Energy-saving end slope large-dip-angle conveyor

By designing an energy-saving end-grinding conveyor, the roller unit body for large-grinding belt machine and the adjustable tail feeding section are used, which solves the problems of short service life, difficult pressure to control and inability to walk along the slope in existing conveyors, and achieves lower operating resistance and longer service life of the tape.

CN120135690AActive Publication Date: 2025-06-13ZHENGZHOU COAL MINING MASCH COMPREHENSIVE EQPT CO LTD
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Patent Information

Application Number
CN202510289667.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-06-13
Estimated Expiration
2045-03-12

AI Technical Summary

Technical Problem

The existing large-inclination belt conveyors have problems such as high tape price, short life, limited transportation capacity, difficult to clean, insufficient filling rate, difficult to control the pressure of the belt, and inability to walk along the slope along the open-pit mine end.

Method used

An energy-saving end-to-groove large inclination conveyor is designed, using the roller unit body, tail and head drive transition section, walking track chassis and adjustable tail feeding section. Through the coordinated work of the belt pulley assembly and the bearing wheel assembly, the smooth operation of the tape and adaptive slope changes are achieved.

Benefits of technology

It reduces the bending and crushing resistance of the tape, reduces the operating resistance by 40%, and reduces the operating power by 30%, extends the service life of the tape, reduces procurement and maintenance costs, and improves the adaptability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an energy-saving end slope large-dip-angle conveyor, and relates to the technical field of open-pit mining and long-distance conveying equipment. An energy-saving end slope large-dip-angle conveyor comprises a plurality of roller unit machine bodies for a large-dip-angle belt conveyor, and each roller unit machine body is composed of a bearing wheel steering device, a bearing wheel track, a bearing wheel assembly, a pinch roller steering device, a pinch roller track, a pinch roller assembly, a truss, a machine body connecting base and a flexible transmission part. The belt pressing wheel assembly walks in a closed loop formed by connecting the belt pressing wheel steering device and the belt pressing wheel track, the bearing wheel assembly walks in a closed loop formed by connecting the bearing wheel steering device and the bearing wheel track, and the belt pressing wheel assembly and the bearing wheel assembly clamp an adhesive tape and materials in the adhesive tape to operate synchronously. According to the energy-saving type end slope large-dip-angle conveyor, large-dip-angle conveying can be conducted through a common rubber belt, and the purchase and maintenance cost of the rubber belt is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of open-pit mining and long-distance conveying equipment, and specifically to an energy-saving large-inclination conveyor for the end slope. Background Art

[0002] The commonly used large-inclination belt conveyors mainly include corrugated belt conveyors, corrugated sidewall belt conveyors, partition belt conveyors, etc. These belt conveyors require special belts, which have high manufacturing and maintenance costs, short service life, easy material spillage, and are not easy to clean. In recent years, a pressure belt conveyor has emerged for large-inclination conveying of bulk materials. Compared with some other forms of large-inclination belt conveyors, the pressure belt conveyor has the advantages of low cost, easy cleaning and repair, no material spillage and no dust generation during transportation. The patent with the publication number CN116280890A discloses a pressure wheel group for a pressure belt device of a pressure belt conveyor. The technical key points are that it includes a universal wheel frame and several universal wheels connected to the universal wheel frame. The universal wheels are pressed against the surface of the covering belt of the pressure belt conveyor by the pressure obtained from the pressure belt device frame hinged to the universal wheel frame. This pressure wheel group for the pressure belt device of the pressure belt conveyor includes a universal wheel frame and several universal wheels connected to the universal wheel frame. It uses several universal wheels to replace the pressure rollers of the existing pressure belt device to provide pressure to the covering belt, and uses the swing of the universal wheels to minimize the frictional limitation of the pressure belt device on the lateral movement of the conveyor belt, reduce the resistance of the covering belt to lateral movement, make the lateral movement of the covering belt more flexible, and improve the smoothness of the movement of the covering belt.

[0003] Currently, the large-inclination conveyor for open-pit mining still has the following problems: 1. When using a special belt, the price is high, the service life is short, the transportation volume is limited, it is not easy to clean, and the filling rate is less than 50%; 2. When using a pressure belt conveyor, the pressure of the pressure belt cannot be well controlled. If the pressure is small, it cannot hold back the leakage of materials. If the pressure is large, it will increase the depression resistance of the belt and increase the operating cost. At the same time, it is easy to get stuck when the material passes over the idler, which is easy to scratch the belt and affect the service life; 3. Currently, the large-inclination belt conveyor cannot walk along the end slope of the open-pit mine and cannot adapt to the undulation of the slope.

[0004] In summary, how to effectively solve the above problems is an issue that needs to be addressed by those skilled in the art currently. Summary of the Invention

[0005] The purpose of the present invention is to provide an energy-saving large-inclination conveyor for the end slope to solve the problems raised in the above background art.

[0006] To achieve the above object, the present invention provides the following technical solution: An energy-saving end-side large-inclination conveyor, comprising a plurality of roller unit bodies for large-inclination belt conveyors, a tail drive transition section, and a head drive transition section; A first walking crawler chassis is provided between the roller unit body for the large-inclination belt conveyor and the tail drive transition section, and a second walking crawler chassis is provided between the roller unit body for the large-inclination belt conveyor and the head drive transition section; The tail drive transition section includes an adjustable tail receiving section and a tail transition section; Unit body attitude adjustment cylinders are respectively provided between a plurality of the roller unit bodies for the large-inclination belt conveyor; The roller unit body for the large-inclination belt conveyor is composed of a carrier wheel steering device, a carrier wheel track, a carrier wheel assembly, a pressure belt wheel steering device, a pressure belt wheel track, a pressure belt wheel assembly, a truss, a body connection seat, and a flexible transmission member; The pressure belt wheel steering devices at both ends are connected into a closed loop by the pressure belt wheel track, and the pressure belt wheel assemblies are connected in series into a closed loop by a flexible transmission member and walk within the closed loop formed by the connection of the pressure belt wheel steering device and the pressure belt wheel track; The carrier wheel steering devices at both ends are connected into another closed loop by the carrier wheel track, and the carrier wheel assemblies are connected in series into a closed loop by a flexible transmission member and walk within the closed loop formed by the connection of the carrier wheel steering device and the carrier wheel track; A tape and the material therein are sandwiched between the pressure belt wheel assembly and the carrier wheel assembly and run synchronously, and the pressure belt wheel assembly and the carrier wheel assembly press the tape into an "S" shape.

[0007] As a preferred technical solution of the present invention, the adjustable tail receiving section is composed of a tail frame, a buffer bed, a hopper, a tail redirecting roller, a roller, a belt deviation adjustment cylinder, a connection seat, and an adjustment cylinder; The tail redirecting roller is installed at the tail of the tail frame for redirecting the belt, and the angle can be adjusted through the belt deviation adjustment cylinder to achieve the belt deviation adjustment function; The buffer bed, the hopper, and the roller are installed above the tail frame for receiving the material from the relocatable belt conveyor; The adjustable tail receiving section is installed on the first walking crawler chassis through the connection seat; The tail frame is connected to the connection seat through a pin shaft and an adjustment cylinder, and the connection seat is installed on the first walking crawler chassis; The adjustable tail receiving section is angle-adjusted through the adjustment cylinder to achieve the best state of receiving materials.

[0008] As a preferred technical solution of the present invention, the tail transition section is arranged on the first walking crawler chassis.

[0009] As a preferred technical solution of the present invention, the tape includes an upper pressing tape and a lower carrying tape.

[0010] The pressing wheel assembly includes pressing tape brackets arranged vertically and oppositely on both sides. Between the pressing tape brackets on both sides, there are two pressing tape rollers distributed vertically. A first roller shaft is fixedly inserted through the central axis of each pressing tape roller, and both ends of the first roller shaft are respectively movably connected to the pressing tape brackets through bearings. In the middle of the opposite sides of the pressing tape brackets on both sides, first rail blocks corresponding to slidingly inserting into the pressing wheel track are respectively fixedly connected. The upper pressing tape forms a closed loop through the pressing wheel assembly, and the upper pressing tape passes between the two pressing tape rollers.

[0011] As a preferred technical solution of the present invention, the carrying wheel assembly includes carrying brackets arranged horizontally and oppositely on both sides. Between the carrying brackets on both sides, there are two carrying rollers distributed horizontally. A second roller shaft is fixedly inserted through the central axis of each carrying roller, and both ends of the second roller shaft are respectively movably connected to the carrying brackets through bearings. In the middle of the opposite sides of the carrying brackets on both sides, second rail blocks corresponding to slidingly inserting into the carrying wheel track are respectively fixedly connected. The lower carrying tape forms a closed loop through the carrying wheel assembly, and the lower carrying tape is attached to the two carrying rollers. The middle part of the carrying roller is sunken.

[0012] As a preferred technical solution of the present invention, the roller units of the steep-angle belt conveyor are connected by unit body attitude adjustment cylinders to form a body group, and the unit body attitude adjustment cylinders are used to adjust the attitude of the body group to realize the steep-angle belt conveyor adapting to the change of the slope.

[0013] Compared with the prior art, the beneficial effects of the present invention are: (1) An energy-saving end-wall steep-angle conveyor. The innovative structural design makes the tape have no bending resistance and indentation resistance, the running resistance is reduced by 40%, and the running power is reduced by 30% accordingly. The roller units of the steep-angle belt conveyor enable the tape to run more smoothly through the coordinated work of the pressing wheel assembly and the carrying wheel assembly, reduce energy loss, and lower the long-term operation cost.

[0014] (2) An energy-saving end-wall steep-angle conveyor. The pressing wheel assembly and the carrying wheel assembly above and below the roller units of the steep-angle belt conveyor run synchronously, and part of the force is borne by the flexible transmission parts connecting the pressing wheel assembly and the carrying wheel assembly, which enables the belt strength of the tape to be reduced by 30%. On the premise of ensuring the conveying performance, a tape with a lower cost can be selected, and at the same time, the risk of the tape being damaged due to excessive force is reduced, and the service life of the tape is extended.

[0015] (3) An energy-saving end-wall large-angle conveyor breaks the verticality limit of traditional conveyors, realizes the "S"-type arrangement of the belt, can use ordinary belts for large-angle conveying, changes the situation that large-angle conveying has relied on special belts in the past, reduces the belt procurement and maintenance costs, and broadens the application range of the conveyor.

[0016] (4) An energy-saving end-wall large-angle conveyor can realize the change of the large-angle belt conveyor with the slope change, has strong environmental adaptability. Through the unit body attitude adjustment cylinder, it can adjust the body attitude in real time according to the undulation of the open-pit mine end-wall slope, ensure the stable operation of the conveyor, reduce the conveying problems caused by terrain changes, and improve the reliability of the equipment.

[0017] (5) An energy-saving end-wall large-angle conveyor. The pressure belt wheel assembly and the load-bearing wheel assembly press the belt into an "S" shape. When running at a large angle of elevation, the frictional force between the material and the belt during the material sliding is converted into the normal pressure of the material on the belt, and the sliding resistance increases significantly, effectively improving the material sliding situation, ensuring the stable conveying of the material during large-angle conveying, reducing material spillage, and improving the conveying efficiency.

[0018] (6) An energy-saving end-wall large-angle conveyor uses a large-angle belt conveyor roller unit body with a length of 12 meters per section, changes the load-bearing wheels on the load-bearing wheel assembly from a series structure to a parallel structure, reduces the tension of the flexible transmission parts on each large-angle belt conveyor roller unit body, effectively reduces the risk of breakage of the flexible transmission parts, reduces the failure rate. This structural optimization improves the overall reliability of the equipment, and reduces the downtime and maintenance costs caused by failures.

[0019] (7) An energy-saving end-wall large-angle conveyor. The load-bearing wheel assemblies and the pressure belt wheel assemblies above and below the large-angle belt conveyor roller unit body run synchronously through flexible transmission parts. The upper pressure belt and the lower load-bearing belt start synchronously when starting, effectively reducing the elastic effect when the belt starts, reducing the tension and the tension stroke, reducing the wear of the belt during the starting process, reducing the requirements for the tensioning device, and further reducing the equipment cost and maintenance difficulty.

[0020] (8) An energy-saving end-wall large-angle conveyor. After using the large-angle belt conveyor roller unit body, the distance of the large-angle belt conveyor roller unit body is short, the response speed is fast, it can effectively reduce the starting time of the conveyor, improve the working efficiency of the equipment, reduce the waste of energy in the starting stage, and enable the conveyor to be put into work more quickly.

[0021] (9) An energy-saving end-wall large-angle conveyor is completely sealed during transportation to achieve the environmental protection function, avoid the dust and leakage of materials during the conveying process, reduce the environmental pollution, meet the environmental protection requirements, and is especially suitable for workplaces sensitive to the environment.

[0022] (10) An energy-saving end-wall large-inclination conveyor. Since the belt runs synchronously with the pressure belt wheel assembly and the carrying wheel assembly, a 100% filling rate can be achieved, greatly increasing the conveying capacity of the conveyor, improving production efficiency, and meeting the requirements of large-scale production.

[0023] (11) An energy-saving end-wall large-inclination conveyor. The fuselage of the large-inclination belt conveyor with roller units uses a 12-meter unit. The carrying wheel track and the pressure belt wheel track adopt a whole-profile section without seams. When the carrying wheel assembly and the pressure belt wheel assembly are running, the noise caused by passing through the seams is avoided, which has a noise reduction function, creates a quieter working environment for the operators, and reduces the impact of noise on the surrounding environment.

[0024] (12) An energy-saving end-wall large-inclination conveyor. It adopts the first walking crawler chassis and the second walking crawler chassis, can move along the slope, reduces the machine relocation time, improves the mobility of the equipment, is convenient for operating at different positions in the open-pit mine, can quickly adapt to the changes in the mining area, and improves work efficiency.

[0025] (13) An energy-saving end-wall large-inclination conveyor. It can achieve large-inclination conveying using an ordinary conveyor belt, and the angle range reaches 0 - 70 degrees, enhancing the versatility and applicability of the conveyor, and can meet the large-inclination conveying requirements under different working conditions.

[0026] (14) An energy-saving end-wall large-inclination conveyor. It can effectively solve the problem of the intersection of the truck access road and the belt conveyor line in the open-pit mine. Through a flexible fuselage design and an adjustable attitude, the conflict between the transportation lines is avoided, and the space utilization rate and transportation safety of the open-pit mine are improved.

[0027] (15) An energy-saving end-wall large-inclination conveyor. It uses an ordinary conveyor belt, which is easy to clean. Compared with the special belt used in traditional large-inclination conveyors, the ordinary conveyor belt has a lower cleaning difficulty, reduces the time and labor costs required for cleaning, and improves the maintenance convenience of the equipment.

[0028] (16) An energy-saving end-wall large-inclination conveyor. It can achieve the lap joint of multiple conveyors along the slope and can be used at any height, improving the flexibility and expandability of the conveyor system. It can be combined and arranged according to different production requirements and site conditions to adapt to complex conveying tasks. Brief Description of the Drawings

[0029] Figure 1 It is a schematic structural diagram of the present invention; Figure 2 It is a schematic diagram of the adjustable tail receiving section of the present invention; Figure 3 It is a schematic diagram of the fuselage of the large-inclination belt conveyor with roller units of the present invention; Figure 4 Schematic diagram of the body cross-section of the roller unit for the steeply inclined belt conveyor of the present invention; Figure 5 Schematic diagram of the synchronous operation principle of the belt and materials of the present invention; Figure 6 Schematic diagram of the "S" shape principle of the belt of the present invention; Figure 7 State diagram when the materials are transported uphill at 40 degrees of the present invention; Figure 8 Schematic diagram of the pressure belt wheel assembly of the present invention; Figure 9 Schematic diagram of the carrying wheel assembly of the present invention; Figure 10 Schematic diagram of the conventional belt conveyor of the present invention; Figure 11 Schematic diagram of the body of the roller unit of the conventional belt conveyor of the present invention; Figure 12 Schematic diagram of the body of the truss-type roller unit for the ordinary belt conveyor of the present invention; Figure 13 Schematic diagram of the slope lap joint of multiple conveyors of the present invention; Figure 14 For the present invention Figure 1 Schematic diagram of the A-A cross-section; Figure 15 For the present invention Figure 1 Schematic diagram of the B-B cross-section; Figure 16 For the present invention Figure 1 Schematic diagram of the C-C cross-section; Figure 17 For the present invention Figure 1 Schematic diagram of the D-D cross-section.

[0030] In the figure: 1. Body of the roller unit for the steeply inclined belt conveyor; 101. Carrying wheel steering device; 102. Carrying wheel track; 103. Carrying wheel assembly; 104. Pressure belt wheel steering device; 105. Pressure belt wheel track; 106. Pressure belt wheel assembly; 107. Truss; 108. Body connecting seat; 109. Pressure belt bracket; 110. Pressure belt roller; 111. First roller shaft; 112. First rail block; 113. Carrying bracket; 114. Carrying roller; 115. Second roller shaft; 116. Second rail block; 2. Tail drive transition section; 201. Adjustable tail receiving section; 202. Tail transition section; 203. Tail frame; 204. Buffer bed; 205. Hopper; 206. Tail redirecting roller; 207. Idler; 208. Belt deviation adjusting oil cylinder; 209. Connecting seat; 210. Adjusting oil cylinder; 3. Head drive transition section; 401. First walking crawler chassis; 402. Second walking crawler chassis; 5. Unit body attitude adjusting oil cylinder; 6. Belt; 601. Upper pressure belt; 602. Lower carrying belt. Detailed implementation mode

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] Embodiment: Please refer to Figures 1 - 17 , an energy-saving end-side large-inclination conveyor, including a plurality of roller unit bodies 1 for large-inclination belt conveyors, a tail drive transition section 2, and a head drive transition section 3; A first walking crawler chassis 401 is arranged between the roller unit body 1 for the large-inclination belt conveyor and the tail drive transition section 2, and a second walking crawler chassis 402 is arranged between the roller unit body 1 for the large-inclination belt conveyor and the head drive transition section 3; The tail drive transition section 2 includes an adjustable tail receiving section 201 and a tail transition section 202; A unit body attitude adjustment oil cylinder 5 is respectively arranged between a plurality of roller unit bodies 1 for the large-inclination belt conveyor; The roller unit body 1 for the large-inclination belt conveyor is composed of a carrier wheel steering device 101, a carrier wheel track 102, a carrier wheel assembly 103, a pressure belt wheel steering device 104, a pressure belt wheel track 105, a pressure belt wheel assembly 106, a truss 107, a body connection seat 108, and a flexible transmission member; The roller unit body 1 for the large-inclination belt conveyor can be of any length. According to the comparison of power and cost, it is preferably 12 m per section; The pressure belt wheel steering devices 104 at both ends are connected into a closed loop by the pressure belt wheel track 105, and the pressure belt wheel assemblies 106 are connected in series by a flexible transmission member into a closed loop and run within the closed loop formed by the connection of the pressure belt wheel steering device 104 and the pressure belt wheel track 105; The carrier wheel steering devices 101 at both ends are connected into another closed loop by the carrier wheel track 102, and the carrier wheel assemblies 103 are connected in series by a flexible transmission member into a closed loop and run within the closed loop formed by the connection of the carrier wheel steering device 101 and the carrier wheel track 102; A belt 6 and the materials therein are clamped between the pressure belt wheel assembly 106 and the carrier wheel assembly 103 and run synchronously. The pressure belt wheel assembly 106 and the carrier wheel assembly 103 press the belt 6 into an "S" shape. When running at a large angle, the friction force between the materials and the belt 6 during the downward sliding of the materials is converted into the normal pressure of the materials on the belt 6, and the downward sliding resistance is significantly increased, effectively improving the downward sliding of the materials; The flexible transmission member is preferably a steel wire rope or a chain.

[0033] The adjustable tail receiving section 201 is composed of a tail frame 203, a buffer bed 204, a hopper 205, a tail redirecting roller 206, idlers 207, a belt deviation adjusting oil cylinder 208, a connecting seat 209, and an adjusting oil cylinder 210; The tail redirecting roller 206 is installed at the tail of the tail frame 203 and is used for redirecting the belt. The angle can be adjusted through the belt deviation adjusting oil cylinder 208 to achieve the belt deviation adjusting function; The buffer bed 204, the hopper 205, and the idlers 207 are installed above the tail frame 203 and are used to receive the material from the relocatable belt conveyor; The adjustable tail receiving section 201 is installed on the first walking crawler chassis 401 through the connecting seat 209; The tail frame 203 is connected to the connecting seat 209 through a pin shaft and the adjusting oil cylinder 210, and the connecting seat 209 is installed on the first walking crawler chassis 401; The adjustable tail receiving section 201 is angle-adjusted through the adjusting oil cylinder 210 to achieve the best state of receiving materials.

[0034] The tail transition section 202 is arranged on the first walking crawler chassis 401, and its main function is to effectively transition between the adjustable tail receiving section 201 and the roller unit body 1 of the steeply inclined belt conveyor to avoid material spillage.

[0035] The belt 6 includes an upper pressing belt 601 and a lower load-bearing belt 602.

[0036] The pressing belt wheel assembly 106 includes pressing belt brackets 109 arranged vertically and opposite to each other on both sides. Between the pressing belt brackets 109 on both sides, there are two pressing belt rollers 110 distributed vertically. At the central axis of each pressing belt roller 110, a first roller shaft 111 is fixedly inserted, and both ends of the first roller shaft 111 are respectively movably connected to the pressing belt brackets 109 through bearings; On the middle parts of the opposite sides of the pressing belt brackets 109 on both sides, first rail blocks 112 corresponding to slidingly inserting into the pressing belt wheel track 105 are respectively fixedly connected; The upper pressing belt 601 forms a closed loop through the pressing belt wheel assembly 106, and the upper pressing belt 601 passes between the two pressing belt rollers 110.

[0037] The load-bearing wheel assembly 103 includes load-bearing brackets 113 arranged horizontally and opposite to each other on both sides. Between the load-bearing brackets 113 on both sides, there are two load-bearing rollers 114 distributed horizontally. At the central axis of each load-bearing roller 114, a second roller shaft 115 is fixedly inserted, and both ends of the second roller shaft 115 are respectively movably connected to the load-bearing brackets 113 through bearings; On the middle parts of the opposite sides of the load-bearing brackets 113 on both sides, second rail blocks 116 corresponding to slidingly inserting into the load-bearing wheel track 102 are respectively fixedly connected; The lower carrying belt 602 forms a closed loop through the carrying wheel assembly 103, and the lower carrying belt 602 is attached to two carrying rollers 114; The middle part of the carrying roller 114 is recessed.

[0038] The roller units of the large-angle belt conveyor body 1 are connected by the body attitude adjustment cylinder 5 to form a body group. The body attitude adjustment cylinder 5 is used to adjust the attitude of the body group to realize the large-angle belt conveyor adapting to the slope change; The number of the roller units of the large-angle belt conveyor body 1 in the body group is determined according to the working conditions; The roller unit body 1 of the large-angle belt conveyor can be evolved for use in a conventional conveyor.

[0039] The working principle of the present invention is as follows: The energy-saving end-wall large-angle conveyor mainly realizes the large-angle conveying of materials through the mutual cooperation of its various components.

[0040] The adjustable tail receiving section 201 is responsible for receiving the incoming materials from the movable belt conveyor. The tail redirecting roller 206 can be adjusted in angle through the belt deviation adjustment cylinder 208 to realize the functions of belt redirection and deviation adjustment, ensuring that the belt 6 maintains a good running state during material receiving. The buffer bed 204, the hopper 205 and the idler 207 are installed above the tail frame 203. The hopper 205 receives the materials. The buffer bed 204 reduces the impact of the materials on the belt 6. The idler 207 plays a supporting role for the belt 6, enabling the materials to fall smoothly on the belt 6. The tail frame 203 is connected to the connecting seat 209 through a pin shaft and an adjustment cylinder 210. The adjustable tail receiving section 201 can be adjusted in angle through the adjustment cylinder 210 to reach the optimal material receiving state.

[0041] Multiple roller units of the large-angle belt conveyor body 1 are connected by the body attitude adjustment cylinder 5 to form a body group, and the body attitude can be adjusted according to the slope change. The body attitude adjustment cylinder 5 can adjust the attitude of the body group in real time according to the undulation of the open-pit mine end-wall slope, enabling the large-angle belt conveyor to adapt to the slope change. By changing the telescopic length of the body attitude adjustment cylinder 5, the relative angles and positions between the roller units of the large-angle belt conveyor body 1 are changed, ensuring that the conveyor can still maintain a good running state in a complex slope environment, and improving the adaptability and reliability of the equipment.

[0042] In each roller unit body 1 of the large angle belt conveyor, the pressure belt wheel steering device 104 and the carrying wheel steering device 101 are respectively connected into a closed loop through the pressure belt wheel track 105 and the carrying wheel track 102. The pressure belt wheel assemblies 106 and the carrying wheel assemblies 103 are connected in series into a closed loop with steel wire ropes or chains and run within their respective tracks. The pressure belt wheel assemblies 106 and the carrying wheel assemblies 103 press the belt 6 into an "S" shape. When running at a large angle for lifting, the frictional force between the material and the belt 6 during the downward sliding of the material is converted into the normal pressure of the material on the belt 6, thereby significantly increasing the downward sliding resistance, effectively improving the downward sliding of the material, and achieving stable large angle conveying. The belt 6, the material, the pressure belt wheel assemblies 106 and the carrying wheel assemblies 103 run synchronously, avoiding problems such as material jamming and leakage, and reducing the wear and scratches of the belt 6.

[0043] The tail transition section 202 is arranged on the first walking crawler chassis 401, and its main function is to effectively transition between the adjustable tail receiving section 201 and the roller unit body 1 of the large angle belt conveyor, prevent the material from spilling during the transition, and ensure the continuity and stability of the material transportation.

[0044] The head drive transition section 3 provides power for the entire conveyor. The drive device of the head drive transition section 3 drives the belt 6 to run, so that the material is conveyed along with the movement of the belt 6 on the belt 6. The power is transmitted to each component through the belt 6 to achieve continuous conveying of the material.

[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving end-mounted high-angle conveyor, comprising a plurality of roller unit bodies (1) for high-angle belt conveyors, a tail drive transition section (2) and a head drive transition section (3); A first walking crawler chassis (401) is provided between the roller unit body (1) for the high-angle belt conveyor and the rear drive transition section (2), and a second walking crawler chassis (402) is provided between the roller unit body (1) for the high-angle belt conveyor and the head drive transition section (3); The tail driving transition section (2) comprises an adjustable tail material receiving section (201) and a tail transition section (202); A unit body posture adjustment cylinder (5) is provided between the plurality of roller unit bodies (1) of the large-angle belt conveyor; Features: The roller unit body (1) for a high-angle belt conveyor is composed of a load-bearing wheel steering device (101), a load-bearing wheel track (102), a load-bearing wheel assembly (103), a belt-pressing wheel steering device (104), a belt-pressing wheel track (105), a belt-pressing wheel assembly (106), a truss (107), a body connecting seat (108) and a flexible transmission member; The belt-pressing roller steering devices (104) at both ends are connected to form a closed loop by a belt-pressing roller track (105), and the belt-pressing roller components (106) are connected in series to form a closed loop by a flexible transmission member and travel in the closed loop formed by the belt-pressing roller steering device (104) and the belt-pressing roller track (105); The load-bearing wheel steering devices (101) at both ends are connected to form another closed loop by a load-bearing wheel track (102), and the load-bearing wheel assemblies (103) are connected to form a closed loop by a flexible transmission member and travel in the closed loop formed by the load-bearing wheel steering devices (101) and the load-bearing wheel track (102); The pressure wheel assembly (106) and the load-bearing wheel assembly (103) sandwich the adhesive tape (6) and the material therein and run synchronously, and the pressure wheel assembly (106) and the load-bearing wheel assembly (103) press the adhesive tape (6) into an "S" shape.

2. The energy-saving end-side high-angle conveyor according to claim 1 is characterized in that: The adjustable tail material receiving section (201) is composed of a tail frame (203), a buffer bed (204), a hopper (205), a tail redirecting roller (206), a support roller (207), a belt deviation adjustment cylinder (208), a connecting seat (209) and an adjustment cylinder (210); The tail redirecting roller (206) is installed at the tail of the tail frame (203) and is used for redirecting the belt. The angle can be adjusted by the belt deviation adjustment cylinder (208) to achieve the belt deviation adjustment function. The buffer bed (204), the hopper (205), and the rollers (207) are installed above the tail frame (203) and are used to receive incoming materials from the shifting belt conveyor; The adjustable tail material receiving section (201) is mounted on the first walking crawler chassis (401) via a connecting seat (209); The tail frame (203) is connected to a connecting seat (209) via a pin shaft and an adjusting oil cylinder (210), and the connecting seat (209) is mounted on a first walking crawler chassis (401); The adjustable tail material receiving section (201) is angle-adjusted by adjusting the oil cylinder (210) to achieve an optimal material receiving state.

3. The energy-saving end-side high-angle conveyor according to claim 1 is characterized in that: The tail transition section (202) is arranged on the first walking crawler chassis (401).

4. The energy-saving end-side high-angle conveyor according to claim 1 is characterized in that: The adhesive tape (6) comprises an upper pressing tape (601) and a lower supporting tape (602).

5. The energy-saving end-side high-angle conveyor according to claim 4 is characterized in that: The belt pressing wheel assembly (106) comprises belt pressing brackets (109) arranged vertically opposite to each other on both sides, two belt pressing rollers (110) arranged vertically between the belt pressing brackets (109) on both sides, a first roller shaft (111) fixedly inserted through the central axis of each belt pressing roller (110), and two ends of the first roller shaft (111) are movably connected to the belt pressing brackets (109) via bearings; The middle parts of the opposite sides of the belt pressing brackets (109) on both sides are respectively fixedly connected with first rail blocks (112) corresponding to the sliding belt pressing wheel tracks (105); The upper pressure belt (601) is formed into a closed loop by a belt pressing wheel assembly (106), and the upper pressure belt (601) passes between two belt pressing rollers (110).

6. The energy-saving end-side high-angle conveyor according to claim 4 is characterized in that: The load-bearing wheel assembly (103) comprises load-bearing brackets (113) disposed opposite to each other and laterally, two load-bearing rollers (114) distributed left and right are disposed between the load-bearing brackets (113) on both sides, a second roller shaft (115) is fixedly inserted through the central axis of each load-bearing roller (114), and two ends of the second roller shaft (115) are movably connected to the load-bearing brackets (113) via bearings; The middle parts of the opposite sides of the bearing brackets (113) on both sides are respectively fixedly connected with second rail blocks (116) corresponding to the sliding bearing wheel rails (102); The lower carrying belt (602) is formed into a closed loop through the carrying wheel assembly (103), and the lower carrying belt (602) is attached to two carrying rollers (114); The middle part of the carrying roller (114) is sunken.

7. The energy-saving end-side high-angle conveyor according to claim 1 is characterized in that: The roller unit bodies (1) for the high-angle belt conveyor are connected by a unit body posture adjustment cylinder (5) to form a body group. The unit body posture adjustment cylinder (5) is used to adjust the body group posture to achieve the high-angle belt conveyor changing with the slope.

Citation Information

Patent Citations

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    CN116280890A

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