Dairy product emulsifying device
By designing a dairy product emulsification device with a reverse rotation stirring plate, the vortex mechanism is used to promote the mixing of dairy products and additives, and the emulsification effect is improved through the circulating stirring structure, the problem of insufficient mixing of dairy products and additives in the prior art is solved, and more efficient emulsification and uniformity are achieved.
Patent Information
- Application Number
- CN202510538349.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing dairy emulsification devices are difficult to achieve full fusion of dairy products and additives, resulting in differences in product composition and texture, affecting the quality stability of dairy products, especially in poor mixing of materials of different densities.
A dairy product emulsification device is designed, and the power shaft, upper ring and rotating rod are driven by the power assembly, so that the first stirring plate and the second stirring plate are rotated in the cylinder, forming two vortexes with different rotation directions in the cylinder, promoting the mixing of dairy products and additives. At the same time, the pump housing, liquid displacement gear and suction pipe are used to realize the circulating stirring of dairy products, and improve the emulsification effect.
The vortex formed by the reverse-rotating stirring plate promotes the mixing between the upper and lower layers, the inner ring and the outer ring, enhances the stirring effect, improves the emulsification effect and uniformity of dairy products, and solves the problem of poor mixing of materials of different densities.
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Figure CN120132659A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of dairy product emulsifying equipment, and specifically relates to a dairy product emulsifying device. Background Art
[0002] With the improvement of living standards, people's requirements for the quality of dairy products are becoming more diverse. They not only pursue a delicate taste but also pay attention to nutrition and stability. The traditional stirring and emulsifying method is difficult to evenly disperse fat globules, resulting in easy stratification and precipitation of dairy products, and low efficiency, which cannot meet the needs of large-scale production. In this context, a new type of dairy product emulsifying device has become the key to the industry's development.
[0003] A Chinese patent with the publication number CN 117123076 A discloses a dairy product emulsifying device, which includes an emulsifying tank body, a main stirring mechanism rotatably connected to the top plate of the emulsifying tank body, an auxiliary stirring mechanism rotatably connected to the side wall of the emulsifying tank body, and an aeration mechanism arranged at the bottom of the emulsifying tank body; the main stirring mechanism is located in the middle of the emulsifying tank body, and the auxiliary stirring mechanism is located in the inner side of the emulsifying tank body. The main stirring mechanism in the middle of the emulsifying tank body of this application cooperates with the auxiliary stirring mechanism on the side of the emulsifying tank body for stirring and mixing, improving the stirring and mixing efficiency and enhancing the emulsifying efficiency and homogenization effect of dairy products.
[0004] In the prior art, for the mixing and stirring of dairy products and additives, although it is carried out from multiple angles, there are still difficulties in fully blending dairy products and additives, resulting in differences in the composition and texture of each part of the product, affecting the quality stability of dairy products; the mixing effect of materials with different densities is not good. When the density difference between additives and dairy products is large, it is difficult to achieve cyclic and uniform dispersion to complete the uniform mixing of dairy products and additives, thereby affecting the product quality. Therefore, the present invention provides a dairy product emulsifying device. Summary of the Invention
[0005] In order to make up for the deficiencies of the prior art and solve the problems that in the mixing and stirring of dairy products and additives, although it is carried out from multiple angles, there are still difficulties in fully blending dairy products and additives, resulting in differences in the composition and texture of each part of the product, affecting the quality stability of dairy products; the mixing effect of materials with different densities is not good. When the density difference between additives and dairy products is large, it is difficult to achieve cyclic and uniform dispersion to complete the uniform mixing of dairy products and additives, thereby affecting the product quality.
[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A dairy product emulsifying device described in the present invention includes a cylinder body; a power shaft is rotatably connected to the top of the cylinder body through a first groove; a fixing plate is fixedly connected between the inner walls of the cylinder body, and the power shaft penetrates through the fixing plate; the top of the fixing plate is rotatably connected to an upper ring through a rotating groove, the top of the upper ring is rotatably connected to a rotating rod through a group of second grooves, a group of first stirring plates and second stirring plates are respectively fixedly connected to the power shaft and the rotating rod, both the first stirring plate and the second stirring plate are twisted, and the twisting directions are opposite; a support frame is fixedly connected between the inner walls of the cylinder body, and the power shaft is rotatably connected to the center inside the support frame, the top of the support frame is rotatably connected to a lower ring through a third groove, and the top of the lower ring is rotatably connected to the rotating rod through a group of fourth grooves; a power assembly is arranged on the top of the fixing plate, the power shaft, the upper ring and the rotating rod are all driven by the power assembly, and the rotating directions of the power shaft and the upper ring, the rotating rod are opposite; a pair of feed pipes are arranged on the top of the cylinder body, and the feed pipes penetrate through the fixing plate, and a discharge pipe is arranged at the bottom of the cylinder body.
[0007] Preferably, the power assembly includes a power unit, a transmission unit and a power gear, a power gear is fixedly connected to the power shaft, and the top of the fixing plate is fixedly connected to the inner top of the cylinder body through a pair of fixing columns; a transmission gear is rotatably connected to the top of the fixing plate through a first shaft, a tooth ring groove is formed on the inner ring wall of the upper ring, and the transmission gear is meshed with the tooth ring groove and the power gear, and the diameter of the power gear is smaller than that of the transmission gear.
[0008] Preferably, the transmission unit includes a second shaft, the second shaft is rotatably connected to the top of the fixing plate, sprockets are respectively fixedly connected to the second shaft and the power shaft, and the pair of sprockets are driven by a chain; a pair of fixed half rings are fixedly connected to the top of the fixing plate, a rotating ring is rotatably connected between the tops of the pair of fixed half rings, and tooth grooves are formed on both the inner ring wall and the outer ring wall of the rotating ring; driving gears and rotating gears are respectively fixedly connected to the second shaft and the rotating rod, and the driving gears and the rotating gears are respectively meshed with the tooth grooves on the inner and outer ring walls of the rotating ring.
[0009] Preferably, the power unit includes a motor, the motor is fixedly connected to the top of the cylinder body, a first bevel gear is fixedly connected to the output end of the motor, a second bevel gear is fixedly connected to the power shaft, and the first bevel gear is meshed with the second bevel gear.
[0010] Preferably, the top of the cylinder body is fixedly connected with a pump housing through a fixing block. The power shaft penetrates through the pump housing and is rotatably connected to the inner wall of the top of the pump housing. A rotating shaft is rotatably connected between the opposite side walls of the pump housing. Driving liquid gears are fixedly connected to both the power shaft and the rotating shaft, and a pair of the driving liquid gears are meshed with each other; a ring pipe is fixedly connected to the bottom of the fixing plate. A conduit is fixedly connected to the inner top of the ring pipe, and the conduit penetrates through the fixing plate and the cylinder body and is communicated with the inside of the pump housing; a U-shaped pipe is arranged on the discharge pipe. Valves are arranged on both the U-shaped pipe and the discharge pipe, and the other end of the U-shaped pipe is communicated with the inside of the pump housing; a group of suction pipes are fixedly connected to the bottom of the ring pipe through a group of suction grooves, and the suction pipes are located between the first stirring plate and the second stirring plate.
[0011] Preferably, a group of guide plates are fixedly connected to the inner bottom of the cylinder body, and the head and tail of the guide plates are arranged in a staggered manner; a guide groove is formed in each of the group of guide plates.
[0012] Preferably, the lengths of the group of first stirring plates gradually decrease from top to bottom, and the lengths of the group of second stirring plates gradually increase from top to bottom.
[0013] The beneficial effects of the present invention are as follows:
[0014] 1. For a dairy product emulsifying device of the present invention, the device drives the power shaft, the upper ring and the rotating rod through the power assembly, so that the first stirring plate and the second stirring plate rotate in opposite directions, forming two eddies with different rotating directions in the cylinder body. The eddies drive the liquid upward and downward respectively, promoting the full mixing of dairy products and additives between the upper and lower layers, the inner and outer circles, enhancing the stirring effect, and improving the emulsifying effect of dairy products.
[0015] 2. For a dairy product emulsifying device of the present invention, various setting methods of the lengths of the stirring plates, such as the length of the first stirring plate gradually decreasing from top to bottom, the length of the second stirring plate gradually increasing from top to bottom, etc., cooperate with the twisted shape of the stirring plates, making the stirring range and intensity different at different heights, and can effectively stir and emulsify the dairy products in the whole cylinder body, improving the uniformity of emulsification.
[0016] 3. For a dairy product emulsifying device of the present invention, by using structures such as a pump housing, driving liquid gears, a ring pipe, a suction pipe, etc., the circulating stirring of dairy products is realized; the additives and dairy products with low density at the bottom can be sucked to the upper surface for re-sedimentation and mixing, and the additives with high density on the upper surface can also be sucked to the bottom end of the cylinder body and rise and mix under the drive of the eddy current, further improving the emulsifying effect.
[0017] 4. For a dairy product emulsifying device of the present invention, various setting methods of the lengths of the stirring plates can cooperate with the situations required for the mixing of dairy products and additives with different densities, enhancing the adaptability of the device to different production requirements. Description of the Drawings
[0018] The present invention will be further described below in conjunction with the accompanying drawings.
[0019] Figure 1 is a perspective view of the present invention;
[0020] Figure 2 is a perspective view of the internal structure of the cylinder body of the present invention;
[0021] Figure 3 is a front internal view sectional view of the cylinder body in the present invention;
[0022] Figure 4 is Figure 3 an enlarged view of part A in
[0023] Figure 5 is a perspective view of the structure above the fixing plate and an exploded view of the proximal end of the rotating ring in the present invention;
[0024] Figure 6 is a partial structure diagram of the inside of the cylinder body in the present invention;
[0025] Figure 7 is a top perspective view of the proximal structure of the first stirring plate in the present invention.
[0026] In the figure: 1. Cylinder body; 11. Power shaft; 12. Fixing plate; 13. Upper ring; 14. Rotating rod; 15. First stirring plate; 16. Second stirring plate; 17. Support frame; 18. Lower ring; 19. Feed pipe; 191. Discharge pipe; 2. Power gear; 21. Transmission gear; 3. Sprocket; 31. Chain; 32. Fixed semi-ring; 33. Rotating ring; 34. Driving gear; 35. Rotating gear; 4. Motor; 41. First bevel gear; 42. Second bevel gear; 5. Pump casing; 51. Liquid driving gear; 52. Ring pipe; 53. Conduit; 54. U-tube; 55. Suction pipe; 6. Guide plate; 61. Guide groove. Detailed implementation manners
[0027] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0028] Embodiment 1
[0029] As Figures 1 to 7As shown in the figure, an emulsifying device for dairy products according to an embodiment of the present invention includes a cylinder body 1; the top of the cylinder body 1 is rotatably connected to a power shaft 11 through a first groove; a fixing plate 12 is fixedly connected between the inner walls of the cylinder body 1, and the power shaft 11 penetrates through the fixing plate 12; the top of the fixing plate 12 is rotatably connected to an upper ring 13 through a rotating groove, the top of the upper ring 13 is rotatably connected to a rotating rod 14 through a set of second grooves, a set of first stirring plates 15 and second stirring plates 16 are respectively fixedly connected to the power shaft 11 and the rotating rod 14, the first stirring plates 15 and the second stirring plates 16 are both twisted, and the twisting directions are opposite; a support frame 17 is fixedly connected between the inner walls of the cylinder body 1, and the power shaft 11 is rotatably connected to the center inside the support frame 17, the top of the support frame 17 is rotatably connected to a lower ring 18 through a third groove, and the top of the lower ring 18 is rotatably connected to the rotating rod 14 through a set of fourth grooves; a power assembly is arranged on the top of the fixing plate 12, the power shaft 11, the upper ring 13 and the rotating rod 14 are all driven by the power assembly, and the rotating directions of the power shaft 11 and the upper ring 13, the rotating rod 14 are opposite; a pair of feed pipes 19 are arranged on the top of the cylinder body 1, and the feed pipes 19 penetrate through the fixing plate 12, and a discharge pipe 191 is arranged at the bottom of the cylinder body 1; during operation, dairy products and additives enter the cylinder body 1 respectively from the pair of feed pipes 19, the power assembly drives the power shaft 11, the upper ring 13 and the rotating rod 14 to rotate, and the rotating directions of the power shaft 11 and the upper ring 13, the rotating rod 14 are opposite, so that the rotating direction of the first stirring plate 15 driven by the power shaft 11 is opposite to the rotating direction of the second stirring plate 16 on the rotating rod 14. Coupled with the slow rotation of the rotating rod 14 and the second stirring rod driven by the upper ring 13, two eddies with different rotating directions, namely an inner circle and an outer circle, are formed in the cylinder body 1 through the agitation of the first stirring plate 15 and the second stirring plate 16. Due to the reverse twisting settings of the first stirring plate 15 and the second stirring plate 16, the two eddies with different rotating directions are respectively eddies that drive the liquid upward and eddies that drive the liquid downward, so that the dairy products and additives between the upper and lower layers and between the inner circle and the outer circle are mixed sufficiently, and the dairy products form a complex flow state in the cylinder body 1, enhancing the stirring effect and promoting the emulsification of the dairy products. Finally, the emulsified dairy products are discharged from the discharge pipe 191.
[0030] Further, the lengths of a set of the first stirring plates 15 gradually increase from top to bottom, and the lengths of a set of the second stirring plates 16 gradually decrease from top to bottom;
[0031] Further, the lengths of a set of the first stirring plates 15 are short in the middle and long at both ends from top to bottom, and the lengths of a set of the second stirring plates 16 are long in the middle and short at both ends from top to bottom;
[0032] Furthermore, the length of a group of the first stirring plates 15 is long in the middle and short at both ends from top to bottom, and the length of a group of the second stirring plates 16 is short in the middle and long at both ends from top to bottom; during operation, since the upper ring 13 drives the rotating rod 14 and the rotating shaft to rotate in opposite directions, and at the same time, the rotating directions of the rotating rod 14 and the power shaft 11 are also opposite, two eddies with opposite rotating directions are formed in the dairy product and the additive in the cylinder body 1. The twisted settings of the first stirring plates 15 and the second stirring plates 16 enable them to drive the two groups of inner and outer liquid to move up and down respectively. On this basis, the setting of different lengths of the stirring plates is increased, so that the ability of the stirring plates to drive the liquid to move up and down is increased, further promoting the mixing effect. When the inner liquid moves up, the outer liquid moves down. At their intersection, a strong mixing effect can be formed, and they alternate up and down to form a cycle. When the middle length of the first stirring plate 15 is long and the two ends are short, and the middle length of the second stirring plate 16 is short and the two ends are long, the inner liquid is carried to move towards both ends, and the outer liquid converges towards the middle; the above-mentioned various liquid movement methods are to cooperate with the situation required for the mixing of dairy products and additives with different densities. When the density of the additive is high, the additive is likely to float on the upper surface of the liquid, resulting in poor mixing effect between the dairy product and it. Therefore, two eddies are needed to carry it and drive it to move down, and during the downward movement, continuous mixing promotes the mixing effect.
[0033] The power assembly includes a power unit, a transmission unit and a power gear 2. The power gear 2 is fixedly connected to the power shaft 11. The top of the fixing plate 12 is fixedly connected to the inner top of the cylinder body 1 through a pair of fixing columns; the top of the fixing plate 12 is rotatably connected to a transmission gear 21 through a first shaft. A tooth ring groove is formed on the inner ring wall of the upper ring 13, and the transmission gear 21 meshes with the tooth ring groove and the power gear 2. The diameter of the power gear 2 is smaller than that of the transmission gear 21; during operation, the power shaft 11 drives the power gear 2 to rotate. Since the power gear 2 meshes with the transmission gear 21 and the diameter of the power gear 2 is small, the transmission gear 21 will rotate at different speeds. The transmission gear 21 meshes with the tooth ring groove of the upper ring 13, thereby driving the upper ring 13 to rotate, realizing the transmission of power from the power shaft 11 to the upper ring 13, and being able to change the rotation speed and direction, so that the upper ring 13 drives the rotating rod 14 and the power shaft 11 to rotate in opposite directions.
[0034] The transmission unit includes a second shaft. The top of the fixed plate 12 is rotatably connected to the second shaft. Sprockets 3 are fixedly connected to both the second shaft and the power shaft 11. A chain 31 is used for transmission between a pair of the sprockets 3. A pair of fixed half-rings 32 are fixedly connected to the top of the fixed plate 12. A rotating ring 33 is rotatably connected between the tops of the pair of fixed half-rings 32. Tooth grooves are formed on both the inner ring wall and the outer ring wall of the rotating ring 33. A driving gear 34 and a rotating gear 35 are respectively fixedly connected to the second shaft and the rotating rod 14, and the driving gear 34 and the rotating gear 35 are respectively engaged with the tooth grooves on the inner and outer ring walls of the rotating ring 33. During operation, when the power shaft 11 rotates, the second shaft is driven to rotate through the chain 31 and the sprockets 3. The driving gear 34 on the second shaft rotates accordingly. The driving gear 34 is engaged with the tooth groove on the inner ring wall of the rotating ring 33, causing the rotating ring 33 to rotate. The tooth groove on the outer ring wall of the rotating ring 33 is then engaged with the rotating gear 35 on the rotating rod 14, thereby driving the rotating rod 14 to rotate self - sufficiently. When the upper ring 13 drives the rotating rod 14 to rotate, the rotating rod 14 drives the second stirring plate 16 to rotate self - sufficiently, thus forming an outer - circle eddy current.
[0035] The power unit includes a motor 4. The motor 4 is fixedly connected to the top of the cylinder body 1. A first bevel gear 41 is fixedly connected to the output end of the motor 4. A second bevel gear 42 is fixedly connected to the power shaft 11, and the first bevel gear 41 and the second bevel gear 42 are engaged with each other. During operation, after the motor 4 is started, the first bevel gear 41 at the output end rotates. Since the first bevel gear 41 is engaged with the second bevel gear 42 on the power shaft 11, the power shaft 11 is driven to rotate, providing power for the entire device.
[0036] The lengths of a group of the first stirring plates 15 gradually decrease from top to bottom, and the lengths of a group of the second stirring plates 16 gradually increase from top to bottom. During operation, this setting makes the stirring ranges and intensities of the first stirring plates 15 and the second stirring plates 16 different at different height positions, combined with the twisted setting of the stirring plates. In the upper part of the cylinder body 1, the first stirring plates 15 are longer and can stir a larger range of dairy products, driving the dairy products in the upper part of the inner circle downward. In the lower part of the cylinder body 1, the second stirring plates 16 are longer, driving more dairy products in the lower part of the outer circle upward. In this way, the dairy products in the entire cylinder body 1 can be effectively stirred and emulsified, improving the uniformity of emulsification.
[0037] Embodiment Two
[0038] Such as Figures 1 to 7As shown in the figure, the top of the cylinder body 1 is fixedly connected with a pump housing 5 through a fixing block. The power shaft 11 penetrates through the pump housing 5 and is rotatably connected to the inner wall of the top of the pump housing 5. A rotating shaft is rotatably connected between the opposite side walls of the pump housing 5. Driving liquid gears 51 are fixedly connected to both the power shaft 11 and the rotating shaft. A pair of the driving liquid gears 51 are meshed with each other; a ring pipe 52 is fixedly connected to the bottom of the fixing plate 12. A conduit 53 is fixedly connected to the inner top of the ring pipe 52. The conduit 53 penetrates through the fixing plate 12 and the cylinder body 1 and is communicated with the inside of the pump housing 5; a U-shaped pipe 54 is arranged on the discharge pipe 191. Valves are arranged on both the U-shaped pipe 54 and the discharge pipe 191. The other end of the U-shaped pipe 54 is communicated with the inside of the pump housing 5; a group of suction pipes 55 are fixedly connected to the bottom of the ring pipe 52 through a group of suction grooves. The suction pipes 55 are located at the position between the first stirring plate 15 and the second stirring plate 16; during operation, when the power shaft 11 rotates, it drives the driving liquid gear 51 to rotate, causing liquid to flow in the pump housing 5. Open the valve on the U-shaped pipe. The dairy products and the additives with low density accumulated at the bottom of the cylinder body 1 can flow out from the discharge pipe 191 and enter the ring pipe 52 and the suction pipes 55, reaching the upper surface of the liquid inside the cylinder body 1 and re-settling for mixing; at the same time, by controlling the rotation direction of the power shaft 11 and controlling the rotation direction of the driving liquid gear 51, the air suction pipe sucks the additives with higher density and part of the dairy products floating on the upper surface, and then reaches the bottom end of the cylinder body 1 through the U-shaped pipe 54. During the process of the high-density additives continuously rotating and rising along with the eddy current, they are mixed with the dairy products, further increasing the mixing effect; realizing the circulating stirring of the dairy products and further improving the emulsifying effect.
[0039] Embodiment III
[0040] As Figures 1 to 7 shown in the figure, a group of guide plates 6 are fixedly connected to the inner bottom of the cylinder body 1, and the head and tail of the guide plates 6 are arranged in a staggered manner; a guide groove 61 is formed on each of the group of guide plates 6; during operation, during the process of the dairy products flowing towards the discharge pipe 191, the guide plates 6 and the guide grooves 61 will change the flow direction and speed of the dairy products, causing the dairy products to form a more complex flow path inside the cylinder body 1, increasing the stirring and emulsifying effects, increasing the chance of collision and mixing between the dairy products forming eddy currents in the inner circle and the outer circle, and preventing the dairy products from forming a simple linear flow inside the cylinder body 1 and affecting the emulsifying quality.
[0041] Working principle: Dairy products and additives enter the cylinder body 1 from a pair of feeding pipes 19 respectively. The power assembly drives the power shaft 11, the upper ring 13 and the rotating rod 14 to rotate, and the rotating directions of the power shaft 11, the upper ring 13 and the rotating rod 14 are opposite to each other, so that the power shaft 11 drives the first stirring plate 15 and the second stirring plate 16 on the rotating rod 14 to rotate in opposite directions. In addition, the upper ring 13 drives the rotating rod 14 and the second stirring rod to rotate slowly, so that two eddies with different rotating directions, namely an inner circle and an outer circle, are formed in the cylinder body 1 through the agitation of the first stirring plate 15 and the second stirring plate 16. Through the reverse twist setting of the first stirring plate 15 and the second stirring plate 16, the two eddies with different rotating directions are respectively an eddy that drives the liquid upward and an eddy that drives the liquid downward, so that the dairy products and additives between the upper and lower layers, and between the inner circle and the outer circle are mixed sufficiently. The dairy products form a complex flow state in the cylinder body 1, enhancing the stirring effect and promoting the emulsification of the dairy products. Finally, the emulsified dairy products are discharged from the discharge pipe 191; because the upper ring 13 drives the rotating rod 14 and the rotating shaft to rotate in the opposite direction, and at the same time, the rotating directions of the rotating rod 14 and the power shaft 11 are also opposite to each other, two eddies with opposite rotating directions are formed in the cylinder body 1 for the dairy products and additives. The twist setting of the first stirring plate 15 and the second stirring plate 16 enables them to have the ability to drive the two liquids in the inner circle and the outer circle to move up and down respectively. On this basis, the setting of different lengths of the stirring plates is increased, so that the ability of the stirring plates to drive the liquid to move up and down is increased, further promoting the mixing effect. When the liquid in the inner circle moves up, the liquid in the outer circle moves down. At their intersection, a strong mixing effect can be formed, and the up and down alternation continuously forms a cycle. When the middle part of the first stirring plate 15 is long and the two ends are short, and the middle part of the second stirring plate 16 is short and the two ends are long, the liquid in the inner circle is wrapped and moves towards the two ends, and the liquid in the outer circle converges towards the middle;The above-mentioned multiple liquid movement methods are to cooperate with the situation required for the mixing of dairy products and additives with different densities. When the density of the additive is high, the additive is likely to float on the upper surface of the liquid, resulting in poor mixing effect between the dairy product and it. Therefore, two vortices are needed to wrap and drive it to move downward, and during the downward movement, continuous mixing is carried out to promote the mixing effect. The power shaft 11 drives the power gear 2 to rotate. Since the power gear 2 meshes with the transmission gear 21 and the diameter of the power gear 2 is small, the transmission gear 21 will rotate at different speeds. The transmission gear 21 meshes with the ring groove of the upper ring 13, thereby driving the upper ring 13 to rotate, realizing the transmission of power from the power shaft 11 to the upper ring 13, and being able to change the rotation speed and direction, so that the upper ring 13 drives the rotating rod 14 and the power shaft 11 to rotate in opposite directions. When the power shaft 11 rotates, the second shaft is driven to rotate through the chain 31 and the sprocket 3. The driving gear 34 on the second shaft rotates accordingly. The driving gear 34 meshes with the tooth groove on the inner wall of the rotating ring 33, causing the rotating ring 33 to rotate. The tooth groove on the outer wall of the rotating ring 33 meshes with the rotating gear 35 on the rotating rod 14, thereby driving the rotating rod 14 to rotate self - rotatably. When the upper ring 13 drives the rotating rod 14 to rotate, the rotating rod 14 drives the second stirring plate 16 to rotate self - rotatably, thus forming an outer - circle vortex. After the motor 4 is started, the first bevel gear 41 at the output end rotates. Since the first bevel gear 41 meshes with the second bevel gear 42 on the power shaft 11, the power shaft 11 is driven to rotate, providing power for the entire device. When the power shaft 11 rotates, it drives the liquid - driving gear 51 to rotate, causing liquid flow in the pump housing 5. Open the valve on the U - tube. The dairy product and the additive with low density accumulated at the bottom of the cylinder 1 can flow out from the discharge pipe 191 and enter the annular pipe 52 and the suction pipe 55, reaching the upper surface of the liquid inside the cylinder 1 and re - settling for mixing; at the same time, by controlling the rotation direction of the power shaft 11, the rotation direction of the liquid - driving gear 51 is controlled, so that the suction pipe sucks the additive with higher density floating on the upper surface and part of the dairy product, and then passes through the U - tube 54 to reach the bottom end of the cylinder 1. During the process of continuously rotating and rising with the vortex, the high - density additive mixes with the dairy product, further increasing the mixing effect; realizing the cyclic stirring of the dairy product, further improving the emulsification effect. During the process of the dairy product flowing towards the discharge pipe 191, the guide plate 6 and the guide groove 61 will change the flow direction and speed of the dairy product, causing the dairy product to form a more complex flow path inside the cylinder 1, increasing the stirring and emulsification effects, increasing the chance of collision and mixing between the dairy product forming vortices in the inner circle and the outer circle, and avoiding the simple linear flow of the dairy product inside the cylinder 1 from affecting the emulsification quality. This setting makes the stirring range and intensity of the first stirring plate 15 and the second stirring plate 16 different at different height positions, and with the twisting setting of the stirring plate. In the upper part of the cylinder 1, the first stirring plate 15 is longer, which can stir a larger range of dairy products and drive the dairy products in the upper part of the inner circle to move downward;At the lower part of the cylinder body 1, the second stirring plate 16 is longer, driving more dairy products at the lower part of the outer ring to move upward, so that the dairy products in the whole cylinder body 1 can be effectively stirred and emulsified, improving the uniformity of emulsification.
[0042] The above front, back, left, right, up, and down are all based on the Figure 1 description in the attached drawings of the specification. Taking the perspective of the observer as the standard, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0043] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present invention.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A milk product emulsification device, characterized in that: The invention comprises a cylinder (1); the top of the cylinder (1) is rotatably connected to a power shaft (11) through a first groove; a fixed plate (12) is fixedly connected between the inner walls of the cylinder (1), and the power shaft (11) passes through the fixed plate (12); the top of the fixed plate (12) is rotatably connected to an upper ring (13) through a rotation groove, and the top of the upper ring (13) is rotatably connected to a rotation rod (14) through a group of second grooves; a group of first stirring plates (15) and second stirring plates (16) are respectively fixedly connected to the power shaft (11) and the rotation rod (14), and the first stirring plates (15) and the second stirring plates (16) are both twisted and twisted in opposite directions; a support is fixedly connected between the inner walls of the cylinder (1); A support frame (17) is provided on the top of the support frame (17), and the power shaft (11) is rotatably connected to the inner center of the support frame (17); the top of the support frame (17) is rotatably connected to a lower ring (18) through a third groove, and the top of the lower ring (18) is rotatably connected to a rotating rod (14) through a group of fourth grooves; a power assembly is provided on the top of the fixed plate (12); the power shaft (11), the upper ring (13) and the rotating rod (14) are all driven by the power assembly, and the power shaft (11) and the upper ring (13) and the rotating rod (14) rotate in opposite directions; a pair of feed pipes (19) are provided on the top of the barrel (1), and the feed pipes (19) penetrate the fixed plate (12); and a discharge pipe (191) is provided on the bottom of the barrel (1).
2. A milk product emulsification device according to claim 1, characterized in that: The power assembly comprises a power unit, a transmission unit and a power gear (2); the power shaft (11) is fixedly connected with the power gear (2); the top of the fixed plate (12) is fixedly connected to the top of the cylinder (1) via a pair of fixed columns; the top of the fixed plate (12) is rotatably connected with a transmission gear (21) via a first shaft; a toothed ring groove is provided on the inner ring wall of the upper ring (13); the transmission gear (21) is meshed with the toothed ring groove and the power gear (2); and the diameter of the power gear (2) is smaller than that of the transmission gear (21).
3. A milk product emulsification device according to claim 2, characterized in that: The transmission unit comprises a second shaft, the top of the fixed plate (12) is rotatably connected to the second shaft, the second shaft and the power shaft (11) are both fixedly connected to sprockets (3), and the pair of sprockets (3) are driven by chains (31); a pair of fixed half rings (32) are fixedly connected to the top of the fixed plate (12), a rotating ring (33) is rotatably connected between the tops of the pair of fixed half rings (32), and teeth grooves are provided on the inner and outer ring walls of the rotating ring (33); a driving gear (34) and a rotating gear (35) are respectively fixedly connected to the second shaft and the rotating rod (14), and the driving gear (34) and the rotating gear (35) are respectively meshed with the teeth grooves on the inner and outer ring walls of the rotating ring (33).
4. A milk product emulsification device according to claim 3, characterized in that: The power unit comprises a motor (4), the top of the cylinder (1) is fixedly connected to the motor (4), the output end of the motor (4) is fixedly connected to a first bevel gear (41), the power shaft (11) is fixedly connected to a second bevel gear (42), and the first bevel gear (41) and the second bevel gear (42) are meshed.
5. A milk product emulsification device according to claim 4, characterized in that: The top of the cylinder (1) is fixedly connected to a pump casing (5) via a fixing block; the power shaft (11) penetrates the pump casing (5) and is rotatably connected to the inner wall of the top of the pump casing (5); a rotating shaft is rotatably connected between opposite side walls of the pump casing (5); a liquid-driving gear (51) is fixedly connected to the power shaft (11) and the rotating shaft; a pair of the liquid-driving gears (51) are meshed with each other; an annular tube (52) is fixedly connected to the bottom of the fixing plate (12); a conduit (53) is fixedly connected to the top of the annular tube (52); and the conduit (53) is fixedly connected to the inner top of the annular tube (52). The tube (53) passes through the fixed plate (12) and the cylinder (1) and is connected to the interior of the pump casing (5); a U-tube (54) is provided on the discharge pipe (191), and both the U-tube (54) and the discharge pipe (191) are provided with valves, and the other end of the U-tube (54) is connected to the interior of the pump casing (5); a group of suction tubes (55) are fixedly connected to the bottom of the ring tube (52) through a group of suction grooves, and the suction tubes (55) are located between the first stirring plate (15) and the second stirring plate (16).
6. A milk product emulsification device according to claim 5, characterized in that: A group of guide plates (6) are fixedly connected to the bottom of the cylinder (1), and the guide plates (6) are staggered at the head and tail; and a group of guide plates (6) are each provided with a guide groove (61).
7. A milk product emulsification device according to claim 6, characterized in that: The length of a group of the first stirring plates (15) gradually decreases from top to bottom, and the length of a group of the second stirring plates (16) gradually increases from top to bottom.
Citation Information
Patent Citations
Dairy product emulsifying device
CN117123076A