Ergonomic sleeping pillow and preparation process thereof

Abstract

The invention provides an ergonomic sleeping pillow and a preparation process thereof, and relates to the technical field of pillows, the ergonomic sleeping pillow is characterized by comprising a pillow main body and shoulder rests, the pillow main body is integrally made of a latex material, the lower end of the pillow main body is provided with a bottom support, and the part, extending out of the pillow main body, of the bottom support is integrally in an elliptical disc shape; a neck support air bag is arranged in the middle of the upper end of the bottom support and used for supporting the neck, a groove is formed in the middle of the upper end of the pillow body, and the groove is lower than the upper end face of the pillow body and used for containing the head. The whole body is made of soft rubber and is matched with soft and fine anti-pollution cloth. The multifunctional pillow has the advantages that the head, the neck and the shoulders can be effectively supported, stuffiness is reduced, the overall use feeling is improved, meanwhile, the multifunctional pillow can be matched with multiple use states through cooperation with the multiple sets of air bags, and the overall use feeling is further improved.

Description

Technical Field

[0001] The present invention relates to the field of pillows, and particularly to an ergonomic sleep pillow and its preparation process. Background Art

[0002] With the increase of work and life pressure, more and more people have various pressures due to psychological or physical discomfort, which in turn leads to a serious decline in sleep quality, thus affecting the overall mental state and making it difficult to meet the mental concentration requirements of subsequent work and life. Therefore, there are various pillows on the market that can assist in sleeping to meet the sleep needs of different people. However, the existing pillows often can maintain a better headrest position shape, but they cannot provide effective support for the neck of people who sit for a long time, resulting in poor overall sleep comfort. At the same time, some people have a large amount of oil on their heads, and the air circulation at the corresponding position of the existing pillows is poor, which easily makes the local position stuffy and oily, further affecting sleep, and thus cannot meet the existing usage requirements. Summary of the Invention

[0003] The purpose of the present invention is to provide an ergonomic sleep pillow and its preparation process, which solves the technical problems of insufficient support for the neck, poor sleep comfort, and poor head contact feeling in the prior art, and realizes the technical effects of improving the support for the neck and shoulders and improving the contact feeling.

[0004] In order to achieve the above invention purpose, the technical solution adopted by the present invention is as follows:

[0005] An ergonomic sleep pillow includes a pillow main body and a shoulder support. The whole pillow main body is made of latex material and has a cavity inside. The lower end of the pillow main body is provided with a bottom support, which is integrated with the pillow main body and extends out of the pillow main body at one end. The overall shape of the part of the bottom support extending out of the pillow main body is an elliptical disc. There is a neck support airbag at the middle position of the upper end of the bottom support for supporting the neck. There is a groove at the middle position of the upper end of the pillow main body, and the height of the groove is lower than the height of the upper end surface of the pillow main body for accommodating the head. The shoulder support is located at the upper end of the bottom support and is connected to the pillow main body at one end. There are two groups of shoulder supports, symmetrically arranged on both sides of the neck support airbag. There is a gap between the shoulder supports for cooperating with the groove to accommodate the neck.

[0006] As an improvement, the upper end of the pillow main body has an inclined surface that slopes towards the side of the neck support airbag. Side supports are symmetrically fixed on both sides of the pillow main body. The height of the side supports is higher than the height of the pillow main body. There is a depression at the middle position of the side supports, and the height of the depression is the same as the height of the inclined surface. Two groups of rubber patches are fixed at the lower end of the side supports, and the rubber patches are used to increase the friction force to prevent the pillow main body from sliding during use.

[0007] As an improvement, an arm support is fixed on one side of the side support close to the bottom support. The upper end of the arm support is provided with a massage strip. The length of the arm support is greater than that of the bottom support. A support block is provided at a position of the bottom support close to the arm support. The upper end of the support block has a radian, and its highest height is lower than the height of the arm support. The arm support is used to pad up the arm and improve the overall sleeping posture.

[0008] As an improvement, side slots are provided on both sides of the groove. The side slots are used to ensure the air flow at the upper end of the pillow during side sleeping. A ventilation net is provided at the central position of the groove. The ventilation net is used to assist in ventilation and heat dissipation at the contact position between the head and the pillow body.

[0009] As an improvement, a central airbag is provided inside the pillow body. The central airbag is located below the ventilation net. The central airbag is composed of three groups of independent airbags connected in parallel through airbag connections. A aromatherapy bag is provided on one side of the central airbag away from the bottom support. The aromatherapy bag is filled with aromatherapy materials. Side airbags are symmetrically provided on both sides of the central airbag. One end of the side airbag is provided with a pipeline connected to the central airbag. The lower end of the side airbag is provided with a pipeline connected to the neck support airbag, which is used to adjust the overall height and support effect of the pillow.

[0010] As an improvement, an inner lining A, an inner lining B, and an inner lining C are respectively sleeved outside the side airbag. The inner lining A is made of sponge material as a whole, and is located on the side of the pillow body close to the bottom support, and has a storage groove inside for placing the neck support airbag. The inner lining B is made of rubber material as a whole, and is used to support the pillow body and fix the installation of the central airbag and the side airbag. The inner lining C is made of rubber, and one end of it forms a sealed connection with the pillow body, which is used to accommodate the fixation of the aromatherapy bag and limit the movement of the inner lining B. A zipper is provided at the position of the pillow body close to the inner lining C, which is used for the maintenance and replacement of the internal structure.

[0011] A preparation process of an ergonomic sleep pillow includes the following steps: Step 1: Prepare corresponding rubber, sponge, and airbag materials according to the design requirements. Then heat the rubber to the corresponding temperature and pour it into the corresponding mold to prepare the pillow body, and then rinse it with clean water;

[0012] Step 2: Wrap a layer of anti-pollution fabric on the inner and outer sides of the pillow body, and install a zipper at the interface position. Then sequentially put on the inner lining A and the inner lining B on the inner side, and at the same time insert the neck support airbag, the central airbag, and the side airbag, and fill them with air through an air compressor;

[0013] Step 3: Select aromatherapy materials and pack them into the aromatherapy bag. Then put it into the inner part of the pillow body together with the inner lining C. Then zip up the zipper and sew the ventilation net at the groove position;

[0014] Step: Detect pollutants in the processed pillow, identify and record the overall size and position, and perform sealed packaging after the overall detection.

[0015] The beneficial effects of the present invention are as follows: By setting a pillow body with grooves, the position of the head can be restricted, improving the overall usage experience. At the same time, in cooperation with the central airbag and the ventilation net, the overall contact experience can be improved, the overall ventilation effect can be enhanced, and the stuffiness feeling on the head can be reduced. By setting structures such as shoulder supports and arm supports, the neck and shoulder positions can be fully and effectively supported, further improving the overall usage experience. By setting structures such as the central airbag and the neck support airbag, the support of the head and neck positions can be better adjusted, thereby making the usage experience more comfortable and improving the overall usage effect. Description of the Drawings

[0016] Figure 1 It is a top view of an ergonomic sleep pillow of the present invention;

[0017] Figure 2 It is a top sectional view of an ergonomic sleep pillow of the present invention.

[0018] In the figure: 1, pillow body; 2, inclined plane; 3, shoulder support; 4, side support; 5, groove; 6, ventilation net; 7, side slot; 8, neck support airbag; 9, arm support; 10, support block; 11, bottom support; 12, zipper; 13, inner lining A; 14, inner lining B; 15, inner lining C; 16, aromatherapy bag; 17, central airbag; 18, side airbag. Detailed Embodiments

[0019] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present application.

[0020] It should be noted that the terms "first" and "second" in this application are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of this application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally further include steps or units not listed, or may optionally further include other steps or units inherent to these processes, methods, products, or devices.

[0021] As Figure 1 shown in Figure 2 As shown, an ergonomic sleeping pillow includes a pillow body 1 and a shoulder support 3. The pillow body 1 is entirely made of latex material and has a cavity inside. The lower end of the pillow body 1 is provided with a bottom support 11. The bottom support 11 is integrated with the pillow body 1 and one end extends out of the pillow body 1. The overall shape of the part of the bottom support 11 extending out of the pillow body 1 is an elliptical disc shape. The middle position of the upper end of the bottom support 11 is provided with a neck support airbag 8 for supporting the neck. The middle position of the upper end of the pillow body 1 is provided with a groove 5. The groove 5 is lower than the upper end surface of the pillow body 1 and is used for accommodating the placement of the head. The shoulder support 3 is located at the upper end of the bottom support 11 and one end is communicated with the pillow body 1. There are two groups of the shoulder supports 3, which are symmetrically arranged on both sides of the neck support airbag 8. There is a gap between the shoulder supports 3 for cooperating with the groove 5 to accommodate the neck. The shape of the groove 5 can be adjusted and customized according to the sleeping needs of the user and the size of the head. The height of the shoulder support 3 is lower than the height of the pillow body 1.

[0022] When in use, the user places the head inside the groove 5. At this time, the neck is directly opposite the neck airbag 8 to achieve soft and stable support for the neck. When lying flat completely, the bottom support 11 and the shoulder support 3 will effectively support the shoulder and back positions, thereby improving the overall sleeping posture.

[0023] The upper end of the pillow body 1 is provided with an inclined surface 2, which inclines towards the neck support airbag 8. On both sides of the pillow body 1, side supports 4 are symmetrically fixed. The height of the side supports 4 is higher than that of the pillow body 1. There is a depression in the middle position of the side supports 4, and the height of the depression is the same as that of the inclined surface 2. Two groups of rubber patches are fixed at the lower end of the side supports 4, and the rubber patches are used to increase the friction force to prevent the pillow body 1 from sliding during use. One side of the side support 4 close to the bottom support 11 is fixed with an arm support 9. The upper end of the arm support 9 is provided with a massage strip. The length of the arm support 9 is greater than that of the bottom support 11. There is a support block 10 at the position of the bottom support 11 close to the arm support 9. The upper end of the support block 10 has a radian, and its highest height is lower than that of the arm support 9. The arm support 9 is used to pad up the arm to improve the overall sleeping posture. On both sides of the groove 5, there are side slots 7, and the side slots 7 are used to ensure the air flow at the upper end of the pillow when sleeping on the side. In the central position of the groove 5, there is a ventilation net 6, and the ventilation net 6 is used to assist in ventilating and dissipating heat at the contact position between the head and the pillow body 1. The maximum width of the side slot 7 is half of the length of the groove 5, and the side slot 7 is used to provide a breathing space for the user when lying on the side.

[0024] Inside the pillow body 1, there is a central airbag 17, which is located below the ventilation net 6. The central airbag 17 is composed of three independent airbags connected in parallel through airbag connections. On the side of the central airbag 17 away from the bottom support 11, there is an aromatherapy bag 16, and the aromatherapy bag 16 is filled with aromatherapy materials. On both sides of the central airbag 17, side airbags 18 are symmetrically arranged. One end of the side airbag 18 is provided with a pipeline connected to the central airbag 17, and the lower end of the side airbag 18 is provided with a pipeline connected to the neck support airbag 8, which is used to adjust the overall height and support effect of the pillow. Outer linings A13, B14, and C15 are respectively sleeved outside the side airbags 18. The overall outer lining A13 is made of sponge material and is located on the side of the pillow body 1 close to the bottom support 11, and there is a storage slot inside for placing the neck support airbag 8. The overall outer lining B14 is made of rubber material and is used to support the pillow body 1 and fix the installation of the central airbag 17 and the side airbags 18. The material of the outer lining C15 is rubber, and one end of it forms a sealed connection with the pillow body 1, which is used to accommodate the fixation of the aromatherapy bag 16 and limit the movement of the outer lining B14. There is a zipper 12 at the position of the pillow body 1 close to the outer lining C15, which is used for the maintenance and replacement of the internal structure. The aromatherapy bag 16 can freely adjust the internal materials according to its own situation.

[0025] When in use, after the head is placed on the ventilation net 6, a gap will be formed in the central airbag 17 to assist in heat dissipation. At the same time, the central airbag 17 will transfer the air pressure to the side airbags 18, and the side airbags 18 will further send air to the neck support airbag 8, causing the neck support airbag 8 to completely fit the user's neck, thereby achieving better support and improving the overall sleep effect.

[0026] A preparation process for an ergonomic sleep pillow includes the following steps: Step 1: Prepare corresponding rubber, sponge and airbag materials according to the design requirements. Then heat the rubber to the corresponding temperature and pour it into the corresponding mold to prepare the pillow body 1, and then rinse it with clean water; Step 2: Wrap a layer of anti-pollution fabric on the inner and outer sides of the pillow body 1, and install a zipper 12 at the interface position. Then sequentially put the inner lining A 13 and the inner lining B 14 on the inner side. At the same time, insert the neck support airbag 8, the central airbag 17 and the side airbag 18, and fill them with air through an air compressor; Step 3: Select aromatherapy materials and package them into the aromatherapy bag 16. Then put them into the inside of the pillow body 1 together with the inner lining C 15. Then zip up the zipper 12 and sew the breathable net 6 at the groove 5 position; Step 4: Detect the pollutants of the processed pillow, identify and record the overall size position. After the overall detection, carry out sealed packaging.

[0027] When storing, the pillow needs to be placed separately to avoid deformation of the rubber caused by long-term extrusion.

[0028] The above are only the preferred embodiments of the present invention patent, and are not intended to limit the present invention patent. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention patent shall be included in the protection scope of the present invention patent.

Claims

1. An ergonomic sleeping pillow, characterized in that: The invention comprises a pillow body (1) and a shoulder support (3), wherein the pillow body (1) is made of latex material as a whole and has a cavity inside. The lower end of the pillow body (1) is provided with a bottom support (11), wherein the bottom support (11) is integrated with the pillow body (1) and one end of the bottom support (11) extends out of the pillow body (1), and the overall shape of the part of the bottom support (11) extending out of the pillow body (1) is an elliptical disk. The middle position of the upper end of the bottom support (11) is provided with a neck support airbag (8) for supporting the neck. The middle position of the upper end of the pillow body (1) is provided with a groove (5), wherein the groove (5) is used to be lower than the height of the upper end surface of the pillow body (1) and is used to accommodate the head. The shoulder support (3) is located at the upper end of the bottom support (11) and one end is connected to the pillow body (1). There are two groups of shoulder supports (3), which are symmetrically arranged on both sides of the neck support airbag (8). There is a gap between the shoulder supports (3) for cooperating with the groove (5) to accommodate the neck.

2. The ergonomic sleeping pillow according to claim 1, characterized in that: The upper end of the pillow body (1) is provided with an inclined surface (2), and the inclined surface (2) is inclined toward one side of the neck support airbag (8). Side supports (4) are symmetrically fixed on both sides of the pillow body (1), and the height of the side supports (4) is higher than the height of the pillow body (1). The middle position of the side support (4) is provided with a depression, and the height of the depression is consistent with the height of the inclined surface (2). Two groups of rubber patches are fixed at the lower end of the side support (4), and the rubber patches are used to increase friction and prevent the pillow body (1) from sliding when in use.

3. The ergonomic sleeping pillow according to claim 2, characterized in that: An arm support (9) is fixed to one side of the side support (4) close to the bottom support (11); a massage strip is provided at the upper end of the arm support (9); the length of the arm support (9) is greater than the length of the bottom support (11); a support block (10) is provided at a position close to the arm support (9) of the bottom support (11); the upper end of the support block (10) is curved, and its highest height is lower than the height of the arm support (9); the arm support (9) is used to prop up the arms and improve the overall sleeping posture.

4. The ergonomic sleeping pillow according to claim 1, characterized in that: The groove (5) has side openings (7) on both sides, and the side openings (7) are used to ensure air flow at the upper end of the pillow when sleeping on the side. A breathable net (6) is provided at the center of the groove (5), and the breathable net (6) is used to assist ventilation and heat dissipation at the contact position between the head and the pillow body (1).

5. The ergonomic sleeping pillow according to claim 4, characterized in that: The pillow body (1) is provided with a central airbag (17) inside. The central airbag (17) is located below the breathable net (6). The central airbag (17) is composed of three groups of independent airbags connected in parallel. An aromatherapy bag (16) is provided on the side of the central airbag (17) away from the bottom support (11). The aromatherapy bag (16) is filled with aromatherapy materials. Side airbags (18) are symmetrically provided on both sides of the central airbag (17). One end of the side airbag (18) is connected to the central airbag (17) with a pipeline. The lower end of the side airbag (18) is connected to the neck support airbag (8) with a pipeline, so as to adjust the overall height and support effect of the pillow.

6. The ergonomic sleeping pillow according to claim 5, characterized in that: The outer sides of the side airbags (18) are respectively covered with linings A (13), linings B (14) and linings C (15); the lining A (13) is made of sponge material as a whole and is located on the side of the pillow body (1) close to the bottom support (11), and has a storage groove inside for placing the neck support airbag (8); the lining B (14) is made of rubber material as a whole and is used to support the pillow body (1) and fix the central airbag (17) and the side airbag (18) for installation; the lining C (15) is made of rubber and one end of the lining C (15) is sealed with the pillow body (1) to accommodate the fixation of the aromatherapy capsule (16) and limit the movement of the lining B (14); the pillow body (1) is provided with a zipper (12) near the lining C (15) for maintenance and replacement of the internal structure.

7. A process for preparing an ergonomic sleeping pillow according to claims 1 to 6, characterized in that: The method comprises the following steps: Step 1, preparing corresponding rubber, sponge and airbag materials according to design requirements, then heating the rubber to a corresponding temperature and pouring it into a corresponding mold to prepare a pillow body (1), and then washing it with clean water; Step 2: Wrap the inner and outer sides of the pillow body (1) with a layer of anti-pollution fabric, install a zipper (12) at the interface, and then insert the liner A (13) and liner B (14) in sequence on the inner side, insert the neck support airbag (8), the central airbag (17) and the side airbag (18) at the same time, and fill them with air through an air compressor; Step 3, select aromatherapy materials and pack them into aromatherapy bags (16), then insert them into the pillow body (1) together with the lining C (15), then close the zipper (12) and sew the breathable net (6) at the groove (5); Step 4: The processed pillows are tested for contaminants, and the overall size and position are identified and recorded. After the overall test is completed, they are sealed and packaged.

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