Welding device for hydraulic cylinder accessory machining
By designing the fixed cleanup mechanism, slag removal welding mechanism and auxiliary cleaning mechanism of the welding device for hydraulic cylinder accessories processing, the problem that traditional welding devices are difficult to remove impurities on the surface of the hydraulic cylinder is solved, efficient cleaning and welding is achieved, and welding quality and device stability are improved.
Patent Information
- Application Number
- CN202510249275.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional welding devices are difficult to completely remove surface impurities during hydraulic cylinder accessories processing, resulting in frequent slag inclusion problems, affecting the strength and sealing of welding joints, and may cause safety hazards such as leakage and failure during use of hydraulic cylinders.
A welding device for processing hydraulic cylinder accessories is designed, including a fixed cleaning mechanism, a slag removal welding mechanism and an auxiliary cleaning mechanism. The fixed and cleaner mechanism uses a clamp and a sliding rod to achieve stable clamping and cleaning of the surface of the hydraulic cylinder. The slag removal welding mechanism uses the welding head and the steel brush head for slag removal and welding, and the auxiliary cleaning mechanism cleans the brush head and the steel brush head through vibration.
It effectively reduces impurities on the surface of the hydraulic cylinder before welding, reduces the occurrence of slag inclusion, improves the strength and sealing of the welded joints, enhances the safety of the hydraulic cylinder, and extends the service life of the device.
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Figure CN120133805A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding devices, and specifically to a welding device for processing hydraulic cylinder fittings. Background Art
[0002] In the field of processing hydraulic cylinder fittings, traditional welding devices face many challenges and limitations. With the continuous improvement of the quality requirements for hydraulic cylinders in industrial manufacturing, especially in some application scenarios with strict requirements for the stability and reliability of hydraulic systems, such as heavy machinery, aerospace and other fields, traditional welding devices are difficult to meet the needs of high-precision and high-quality welding.
[0003] The patent application with the application number CN202122221791.9 discloses a welding device for processing hydraulic cylinder fittings, including a workbench. Two symmetrically arranged support seats are fixed at the bottom of the workbench. A through groove is formed through the workbench. Two symmetrically arranged U-shaped moving frames are slidably connected in the through groove. A bidirectional lead screw is spirally connected to the two U-shaped moving frames below the through groove. A fixed ring is fixed in the through groove, and a rotary welding mechanism is installed on the fixed ring. A clamping mechanism is connected between the two U-shaped moving frames, the workbench and the two support seats;
[0004] However, this patent also has the following deficiencies. That is, due to the lack of effective impurity removal means in traditional welding devices, it is difficult to thoroughly remove impurities such as rust and oil stains on the surface of the hydraulic cylinder before welding, resulting in frequent slag inclusion problems during the welding process. Slag inclusion seriously affects the strength and sealing performance of the welded joint, and may further cause safety hazards such as leakage and failure during the use of the hydraulic cylinder. In view of this situation, a welding device for processing hydraulic cylinder fittings is specifically proposed. Summary of the Invention
[0005] The purpose of the present invention is to provide a welding device for processing hydraulic cylinder fittings to solve the problems raised in the above background art.
[0006] To solve the above technical problems, the present invention provides the following technical solution: A welding device for processing hydraulic cylinder fittings, including a workbench. A first arc-shaped plate and a second arc-shaped plate are fixedly connected to the top of the workbench. A first annular internal gear disc is fixedly connected to the outer surface of the first arc-shaped plate. A second annular internal gear disc is fixedly connected to the outer surface of the second arc-shaped plate. A fixed impurity removal mechanism is fixedly connected to the outer surface of the workbench. A slag removal welding mechanism and an auxiliary cleaning mechanism are rotatably connected to the inner surfaces of the first annular internal gear disc and the second annular internal gear disc. It further includes:
[0007] Fixed impurity removal mechanism, the fixed impurity removal mechanism includes a fixed component, the fixed component includes a first arc-shaped column, the first arc-shaped column is fixedly connected to the outer surface of the workbench, the first arc-shaped column is fixedly connected to a first hydraulic pump through a through hole opened inside, the output end of the first hydraulic pump is fixedly connected to a first clamping plate, the lower surface of the first clamping plate is fixedly connected to a first sliding rod, a first screw rod is rotatably connected inside the workbench, the outer surface of the first screw rod is threadedly connected to a first slider, the top of the first slider is fixedly connected to a first connecting rod, the inner surface of the first connecting rod is fixedly connected to a second hydraulic pump, the output end of the second hydraulic pump is fixedly connected to a second clamping plate, the outer surface of the first slider is fixedly connected to a first scraper, and the first clamping plate and the second clamping plate are used to clamp the surface of the hydraulic cylinder.
[0008] According to the above technical solution, the fixed impurity removal mechanism includes an impurity removal component, the impurity removal component includes a block column, the block column is slidably connected to the inner surfaces of the first annular internal gear disc and the second annular internal gear disc, a second sliding rod is slidably inserted inside the block column, the bottom of the second sliding rod is fixedly connected to a second arc-shaped column, a brush head is fixedly connected to the outer surface of the second arc-shaped column, a friction plate is clamped inside the second arc-shaped column, a first gear motor is fixedly connected inside the block column, a first spring is fixedly connected to the outer surface of the block column, and the brush head and the friction plate are used to remove impurities from the surface of the hydraulic cylinder.
[0009] According to the above technical solution, the first sliding rod is slidably connected to the first arc-shaped column, the first slider is slidably connected to the workbench, the lower surface of the first scraper is in contact with the upper surface of the workbench, and the first scraper is used to clean the surface of the workbench.
[0010] According to the above technical solution, the top of the first spring is fixedly connected to the outer surface of the second sliding rod, the first gear motor is meshed with the inner surfaces of the first annular internal gear disc and the second annular internal gear disc, and the first gear motor is used to drive the impurity removal component to rotate.
[0011] According to the above technical solution, the slag removal and welding mechanism includes a clamping groove connecting frame, which is rotatably connected to the inner surfaces of the first annular internal gear disc and the second annular internal gear disc. A second gear motor is fixedly connected inside the clamping groove connecting frame. A third sliding rod is slidably inserted inside the clamping groove connecting frame. A second spring is fixedly connected to the outer surface of the third sliding rod. A third arc-shaped column is fixedly connected to the bottom of the third sliding rod. A welding head is fixedly connected to the bottom of the third arc-shaped column. An electromagnet is fixedly connected inside the clamping groove connecting frame. An arc-shaped slider is slidably connected inside the clamping groove connecting frame. A fourth sliding rod is slidably inserted inside the third arc-shaped column. A third spring is fixedly connected to the outer surface of the fourth sliding rod. A steel brush head is fixedly connected to the bottom of the fourth sliding rod. A triangular rubber column is fixedly connected to the outer surface of the clamping groove connecting frame. The steel brush head is used for removing slag from the welding surface of the hydraulic cylinder.
[0012] According to the above technical solution, the outer surface of the arc-shaped slider is in contact with the outer surface of the third sliding rod. The bottom of the second spring is fixedly connected to the outer surface of the clamping groove connecting frame. The bottom of the third spring is fixedly connected to the outer surface of the third arc-shaped column. The triangular rubber column is slidably connected to the inner surfaces of the first annular internal gear disc and the second annular internal gear disc. The triangular rubber column is used for cleaning the inner surfaces of the first annular internal gear disc and the second annular internal gear disc.
[0013] According to the above technical solution, the auxiliary cleaning mechanism includes a fixed block, which is fixedly connected to the outer surface of the first annular internal gear disc. A second screw rod is threadedly connected inside the fixed block through a threaded hole. A cross is rotatably connected to the outer surface of the second screw rod. A third screw rod is rotatably connected to the outer surface of the cross. A U-shaped frame is threadedly connected to the outer surface of the third screw rod. A fourth arc-shaped column is fixedly connected to the outer surface of the U-shaped frame. A V-shaped groove is formed inside the fourth arc-shaped column. A first motor is fixedly connected to the lower surface of the fourth arc-shaped column. A cam is fixedly connected to the output end of the first motor. The fourth arc-shaped column is used for cleaning the brush head and the steel brush head.
[0014] According to the above technical solution, the V-shaped groove is in contact with the outer surface of the welding head. The distance between the second screw rod and the symmetrically arranged second screw rod is greater than the length of the fourth arc-shaped column. The outer surface of the U-shaped frame is in contact with the outer surface of the cross. The cam is used for vibrating the fourth arc-shaped column.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The welding device for processing hydraulic cylinder fittings, by setting the fixed impurity cleaning mechanism, its fixed components are set in multiple groups to achieve stable clamping of the surface of the hydraulic cylinder; the impurity cleaning component cleans impurities such as rust on the surface to ensure the cleanliness of the surface of the hydraulic cylinder before welding to reduce the probability of slag inclusion; and through the optimized slider component in the mechanism, the welding stress of the hydraulic cylinder is dispersed and transferred, avoiding the screw directly bearing the stress, thereby protecting the screw, extending the life of the mechanism, and improving the stability and reliability of the equipment.
[0017] 2. The welding device for processing hydraulic cylinder fittings, by setting the slag removal and welding mechanism, in cooperation with the fixed impurity cleaning mechanism, can timely and thoroughly remove slag and keep the welding surface clean; the welding head welds according to preset parameters, and after each circle of welding, the slag is quickly removed and the welding surface is cleaned twice; and it has an adaptive ability, can automatically adjust the slag removal and welding positions to adapt to different diameters of processing; improves the stability of welding quality and reduces slag inclusion.
[0018] 3. The welding device for processing hydraulic cylinder fittings, by setting the auxiliary cleaning mechanism, in cooperation with the slag removal and welding mechanism and the fixed impurity cleaning mechanism, ensures stable and efficient impurity cleaning, slag removal and welding, cleans the surfaces of the brush heads and steel brush heads, and can protect the welding head, improving the operating stability and life; and does not affect welding and improves the efficiency and quality of impurity cleaning and slag removal, ensures the efficiency of slag removal and impurity cleaning, and extends the service life.
[0019] 4. The welding device for processing hydraulic cylinder fittings, by setting the above mechanisms, ensures cleanliness before welding, reduces the slag inclusion rate, the slag removal and welding mechanism is responsible for slag removal and secondary cleaning during welding, the two rely on components and capabilities to stabilize the process, reduce quality fluctuations, the fixed impurity cleaning mechanism protects the screw, ensures key components, optimizes the operating state, reduces costs, extends the life, the various mechanisms cooperate to reduce time loss, improve the efficiency of impurity cleaning and slag removal, shorten the processing time, increase the output, and enhance the adaptability of the device. Brief Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the main structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the structure of the fixed impurity cleaning mechanism of the present invention.
[0022] Figure 3 It is a schematic diagram of the structure of the fixed component of the present invention.
[0023] Figure 4 It is a cross-sectional view of the structure of the impurity cleaning component of the present invention.
[0024] Figure 5 It is a cross-sectional view of the structure of the slag removal and welding mechanism of the present invention.
[0025] Figure 6This is an enlarged cross-sectional view of the structure at location A of the slag removal and welding mechanism of the present invention.
[0026] Figure 7 This is a cross-sectional view of the structure of the auxiliary cleaning mechanism of the present invention.
[0027] Figure 8 This is a partial cross-sectional view of the structure of the auxiliary cleaning mechanism of the present invention.
[0028] In the figure: 1, workbench; 2, first arc-shaped plate;
[0029] 3, fixed impurity removal mechanism;
[0030] 3001, fixed component;
[0031] 301, first arc-shaped column; 302, first hydraulic pump; 303, first clamping plate; 304, first sliding rod; 305, first screw rod; 306, first slider; 307, first connecting rod; 308, second hydraulic pump; 309, second clamping plate; 310, first scraping plate;
[0032] 3002, impurity removal component;
[0033] 311, second sliding rod; 312, second arc-shaped column; 313, block column; 314, brush head; 315, friction plate; 316, first gear motor; 317, first spring;
[0034] 4, second arc-shaped plate; 5, first annular internal gear disc;
[0035] 6, slag removal and welding mechanism;
[0036] 601, card slot connecting frame; 602, second gear motor; 603, third sliding rod; 604, second spring; 605, arc-shaped slider; 606, electromagnet; 607, fourth sliding rod; 608, third spring; 609, steel brush head; 610, triangular rubber column; 611, welding head; 612, third arc-shaped column;
[0037] 7, second annular internal gear disc;
[0038] 8, auxiliary cleaning mechanism;
[0039] 801, fixed block; 802, second screw rod; 803, cross; 804, third screw rod; 805, U-shaped frame; 806, fourth arc-shaped column; 807, V-shaped groove; 808, first motor; 809, cam. Detailed implementation manners
[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0041] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation of the present invention.
[0042] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Embodiment 1: Refer to Figures 1 - 4 , the present invention provides a technical solution: a welding device for processing hydraulic cylinder fittings, including a workbench 1. A first arc-shaped plate 2 and a second arc-shaped plate 4 are fixedly connected to the top of the workbench 1. A first annular internal gear disk 5 is fixedly connected to the outer surface of the first arc-shaped plate 2, and a second annular internal gear disk 7 is fixedly connected to the outer surface of the second arc-shaped plate 4. A fixed cleaning mechanism 3 is fixedly connected to the outer surface of the workbench 1. A slag removal welding mechanism 6 and an auxiliary cleaning mechanism 8 are rotatably connected to the inner surfaces of the first annular internal gear disk 5 and the second annular internal gear disk 7. It also includes:
[0044] The fixed cleaning mechanism 3 includes a fixing component 3001. The fixing component 3001 includes a first arc-shaped column 301. The first arc-shaped column 301 is fixedly connected to the outer surface of the workbench 1. A first hydraulic pump 302 is fixedly connected to the first arc-shaped column 301 through a through hole opened inside. The output end of the first hydraulic pump 302 is fixedly connected to a first clamping plate 303. A first sliding rod 304 is fixedly connected to the lower surface of the first clamping plate 303. A first screw rod 305 is rotatably connected to the inside of the workbench 1. A first slider 306 is threadedly connected to the outer surface of the first screw rod 305. A first connecting rod 307 is fixedly connected to the top of the first slider 306. A second hydraulic pump 308 is fixedly connected to the inner surface of the first connecting rod 307. The output end of the second hydraulic pump 308 is fixedly connected to a second clamping plate 309. A first scraping plate 310 is fixedly connected to the outer surface of the first slider 306. The first clamping plate 303 and the second clamping plate 309 are used to clamp the surface of the hydraulic cylinder.
[0045] The fixed impurity removal mechanism 3 includes an impurity removal component 3002. The impurity removal component 3002 includes a clamping block column 313. The clamping block column 313 is slidably connected to the inner surfaces of the first annular internal gear disc 5 and the second annular internal gear disc 7. A second sliding rod 311 is slidably inserted into the interior of the clamping block column 313. A second arc-shaped column 312 is fixedly connected to the bottom of the second sliding rod 311. A brush head 314 is fixedly connected to the outer surface of the second arc-shaped column 312. A friction plate 315 is clamped inside the second arc-shaped column 312. A first gear motor 316 is fixedly connected to the interior of the clamping block column 313. A first spring 317 is fixedly connected to the outer surface of the clamping block column 313. The brush head 314 and the friction plate 315 are used for removing impurities from the surface of the hydraulic cylinder.
[0046] The first sliding rod 304 is slidably connected to the first arc-shaped column 301. The first slider 306 is slidably connected to the workbench 1. The lower surface of the first scraper 310 is in contact with the upper surface of the workbench 1. The first scraper 310 is used for cleaning the surface of the workbench 1. The top of the first spring 317 is fixedly connected to the outer surface of the second sliding rod 311. The first gear motor 316 meshes with the inner surfaces of the first annular internal gear disc 5 and the second annular internal gear disc 7. The first gear motor 316 is used to drive the impurity removal component 3002 to rotate. The clamping position of the second clamping plate 309 is any position where the outer surface of the second clamping plate 309 does not contact the outer surface of the first arc-shaped plate 2 when the surface of the hydraulic cylinder to be welded needs to contact the surface of another hydraulic pump to be welded. The symmetric arrangement of the second clamping plate 309 and the cooperation with the first clamping plate 303 form a space triangle, which plays a positive role in clamping the surface of the hydraulic cylinder. The first scraper 310 cleans the upper surface of the workbench 1, so that the movement of the first slider 306 is not affected, and through the sliding connection between the first slider 306 and the workbench 1, the first screw rod 305 does not directly bear stress.
[0047] The working principle of this embodiment is as follows: When using this welding device for processing hydraulic cylinder fittings, place the hydraulic cylinder to be welded on the first clamping plate 303. At this time, the first screw 305 rotates, driving the first slider 306 to move, and driving the second hydraulic pump 308 and the second clamping plate 309 to move through the first connecting rod 307. The second hydraulic pump 308 is started. When the outer surface of the second clamping plate 309 contacts the outer surface of the hydraulic cylinder and meets the above position requirements, the second hydraulic pump 308 continuously pushes the second clamping plate 309 to contact and clamp the surface of the hydraulic cylinder. At the same time, the first hydraulic pump 302 is started to push the first clamping plate 303 to move upward and push the hydraulic cylinder to move. When the hydraulic cylinder is concentric with the first annular internal gear disk 5, the first hydraulic pump 302 and the second hydraulic pump 308 stop operating. At this time, the first screw 305 drives the hydraulic cylinder to move inward. When the outer surface of the hydraulic cylinder is flush with the center, stop moving and keep the positions of the two hydraulic cylinders with the symmetrically arranged mechanism. At this time, the first gear motor 316 rotates, driving the cleaning component 3002 to rotate around the axis of the first annular internal gear disk 5. At the same time, the first spring 317 pulls the second sliding rod 311 to move downward, so that the friction plate 315 and the brush head 314 contact the outer surface of the hydraulic cylinder. At this time, driven by the first gear motor 316, the outer surface of the hydraulic cylinder is cleaned. The brush head 314 removes the impurities on the surface. While removing the impurities on the surface, the friction plate 315 roughens the surface of the hydraulic cylinder to make the welding tighter. At this time, welding is carried out.
[0048] Embodiment 2: Please refer to Figures 5 - 6 , on the basis of Embodiment 1, the present invention provides a technical solution: The slag removal and welding mechanism 6 includes a slot connection frame 601, and the slot connection frame 601 is rotatably connected to the inner surfaces of the first annular internal gear disk 5 and the second annular internal gear disk 7. A second gear motor 602 is fixedly connected inside the slot connection frame 601. A third sliding rod 603 is slidably inserted inside the slot connection frame 601. A second spring 604 is fixedly connected to the outer surface of the third sliding rod 603. A third arc-shaped column 612 is fixedly connected to the bottom of the third sliding rod 603. A welding head 611 is fixedly connected to the bottom of the third arc-shaped column 612. An electromagnet 606 is fixedly connected inside the slot connection frame 601. An arc-shaped slider 605 is slidably connected inside the slot connection frame 601. A fourth sliding rod 607 is slidably inserted inside the third arc-shaped column 612. A third spring 608 is fixedly connected to the outer surface of the fourth sliding rod 607. A steel brush head 609 is fixedly connected to the bottom of the fourth sliding rod 607. A triangular rubber column 610 is fixedly connected to the outer surface of the slot connection frame 601. The steel brush head 609 is used for removing slag from the welding surface of the hydraulic cylinder.
[0049] The outer surface of the arc-shaped slider 605 is in contact with the outer surface of the third sliding rod 603. The bottom of the second spring 604 is fixedly connected to the outer surface of the card slot connecting frame 601. The bottom of the third spring 608 is fixedly connected to the outer surface of the third arc-shaped column 612. The triangular rubber column 610 is slidably connected to the first annular internal gear disk 5 and the second annular internal gear disk 7. The triangular rubber column 610 is used to clean the inner surfaces of the first annular internal gear disk 5 and the second annular internal gear disk 7. By replacing the original electric push rod with the third sliding rod 603 and the second spring 604, while not changing the original performance, the adjustment of the welding head 611 is more sensitive and the welding head 611 is protected. The internal teeth of the triangular rubber column 610 and the first annular internal gear disk 5 and the second annular internal gear disk 7 are provided to reduce the influence of welding slag on their operation, and through the cleaning of the triangular rubber column 610, the operation effect is ensured to be good. The first gear motor 316 is related to the second gear motor 602 and moves simultaneously without interfering with each other.
[0050] The working principle of this embodiment is as follows: When using this welding device for processing hydraulic cylinder fittings, when the cleaning operation is completed and welding is required, the second gear motor 602 rotates, driving the slag removal and welding mechanism 6 to rotate around the axis of the first annular internal gear disk 5. At the same time, the second spring 604 pulls the third sliding rod 603 to move downward, driving the third arc-shaped column 612 to move downward, driving the welding head 611 to contact the surface of the hydraulic cylinder to be welded. At this time, the electromagnet 606 is activated, pushing the arc-shaped slider 605 to contact the outer surface of the third sliding rod 603, stopping the movement of the welding head 611. At the same time, the third spring 608 pulls the fourth sliding rod 607 to move downward, driving the steel brush head 609 to move downward and contact the outer surface of the hydraulic cylinder to be welded. At this time, driven by the second gear motor 602, the triangular rubber column 610 is pushed to clean and rotate on the inner surfaces of the first annular internal gear disk 5 and the second annular internal gear disk 7. After rotating one circle, the complete cleaning of the welding surface is achieved. At this time, the welding head 611 is activated to weld the welding surface. While welding, the front and rear steel brush heads 609 remove slag from the welding surface to ensure the stability of the welding quality.
[0051] Embodiment Three: Please refer to Figures 7 - 8, based on the first and second embodiments, the present invention provides a technical solution: The auxiliary cleaning mechanism 8 includes a fixed block 801, which is fixedly connected to the outer surface of the first annular internal gear disk 5. A second screw rod 802 is threadedly connected to the inside of the fixed block 801 through a threaded hole. A cross 803 is rotatably connected to the outer surface of the second screw rod 802. A third screw rod 804 is rotatably connected to the outer surface of the cross 803. A U-shaped frame 805 is threadedly connected to the outer surface of the third screw rod 804. A fourth arc-shaped column 806 is fixedly connected to the outer surface of the U-shaped frame 805. A V-shaped groove 807 is formed inside the fourth arc-shaped column 806. A first motor 808 is fixedly connected to the lower surface of the fourth arc-shaped column 806. An output end of the first motor 808 is fixedly connected to a cam 809. The fourth arc-shaped column 806 is used to clean the brush head 314 and the steel brush head 609.
[0052] The V-shaped groove 807 is in contact with the outer surface of the welding head 611. The distance between the second screw rod 802 and the symmetrically arranged second screw rod 802 is greater than the length of the fourth arc-shaped column 806. The outer surface of the U-shaped frame 805 is in contact with the outer surface of the cross 803. The cam 809 is used to vibrate the fourth arc-shaped column 806. The first motor 808 drives the vibration of the fourth arc-shaped column 806, so that the brush head 314 and the steel brush head 609 are cleaned by vibration. However, the wear of the friction plate 315 is relatively large, and the efficiency can only be maintained by replacement. A through hole is formed inside the second arc-shaped column 312 to provide a replacement channel. The operating distance of the third screw rod 804 is sufficient to move the entire U-shaped frame 805 out of the first annular internal gear disk 5, making its operation process stable and not affecting the welding.
[0053] The working principle of this embodiment is as follows: When using this welding device for processing hydraulic cylinder fittings, when it is necessary to clean the brush heads for impurity removal and slag removal after a welding operation, the second screw 802 rotates, driving the auxiliary cleaning mechanism 8 to move downward as a whole. When it moves to the end position, the movement stops. At this time, the third screw 804 rotates, driving the U-shaped frame 805 to move inward. When the outer surface of the U-shaped frame 805 comes into contact with the outer surface of the cross 803, the rotation stops. At this time, the V-shaped groove 807 is aligned with the welding head 611. Then, by continuing to rotate the second screw 802, the fourth arc-shaped column 806 is driven to move upward until the convex point position of the V-shaped groove 807 comes into contact with the outer surface of the welding head 611, at which point the rotation of the second screw 802 stops. At this time, the first motor 808 rotates, driving the cam 809 to rotate, vibrating the fourth arc-shaped column 806. At this time, driven by the first gear motor 316 and the second gear motor 602, the brush head 314 and the steel brush head 609 come into contact with the outer surface of the fourth arc-shaped column 806 through the first spring 317 and the third spring 608, and are cleaned by vibration to ensure the efficiency of impurity removal and slag removal. After the cleaning is completed, reverse its movement process to reset it without affecting the welding process.
[0054] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0055] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A welding device for processing hydraulic cylinder accessories, comprising a workbench (1), the top of the workbench (1) being fixedly connected to a first arc-shaped plate (2) and a second arc-shaped plate (4), the outer surface of the first arc-shaped plate (2) being fixedly connected to a first annular inner toothed disc (5), the outer surface of the second arc-shaped plate (4) being fixedly connected to a second annular inner toothed disc (7), the outer surface of the workbench (1) being fixedly connected to a fixed cleaning mechanism (3), the inner surfaces of the first annular inner toothed disc (5) and the second annular inner toothed disc (7) being rotatably connected to a slag removal welding mechanism (6) and an auxiliary cleaning mechanism (8), characterized in that: Also includes: A fixed debris clearing mechanism (3), the fixed debris clearing mechanism (3) comprising a fixed component (3001), the fixed component (3001) comprising a first arc-shaped column (301), the first arc-shaped column (301) being fixedly connected to the outer surface of the workbench (1), the first arc-shaped column (301) being fixedly connected to a first hydraulic pump (302) via a through hole provided inside the first arc-shaped column (301), the output end of the first hydraulic pump (302) being fixedly connected to a clamping plate 1 (303), the lower surface of the clamping plate 1 (303) being fixedly connected to a first sliding rod (304), the inside of the workbench (1) A first screw rod (305) is rotatably connected, the outer surface of the first screw rod (305) is threadedly connected to a first slider (306), the top of the first slider (306) is fixedly connected to a first connecting rod (307), the inner surface of the first connecting rod (307) is fixedly connected to a second hydraulic pump (308), the output end of the second hydraulic pump (308) is fixedly connected to a second clamping plate (309), the outer surface of the first slider (306) is fixedly connected to a scraper plate (310), and the first clamping plate (303) and the second clamping plate (309) are used to clamp the surface of the hydraulic cylinder.
2. A welding device for processing hydraulic cylinder parts according to claim 1, characterized in that: The fixed debris cleaning mechanism (3) comprises a debris cleaning component (3002), wherein the debris cleaning component (3002) comprises a block column (313), wherein the block column (313) is slidably connected to the inner surfaces of the first annular inner toothed disc (5) and the second annular inner toothed disc (7), wherein a second sliding rod (311) is slidably inserted into the interior of the block column (313), wherein the bottom of the second sliding rod (311) is fixedly connected to a second arc-shaped column (312), wherein a brush head (314) is fixedly connected to the outer surface of the second arc-shaped column (312), wherein a friction plate (315) is clamped inside the second arc-shaped column (312), wherein a first gear motor (316) is fixedly connected to the interior of the block column (313), wherein a first spring (317) is fixedly connected to the outer surface of the block column (313), and wherein the brush head (314) and the friction plate (315) are used for cleaning debris from the surface of the hydraulic cylinder.
3. A welding device for processing hydraulic cylinder parts according to claim 1, characterized in that: The first sliding rod (304) is slidably connected to the first arc-shaped column (301), the first sliding block (306) is slidably connected to the workbench (1), the lower surface of the scraper 1 (310) is in contact with the upper surface of the workbench (1), and the scraper 1 (310) is used to clean the surface of the workbench (1).
4. A welding device for processing hydraulic cylinder parts according to claim 2, characterized in that: The top of the first spring (317) is fixedly connected to the outer surface of the second sliding rod (311), and the first gear motor (316) is meshed with the inner surfaces of the first annular inner gear disc (5) and the second annular inner gear disc (7). The first gear motor (316) is used to drive the debris cleaning component (3002) to rotate.
5. The welding device for processing hydraulic cylinder parts according to claim 1, characterized in that: The slag removal welding mechanism (6) comprises a slot connection frame (601), the slot connection frame (601) being rotatably connected to the inner surfaces of the first annular inner toothed disc (5) and the second annular inner toothed disc (7), the interior of the slot connection frame (601) being fixedly connected to a second gear motor (602), the interior of the slot connection frame (601) being slidably plugged with a third sliding rod (603), the outer surface of the third sliding rod (603) being fixedly connected to a second spring (604), the bottom of the third sliding rod (603) being fixedly connected to a third arc-shaped column (612), and the bottom of the third arc-shaped column (612) being fixedly connected to a welding The slot connecting frame (601) is provided with a head (611), an electromagnet (606) is fixedly connected inside the slot connecting frame (601), an arc-shaped slider (605) is slidably connected inside the slot connecting frame (601), a fourth sliding rod (607) is slidably inserted inside the third arc-shaped column (612), a third spring (608) is fixedly connected to the outer surface of the fourth sliding rod (607), a steel brush head (609) is fixedly connected to the bottom of the fourth sliding rod (607), and a triangular rubber column (610) is fixedly connected to the outer surface of the slot connecting frame (601), and the steel brush head (609) is used to remove slag from the welding surface of the hydraulic cylinder.
6. A welding device for processing hydraulic cylinder parts according to claim 5, characterized in that: The outer surface of the arc-shaped sliding block (605) contacts the outer surface of the third sliding rod (603); the bottom of the second spring (604) is fixedly connected to the outer surface of the slot connecting frame (601); the bottom of the third spring (608) is fixedly connected to the outer surface of the third arc-shaped column (612); the triangular rubber column (610) is slidably connected to the first annular inner toothed disc (5) and the second annular inner toothed disc (7); and the triangular rubber column (610) is used to clean the inner surfaces of the first annular inner toothed disc (5) and the second annular inner toothed disc (7).
7. The welding device for processing hydraulic cylinder parts according to claim 1, characterized in that: The auxiliary cleaning mechanism (8) comprises a fixed block (801), the fixed block (801) being fixedly connected to the outer surface of the first annular inner toothed disc (5), the interior of the fixed block (801) being threadedly connected to a second screw rod (802) via a threaded hole, the outer surface of the second screw rod (802) being rotatably connected to a cross rod (803), the outer surface of the cross rod (803) being rotatably connected to a third screw rod (804), the outer surface of the third screw rod (804) being threadedly connected to a U-shaped frame (805), the outer surface of the U-shaped frame (805) being fixedly connected to a fourth arc-shaped column (806), the interior of the fourth arc-shaped column (806) being provided with a V-shaped groove (807), the lower surface of the fourth arc-shaped column (806) being fixedly connected to a first motor (808), the output end of the first motor (808) being fixedly connected to a cam (809), and the fourth arc-shaped column (806) being used to clean the bristle brush head (314) and the steel brush head (609).
8. A welding device for processing hydraulic cylinder parts according to claim 7, characterized in that: The V-shaped groove (807) contacts the outer surface of the welding head (611); the distance between the second screw rod (802) and the symmetrically arranged second screw rod (802) is greater than the length of the fourth arc-shaped column (806); the outer surface of the U-shaped frame (805) contacts the outer surface of the cross (803); and the cam (809) is used to vibrate the fourth arc-shaped column (806).
Citation Information
Patent Citations
Welding device for hydraulic cylinder accessory machining
CN215880593U