Vehicle-mounted intelligent prefabricated power supply cabin monitoring system and monitoring method
By designing an on-board intelligent prefabricated power cabin monitoring system, comprehensive monitoring of power cabin power supply, environment and gas parameters is achieved, and the problem that existing systems cannot monitor and alarm in real time is solved, and the safety of power cabin usage is improved.
Patent Information
- Application Number
- CN202311679243.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-06-10
Smart Images

Figure CN120121097A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of power distribution devices, and in particular to a vehicle-mounted intelligent prefabricated power supply cabin monitoring system and a monitoring method. Background Art
[0002] The economic and social development is increasingly dependent on electricity, which is mainly reflected in: on the one hand, the user's electricity demand is growing rapidly.
[0003] On the other hand, users have increasingly higher requirements for power quality.
[0004] Power outages will inevitably have serious impacts on social production, national security and people's lives.
[0005] At present, most domestic mobile energy storage vehicles or emergency power supply vehicles are large megawatt-class container-type or small power bank-type. The container-type structure is not flexible enough, has poor maneuverability, and a simple control method, which makes it difficult to meet the needs of small and medium-sized urban power supply emergency scenarios; the charging and discharging functions are single, which makes it difficult to meet the multiple applications of power supply, rescue, emergency repair, and emergency power supply; there is no unified design standard for existing mobile energy storage vehicles, and there is a large gradient gap in functional performance, battery selection, and capacity sequence. Domestic mobile energy storage vehicles mostly use diesel generators as emergency power sources. Diesel generators have a long start-up time, large fluctuations in power supply voltage and frequency, and low efficiency. Diesel generators will inevitably cause environmental and noise pollution, and the size and weight of diesel generators limit the rapid maneuverability of mobile energy storage vehicles.
[0006] In recent years, various oilfield enterprises have comprehensively promoted green and low-carbon production methods while ensuring national energy security and continuously increasing their exploration and development efforts. They have vigorously implemented the electrification of terminal energy consumption, and a large number of new mining equipment such as grid-powered drilling rigs, electric-driven pressure drives, and grid-powered well repairing have been invested in the power grid.
[0007] The original temporary power supply power-on workflow requires enterprises to assemble and debug various electrical equipment (pole-mounted circuit breakers, disconnectors, high-voltage metering boxes, lightning arresters, cables, FTUs, poles, protective pipes, insulating shields, etc.) on site on the distribution lines.
[0008] The installation process is labor-intensive, time-consuming, and involves various safety risks. The degree of standardization is low at the later stage of load power consumption, and the power consumption process is unsupervised, resulting in high management and inspection costs. After the drilling work is completed, the workload of dismantling the power distribution facilities is heavy, resulting in a waste of manpower, material resources, and time. Therefore, prefabricated power supply warehouses installed on transport vehicles came into being.
[0009] The Chinese patent with the publication number CN218514125U discloses a vehicle-mounted light mobile power supply cabin, and also discloses the following technical features: A vehicle-mounted light mobile power supply cabin includes a cabin and a energy storage battery system adapted inside it. The cabin also includes a cabin base for detachably mounting on the vehicle and a cabin outer cover mounted on the cabin base. The cabin outer cover includes a cabin outer cover upper shell, a cabin outer cover left side shell, a cabin outer cover right side shell and a cabin outer cover rear side shell that are detachably and waterproofly connected to each other. The cabin base is L-shaped. The bottom side of the L-shape is detachably mounted on the vehicle, and the longitudinal side is opposite to the rear side shell of the outer cover. The human-machine interaction panel is provided on the outer surface of the longitudinal side.
[0010] The internal structure of the cabin provided by the above-mentioned utility model patent adopts a modular and drawer-type design to reduce the volume and weight of the cabin. The cabin adopts a design of seamlessly adding a cabin outer cover on the cabin base. After the cabin outer cover is opened, all sides of the cabin can be used to repair modular and drawer-type units such as the energy storage battery pack and the energy storage inverter module, which is convenient for installation and maintenance.
[0011] However, the above patent cannot achieve real-time monitoring of the power supply and distribution of the power supply cabin, and it is difficult to grasp the working status of the power supply cabin in real time.
[0012] The Chinese invention patent with the publication number CN110389301A discloses a vehicle-mounted power supply monitoring device, and also discloses the following technical features: A vehicle-mounted power supply monitoring device includes: an MCU module, a Bluetooth and a power supply voltage monitoring circuit. Among them, the first output end of the vehicle-mounted power supply is electrically connected to the input end of the power supply voltage monitoring circuit, and the output end of the power supply voltage monitoring circuit is electrically connected to the MCU module; the second output end of the vehicle-mounted power supply is respectively electrically connected to the MCU module and the Bluetooth to supply power to them. When the vehicle-mounted power supply monitoring device is working, it monitors the output voltage of the vehicle-mounted power supply through the power supply voltage monitoring circuit. When the MCU module detects that the output voltage of the vehicle-mounted power supply is abnormal, the MCU module transmits the abnormal information through the Bluetooth.
[0013] By connecting the vehicle-mounted power supply monitoring device to the vehicle-mounted power supply, the above patent can monitor the status of the vehicle-mounted power supply in real time without adding too much load. The vehicle-mounted power supply monitoring device of the present invention has a simple structure and works safely and reliably.
[0014] However, the above-mentioned patent cannot monitor parameters such as the temperature of the power supply compartment and toxic and harmful gases. Some power supply compartments are equipped with lithium batteries. When a lithium-ion battery undergoes thermal runaway, a series of chemical reactions will occur inside, releasing a large amount of heat and gas. For example, the decomposition reaction of the solid electrolyte interface (SEI) film (90~120°C), the reaction between the negative electrode and the electrolyte (100~350°C), the decomposition reaction of the electrolyte (110~300°C), the shrinkage and melting reaction of the separator (>130°C), the reaction between the positive electrode and the electrolyte (200~300°C), and the decomposition reaction of the binder (200~300°C), etc. The gas released by the thermal runaway of the battery not only has toxicity but also has the risk of combustion and explosion.
[0015] The Chinese patent with the publication number CN215284419U discloses an intelligent battery swapping system, disclosing the following technical features: an intelligent battery swapping system, including a battery swapping cabinet and a lithium battery; the battery swapping cabinet includes a battery swapping cabinet housing, a main control board of the battery swapping cabinet, a main control board of the charging and battery swapping program, a charging power supply, a thermoelectric refrigeration component, and a temperature monitoring device; wherein, the battery swapping cabinet housing includes a power supply compartment, a charging compartment, and a control compartment; the main control board of the battery swapping cabinet is respectively connected to the main control board of the charging and battery swapping program, the charging power supply, the thermoelectric refrigeration component, and the temperature monitoring device.
[0016] The above device can be compatible with lithium batteries of various specifications, can automatically regulate the temperature of the charging compartment, and can also heat up or cool down the lithium battery by monitoring the temperature of the battery cells in the lithium battery, and can spray water to extinguish the fire through a water spraying device when a fire breaks out on the surface of the charging compartment or the lithium battery, thereby avoiding a violent explosion of the lithium battery during the charging process and solving the technical problems existing in the charging and battery swapping of lithium batteries in the prior art.
[0017] However, the above-mentioned disclosed solution has the following deficiencies: it can only perform temperature monitoring to prevent dangers such as explosion caused by too high temperature, the monitoring function is single, and it cannot comprehensively monitor the power supply compartment. Summary of the Invention
[0018] The object of the present invention is to propose an on-vehicle intelligent prefabricated power supply compartment monitoring system and monitoring method for the problem of single monitoring function of the power supply compartment and inability to conduct comprehensive monitoring existing in the background technology.
[0019] On the one hand, the present invention provides an on-vehicle intelligent prefabricated power cabin monitoring system, which includes a power supply status monitoring module for monitoring the power supply parameters of the power cabin, a remote terminal for displaying monitoring parameters, and a parameter recording module for recording monitoring data; it also includes an environmental monitoring module, a video monitoring module, a pressure monitoring module, a gas monitoring module and an alarm module; the environmental monitoring module includes a temperature monitoring unit, a humidity monitoring unit, a smoke monitoring unit and an access control monitoring unit; which are respectively used to monitor the temperature, humidity, smoke and door opening / closing status inside the power cabin; the video monitoring module is used to monitor the situation inside the power cabin in real time; the pressure monitoring module is used to monitor the air pressure inside the power cabin; the gas monitoring module is used to monitor whether there are harmful gases inside the power cabin; when there are abnormalities in power supply parameters, temperature, humidity, smoke, access control, air pressure and gas, the alarm module starts to work to prompt on-site personnel.
[0020] Preferably, the power supply status monitoring module includes a current monitoring unit, a voltage monitoring unit and a power monitoring unit; which real-time monitors active power, three-phase current, phase voltage, line voltage and power factor.
[0021] Preferably, a circuit breaker, current transformers, voltage transformers and high-voltage fuses are arranged on the power supply line of the power cabin, which are used to monitor current and voltage, and at the same time ensure the safety of the line through the circuit breaker and high-voltage fuse. At the same time, the circuit breaker is also used for power-off during maintenance.
[0022] Preferably, the parameter recording module is used to record the extreme values and times of power, current, phase voltage and phase current in a day, real-time record three-phase voltage, three-phase current, active electric energy and power data, real-time record the power consumption values of each circuit, and record telemetry events, over-line events and alarm information.
[0023] Preferably, it further includes an analysis module, which is used to analyze the comparison of power consumption between the current day and the previous day, and generate daily, monthly and annual reports for the power consumption data.
[0024] Preferably, the environmental monitoring module includes a temperature sensor, a humidity sensor, a smoke sensor arranged inside the power cabin and an access control device for controlling the door closing arranged on the cabin door of the power cabin.
[0025] Preferably, a forced ventilation device is arranged on the power cabin. When the pressure monitoring module or the gas monitoring module detects that the air pressure inside the power cabin is too high or there are harmful gases, the forced ventilation device starts until the air pressure and the internal gas return to normal.
[0026] Preferably, the display content of the remote terminal includes general situation, operation status, daily event record, inspection record, power consumption general situation and power consumption curve.
[0027] On the other hand, the present invention provides a monitoring method for an on-vehicle intelligent prefabricated power cabin monitoring system, which includes the following steps: S1. Monitor the power supply parameters, temperature, humidity, smoke, access control, air pressure and gas data in the power supply cabin; S2. Upload the data to a remote terminal for display; S3. When the monitored data is abnormal, give an alarm. At the same time, the relevant equipment in the power supply cabin works.
[0028] Compared with the prior art, the present invention has the following beneficial technical effects: The monitoring system can monitor the power supply parameters, environmental parameters, air pressure parameters, gas parameters and video dynamics of the power supply cabin, and perform remote terminal display, which is convenient for remote monitoring. In addition, the abnormal alarm is convenient for on-site personnel to timely eliminate potential safety hazards. The monitoring functions are diverse and comprehensive. In addition, combined with a variety of safety devices on the power supply cabin, most abnormal situations can be eliminated in time to ensure the safe use of the power supply cabin. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic structural diagram of an embodiment of the present invention; Figure 2 It is a schematic structural diagram of the relevant safety devices of the power supply cabin; Figure 3 It is a flowchart of the vehicle-mounted intelligent prefabricated power supply cabin monitoring method proposed by the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0031] Embodiment 1
[0032] As Figure 1 shown, a vehicle-mounted intelligent prefabricated power supply cabin monitoring system proposed by the present invention includes a control module, a display module, a power supply status monitoring module, a remote terminal and a parameter recording module.
[0033] The control module is used to receive, send and process data; the power supply status monitoring module is used to monitor the power supply parameters of the power supply cabin, the remote terminal is used to display the monitoring parameters, and the parameter recording module is used to record the monitoring data.
[0034] It further includes an environmental monitoring module, a video monitoring module, an air pressure monitoring module, a gas monitoring module, an alarm module and an analysis module.
[0035] The environmental monitoring module includes a temperature monitoring unit, a humidity monitoring unit, a smoke monitoring unit and an access control monitoring unit; they are respectively used to monitor the temperature, humidity, smoke and door opening / closing status in the power supply cabin.
[0036] The video monitoring module is used to monitor the situation inside the power supply cabin in real time; the air pressure monitoring module is used to monitor the air pressure inside the power supply cabin; the gas monitoring module is used to monitor whether there are harmful gases inside the power supply cabin.
[0037] When there are abnormalities in power supply parameters, temperature, humidity, smoke, access control, air pressure, and gas, the alarm module starts to work to prompt on-site personnel; the analysis module is used to analyze the comparison of electricity consumption on the current day and the previous day, and generate daily, monthly, and annual reports on electricity consumption data.
[0038] This device directly draws power from the vehicle power supply and is equipped with corresponding power plugs according to different vehicle models.
[0039] In this embodiment, the monitoring system can monitor the power supply parameters, environmental parameters, air pressure parameters, gas parameters, and video dynamics of the power supply cabin, display them on a remote terminal for easy remote monitoring, and give an abnormal alarm for on-site personnel to promptly eliminate potential safety hazards. The monitoring functions are diverse and comprehensive, which helps to improve the use safety of the power supply cabin.
[0040] Embodiment 2
[0041] As Figure 1 and Figure 2 shown, for a vehicle-mounted intelligent prefabricated power supply cabin monitoring system proposed by the present invention, compared with Embodiment 1, the power supply state monitoring module includes a current monitoring unit, a voltage monitoring unit, and a power monitoring unit; it monitors active power, three-phase current, phase voltage, line voltage, and power factor in real time; the current monitoring unit, voltage monitoring unit, and power monitoring unit include an ammeter, a voltmeter, and a wattmeter installed on the power supply line.
[0042] A circuit breaker, current transformer, voltage transformer, and high-voltage fuse are arranged on the power supply line of the power supply cabin. While monitoring the current and voltage, the circuit breaker and high-voltage fuse are used to ensure the safety of the line. At the same time, the circuit breaker is also used for power-off during maintenance.
[0043] In this embodiment, setting a circuit breaker and a high-voltage fuse while monitoring the operating parameters of the power supply cabin helps to promptly disconnect the circuit connection in case of parameter abnormalities and ensure the safety of the power supply cabin.
[0044] Embodiment 3
[0045] For a vehicle-mounted intelligent prefabricated power supply cabin monitoring system proposed by the present invention, compared with Embodiment 1 or Embodiment 2, the parameter recording module is used to record the extreme values and times of power, current, phase voltage, and phase current in a day, record three-phase voltage, three-phase current, active electric energy, and power data in real time, record the electricity consumption values of each circuit in real time, and record telemetry events, over-line events, and alarm information.
[0046] The content displayed on the remote terminal includes an overview, operating status, daily event records, inspection records, power consumption overview, and power consumption curve.
[0047] In this embodiment, by displaying the content on the remote terminal, the various parameter statuses of the power supply cabin can be known in real time, ensuring the safe and stable operation of the power supply cabin. Additionally, the data can be exported for easy viewing and use.
[0048] Embodiment Four
[0049] As Figure 2 shown, in a vehicle-mounted intelligent prefabricated power supply cabin monitoring system proposed by the present invention, compared with Embodiment One, the environmental monitoring module includes a temperature sensor, a humidity sensor, a smoke sensor disposed inside the power supply cabin, and an access control device for controlling the closing of the cabin door disposed on the cabin door of the power supply cabin. A forced ventilation device is provided on the power supply cabin. When the air pressure monitoring module or the gas monitoring module detects that the air pressure inside the power supply cabin is too high or there are harmful gases, the forced ventilation device is activated until the air pressure and the internal gas return to normal.
[0050] In this embodiment, a temperature control device and a humidity control device are provided on the power supply cabin, which cooperate with the temperature sensor and the humidity sensor to dynamically control the temperature and humidity inside the power supply cabin; the forced ventilation device can perform ventilation to reduce the air pressure inside the power supply cabin and discharge harmful gases.
[0051] Embodiment Five
[0052] As Figure 2 shown, a vehicle-mounted intelligent prefabricated power supply cabin monitoring system proposed by the present invention, and the safety equipment for monitoring cooperation includes a circuit breaker, a high-voltage fuse, a temperature control device, a humidity control device, and a forced ventilation device.
[0053] The function of the circuit breaker is to automatically cut off the circuit when a fault occurs in the circuit to protect electrical equipment and personal safety. It is usually used to prevent damage caused by excessive current in situations such as circuit overload, short circuit, earthquake, and voltage fluctuation. When the current exceeds the rated value of the circuit breaker, the circuit breaker will immediately cut off the circuit to prevent potential hazards. At the same time, the circuit breaker can quickly restore power supply to the circuit, enabling the electrical equipment to operate normally. In this way, the circuit breaker plays an important role in cutting off the fault current, protecting electrical equipment, and preventing fires. The function of the high-voltage fuse is to detect and cut off overcurrent, short circuit, and overload current in the high-voltage power system to protect equipment and lines from damage. The temperature control device is used to control the temperature inside the power supply cabin to prevent the temperature from being too high or too low, and the humidity control device is used to control the humidity inside the power supply cabin to prevent excessive humidity from affecting the normal operation of electrical components. The forced ventilation device is used to reduce the abnormally high air pressure inside the power supply cabin and discharge harmful gases.
[0054] Embodiment Six
[0055] AsFigure 3 As shown, based on the monitoring method of the above-mentioned vehicle-mounted intelligent prefabricated power cabin monitoring system embodiment, the method includes the following steps: S1. Monitor the power supply parameters, temperature, humidity, smoke, access control, air pressure, and gas data in the power cabin; S2. Upload the data to the remote terminal and display the device overview, operating status, daily event records, inspection records, power consumption overview, and power consumption curve; S3. When the monitored data is abnormal, an alarm is issued. At the same time, the relevant devices in the power cabin work. Specifically, when the power supply parameters are abnormal, the circuit breaker or high-voltage fuse works; when the temperature and humidity are abnormal, the temperature control device and humidity control device work; when the air pressure and gas are abnormal, the forced ventilation device works; when visual abnormalities are detected by video, the on-site personnel can be notified for inspection and confirmation.
[0056] In this embodiment, the monitoring system can monitor the power supply parameters, environmental parameters, air pressure parameters, gas parameters, and video dynamics of the power cabin, display them on the remote terminal for easy remote monitoring, and issue abnormal alarms for on-site personnel to promptly eliminate potential safety hazards. The monitoring functions are diverse and comprehensive, which helps to improve the use safety of the power cabin.
[0057] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to this. Various changes can be made without departing from the spirit of the present invention within the knowledge scope of those skilled in the art.
Claims
1. An in-vehicle intelligent prefabricated power cabin monitoring system, comprising a control module, a power supply status monitoring module, a remote terminal, and a parameter recording module. The power supply status monitoring module is used to monitor the power supply parameters of the power cabin, the remote terminal is used to display the monitoring parameters, and the parameter recording module is used to record the monitoring data. Characterized in that, it further comprises an environment monitoring module, a video monitoring module, a pressure monitoring module, a gas monitoring module, and an alarm module; each of the above modules is communicatively connected to the control module for control.
2. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 1, Characterized in that, the environment monitoring module includes a temperature monitoring unit, a humidity monitoring unit, a smoke monitoring unit, and an access control monitoring unit; which are respectively used to monitor the temperature, humidity, smoke, and door opening / closing status inside the power cabin; the video monitoring module is used to monitor the situation inside the power cabin in real time; the pressure monitoring module is used to monitor the air pressure inside the power cabin; the gas monitoring module is used to monitor whether there are harmful gases inside the power cabin; when there are abnormalities in the power supply parameters, temperature, humidity, smoke, access control, air pressure, and gas, the alarm module starts to work to prompt the on-site personnel.
3. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 2, Characterized in that, the power supply status monitoring module includes a current monitoring unit, a voltage monitoring unit, and a power monitoring unit; which real-time monitors the active power, three-phase current, phase voltage, line voltage, and power factor.
4. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 3, Characterized in that, A circuit breaker, a current transformer, a voltage transformer, and a high-voltage fuse are provided on the power supply line of the power cabin, which are used to monitor the current and voltage, and at the same time ensure the safety of the line through the circuit breaker and the high-voltage fuse. At the same time, the circuit breaker is also used for maintenance power-off.
5. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 4, Characterized in that, The parameter recording module is used to record the extreme values and times of power, current, phase voltage, and phase current in a day, real-time record the three-phase voltage, three-phase current, active electric energy, and power data, real-time record the power consumption values of each circuit, and record the telemetry events, over-line events, and alarm information.
6. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 5, Characterized in that, it further comprises an analysis module, which is used to analyze the comparison of the electricity consumption of the current day and the previous day, and generate daily, monthly, and annual reports for the electricity consumption data.
7. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 6, Characterized in that, The environment monitoring module includes a temperature sensor, a humidity sensor, a smoke sensor provided inside the power cabin, and an access control device for controlling the door closing provided on the power cabin door.
8. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 7, Characterized in that, A forced ventilation device is provided on the power cabin. When the pressure monitoring module or the gas monitoring module detects that the air pressure inside the power cabin is too high or there are harmful gases, the forced ventilation device starts until the air pressure and the internal gas return to normal.
9. The in-vehicle intelligent prefabricated power cabin monitoring system according to claim 8, Characterized in that, The content displayed on the remote terminal includes general situation, operating status, daily event record, inspection record, power consumption overview and power consumption curve.
10. A monitoring method for the on-vehicle intelligent prefabricated power cabin monitoring system according to any one of claims 1 to 9, characterized in that, it comprises the following steps: S1. Monitor the power supply parameters, temperature, humidity, smoke, access control, air pressure and gas data in the power cabin; S2. Upload the data to the remote terminal for display; S3. When the monitored data is abnormal, give an alarm, and at the same time, relevant equipment in the power cabin operates.
Citation Information
Patent Citations
Vehicle power supply monitoring device
CN110389301A
Intelligent battery replacement system
CN215284419U
Vehicle-mounted light mobile power supply square cabin
CN218514125U