats 24, the sliding seats 24 are fixedly connected with the transmission belt, the two groups of sliding seats 24 are provided with threaded rods 242, the two groups of threaded rods 242 are fixedly provided with belt pulleys, the two groups of sliding seats 24 are bolted with No.1 electric motors 241, the output shafts of the No.1 electric motors 241 are fixedly provided with belt pulleys, the belt pulleys on the output shafts of the No.1 electric motors 241 and the belt pulleys on the threaded rods 242 are connected with No.1 connecting belts 2411, the sliding seats 24 are movably provided with movable seats 243, the movable seats 243 are threadedly connected with the threaded rods 242, the two groups of movable seats 243 are provided with rotatable rotating columns 244, the movable seats 243 close to the rear ends of the rotating columns 244 are bolted with No.2 electric motors 2431, the output shafts of the No.2 electric motors 2431 are connected with the rotating columns 244, the rotating columns 244 are fixedly provided with two groups of connecting rods 25, the two groups of connecting rods 25 are bolted with mounting seats 251, the mounting seats 251 are fixedly provided with No.1 hydraulic rods 2511, the mounting seats 251 are slidably provided with sliding plates 252, the piston rods of the No.1 hydraulic rods 2511 are fixedly connected with the sliding plates 252, the sliding plates 252 are bolted with U-shaped racks 253, the U-shaped racks 253 are bolted with mixers 2535, the mixers 2535 are respectively provided with powder feeding pipelines 2531, gas feeding pipelines 2532 and cooling pipelines 2533, and the mixers 2535 are provided with flow control valves 2534, the sliding plates 252 are fixedly provided with fixed seats 254, the fixed seats 254 are provided with nozzles 2541, and the nozzles 2541 are connected with the mixers 2535 through hoses.

[0061] In the embodiments of the present disclosure,

[0062] The bottom box 1 is bolted to the lower end of the top box 2, the lower end of the bottom box 1 is installed with a footing 11, the front and rear ends of the bottom box 1 are both installed with a box door 12 through a hinge, the front side of the bottom box 1 is provided with a storage bin 13, the rear side of the bottom box 1 is installed with a paint bucket 14 and a support 15, the support 15 is installed with a liquid supply pump 151, the liquid inlet end of the liquid supply pump 151 is connected with the paint bucket 14, the liquid outlet end of the liquid supply pump 151 is connected with a powder conveying pipeline 2531, and the inside of the bottom box 1 is installed with an inert gas supply member 16, the inert gas supply member 16 is connected with a gas conveying pipeline 2532, the rear side of the bottom box 1 is installed with a waste gas treatment component 21, the waste gas treatment component 21 is connected with the top box 2, the front end of the top box 2 is installed with a protective plate 22 through a hinge, and the protective plate 22 is installed with a second hydraulic rod 221 between the protective plate 22 and the top box 2, which is used for storing tools, spare parts and the like required for spraying operation on the storage bin 13 provided on the front side of the bottom box 1, facilitating the operator to take, the protective plate 22 installed on the front end of the top box 2 and the second hydraulic rod 221 installed between the protective plate 22 and the top box 2 can effectively block foreign matters from entering the inside of the top box 2 when the device is running, protect the internal spraying components from external interference, ensure the normal operation of the spraying operation, the liquid inlet end of the liquid supply pump 151 is connected with the paint bucket 14, and the liquid outlet end is connected with the powder conveying pipeline 2531, which can stably and accurately convey the paint in the paint bucket 14 to the powder conveying pipeline 2531, thereby providing continuous and stable paint supply for the spraying operation, ensuring the consistency of the coating quality, the inert gas supply member 16 installed in the inside of the bottom box 1 is connected with the gas conveying pipeline 2532, providing inert gas for the spraying process, fully mixing with the paint in the mixer 2535, ensuring that the spraying material is sprayed in a suitable gas environment, which helps to improve the performance and quality of the coating, and the waste gas treatment component 21 installed on the rear side of the bottom box 1 is connected with the top box 2, which can timely and effectively collect and treat the waste gas generated in the spraying process.

[0063] In the embodiments of the present disclosure,

[0064] The right side of the two groups of transmission beam rods 232 is provided with a transmission rod 2321, and a No. 3 motor 2322 is bolted to the transmission beam rod 232 near the rear end of the transmission rod 2321. The output shaft of the No. 3 motor 2322 is connected with the transmission rod 2321. A circulating pipeline is arranged in the fixed seat 254. The cooling pipeline 2533 is connected with the circulating pipeline in the fixed seat 254, and the cooling pipeline 2533 is connected with an external cooling liquid supply device. The liquid outlet end of the circulating pipeline in the fixed seat 254 is connected back to the external cooling liquid supply device. The No. 3 motor 2322 is installed on the transmission beam rod 232 near the rear end. Its output shaft drives the transmission rod 2321 to rotate, so that the two groups of transmission beam rods 232 operate synchronously. The transmission beam rod 232 drives the sliding seat 24 through the belt pulley and the transmission belt, so that the spraying assembly moves horizontally. During spraying, the nozzle 2541 is easy to be damaged due to high temperature. The cooling liquid in the cooling system continuously flows to take away the heat of the nozzle 2541, preventing it from being damaged due to overheating, ensuring the continuous and stable spraying work, and improving the operation reliability and production efficiency of the equipment.

[0065] In example two, on the basis of example one,

[0066] The bottom plate 23 is bolted to the partition plate 3. The partition plate 3 is provided with two groups of cross beams 31. The two groups of cross beams 31 and the partition plate 3 are both provided with two groups of support plates 311. The two groups of cross beams 31 are both provided with a conveyor belt 312. The conveyor belt 312 is provided with a through hole. The two groups of cross beams 31 are both provided with a tensioning wheel 313. The conveyor belt 312 is sleeved on the tensioning wheel 313. The tensioning wheel 313 and the cross beam 31 are provided with a tension spring 314. The two groups of cross beams 31 are bolted to the motor seat 32. The motor seat 32 is provided with a No. 4 motor 321. The output shaft of the No. 4 motor 321 is fixedly provided with a drive wheel. The conveyor belt 312 is driven to operate by the No. 4 motor 321. The two groups of cross beams 31 are slidably provided with a supporting plate 34. The lower end of the supporting plate 34 is fixedly provided with an embedded column 341. The embedded column 341 is inserted into the through hole in the conveyor belt 312. The lower end of the two groups of cross beams 31 is bolted to a sliding rail seat 33. The sliding rail seat 33 is slidably provided with a baffle 334. The sliding rail seat 33 is provided with a rotating rod 331. The rotating rod 331 is provided with a support plate 332. The support plate 332 and the sliding rail seat 33 are provided with a No. 3 hydraulic rod 335. The rotating rod 331 is fixedly provided with a linking plate 333. The linking plate 333 is provided with a waist-shaped groove. The baffle 334 is fixedly provided with a pin shaft. The pin shaft is movably arranged in the waist-shaped groove in the linking plate 333. The operation of the No. 4 motor 321 can drive the conveyor belt 312 to operate, so as to realize the conveying of the supporting plate 34. The No. 3 hydraulic rod 335 drives the support plate 332. The baffle 334 is driven by the linking plate 333 and the pin shaft. The baffle 334 can block the supporting plate 34, so as to realize the positioning of the supporting plate 34.

[0067] In example three, on the basis of examples one and two,

[0068] The two groups of fixed frames 35 are fixed on the supporting plate 34, and the hinged frames 351 are hinged on the fixed frames 35. The top plates 352 are installed on the hinged frames 351 through bolts. The round rods 3521 are locked on the top plates 352. The handles 3522 are fixed on the round rods 3521. The square sleeves 353 are hinged on the fixed frames 35. The inner rods 3531 are movably arranged in the square sleeves 353. The connecting plates 3533 are installed on the inner rods 3531 through pin shafts. The inner rods 3531 are fixedly connected with the round rods 3521. The inner rods 3531 are provided with insertion holes. The insertion rods 3532 are installed between the inner rods 3531 and the square sleeves 353. The rotating shafts 358 are installed on the hinged frames 351 through bearings. The belt pulleys are fixed on the rotating shafts 358. The speed changers 354 are installed on the hinged frames 351 through bolts. The belt pulleys are fixed on the output shafts of the speed changers 354. The second connecting belts 3541 are connected between the two groups of belt pulleys. The fifth electric motors 3542 are installed on the speed changers 354 through bolts. The adjusting bases 355 are installed on the hinged frames 351 through bolts. The supports 356 are fixed on the adjusting bases 355. The jacking wheels 357 are installed on the supports 356. The jacking wheels 357 are jacked on the second connecting belts 3541. The discs 36 are installed on the upper ends of the rotating shafts 358 through bolts. The three groups of sliding grooves are arranged on the discs 36. The clamping blocks 361 are slidably arranged in the sliding grooves. The adjusting rings 362 are rotatably arranged on the lower ends of the discs 36. The helical grooves are arranged on the adjusting rings 362. The lower ends of the three groups of clamping blocks 361 are threadedly matched with the helical grooves on the adjusting rings 362. The handle 3522 is rotated to drive the round rod 3521 to rotate. The round rod 3521 drives the connecting plate 3533 to drive the inner rod 3531 to be telescopic in the square sleeve 353. When the inner rod 3531 reaches the appropriate position, the insertion rod 3532 is inserted into the insertion hole of the inner rod 3531 and is fixed with the square sleeve 353 to lock the angle of the top plate 352. The rotatable characteristic of the hinged frame 351 gives the top plate 352 the ability to flexibly adjust the angle within a certain range. This makes the device adapt to various complex-shaped bolt sleeves and other workpieces. The to-be-sprayed surface of the workpiece is accurately directed to the spraying assembly. The spraying precision and coverage range are significantly improved. The diversified spraying process requirements are fully met. The fifth electric motor 3542 installed on the hinged frame 351 outputs power. After the speed changer 354 changes the rotating speed and torque, the power is transmitted to the rotating shaft 358 through the second connecting belt 3541 to drive the disc 36 installed on the upper end of the rotating shaft 358 to rotate. When the adjusting ring 362 is rotated, the helical groove drives the three groups of clamping blocks 361 to move inward or outward along the sliding grooves of the disc 36 synchronously. This design can quickly and stably clamp workpieces of different sizes.

[0069] The working principle of the present embodiment is that: rotating the adjusting ring 362, the spiral groove drives the three sets of clamping blocks 361 to move inward along the sliding groove of the disc 36 synchronously, and after the clamping of the bolt sleeve is completed, the No. 4 motor 321 on the motor seat 32 starts, the driving wheel of the output shaft of the motor drives the conveyor belt 312 to run, and then drives the supporting plate 34 and the workpiece to move to the spraying area. In the conveying process, the tensioning wheel 313 and the tension spring 314 automatically adjust the tensioning degree of the conveyor belt 312 to ensure stable conveying. The No. 3 hydraulic rod 335 pushes the supporting plate 332, and through the connecting plate 333 and the pin shaft, it drives the baffle 334 to block the supporting plate 34, realizes the positioning of the supporting plate 34, and the workpiece reaches the specified position with the supporting plate 34. After that, the operator rotates the handle 3522 to drive the round rod 3521 to rotate. The round rod 3521 drives the inner rod 3531 to extend or retract in the square sleeve 353 through the connecting plate 3533, and after adjusting to the appropriate position, the inner rod 3531 is inserted into the plug rod 3532 to fix the inner rod 3531, so as to lock the angle of the top plate 352 of the hinged frame 351. According to the shape and height of the workpiece, the stable fixing of workpieces of different shapes is realized. In addition, the hinged frame 351 can rotate to further adjust the angle of the top plate 352, so as to ensure that the surface to be sprayed of the workpiece accurately faces the spraying assembly. While the workpiece is fixed and the angle is adjusted, the liquid supply pump 151 delivers the paint in the paint bucket 14 to the powder conveying pipeline 2531, and the inert gas supply member 16 provides inert gas for the gas conveying pipeline 2532. The two are fully mixed in the mixer 2535, and the flow control valve 2534 accurately controls the flow of powder and gas to ensure uniform and stable mixing. The mixed material is delivered to the nozzle 2541 through the hose, at the same time, the cooling pipeline 2533 is connected with the cooling liquid supply equipment, and the cooling liquid flows in the circulating pipeline in the fixed seat 254 to continuously cool the nozzle 2541, preventing it from being damaged by overheating. The No. 5 motor 3542 is operated, and its power is transmitted to the rotating shaft 358 through the gearbox 354 to change the speed and torque, and then drives the disc 36 to rotate, and then makes the workpiece fixed on the disc 36 rotate at a constant speed. The No. 1 motor 241 drives the threaded rod 242 to move the movable seat 243 along the threaded rod 242, and the transmission beam rod 232 drives the sliding seat 24 to move to realize the accurate position adjustment of the spraying assembly in the horizontal direction. The No. 2 motor 2431 drives the rotating column 244 to rotate, so that the connecting rod 25 and the spraying assembly rotate to spray the workpiece at different angles. The piston rod of the No. 1 hydraulic rod 2511 extends or retracts to push the sliding plate 252, and then drives the U-shaped frame 253, the mixer 2535 and the nozzle 2541 installed on the sliding plate 252 to adjust the position, so as to flexibly change the distance and angle between the nozzle and the workpiece to ensure the accuracy of spraying. The No. 3 motor 2322 drives the transmission rod 2321 to ensure that the two sets of transmission beam rods 232 operate synchronously to ensure that the sliding seat 24 moves smoothly. Finally, the spraying assembly uniformly sprays the mixed material on the surface of the rotating workpiece to form a high-quality corrosion-resistant coating.The waste gas generated in the spraying process is connected through the waste gas treatment component 21 at the rear side of the top box 2 and the bottom box 1, and the waste gas treatment component 21 collects and treats the waste gas.

[0070] In this document, the following points need to be noted:

[0071] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0072] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0073] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure.

Claims

1. A plasma spraying device based on corrosion-resistant surface treatment of bolt sleeves, comprising: Top box (2); characterized in that, The top box (2) is provided with a bottom plate (23) installed inside, two sets of mounting frames (231) are installed on the bottom plate (23), and transmission beams (232) are installed on both sets of mounting frames (231). Pulleys are installed at both ends of the transmission beams (232), and a transmission belt is connected between the two sets of pulleys. Sliding seats (24) are slidably mounted on the two sets of transmission beams (232), and the sliding seats (24) are fixedly connected to the transmission belt. Threaded rods (242) are installed on both sets of sliding seats (24), and the two sets of threaded rods (242) are fixedly mounted on the two sets of There is a pulley, and both sets of sliding seats (24) are equipped with a No. 1 motor (241), and a pulley is fixed on the output shaft of the No. 1 motor (241). A No. 1 connecting belt (2411) is connected between the pulley on the output shaft of the No. 1 motor (241) and the pulley on the threaded rod (242). A movable seat (243) is movable on the sliding seat (24), and the movable seat (243) is threadedly matched with the threaded rod (242). A rotatable rotating column (244) is installed between the two sets of movable seats (243). 4) A second motor (2431) is mounted on the movable seat (243) at the rear end. The output shaft of the second motor (2431) is connected to the rotating column (244). Two sets of connecting rods (25) are fixed on the rotating column (244). Both sets of connecting rods (25) are mounted on a mounting seat (251). A first hydraulic rod (2511) is fixed on the mounting seat (251). A sliding plate (252) slides on the mounting seat (251). The piston rod of the first hydraulic rod (2511) is fixedly connected to the sliding plate (252). The sliding plate (252) 52) is mounted with a U-shaped frame (253), a mixer (2535) is mounted on the U-shaped frame (253), a powder delivery pipeline (2531), an air delivery pipeline (2532) and a cooling pipeline (2533) are respectively provided on the mixer (2535), and a flow control valve (2534) is mounted on the mixer (2535), a fixed seat (254) is fixed on the sliding plate (252), a nozzle (2541) is mounted on the fixed seat (254), and the nozzle (2541) is connected to the mixer (2535) through a hose; The lower end of the top box (2) is installed with a bottom box (1), the lower end of the bottom box (1) is installed with a foot (11), the front and rear ends of the bottom box (1) are both installed with a box door (12) through a hinge, the front side of the bottom box (1) is provided with a storage bin (13), the rear side of the bottom box (1) is installed with a paint bucket (14) and a support (15), a liquid supply pump (151) is installed on the support (15), the liquid inlet end of the liquid supply pump (151) is connected to the paint bucket (14), and the liquid supply pump (151) is connected to the paint bucket (14). The liquid outlet is connected to the powder delivery pipeline (2531), and an inert gas supply component (16) is installed inside the bottom box (1), and the inert gas supply component (16) is connected to the air delivery pipeline (2532). An exhaust gas treatment component (21) is installed on the rear side of the bottom box (1), and the exhaust gas treatment component (21) is connected to the top box (2). A guard plate (22) is installed on the front end of the top box (2) through a hinge, and a second hydraulic rod (221) is installed between the guard plate (22) and the top box (2); A transmission rod (2321) is installed on the right side of the two groups of transmission beams (232), and a third motor (2322) is installed on the transmission beam (232) near the rear end of the transmission rod (2321). The output shaft of the third motor (2322) is connected to the transmission rod (2321). A circulation pipeline is provided in the fixed seat (254). The cooling pipeline (2533) is connected to the circulation pipeline in the fixed seat (254), and the cooling pipeline (2533) is connected to an external cooling liquid supply device. The liquid outlet of the circulation pipeline in the fixed seat (254) is connected back to the external cooling liquid supply device.

2. A plasma spraying device based on corrosion-resistant surface treatment of bolt sleeves according to claim 1, characterized in that: A partition (3) is installed on the bottom plate (23), two groups of crossbeams (31) are installed on the partition (3), two groups of support plates (311) are installed between the two groups of crossbeams (31) and the partition (3), a conveyor belt (312) is installed on the two groups of crossbeams (31), a through hole is provided on the conveyor belt (312), and a tensioning wheel (313) is installed on the two groups of crossbeams (31), the conveyor belt (312) is sleeved on the tensioning wheel (313), and a tension spring (314) is installed between the tensioning wheel (313) and the crossbeam (31).

3. The plasma spraying device based on the corrosion-resistant surface treatment of the bolt sleeve according to claim 2 is characterized in that: The two groups of beams (31) are mounted with motor seats (32) via bolts, a No. 4 motor (321) is mounted on the motor seat (32), a driving wheel is fixed on the output shaft of the No. 4 motor (321), and the conveyor belt (312) is driven by the No. 4 motor (321).

4. The plasma spraying device based on the corrosion-resistant surface treatment of bolt sleeve according to claim 2 is characterized in that: A support plate (34) is slidably mounted on the two groups of beams (31), a fitting column (341) is fixed to the lower end of the support plate (34), the fitting column (341) is inserted into the through hole on the conveyor belt (312), and a slide rail seat (33) is mounted on the lower end of the two groups of beams (31) by bolts, a baffle (334) is slidably mounted on the slide rail seat (33), a rotating rod (331) is mounted on the slide rail seat (33), a support plate (332) is mounted on the rotating rod (331), and a No. 3 hydraulic rod (335) is mounted between the support plate (332) and the slide rail seat (33).

5. The plasma spraying device based on the corrosion-resistant surface treatment of bolt sleeve according to claim 4 is characterized in that: A connecting plate (333) is fixed on the rotating rod (331), a waist-shaped groove is provided on the connecting plate (333), and a pin is fixed on the baffle (334), and the pin moves in the waist-shaped groove on the connecting plate (333).

6. The plasma spraying device based on the corrosion-resistant surface treatment of bolt sleeves according to claim 4 is characterized in that: Two sets of fixing frames (35) are fixed on the support plate (34), and a hinged frame (351) is hinged on the fixing frame (35), and a top plate (352) is installed on the hinged frame (351) by means of bolts. A round rod (3521) is locked on the top plate (352), and a handle (3522) is fixed on the round rod (3521). A square sleeve (353) is hinged on the fixing frame (35), and an inner rod (3531) is movable inside the square sleeve (353), and a linking plate (3533) is installed on the inner rod (3531) by means of a pin shaft. The linking plate (3533) is fixedly connected to the round rod (3521), and a socket is provided on the inner rod (3531). An inserting rod (3532) is installed between the inner rod (3531) and the square sleeve (353).

7. The plasma spraying device based on the corrosion-resistant surface treatment of bolt sleeves according to claim 6 is characterized in that: The articulated frame (351) is provided with a rotating shaft (358) via a bearing, a pulley is fixed on the rotating shaft (358), a gearbox (354) is provided on the articulated frame (351), a pulley is fixed on the output shaft of the gearbox (354), a second connecting belt (3541) is connected between the two sets of pulleys, a fifth motor (3542) is provided on the gearbox (354), an adjusting seat (355) is provided on the articulated frame (351), and a bracket (356) is fixed on the adjusting seat (355). A tensioning wheel (357) is mounted on the bracket (356), and the tensioning wheel (357) is tightened on the second connecting belt (3541). The upper end of the rotating shaft (358) is mounted with a disc (36) by a bolt, and three groups of slide grooves are provided on the disc (36), and a clamping block (361) slides in the slide groove. The lower end of the disc (36) rotates with an adjusting ring (362), and a spiral groove is provided on the adjusting ring (362). The lower ends of the three groups of clamping blocks (361) are all threaded with the spiral grooves on the adjusting ring (362).

Citation Information

Patent Citations

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    CN107447182A

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