Online adjusting track system and tobacco production equipment

Abstract

The invention relates to the technical field of track monitoring, in particular to an online track adjusting system and tobacco production equipment. The on-line adjusting track system comprises a base, an adjusting assembly, a locking clamp and a track. Wherein the fixed end of the adjusting assembly is connected with the base, the driving end of the adjusting assembly is in driving connection with the locking clamp, and the locking clamp clamps the rail; the adjusting assembly can drive the locking clamp to rotate in the plane where the first direction and the second direction are located, and / or the adjusting assembly can drive the locking clamp to do lifting motion in the third direction. The first direction, the second direction and the third direction are perpendicular to one another in pairs. The locking clamp can clamp the track, and when the track deviates in the horizontal direction or in the vertical height direction, the adjusting assembly can adjust the position of the locking clamp online in real time through rotation or lifting, so that the position of the track is adjusted and corrected, and it is guaranteed that the parallelism of the track is within a reasonable range; abnormal phenomena such as track deviation are avoided, production faults are reduced, and production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of track monitoring, and particularly to an online track adjustment system and a tobacco production device. Background Art

[0002] The cigarette production process is complex and delicate, including multiple links such as raw material preparation, silk making, tipping, and packaging. Each link requires precise time control and material management. Therefore, introducing the technology of material carts running on tracks has become an important means to improve the production efficiency and quality of cigarettes. By using the material carts to automatically run on the designated tracks, the automatic transportation of materials is realized, the production efficiency is improved, the time of manual handling is reduced, and the production process becomes more compact and efficient.

[0003] During the transmission process, it is inevitable that the material cart collides with the track, resulting in a certain impact force of the material cart on the track, thus causing abnormal states such as track deviation, and even causing production failures, affecting the normal production rhythm, reducing the production efficiency, and increasing the cost.

[0004] Therefore, there is an urgent need to design an online track adjustment system and a tobacco production device to solve the above technical problems. Summary of the Invention

[0005] The first object of the present invention is to provide an online track adjustment system, which can adjust the track in real time, avoid the phenomenon of track deviation, reduce production failures, improve production efficiency, and save costs.

[0006] To achieve this purpose, the present invention adopts the following technical solutions:

[0007] The present invention provides an online track adjustment system, including a base, an adjustment component, a locking clip, and a track; wherein, the fixed end of the adjustment component is connected to the base, the driving end of the adjustment component is drivingly connected to the locking clip, and the locking clip clamps the track; the adjustment component can drive the locking clip to rotate in the plane where the first direction and the second direction are located, and / or, the adjustment component can drive the locking clip to move up and down along the third direction; the first direction, the second direction, and the third direction are perpendicular to each other in pairs.

[0008] As an optional technical solution of the online track adjustment system, the adjustment component includes a rotary motor, a telescopic rod, and a lifting motor. The fixed end of the rotary motor is connected to the telescopic rod, the driving end of the rotary motor is connected to the locking clip, and the rotary motor can drive the locking clip to rotate in the plane where the first direction and the second direction are located; one end of the telescopic rod away from the rotary motor is connected to the base, the lifting motor is drivingly connected to the telescopic rod, and the telescopic rod drives the rotary motor to move up and down.

[0009] As an alternative technical solution for an online track adjustment system, a reset button is provided on the base. The reset button is electrically connected to both the rotary motor and the lifting motor, and the reset button is configured to reset the rotary motor and the lifting motor.

[0010] As an alternative technical solution for an online track adjustment system, the locking clip includes a connecting portion and two clamping portions. The two clamping portions are both connected to the connecting portion, and the two clamping portions and the connecting portion form a clamping space. The rotary motor is drivingly connected to the connecting portion; a part of the track is arranged in the clamping space and is clamped by the two clamping portions.

[0011] As an alternative technical solution for an online track adjustment system, the two clamping portions are both located on the same side of the connecting portion, and the two clamping portions are symmetrically arranged with respect to the axis of the connecting portion.

[0012] As an alternative technical solution for an online track adjustment system, the track is in an "I" shape.

[0013] As an alternative technical solution for an online track adjustment system, the online track adjustment system further includes a monitoring component. The monitoring component is erected beside the track, and the monitoring component is configured to monitor the parallelism of the track.

[0014] As an alternative technical solution for an online track adjustment system, the online track adjustment system further includes a vibration sensor. The vibration sensor is arranged on the track, and the vibration sensor is configured to monitor the vibration frequency of the track.

[0015] As an alternative technical solution for an online track adjustment system, the online track adjustment system further includes a strain gauge. The strain gauge is arranged on the track, and the strain gauge is configured to monitor the stress received by the track.

[0016] As an alternative technical solution for an online track adjustment system, the online track adjustment system further includes a floor, and the base is arranged on the floor.

[0017] The second object of the present invention is to provide a tobacco production device, which can reduce production failures, improve production efficiency and save costs.

[0018] To achieve this purpose, the present invention adopts the following technical solutions:

[0019] The present invention provides a tobacco production device. The tobacco production device includes a material vehicle and the online track adjustment system described in any one of the above alternative technical solutions. The material vehicle is slidably connected to the track of the online track adjustment system.

[0020] The beneficial effects of the present invention at least include:

[0021] The present invention provides an on-line adjustable track system, which includes a base, an adjustment component, a locking clip and a track. Among them, the fixed end of the adjustment component is connected to the base, the driving end of the adjustment component is drivingly connected to the locking clip, and the locking clip clamps the track. The adjustment component can drive the locking clip to rotate in the plane where the first direction and the second direction are located, and / or the adjustment component can drive the locking clip to move up and down in the third direction. The first direction, the second direction and the third direction are perpendicular to each other in pairs.

[0022] As above, the locking clip can clamp the track. When the track deviates in the horizontal direction (the plane where the first direction and the second direction are located) or in the vertical height direction (the third direction), the adjustment component can rotate or lift to adjust the position of the locking clip in real time online, thereby realizing the adjustment and correction of the track position, ensuring that the parallelism of the track is within a reasonable range, avoiding abnormal phenomena such as track deviation, reducing production failures, improving production efficiency, and achieving the purpose of cost savings.

[0023] The present invention also provides a tobacco production device, which can reduce production failures, improve production efficiency, and achieve the purpose of cost savings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments of the present invention. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the content of the embodiments of the present invention and these drawings.

[0025] Figure 1 is a schematic structural diagram of the on-line adjustable track system provided by the embodiment of the present invention;

[0026] Figure 2 is a front view of the on-line adjustable track system provided by the embodiment of the present invention;

[0027] Figure 3 is a side view of the on-line adjustable track system provided by the embodiment of the present invention.

[0028] Reference Signs

[0029] 100. Base; 110. Reset button; 200. Adjustment component; 210. Rotation motor; 220. Telescopic rod; 300. Locking clip; 310. Connection part; 320. Clamping part; 400. Track; 410. Joint rail gap; 500. Monitoring component; 600. Vibration sensor; 700. Strain gauge; 800. Floor; 900. Power supply. Detailed implementation manner

[0030] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. The components of the embodiments of the present invention usually described and illustrated in the drawings here can be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0032] It should be noted that like reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0033] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed when in use. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.

[0034] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] In the present invention, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the contact between the first and second features through additional features therebetween rather than direct contact. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.

[0036] Embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as a limitation of the present invention.

[0037] This embodiment provides an on-line adjustable track system, which can adjust the track in real time, avoid the phenomenon of track deviation, reduce production failures, improve production efficiency and save costs.

[0038] As Figures 1 - 3 shown, the on-line adjustable track system mainly includes a base 100, an adjustment assembly 200, a locking clamp 300 and a track 400; wherein, the fixed end of the adjustment assembly 200 is connected to the base 100, the driving end of the adjustment assembly 200 is drivingly connected to the locking clamp 300, and the locking clamp 300 clamps the track 400; the adjustment assembly 200 can drive the locking clamp 300 to rotate in the plane where the first direction and the second direction are located, and / or the adjustment assembly 200 can drive the locking clamp 300 to move up and down in the third direction; the first direction, the second direction and the third direction are perpendicular to each other in pairs.

[0039] It should be noted that the first direction is the Figure 1 X-axis direction in Figure 1 the Figure 1 Z-axis direction in

[0040] Based on the above design, in this embodiment, the locking clamp 300 can clamp the track 400. When the track 400 deviates in the horizontal direction or in the vertical height direction, the adjustment assembly 200 can rotate or lift to adjust the position of the locking clamp 300 in real time on-line, thereby realizing the adjustment and correction of the position of the track 400, ensuring that the parallelism of the track 400 is within a reasonable range, avoiding abnormal phenomena such as deviation of the track 400, reducing production failures, improving production efficiency, and achieving the purpose of cost saving.

[0041] Optionally, a material cart is arranged on the track 400 in this embodiment, and the material cart is slidably connected to the track 400 to facilitate the transmission of materials.

[0042] The online adjustment track system in this embodiment further includes a monitoring component 500 and a control assembly. The monitoring component 500 is installed beside the track 400, and the monitoring component 500 is configured to monitor the parallelism of the track 400. Both the monitoring component 500 and the adjustment component 200 are electrically connected to the control assembly. The monitoring component 500 can send the monitored parallelism data of the track 400 to the control assembly. The control assembly compares and processes the monitored parallelism data of the track 400 by the monitoring component 500 with the preset parallelism data of the track 400, then calculates the difference in the parallelism of the track 400 (including the height difference and the angle difference), and performs real-time online adjustment on the adjustment component 200 based on the difference data to ensure that the parallelism of the track 400 is within a reasonable range, avoid abnormal phenomena such as the deviation of the track 400, reduce production failures, and there is no need to shut down the online adjustment track system, thereby improving production efficiency and achieving the purpose of cost savings.

[0043] Exemplarily, the monitoring component 500 in this embodiment can be set as a common CCD camera or laser lamp on the market to monitor the parallelism of the track 400 in real time. The control assembly is a common control device with a PLC control circuit in the prior art, and the control circuit and control principle of the control assembly will not be elaborated in this embodiment.

[0044] As Figures 1 - 3 shown, the adjustment component 200 in this embodiment includes a rotating motor 210, a telescopic rod 220, and a lifting motor (not shown in the figure). The fixed end of the rotating motor 210 is connected to the telescopic rod 220, and the driving end of the rotating motor 210 is connected to the locking clip 300. The rotating motor 210 can drive the locking clip 300 to rotate in the plane where the first direction and the second direction are located; one end of the telescopic rod 220 away from the rotating motor 210 is connected to the base 100, and the lifting motor is drivingly connected to the telescopic rod 220, and the telescopic rod 220 drives the rotating motor 210 to move up and down.

[0045] The rotating motor 210 drives the locking clip 300 to rotate, so that the locking clip 300 can drive the track 400 to rotate in the plane where the first direction and the second direction are located, thereby realizing the adjustment of the deviation angle of the track 400. The lifting motor drives the telescopic rod 220, so that the telescopic rod 220 can extend or shorten, thereby realizing the adjustment of the height of the track 400. In other words, the adjustment component 200 can adjust the deviation angle and the vertical height of the track 400 in two dimensions, thereby improving the accuracy and reliability of the adjustment of the track 400.

[0046] As Figure 1As shown, in this embodiment, a reset button 110 is provided on the base 100. The reset button 110 is electrically connected to both the rotation motor 210 and the lifting motor. The reset button 110 is configured to reset the rotation motor 210 and the lifting motor. After the rotation motor 210 and the lifting motor are reset, at this time, the rotation motor 210 and the lifting motor are in the initial set state, and the operator can manually adjust the rotation motor 210 and the lifting motor and remove them. In other words, the reset button 110 can release the pre-tightening force of the rotation motor 210 and the lifting motor during maintenance, so that the track 400 returns to the initial set state, facilitating the maintenance and repair of the on-line adjustable track system.

[0047] As Figures 1 - 3 shown, the locking clip 300 in this embodiment includes a connecting portion 310 and two clamping portions 320. The two clamping portions 320 are both connected to the connecting portion 310. The two clamping portions 320 and the connecting portion 310 form a clamping space, and the rotation motor 210 is drivingly connected to the connecting portion 310; a part of the track 400 is arranged in the clamping space and is clamped by the two clamping portions 320, thereby realizing the locking function between the locking clip 300 and the track 400. The arrangement of the two clamping portions 320 can improve the stability and reliability of the locking clip 300 for clamping the track 400, improve the force condition of the track 400, and improve the stability of the track 400.

[0048] Optionally, the on-line adjustable track system in this embodiment further includes a plurality of clamping cylinders (not shown in the figure). Each clamping portion 320 is configured with at least one clamping cylinder, and the clamping cylinder can drive the clamping portion 320 to clamp the track 400.

[0049] Optionally, the two clamping portions 320 and the connecting portion 310 can be drivingly connected, and the two clamping portions 320 are driven to move relatively or away from each other by the clamping cylinder, thereby realizing the clamping or loosening of the track 400.

[0050] Optionally, the two clamping portions 320 in this embodiment are both located on the same side of the connecting portion 310, and the two clamping portions 320 are symmetrically arranged about the axis of the connecting portion 310. This can improve the stability and reliability of the two clamping portions 320 for clamping the track 400, and avoid or reduce the phenomenon of stress concentration on the track 400.

[0051] Optionally, as Figure 1 shown, the track 400 in this embodiment is in an "I" shape, which saves costs and is convenient to directly obtain in the market.

[0052] As Figures 1 - 3As shown, in this embodiment, the on-line adjustment track system further includes a vibration sensor 600, a strain gauge 700, and a power supply 900. The vibration sensor 600 is disposed on the track 400 and is configured to monitor the vibration frequency of the track 400, that is, to monitor the vibration generated by the material truck on the track 400. The strain gauge 700 is disposed on the track 400 and is configured to monitor the stress received by the track 400, that is, to monitor the pressure of the material truck on the track 400. The vibration sensor 600, the strain gauge 700, and the monitoring component 500 are all electrically connected to the power supply 900 so that the power supply 900 can supply electrical energy to the vibration sensor 600, the strain gauge 700, and the monitoring component 500 to ensure the normal operation of the on-line adjustment track system.

[0053] Optionally, the vibration sensor 600 in this embodiment can be disposed on the side of the track 400, and the strain gauge 700 can be disposed in the joint rail gap 410 on the track 400. It can be understood that the joint rail gap 410 refers to an appropriate gap reserved at the joint of the track 400, mainly to provide room for the thermal expansion and contraction of the track 400.

[0054] Exemplarily, the model of the vibration sensor 600 can be set to X23S10, X231S50, X231S20, etc.

[0055] Exemplarily, the model of the strain gauge 700 can be set to BSF120-3AA-T, BSF120-6AA-T, BSF120-2BB-T, etc.

[0056] As Figures 1 - 3 As shown, in this embodiment, the on-line adjustment track system further includes a floor 800, and the base 100 is disposed on the floor 800. The floor 800 is made of stainless steel to avoid corrosion. The power supply 900 can be disposed on the floor 800, thereby improving the integration of the on-line adjustment track system. The power supply 900 can also be disposed on the wall to reduce the floor area occupied by the on-line adjustment track system.

[0057] This embodiment also provides a tobacco production device, which includes a material truck (not shown in the figure) and the above on-line adjustment track system. The material truck is slidably connected to the track of the on-line adjustment track system, and materials for producing tobacco or other items to be transported can be placed in the material truck.

[0058] Optionally, the material truck can be set to one; it can also be set to multiple, and multiple material trucks are connected in series by hooks.

[0059] Since the tobacco production device has the above on-line adjustment track system, the tobacco production device can reduce production failures, improve production efficiency, and achieve the purpose of cost savings.

[0060] Obviously, the above are only the preferred embodiments of the present invention and the applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments here, and various obvious changes, re-adjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments only. Without departing from the concept of the present invention, more other equivalent embodiments can be included, and the scope of the present invention is determined by the scope of the appended claims.

[0061] Note that in the description of this specification, the descriptions referring to the terms "some embodiments", "other embodiments", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

Claims

1. Online adjustment track system, characterized in that: The invention comprises a base (100), an adjustment component (200), a locking clamp (300) and a track (400); wherein the fixed end of the adjustment component (200) is connected to the base (100), the driving end of the adjustment component (200) is drivingly connected to the locking clamp (300), and the locking clamp (300) clamps the track (400); the adjustment component (200) can drive the locking clamp (300) to rotate along a plane where a first direction and a second direction are located, and / or the adjustment component (200) can drive the locking clamp (300) to move up and down along a third direction; the first direction, the second direction and the third direction are perpendicular to each other.

2. The online track adjustment system according to claim 1, characterized in that: The adjustment assembly (200) comprises a rotating motor (210), a telescopic rod (220) and a lifting motor; the fixed end of the rotating motor (210) is connected to the telescopic rod (220); the driving end of the rotating motor (210) is connected to the locking clamp (300); the rotating motor (210) can drive the locking clamp (300) to rotate along a plane where the first direction and the second direction are located; one end of the telescopic rod (220) facing away from the rotating motor (210) is connected to the base (100); the lifting motor is drivingly connected to the telescopic rod (220); the telescopic rod (220) drives the rotating motor (210) to move up and down.

3. The online track adjustment system according to claim 2, characterized in that: The base (100) is provided with a reset button (110), the reset button (110) is electrically connected to the rotating motor (210) and the lifting motor, and the reset button (110) is configured to reset the rotating motor (210) and the lifting motor.

4. The online track adjustment system according to claim 2, characterized in that: The locking clamp (300) comprises a connecting portion (310) and two clamping portions (320); the two clamping portions (320) are both connected to the connecting portion (310); the two clamping portions (320) and the connecting portion (310) form a clamping space; the rotating motor (210) is drivingly connected to the connecting portion (310); a portion of the track (400) is arranged in the clamping space and is clamped by the two clamping portions (320).

5. The online track adjustment system according to claim 4, characterized in that: The two clamping portions (320) are both located on the same side of the connecting portion (310), and the two clamping portions (320) are symmetrically arranged about the axis of the connecting portion (310).

6. The online track adjustment system according to claim 4, characterized in that: The track (400) is in an "I-shape".

7. The online track adjustment system according to claim 1, characterized in that: The online track adjustment system further comprises a monitoring component (500), wherein the monitoring component (500) is mounted beside the track (400), and the monitoring component (500) is configured to monitor the parallelism of the track (400).

8. The online track adjustment system according to claim 1, characterized in that: The online adjustment track system further comprises a vibration sensor (600), wherein the vibration sensor (600) is arranged on the track (400), and the vibration sensor (600) is configured to monitor the vibration frequency of the track (400).

9. The online track adjustment system according to claim 1, characterized in that: The online adjustment track system further comprises a strain gauge (700), wherein the strain gauge (700) is arranged on the track (400), and the strain gauge (700) is configured to monitor the stress to which the track (400) is subjected.

10. Tobacco production equipment, characterized in that The tobacco production equipment comprises a material trolley and the online adjustment track system according to any one of claims 1 to 9, and the material trolley is slidably connected to the track of the online adjustment track system.

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