Sludge cleaning device for land reclamation

By designing a sludge cleaning device including suspension arms, rotating barrels, conveying pipes and centrifugal dehydration components, the problem of low sludge cleaning efficiency in the prior art is solved, rapid cleaning of sludge and effective separation of moisture and sludge slag are achieved, and work efficiency is improved and costs are reduced.

CN120119696AInactive Publication Date: 2025-06-10YANTAI FANXI AGRI TECH CO LTD +1
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Patent Information

Application Number
CN202510610366.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-06-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the sludge cleaning work, the existing sludge cleaning device transfers the sludge by repeatedly closing the shovel board, which has low working efficiency.

Method used

A sludge cleaning device for land reclamation is designed, including vehicle body, suspension arms, connecting frames, transfer tubes, centrifugal dehydration components, rotary drums and excavation shovels. The connecting frame is moved to the sludge by moving the suspension arm, starting the drive motor, and the rotating cylinder drives the scooter to rotate and the vehicle body moves. The scooter digs up the sludge and transports it to the centrifugal dehydration assembly for dehydration.

Benefits of technology

The rapid cleaning and continuous transportation of sludge is achieved, the cleaning speed is improved, and the moisture and sludge are separated through centrifugal dehydration technology, reducing the cost of subsequent transportation and treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of sludge cleaning, in particular to a sludge cleaning device for land reclamation, which comprises a vehicle body and a suspension arm mounted at the front part of the vehicle body, the end part of the suspension arm is connected with a connecting frame, a transfer cylinder is fixedly arranged in the connecting frame, a feeding hole is formed in the top of the transfer cylinder, and a conveying pipe is arranged on the side wall of the connecting frame; a rotating cylinder is rotationally connected to the connecting frame, a plurality of digging shovels are arranged on the rotating cylinder, and a feeding port is formed in the rotating cylinder. A connecting frame is moved to the sludge position through a suspension arm, a driving motor is started, a rotating cylinder drives a digging shovel to rotate, meanwhile, a vehicle body moves, the digging shovel continues to rotate after digging up the sludge, and when a feeding port coincides with a feeding port, the sludge in the digging shovel enters a transfer cylinder through the feeding port and the feeding port; in the working process of the driving motor, the spiral shaft is driven to rotate, the sludge is continuously conveyed, the rotating cylinder continuously rotates, the digging shovel on the rotating cylinder continuously works, continuous cleaning of the sludge is achieved, and the cleaning speed is increased.
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Description

Technical Field

[0001] The present invention relates to the technical field of sludge cleaning, and particularly relates to a sludge cleaning device for land improvement. Background Art

[0002] Land improvement is the comprehensive improvement of fields, water, roads, forests, and villages. After improvement, the fields are more flat, the irrigation and drainage facilities are more perfect, the road network and forest network are more scientific and convenient, the degree of concentration of fields is increased, the production capacity is enhanced, and the quality of cultivated land is improved. During the land improvement process, sludge cleaning operations are required.

[0003] The Chinese patent application with the publication number CN114182776A discloses a sludge cleaning device for river environmental protection, including a support frame. An adjusting rod is arranged inside the support frame, a transmission mechanism is fixedly installed at the lower end of the support frame, a rotating rod is arranged outside the transmission mechanism, a bucket ear is movably connected to the lower end of the rotating rod, and a delay mechanism is arranged at the upper end of the bucket ear. In the sludge cleaning work, this patent can only transfer sludge by repeatedly closing the shovel plate through the sludge cleaning device, resulting in low work efficiency. Summary of the Invention

[0004] In order to facilitate the rapid cleaning of sludge, the present invention provides a sludge cleaning device for land improvement.

[0005] The following technical scheme is adopted: A sludge cleaning device for land improvement includes a vehicle body and a suspension arm installed at the front of the vehicle body. A connecting frame is connected to the end of the suspension arm. A transfer cylinder is fixedly arranged inside the connecting frame. A feed inlet is opened at the top of the transfer cylinder. A conveying pipe communicating with the transfer cylinder is arranged on the side wall of the connecting frame. A centrifugal dewatering assembly communicating with the conveying pipe is arranged inside the vehicle body. A rotating cylinder sleeved outside the transfer cylinder is rotatably connected to the connecting frame. A plurality of digging shovels are arranged on the rotating cylinder. A feeding port matching the digging shovels is opened on the rotating cylinder.

[0006] Optionally, a spiral shaft for conveying sludge is rotatably connected inside the transfer cylinder.

[0007] Optionally, a driving motor is installed on the connecting frame. The output shaft of the driving motor is coaxially and fixedly connected to the spiral shaft. The output shaft of the driving motor is connected to the end of the rotating cylinder through a connecting rod.

[0008] Optionally, a cleaning plate is arranged inside the digging shovel. A moving assembly for reciprocating the cleaning plate inside the digging shovel is arranged inside the rotating cylinder.

[0009] Optionally, the moving component includes a moving screw. The rotating cylinder is provided with a connecting notch that matches the digging shovel. The moving screw is located in the connecting notch and is rotatably connected to the rotating cylinder. A moving rod is arranged on the cleaning plate, and a moving block that is threadedly connected to the moving screw is arranged at the end of the moving rod.

[0010] Optionally, one end of the moving screw is coaxially and fixedly connected with a first gear, and the other end of the moving screw is coaxially and fixedly connected with a second gear. Both the first gear and the second gear are rotatably connected to the rotating cylinder. A third gear that meshes with the second gear is rotatably connected in the rotating cylinder. Two gear notches are formed in the inner wall of the rotating cylinder. The first gear and the third gear are located in the two gear notches and protrude from the gear notches. A first arc-shaped rack and a second arc-shaped rack are arranged on one side of the transfer cylinder along the rotating direction of the rotating cylinder from the feed inlet. The first arc-shaped rack meshes with the first gear, and the second arc-shaped rack meshes with the third gear.

[0011] Optionally, the centrifugal dewatering component includes a centrifugal housing, a water delivery pipe, a sewage discharge pipe, a working motor, and a rotating disk. The centrifugal housing is placed horizontally. One end of the delivery pipe away from the transfer cylinder is communicated with the top of the centrifugal housing. A delivery pump body connected to the delivery pipe is arranged on the vehicle body. The working motor is installed at one end of the centrifugal housing away from the delivery pipe. The output shaft of the working motor is coaxially and fixedly connected with the rotating disk. A plurality of flapping plates are equidistantly and circumferentially spaced on the rotating disk. The water delivery pipe extends into the centrifugal housing from one end of the centrifugal housing away from the drive motor. The water delivery pipe is located in the middle of the plurality of flapping plates. The sewage discharge pipe is located below the centrifugal housing close to the rotating disk. The sewage discharge pipe is communicated with the centrifugal housing through a buffer pipe.

[0012] Optionally, a water storage tank and a sludge tank are arranged on the vehicle body. The water storage tank is communicated with the water delivery pipe, and the sludge tank is communicated with the sewage discharge pipe.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The connecting frame is moved to the sludge through the suspension arm, and the driving motor is started. The rotating cylinder drives the digging shovel to rotate. At the same time, the vehicle body moves. After the digging shovel digs up the sludge, it continues to rotate. When the feeding port coincides with the inlet port, the sludge in the digging shovel enters the transfer cylinder through the feeding port and the inlet port. During the operation of the driving motor, the spiral shaft is driven to rotate, and the sludge is continuously conveyed. The rotating cylinder continuously rotates, so that the digging shovel on the rotating cylinder continuously works, realizing continuous cleaning of the sludge and improving the cleaning speed; 2. During the rotation of the rotating cylinder, after the sludge in a shovel enters the transfer cylinder and continues to rotate, the first gear in the rotating cylinder first meshes with the first arc-shaped rack. When the rotating cylinder continues to rotate, the first gear rotates, driving the moving screw to rotate, causing the cleaning plate in the shovel to move and clean the inner wall of the shovel. After the first gear separates from the first arc-shaped rack, the third gear meshes with the second arc-shaped rack, and the rotation of the third gear drives the second gear to rotate, causing the moving screw to rotate in the reverse direction, thereby moving the cleaning plate in the shovel. After the cleaning plate cleans the inner wall of the shovel, it returns to its original position; 3. When the sludge enters the centrifugal housing, the working motor is started, the rotating disk rotates, and the flinging plate rotates to fling the sludge in the centrifugal housing to generate a centrifugal force. The centrifugal force is much greater than the gravity, separating the water and sludge in the sludge. Under the action of the centrifugal force, the denser sludge is flung to the inner wall of the centrifugal housing and is transported to the sludge box through the sewage pipe, while the water remains in the middle position and is transported to the water storage tank through the water pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the connection relationship between the transfer cylinder and the rotating cylinder in the present invention; Figure 3 is a schematic diagram of the connection relationship between the spiral shaft and the transfer cylinder in the present invention; Figure 4 is a schematic diagram of the connection relationship between the first gear and the first arc-shaped rack in the present invention; Figure 5 is a schematic diagram of the connection relationship between the third gear and the second arc-shaped rack in the present invention; Figure 6 is a schematic diagram of the structure of the centrifugal dehydration assembly in the present invention.

[0015] DESCRIPTION OF THE REFERENCE NUMERALS: 1. Vehicle body; 11. Suspension arm; 12. Connecting frame; 2. Transfer cylinder; 21. Feed inlet; 22. Delivery pipe; 23. Spiral shaft; 24. First arc-shaped rack; 25. Second arc-shaped rack; 3. Rotating cylinder; 31. Shovel; 32. Inlet; 33. Connecting rod; 34. Connecting slot; 35. Gear slot; 4. Driving motor; 5. Cleaning plate; 51. Moving screw; 52. Moving rod; 53. Moving block; 54. First gear; 55. Second gear; 56. Third gear; 6. Centrifugal dehydration assembly; 61. Centrifugal housing; 62. Water pipe; 63. Sewage pipe; 64. Working motor; 65. Rotating disk; 66. Flinging plate; 7. Water storage tank; 8. Sludge box. DETAILED DESCRIPTION OF THE INVENTION

[0016] The present invention will be further described in detail below with reference to all the drawings.

[0017] An embodiment of the present invention discloses a sludge cleaning device for land improvement.

[0018] Referring to Figure 1 and Figure 2 , a sludge cleaning device for land improvement includes a vehicle body 1 and a suspension arm 11 installed at the front of the vehicle body 1. A connecting frame 12 is connected to the end of the suspension arm 11. A transfer cylinder 2 is fixedly installed inside the connecting frame 12. A feed inlet 21 is opened at the top of the transfer cylinder 2. A delivery pipe 22 communicating with the transfer cylinder 2 is provided on the side wall of the connecting frame 12. A centrifugal dewatering assembly 6 communicating with the delivery pipe 22 is arranged inside the vehicle body 1. A rotating cylinder 3 sleeved outside the transfer cylinder 2 is rotatably connected to the connecting frame 12. Two digging shovels 31 are fixedly connected to the rotating cylinder 3. The two digging shovels 31 are symmetrically installed on the rotating cylinder 3. A material inlet 32 matching the digging shovels 31 is opened on the rotating cylinder 3. A spiral shaft 23 for conveying sludge is rotatably connected inside the transfer cylinder 2.

[0019] After the connecting frame 12 is moved to the sludge location through the suspension arm 11, the rotating cylinder 3 rotates, the rotating cylinder 3 drives the digging shovels 31 to rotate, and at the same time the vehicle body 1 moves. The digging shovels 31 dig up the sludge and continue to rotate. When the material inlet 32 coincides with the feed inlet 21, the sludge in the digging shovels 31 enters the transfer cylinder 2 through the material inlet 32 and the feed inlet 21. The spiral shaft 23 rotates and squeezes and conveys the sludge in the transfer cylinder 2, and is conveyed to the centrifugal dewatering assembly 6 through the delivery pipe 22 for dewatering work.

[0020] Referring to Figure 2 and Figure 3 , a driving motor 4 is installed on the connecting frame 12. The output shaft of the driving motor 4 is coaxially and fixedly connected to the spiral shaft 23. Starting the driving motor 4, the spiral shaft 23 rotates and squeezes and conveys the sludge in the transfer cylinder 2, and is conveyed to the centrifugal dewatering assembly 6 through the delivery pipe 22 for dewatering work. The output shaft of the driving motor 4 is connected to the end of the rotating cylinder 3 through a connecting rod 33. During the process of the driving motor 4 driving the spiral shaft 23 to rotate, the driving motor 4 drives the transfer cylinder 2 to rotate, the rotating cylinder 3 drives the digging shovels 31 to rotate, and at the same time the vehicle body 1 moves. The digging shovels 31 dig up the sludge and continue to rotate. When the material inlet 32 coincides with the feed inlet 21, the sludge in the digging shovels 31 enters the transfer cylinder 2 through the material inlet 32 and the feed inlet 21.

[0021] Referring to Figure 2 , Figure 4 and Figure 5, a cleaning plate 5 is arranged inside the digging shovel 31, and a moving component for reciprocating the cleaning plate 5 inside the digging shovel 31 is arranged inside the rotating cylinder 3. Among them, the moving component includes a moving screw 51. The rotating cylinder 3 is provided with a connecting notch 34 that cooperates with the digging shovel 31. The moving screw 51 is located inside the connecting notch 34 and is rotatably connected to the rotating cylinder 3. A moving rod 52 is fixedly connected to the cleaning plate 5, and a moving block 53 that is threadedly connected to the moving screw 51 is fixedly connected to the end of the moving rod 52. When the moving screw 51 rotates, the moving block 53 drives the cleaning plate 5 to move inside the digging shovel 31 to clean the inner wall of the digging shovel 31.

[0022] One end of the moving screw 51 is coaxially and fixedly connected with a first gear 54, and the other end of the moving screw 51 is coaxially and fixedly connected with a second gear 55. Both the first gear 54 and the second gear 55 are rotatably connected to the rotating cylinder 3. A third gear 56 that meshes with the second gear 55 is rotatably connected inside the rotating cylinder 3. Two gear notches 35 are provided on the inner wall of the rotating cylinder 3. The first gear 54 and the third gear 56 are located inside the two gear notches 35 and protrude from the gear notches 35. The transfer cylinder 2 is fixedly installed with a first arc-shaped rack 24 and a second arc-shaped rack 25 on one side along the rotation direction of the rotating cylinder 3 from the feed port 21. Among them, the first arc-shaped rack 24 meshes with the first gear 54, and the second arc-shaped rack 25 meshes with the third gear 56.

[0023] During the rotation of the rotating cylinder 3, after the sludge in one digging shovel 31 enters the transfer cylinder 2 and continues to rotate, the first gear 54 inside the rotating cylinder 3 first meshes with the first arc-shaped rack 24. The first gear 54 rotates and drives the moving screw 51 to rotate, so that the cleaning plate 5 inside the digging shovel 31 moves to clean the inner wall of the digging shovel 31. After the rotating cylinder 3 continues to rotate by ninety degrees, the first gear 54 separates from the first arc-shaped rack 24. The transfer cylinder 2 continues to rotate, and the third gear 56 meshes with the second arc-shaped rack 25. The third gear 56 rotates to drive the second gear 55 to rotate, so that the moving screw 51 rotates in the reverse direction, thereby causing the cleaning plate 5 inside the digging shovel 31 to move. After the cleaning plate 5 cleans the inner wall of the digging shovel 31 and resets, after the rotating cylinder 3 continues to rotate by ninety degrees, the position of the cleaning plate 5 inside the digging shovel 31 is reset. After the sludge inside the digging shovel 31 falls into the transfer cylinder 2 under the influence of gravity, the cleaning plate 5 reciprocates once inside the digging shovel 31 to clean the inner wall of the digging shovel 31. After the cleaned digging shovel 31 continues to dig sludge for work, the other digging shovel 31 continues to move to clean the digging shovel 31.

[0024] Refer to Figure 1 and Figure 6, the centrifugal dehydration assembly 6 includes a centrifugal housing 61, a water delivery pipe 62, a sewage discharge pipe 63, a working motor 64 and a rotating disk 65. The centrifugal housing 61 is placed horizontally. The end of the delivery pipe 22 far from the transfer cylinder 2 communicates with the top of the centrifugal housing 61. A delivery pump body connected to the delivery pipe 22 is provided on the vehicle body 1. The working motor 64 is installed at the end of the centrifugal housing 61 far from the delivery pipe 22. The output shaft of the working motor 64 is coaxially and fixedly connected to the rotating disk 65. A plurality of flapping plates 66 are circumferentially and equidistantly arranged on the rotating disk 65. The water delivery pipe 62 extends into the centrifugal housing 61 from the end of the centrifugal housing 61 far from the drive motor 4. The water delivery pipe 62 is located at the middle position among a plurality of flapping plates 66. The sewage discharge pipe 63 is located below the centrifugal housing 61 near the rotating disk 65. The sewage discharge pipe 63 is communicated with the centrifugal housing 61 through a buffer pipe.

[0025] When the sludge enters the centrifugal housing 61, start the working motor 64, the rotating disk 65 rotates, and the flapping plates 66 rotate and swing the sludge in the centrifugal housing 61 to generate centrifugal force. The centrifugal force is much greater than the gravity, separating the water and sludge residues in the sludge. Under the action of the centrifugal force, the denser sludge residues are thrown to the inner wall of the centrifugal housing 61 and are transported to the sludge box 8 through the sewage discharge pipe 63, while the water remains in the middle position and is transported to the water filling tank 7 through the water delivery pipe 62.

[0026] A water filling tank 7 and a sludge box 8 are installed on the vehicle body 1. The water filling tank 7 is communicated with the water delivery pipe 62, and the sludge box 8 is communicated with the sewage discharge pipe 63. The water enters the water filling tank 7, and the sludge enters the sludge box 8. After the sludge is dehydrated, its volume and weight are greatly reduced, reducing the costs of subsequent transportation, storage and treatment.

[0027] The implementation principle of the present invention is as follows: The connecting frame 12 is moved to the sludge through the suspension arm 11. Start the drive motor 4, and the rotating cylinder 3 drives the digging shovel 31 to rotate. At the same time, the vehicle body 1 moves. After the digging shovel 31 digs up the sludge, it continues to rotate. When the feeding port 32 coincides with the feeding inlet 21, the sludge in the digging shovel 31 enters the transfer cylinder 2 through the feeding port 32 and the feeding inlet 21. The drive motor 4 drives the spiral shaft 23 to rotate, continuously conveying the sludge. The rotating cylinder 3 continues to rotate, so that the digging shovel 31 on the rotating cylinder 3 continues to work, realizing continuous cleaning of the sludge and improving the cleaning speed; when the sludge enters the centrifugal housing 61, start the working motor 64, the rotating disk 65 rotates, and the flapping plates 66 rotate to swing the sludge in the centrifugal housing 61 to generate centrifugal force. Under the action of the centrifugal force, the denser sludge residues are thrown to the inner wall of the centrifugal housing 61 and are transported to the sludge box 8 through the sewage discharge pipe 63, while the water remains in the middle position and is transported to the water filling tank 7 through the water delivery pipe 62, facilitating subsequent treatment.

[0028] The above are all preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby. Therefore, all equivalent changes made according to the structure, shape and principle of the present invention shall be covered within the protection scope of the present invention.

Claims

1. A sludge cleaning device for land reclamation, comprising a vehicle body (1) and a suspension arm (11) mounted on the front of the vehicle body (1), characterized in that: The end of the suspension arm (11) is connected to a connecting frame (12), a transfer cylinder (2) is fixedly arranged in the connecting frame (12), a feed port (21) is provided at the top of the transfer cylinder (2), a conveying pipe (22) connected to the transfer cylinder (2) is provided on the side wall of the connecting frame (12), a centrifugal dehydration assembly (6) connected to the conveying pipe (22) is provided in the vehicle body (1), a rotating cylinder (3) sleeved outside the transfer cylinder (2) is rotatably connected to the connecting frame (12), a plurality of shovels (31) are provided on the rotating cylinder (3), and a feed port (32) matching the shovels (31) is provided on the rotating cylinder (3).

2. A sludge cleaning device for land reclamation according to claim 1, characterized in that: A screw shaft (23) for conveying sludge is rotatably connected inside the transfer cylinder (2).

3. A sludge cleaning device for land reclamation according to claim 2, characterized in that: A drive motor (4) is mounted on the connecting frame (12); an output shaft of the drive motor (4) is coaxially fixedly connected to the screw shaft (23); and the output shaft of the drive motor (4) is connected to the end of the rotating cylinder (3) via a connecting rod (33).

4. The sludge cleaning device for land reclamation according to claim 1, characterized in that: A cleaning plate (5) is arranged in the shovel (31), and a moving assembly for reciprocating the cleaning plate (5) in the shovel (31) is arranged in the rotating cylinder (3).

5. A sludge cleaning device for land reclamation according to claim 4, characterized in that: The moving assembly comprises a moving screw (51); the rotating cylinder (3) is provided with a connecting notch (34) which matches the digging shovel (31); the moving screw (51) is located in the connecting notch (34) and is rotatably connected to the rotating cylinder (3); the cleaning plate (5) is provided with a moving rod (52); and the end of the moving rod (52) is provided with a moving block (53) which is threadedly connected to the moving screw (51).

6. The sludge cleaning device for land reclamation according to claim 5, characterized in that: One end of the moving screw rod (51) is coaxially fixedly connected to a first gear (54), and the other end of the moving screw rod (51) is coaxially fixedly connected to a second gear (55). The first gear (54) and the second gear (55) are both rotatably connected to the rotating cylinder (3). A third gear (56) meshing with the second gear (55) is rotatably connected inside the rotating cylinder (3). Two gear notches (35) are provided on the inner wall of the rotating cylinder (3). The first gear (54) and the third gear (56) are located in the two gear notches (35) and extend out from the gear notches (35). A first arc-shaped rack (24) and a second arc-shaped rack (25) are provided on one side of the transfer cylinder (2) from the feed port (21) along the rotation direction of the rotating cylinder (3). The first arc-shaped rack (24) meshes with the first gear (54), and the second arc-shaped rack (25) meshes with the third gear (56).

7. The sludge cleaning device for land reclamation according to claim 1, characterized in that: The centrifugal dehydration assembly (6) comprises a centrifugal housing (61), a water delivery pipe (62), a sewage discharge pipe (63), a working motor (64) and a rotating disk (65); the centrifugal housing (61) is placed horizontally; the end of the delivery pipe (22) away from the transfer cylinder (2) is connected to the top of the centrifugal housing (61); a delivery pump body connected to the delivery pipe (22) is provided on the vehicle body (1); the working motor (64) is installed at the end of the centrifugal housing (61) away from the delivery pipe (22); and the working motor (64) is installed at the end of the centrifugal housing (61) away from the delivery pipe (22). 4) The output shaft is coaxially fixedly connected to the rotating disk (65); a plurality of sling plates (66) are equidistantly arranged on the rotating disk (65) in the circumferential direction; the water delivery pipe (62) extends into the centrifugal housing (61) from an end of the centrifugal housing (61) away from the drive motor (4); the water delivery pipe (62) is located in the middle of the plurality of sling plates (66); the sewage discharge pipe (63) is located below the centrifugal housing (61) near the rotating disk (65); and the sewage discharge pipe (63) is connected to the centrifugal housing (61) through a buffer pipe.

8. The sludge cleaning device for land reclamation according to claim 7, characterized in that: The vehicle body (1) is provided with a water tank (7) and a mud tank (8); the water tank (7) is connected to a water delivery pipe (62), and the mud tank (8) is connected to a sewage discharge pipe (63).

Citation Information

Patent Citations

  • Sludge cleaning device for river environment protection

    CN114182776A

  • Sludge removing device

    CN104963371A

  • Sludge cleaning device for land reclamation

    CN117947838A

  • Automatic sludge cleaning device of municipal drainage system

    CN118601131A

  • Centrifugal sewage separation device

    CN119390180A